John Deere Tractors 5101E, 5101EN, 5083E, 5083EN, 5093E, 5093EN Diagnosis & Tests Service Technical Manual (TM112619)
Catalog:
Price: US$ 59.00
Complete Diagnostic & Tests technical manual with Electrical Wiring Diagrams for John Deere Tractors 5101E, 5101EN, 5083E, 5083EN, 5093E, 5093EN (PIN Prefix LV, Tier 2/Stage II and Tier3/Stage IIIA, USA Model), with workshop information to maintain, diagnose, and service like professional mechanics.
John Deere Tractors 5101E, 5101EN, 5083E, 5083EN, 5093E, 5093EN workshop diagnossis tests manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm112619 - 5083EN, 5093EN and 5101EN (Tier 2_Stage II & Tier3_Stage IIIA) Tractors Diagnostic Technical Manual.pdf
tm112619 - 5083EN, 5093EN and 5101EN (Tier 2_Stage II & Tier3_Stage IIIA) Tractors Diagnostic Technical Manual.epub
Total Pages: 1,710 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General
Safety
General Specifications
General References
Diagnostic Trouble Codes
CCU Code Diagnostics
HCU Code Diagnostics
PTR Code Diagnostics
Observable Symptoms
Engines
Fuel and Air
Electrical
Control Units
PowrReverser™ Transmissions
Drive Systems
Steering and Brakes
Hydraulics
Operator Station
System Diagnosis
Starting, Charging and Cold Start
PowrReverser™ Transmission
Differential Lock
MFWD
Rear PTO
Steering
Rear Brakes
Rear SCV System Diagnosis
Mid-Mount Control Valve System Diagnosis
Rear Hitch System Diagnosis
Air Conditioning
Engines
General Information
Tests and Adjustments
Engine System Theory of Operation
Fuel and Air
General Information
Fuel and Air Theory of Operation
Electrical System
Load Center Fuses and Relays
Tests and Adjustments
Theory of Operation
Functional Schematics
Connector Information
Control Units
General Information
Tests and Adjustments
CCU
HCU
PTR
PowrReverser™ Transmission
General Information
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Schematics and Diagrams
Drive Systems
General Information
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Schematics and Diagrams
Steering and Brakes
General Information
Preliminary And Operational Checks
Test And Adjustments
Theory Of Operation
Hydraulics
General Information
Operational and Preliminary Checks
Tests and Adjustments
Theory of Operation
Operator's Station
General information
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Service Tools
Dealer Fabricated Tools
Service Tools and Kits
tm112619 - 5083EN, 5093EN and 5101EN (Tier 2/Stage II and Tier3/Stage IIIA) Tractors Diagnostic Technical Manual
Table of Contents
Foreword
Section 210: General
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Service and Operate Chemical Sprayers Safely
Handle Chemical Products Safely
Avoid High-Pressure Fluids
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Keep ROPS Installed Properly
Service Tires Safely
Avoid Harmful Asbestos Dust
Practice Safe Maintenance
Use Proper Tools
Decommissioning: Proper Recycling and Disposal of Fluids and Components
Prevent Machine Runaway
Handle Starting Fluid Safely
Service Cooling System Safely
Stay Clear of Rotating Drivelines
Protect Against High Pressure Spray
Construct Dealer-Made Tools Safely
Clean Vehicle of Hazardous Pesticides
Live With Safety
Group 10: General Specifications
Regions and Country Versions
General Specifications
General Reference List
Group 15: General References
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Glossary of Terms
Hydraulic Designators
JIC Hydraulic Symbols
Wiring Diagram and Schematic Information
Electrical Designators
Electrical Schematic Symbols
Reading Wiring Schematics and Diagrams
Visually Inspect Electrical System
Seven-Step Electrical Procedure
Using a Probe Light
Circuit Types
Circuit Malfunctions
Troubleshooting Circuit Malfunctions
Understanding Electrical vs. Electronic Circuits
Intermittent Electronic Problems
Relay Circuit Types
Using a Digital Multimeter
Troubleshooting Unresolved Problems
Section 211: Diagnostic Trouble Codes
Group CCU: CCU Code Diagnostics
CCU 000629.12 - CCU Control Unit Fault
CCU 001638.00 - Hydraulic Oil Temperature Very Hot
CCU 001638.03 - Hydraulic Oil Temperature Sensor Circuit Voltage High
CCU 001638.04 - Hydraulic Oil Temperature Sensor Circuit Voltage Low
CCU 001883.00 - Rear PTO Overspeed
CCU 001883.01 - Rear PTO Underspeed
CCU 524016.04 - CCU Switched Supply Voltage Low
CCU 524037.02 - MFWD Switch Circuit Fault
CCU 524224.14 - Rear PTO Disabled
CCU 524235.05 - MFWD Solenoid Circuit Fault
CCU 524252.05 - Rear PTO Solenoid Circuit Fault
Group HCU: HCU Code Diagnostics
HCU 000158.04 - HCU Switched Supply Voltage Low
HCU 000168.04 - HCU Unswitched Supply Voltage low
HCU 000190.02 - Rear Hitch Calibration Fault/Engine Speed Low
HCU 000629.12 - HCU Control Unit Fault
HCU 000630.13 - HCU Calibration Fault/Not Calibrated
HCU 001079.03 - HCU Sensor Supply Voltage High
HCU 001079.04 - HCU Sensor Supply Voltage Low
HCU 001638.02 - HCU Calibration Fault/Hydraulic Oil Temperature Low
HCU 001873.03 - Rear Hitch Position Sensor Circuit Voltage High
HCU 001873.04 - Rear Hitch Position Sensor Circuit Voltage Low
HCU 001873.13 - HCU Calibration Fault/Rear Hitch Position Sensor Circuit
HCU 001881.03 - Rear Hitch Draft Sensor Circuit Voltage High
HCU 001881.04 - Rear Hitch Draft Sensor Circuit Voltage Low
HCU 001881.13 - HCU Calibration Fault/Rear Hitch Draft Sensor Circuit
HCU 521000.02 - Rear Hitch External Switch Circuit Fault
HCU 521000.31 - Rear Hitch External Switch Circuit Fault
HCU 521001.02 - HCU Calibration Fault/Rear Hitch Raise Valve Gain
HCU 521001.05 - Rear Hitch Raise Solenoid Current Low
HCU 521001.06 - Rear Hitch Raise Solenoid Current High
HCU 521001.07 - HCU Calibration Fault/Rear Hitch Raise Valve
HCU 521001.11 - HCU Calibration Fault/Rear Hitch Raise Valve
HCU 521001.13 - HCU Calibration Fault/Rear Hitch Raise Valve
HCU 521002.05 - Rear Hitch Lower Solenoid Current Low
HCU 521002.06 - Rear Hitch Lower Solenoid Current High
HCU 521002.07 - HCU Calibration Fault/Rear Hitch Lower Valve
HCU 521002.11 - HCU Calibration Fault/Rear Hitch Lower Valve
HCU 521002.13 - HCU Calibration Fault/Rear Hitch Return Valve
HCU 523832.03 - Rear Hitch Rate-of-Drop Sensor Circuit Voltage High
HCU 523832.04 - Rear Hitch Rate-of-Drop Sensor Circuit Voltage Low
HCU 523832.13 - HCU Calibration Fault/Rear Hitch Rate-of-Drop Valve
HCU 523833.03 - Rear Hitch Height-Limit Sensor Circuit Voltage High
HCU 523833.04 - Rear Hitch Height-Limit Sensor Circuit Voltage Low
HCU 523833.13 - HCU Calibration Fault/Rear Hitch Height-Limit Sensor
HCU 523834.03 - Rear Hitch Control Lever Sensor Circuit Voltage High
HCU 523834.04 - Rear Hitch Control Lever Sensor Circuit Voltage Low
HCU 523834.13 - Hitch Calibration Fault/Hitch Control Lever
HCU 523842.03 - Rear Hitch Load/Depth Sensor Circuit Voltage High
HCU 523842.04 - Rear Hitch Load/Depth Sensor Circuit Voltage Low
HCU 523843.02 - Rear Raise/Lower Switch Circuit Fault
HCU 523910.02 - HCU Control Unit Fault
HCU 523952.31 - Rear Hitch Disabled/HCU Configuration
HCU 524016.04 - HCU Switched Supply Voltage Low/Rear Hitch Solenoids
Group PTR: PTR Code Diagnostics
PTR 000162.02 - Hi/Lo Switch Circuit Conflict
PTR 000162.30 - Hi/Lo Switch Stuck On
PTR 000168.01 - PTR Unswitched Supply Voltage Low
PTR 000190.18 - Engine Speed Low
PTR 000191.00 - Transmission Overspeed During Calibration
PTR 000191.17 - Transmission Underspeed
PTR 000598.02 - Clutch Pedal Switch/Sensor Circuit Conflict
PTR 000598.04 - Clutch Pedal Switch/Transmission Enable Sensor Circuit Conflict
PTR 000628.02 - EOL Data Fault
PTR 000630.07 - PTR Calibration Fault/Tractor Movement
PTR 000630.14 - PTR Not Calibrated
PTR 000734.05 - Forward Solenoid Circuit Fault
PTR 000735.05 - Reverse Solenoid Circuit Fault
PTR 000736.05 - Hi/Lo Solenoid Circuit Fault
PTR 000752.03 - Infinitely Variable Shuttle Control Circuit Voltage High
PTR 000752.04 - Infinitely Variable Shuttle Control Circuit Voltage Low
PTR 001079.03 - Sensor Reference Circuit Voltage High
PTR 001079.04 - Sensor Reference Circuit Voltage Low
PTR 001504.30 - Seat Switch Circuit Fault
PTR 522456.31 - Speed Control Lever Transition Without Using Clutch Pedal
PTR 523959.31 - Operator Left Seat with Directional Reverser Lever in Gear
PTR 523960.31 - Operator Not Seated During a Directional Reverser Lever Command
PTR 524017.07 - Gearshift Lever in Park with Directional Reverser Lever in Gear
PTR 524020.31 - Directional Reverser Lever in Gear at Power-Up
PTR 524021.31 - Directional Reverser Lever Switch Circuit Fault
PTR 524029.02 - Clutch Pedal Sensor Circuit Conflict
PTR 524029.15 - Clutch Pedal Sensor Circuit Voltage High
PTR 524029.16 - Clutch Pedal Sensor Circuit Voltage High, Neutral Recoverable
PTR 524029.17 - Clutch Pedal Sensor Circuit Voltage Low
PTR 524029.18 - Clutch Pedal Sensor Circuit Voltage Low, Neutral Recoverable
PTR 524060.03 - Transmission Enable Signal High During Operation
PTR 524060.04 - Transmission Enable Signal Low During Operation
PTR 524160.02 - Not Neutral Signal Conflicts with Neutral Signal
PTR 524230.05 - Enable Proportional Valve Circuit Fault
PTR 524230.07 - Enable Valve Stuck Open
PTR 524234.03 - Enable Pressure Sensor Circuit Voltage High
PTR 524234.04 - Enable Pressure Sensor Circuit Voltage Low
Section 212: Observable Symptoms
Group 20: Engines
Engine Problems
Group 30: Fuel and Air
Fuel and Air Problems
Group 40: Electrical
12-Volt Electrical Problems
Connector Problems
Group 45: Control Units
Electronic Problems
Group 55: PowrReverser™ Transmissions
PowrReverser™ Transmission Problems
Group 56: Drive Systems
Drive System Problems
Group 60: Steering and Brakes
Steering and Brake System Problems
Group 70: Hydraulics
Hitch Problems
Selective Control Valve Problems
Group 90: Operator Station
Air Conditioning Problems
Section 213: System Diagnosis
Group 40: Starting, Charging and Cold Start
Starting, Charging, and Start Aid System Diagnosis
Group 55: PowrReverser™ Transmission
PowrReverser™ Transmission System Diagnosis
Group 56A: Differential Lock
Differential Lock System Diagnosis
Group 56B: MFWD
MFWD System Diagnosis
Group 56C: Rear PTO
Rear ElectroHydraulic PTO System Diagnosis
Group 60A: Steering
Steering System Diagnosis
Group 60B: Rear Brakes
Rear Brake System Diagnosis
Group 70A: Rear SCV System Diagnosis
Triple Deluxe Rear SCV System Diagnosis
Dual Rear SCV System Diagnosis
Group 70B: Mid-Mount Control Valve System Diagnosis
Dual Mid-Mount Control Valve System Diagnosis
Group 70C: Rear Hitch System Diagnosis
Rear ElectroHydraulic Hitch System Diagnosis
Group 90: Air Conditioning
Air Conditioning System Diagnosis
Section 220: Engines
Group 05: General Information
John Deere Engine Repair—Use Component Technical Manual
General Engine Specifications
List of All Tractor-Specific Engine Information
Group 15: Tests and Adjustments
Throttle Lever Adjustment
Group 20: Engine System Theory of Operation
Overview of Tractor Engines
Section 230: Fuel and Air
Group 05: General Information
John Deere Engine Repair - Use Component Technical Manual
Group 20: Fuel and Air Theory of Operation
Fuel System Operation (Tier 2)
Fuel System Operation (Tier 3)
Air Intake System Operation (Tier 2)
Air Intake System Operation (Tier 3)
Section 240: Electrical System
Group 05: Load Center Fuses and Relays
Fuse Load Center Diagram Listing
Vehicle Electrical Center - Cab Tractors
Vehicle Electrical Center - Straddle Mount Tractors
Group 15: Tests and Adjustments
Starting Circuit Test
Fuel Shutoff Solenoid Circuit Test
Battery Inspection Test
Charging System Test
Cold Start Circuit Test
Warning Lights Circuit Test - Cab Tractors
Warning Lights Circuit Test - Straddle Mount
Turn Signal Lights Circuit Test - Cab Tractors
Turn Signal Lights Circuit Test - Straddle Mount
Accessory Power and Junction Block Circuit Test - Cab Tractors
Accessory Power and Junction Block Circuit Test - Straddle Mount
Engine Oil Pressure Switch Circuit Test - Cab Tractors
Engine Oil Pressure Switch Circuit Test - Straddle Mount
Air Filter Restriction Switch Circuit Test - Cab Tractors
Air Filter Restriction Switch Circuit Test - Straddle Mount
Fuel Level Sender Circuit Test - Cab Tractors
Fuel Level Sender Circuit Test - Straddle Mount
Engine Coolant Temperature Sender Circuit Test - Cab Tractors
Engine Coolant Temperature Sender Circuit Test - Straddle Mount
Front Work Light Circuit Test - Cab Tractors
Beacon Light Circuit Test - Cab Tractors
Rear Work Light Circuit Test - Cab Tractors
Rear Work Light Circuit Test - Straddle Mount
Tail Light Circuit Test - Cab Tractors
Tail Light Circuit Test - Straddle Mount
Headlight and Backlighting Circuit Test - Cab Tractors
Headlight Circuit Test - Straddle Mount
Radio and Dome Light Circuit Test - Cab Tractors
HVAC Circuit Test - Cab Tractors
Wiper System Circuit Test - Cab Tractors
Key Switch Test
Fuel Transfer Pump Circuit Test - Straddle Mount
PTR—Speed Lever Neutral Switch Circuit Test
Group 20: Theory of Operation
Starting System Operation - PowrReverser™ Transmission
Cold Start System Operation
Charging System Operation
Lighting System Operation - Turn Signals - Cab Tractors
Lighting System Operation - Turn Signals - Straddle Mount Tractors
Lighting System Operation - Warning Lights - Cab Tractors
Lighting System Operation - Warning Lights - Straddle Mount Tractors
Lighting System Operation - Tail Lights
Lighting System Operation - Headlights and Loader Lights
Work Light and Beacon Light Operation - Cab Tractors
Work Light Operation - Straddle Mount
Instrument Cluster Operation - Tachometer/Hour Meter
Instrument Cluster Operation - Fuel Gauge
Instrument Cluster Operation - Coolant Temperature Gauge
Air Filter Restriction Indicator Operation
Accessory Power and Junction Block Power Operation
Blower Motor Operation - Cab Tractors
A/C Compressor Operation - Cab Tractors
Front Wiper/Washer Operation - Cab Tractors
Rear Wiper/Washer Operation - Cab Tractors
Dome Light Operation - Cab Tractors
Convenience Outlet Operation
Group 25: Functional Schematics
Functional Schematics Listing
Electrical System Identification
Schematic and Component Identification Legend
SE1 - Starting Motor And Charging SE2 - Cold Start SE3 - PTO And Fuel Shutoff SE4 - Accessory Power And SE5 - Optional Horn Circuits
SE6 - Light Switch SE7 - Headlights And Optional Loader Lights SE8 - Front Work Lights And Optional Beacon Light And SE9 - Rear Work Lights Circuits
SE10 - Tail/Turn Lights SE11 - Turn Signal Switch And Hazard Warning Lights SE12 - Power Source SE13 - Trailer Interface And SE14 - Power Outlet Circuits
SE15 - HVAC SE16 - Front Wiper SE17 - Rear Wiper SE18 - Console Light Dome Light And Door Switch And SE19 - Radio Circuits (CAB Only)
SE20 - Instrumentation Circuit
SE21 - ELX Relay And Fuses SE22 - MFWD Option SE23 - Seat Switch And Wheel Speed And SE24 - Brake Switch Circuits
SE25 - Backup Alarm Option And SE26 - PowrReverser™ Transmission Circuits
SE27 - ElectroHydraulic Control SE28 - ElectroHydraulic Hitch Control And SE29 - Power And Service ADVISOR™ Circuits
Cold Start Circuit Diagnostic Wiring Diagram - Cab Tractors
Cold Start Circuit Diagnostic Wiring Diagram - Straddle Mount
Charging Circuit Diagnostic Wiring Diagram - Cab Tractors
Charging Circuit Diagnostic Wiring Diagram - Straddle Mount
Starting Circuit Diagnostic Wiring Diagram - Cab Tractors
Starting Circuit Diagnostic Wiring Diagram - Straddle Mount
Horn Circuit Diagnostic Wiring Diagram - Cab Tractors
Horn Circuit Diagnostic Wiring Diagram - Straddle Mount
Headlight and Loader Light Diagnostic Wiring Diagram - Cab Tractors
Headlight and Loader Light Diagnostic Wiring Diagram - Straddle Mount
Front Work Lights and Beacon Light Cab Diagnostic Wiring Diagram - Cab Tractors
Rear Work Lights Diagnostic Wiring Diagram - Cab Tractors
Rear Work Lights Diagnostic Wiring Diagram - Straddle Mount
Turn Signal and Warning Lights Diagnostic Wiring Diagram - Cab Tractors
Turn Signal and Warning Lights Diagnostic Wiring Diagram - Straddle Mount
Tail Lights Diagnostic Wiring Diagram - Cab Tractors
Tail Lights Diagnostic Wiring Diagram - Straddle Mount
Junction Block Diagnostic Wiring Diagram - Cab Tractors
Junction Block Diagnostic Wiring Diagram - Straddle Mount
Radio and Dome Light Diagnostic Wiring Diagram - Cab Tractors
Engine Oil Pressure Switch Diagnostic Wiring Diagram - Cab Tractors
Engine Oil Pressure Switch Diagnostic Wiring Diagram - Straddle Mount
Air Filter Restriction Switch Diagnostic Wiring Diagram - Cab Tractors
Air Filter Restriction Switch Diagnostic Wiring Diagram - Straddle Mount
Fuel Level Sender Diagnostic Wiring Diagram - Cab Tractors
Fuel Level Sender Diagnostic Wiring Diagram - Straddle Mount
Engine Coolant Temperature Sender Diagnostic Wiring Diagram - Cab Tractors
Engine Coolant Temperature Sender Diagnostic Wiring Diagram - Straddle Mount
HVAC Diagnostic Wiring Diagram - Cab Tractors
Wiper System Diagnostic Wiring Diagram - Cab Tractors
Fuel Transfer Pump Diagnostic Wiring Diagram - Straddle Mount
Group 30: Connector Information
Cab-to-Engine Connector X1 - Cab Tractors
Chassis-to-Engine Connector X1 - Straddle Mount
Cab-to-Headlight Connector X2 - Cab Tractors
Chassis-to-Headlight Connector X2 - Straddle Mount
Cab-to-Chassis Connector X3 - Cab Tractors
Cab-to-Chassis Connector X4 - Cab Tractors
Cab-to-Roof Connector X9 - Cab Tractors
Vehicle Electrical Center (VEC) Connectors X22 - X25 - Straddle Mount
Roof-to-HVAC Connector X26 - Cab Tractors
ElectroHydraulic Control Unit Connectors A6J1 - A6J3 - Cab Tractors
ElectroHydraulic Control Unit Connectors A6J1 - A6J3 - Straddle Mount
Section 245: Control Units
Group 05: General Information
ElectroHydraulic Control Unit General Information
Performance Monitor General Operation
Diagnostic Trouble Code Listing
PRF Code List
CCU Code List
HCU Code List
PTR Code List
Control Unit Addresses
CCU Address List
HCU Address List
PTR Address List
Programming Control Units
CAN Network Voltage Checks
CAN Communication System Theory of Operation
VIN Security Fault Diagnosis
CAN Communication System Diagnostic Wiring Diagram Listing
CAN System Diagnostic Wiring Diagram - Straddle Mount Tractors
CAN System Diagnostic Wiring Diagram - Cab Tractors
Group 15: Tests and Adjustments
ElectroHydraulic Control Unit Switched Supply Voltage and Ground Test
ElectroHydraulic Control Unit Unswitched Supply Voltage and Ground Test
ElectroHydraulic Control Unit Power Supply Wiring Diagram - Straddle Mount Tractors
ElectroHydraulic Control Unit Power Supply Wiring Diagram - Cab Tractors
Group CCU: CCU
Chassis Control Unit (CCU) Calibration
CCU - Beep Mode Test With Speed Sensors
CCU - Beep Mode Test Without Speed Sensors
CCU - Hydraulic Oil Temperature Sensor Circuit Test
CCU - Engine Speed Sensor Circuit Test
CCU - Wheel Speed Sensor Circuit Test
CCU - EH MFWD Switch Circuit Test
CCU - EH MFWD Solenoid Circuit Test
CCU - Brake Switch Assembly Circuit Test
CCU - Rear EH PTO Switch Circuit Test
CCU - Rear EH PTO Solenoid Circuit Test
CCU - Rear EH PTO Speed Sensor Circuit Test
CCU - Control Unit Theory of Operation
CCU - Hydraulic Oil Temperature Sensor Theory of Operation
CCU - Engine Speed Sensor Theory of Operation
CCU - Wheel Speed Sensor Theory of Operation
CCU - EH MFWD Switch Theory of Operation
CCU - MFWD Solenoid Theory of Operation
CCU - Brake Switch Assembly Theory of Operation
CCU - Rear EH PTO Switch Theory of Operation
CCU - Rear EH PTO Solenoid Theory of Operation
CCU - Rear EH PTO Speed Sensor Theory of Operation
CCU - Hydraulic Oil Temperature Sensor Diagnostic Wiring Diagram
CCU - Engine Speed Sensor Diagnostic Wiring Diagram - Straddle Mount Tractors
CCU - Engine Speed Sensor Diagnostic Wiring Diagram - Cab Tractors
CCU - Wheel Speed Sensor Diagnostic Wiring Diagram - Cab Tractors
CCU - Wheel Speed Sensor Diagnostic Wiring Diagram—Straddle Mount Tractors
CCU - MFWD Diagnostic Wiring Diagram - Straddle Mount Tractors
CCU - MFWD Diagnostic Wiring Diagram - Cab Tractors
CCU - Brake Switch Assembly Diagnostic Wiring Diagram - Straddle Mount Tractors
CCU - Brake Switch Assembly Diagnostic Wiring Diagram - Cab Tractors
CCU - Rear EH PTO Switch Diagnostic Wiring Diagram - Straddle Mount Tractors
CCU - Rear EH PTO Switch Diagnostic Wiring Diagram - Cab Tractors
CCU - Rear EH PTO Solenoid Diagnostic Wiring Diagram
CCU - Rear EH PTO Speed Sensor Diagnostic Wiring Diagram - Straddle Mount Tractors
CCU - Rear EH PTO Speed Sensor Diagnostic Wiring Diagram - Cab Tractors
Group HCU: HCU
Hitch Control Unit (HCU) Calibration
HCU - Beep Mode Test
HCU - Rear Hitch Control Lever Circuit Test
HCU - Rear Hitch Raise/Lower Switch Circuit Test
HCU - Rear Hitch Height-Limit Control Circuit Test
HCU - Rear Hitch Rate-of-Drop Control Circuit Test
HCU - Rear Hitch Load/Depth Control Circuit Test
HCU - Rear Hitch Left External Switch Circuit Test
HCU - Rear Hitch Raise Solenoid Circuit Test
HCU - Rear Hitch Lower Solenoid Circuit Test
HCU - Rear Hitch Position Sensor Circuit Test
HCU - Rear Hitch Draft Sensor Circuit Test
HCU - Control Unit Theory of Operation
HCU - Rear Hitch Control Lever Theory of Operation
HCU - Rear Hitch Raise/Lower Switch Theory of Operation
HCU - Rear Hitch Height-Limit Control Theory of Operation
HCU - Rear Hitch Rate-of-Drop Control Theory of Operation
HCU - Rear Hitch Load/Depth Control Theory of Operation
HCU - Rear Hitch Left External Switch Theory of Operation
HCU - Rear Hitch Raise and Lower Solenoids Theory of Operation
HCU - Rear Hitch Position Sensor Theory of Operation
HCU - Rear Hitch Draft Sensor Theory of Operation
HCU - Rear Hitch Control Assembly Diagnostic Wiring Diagram - Straddle Mount Tractors
HCU - Rear Hitch Control Assembly Diagnostic Wiring Diagram - Cab Tractors
HCU - Hitch Load/Depth Control Diagnostic Wiring Diagram - Straddle Mount Tractors
HCU - Hitch Load/Depth Control Diagnostic Wiring Diagram - Cab Tractors
HCU - Rear Hitch Left External Switch Diagnostic Wiring Diagram - Straddle Mount Tractors
HCU - Rear Hitch Left External Switch Diagnostic Wiring Diagram - Cab Tractors
HCU - Rear Hitch Raise and Lower Solenoids Diagnostic Wiring Diagram
HCU - Rear Hitch Position Sensor Diagnostic Wiring Diagram
HCU - Rear Hitch Draft Sensor Diagnostic Wiring Diagram
Group PTR: PTR
Power Train Reverser (PTR) Control Unit Calibration
PTR - Control Unit Beep Mode Test With Speed Sensors
PTR - Control Unit Beep Mode Test Without Speed Sensors
PTR - Directional Reverser Switch Circuit Test
PTR - Clutch Disengaged Switch Circuit Test
PTR - Optional Hi/Lo Switch Circuit Test
PTR - Optional Infinitely Variable Shuttle Control Circuit Test
PTR - Park Switch Circuit Test
PTR - Seat Switch Circuit Test
PTR - Forward Solenoid Circuit Test
PTR - Reverse Solenoid Circuit Test
PTR - Clutch Enable Proportional Valve Circuit Test
PTR - Optional Hi/Lo Solenoid Circuit Test
PTR - Clutch Pedal Position Sensor Circuit Test
PTR—Clutch Pedal Position Circuit Test
PTR - Enable Pressure Sensor Circuit Test
PTR - Countershaft Speed Sensor Circuit Test
PTR - Control Unit Theory of Operation
PTR - Come-Home Mode Theory of Operation
PTR - Directional Reverser Switch Theory of Operation
PTR - Clutch Disengaged Switch Theory of Operation
PTR - Optional Hi/Lo Switch Theory of Operation
PTR - Optional Infinitely Variable Shuttle Control Theory of Operation
PTR - Park Switch Theory of Operation
PTR - Seat Switch Theory of Operation
PTR - Forward Solenoid Theory of Operation
PTR - Reverse Solenoid Theory of Operation
PTR - Clutch Enable Proportional Valve Theory of Operation
PTR - Optional Hi/Lo Solenoid Theory of Operation
PTR - Clutch Pedal Position Sensor Theory of Operation
PTR - Enable Pressure Sensor Theory of Operation
PTR - Countershaft Speed Sensor Theory of Operation
PTR - Directional Reverser Switch Circuit Diagnostic Wiring Diagram - Straddle Mount Tractors
PTR - Directional Reverser Switch Circuit Diagnostic Wiring Diagram - Cab Tractors
PTR - Clutch Disengaged Switch Diagnostic Wiring Diagram - Straddle Mount Tractors
PTR - Clutch Disengaged Switch Diagnostic Wiring Diagram - Cab Tractors
PTR - Optional Hi/Lo Switch and Solenoid Diagnostic Wiring Diagram - Straddle Mount Tractors
PTR - Optional Hi/Lo Switch and Solenoid Diagnostic Wiring Diagram - Cab Tractors
PTR - Optional Infinitely Variable Shuttle Control Diagnostic Wiring Diagram - Straddle Mount Tractors
PTR - Optional Infinitely Variable Shuttle Control Diagnostic Wiring Diagram - Cab Tractors
PTR - Park Switch Diagnostic Wiring Diagram - Straddle Mount Tractors
PTR - Park Switch Diagnostic Wiring Diagram - Cab Tractors
PTR - Seat Switch Diagnostic Wiring Diagram - Straddle Mount Tractors
PTR - Seat Switch Diagnostic Wiring Diagram - Cab Tractors
PTR - Forward Solenoid Diagnostic Wiring Diagram - Straddle Mount Tractors
PTR - Forward Solenoid Diagnostic Wiring Diagram - Cab Tractors
PTR - Reverse Solenoid Diagnostic Wiring Diagram - Straddle Mount Tractors
PTR - Reverse Solenoid Diagnostic Wiring Diagram - Cab Tractors
PTR - Clutch Enable Proportional Valve Diagnostic Wiring Diagram
PTR - Clutch Pedal Position Sensor Diagnostic Wiring Diagram - Straddle Mount Tractors
PTR - Clutch Pedal Position Sensor Diagnostic Wiring Diagram - Cab Tractors
PTR - Enable Pressure Sensor Diagnostic Wiring Diagram
PTR - Countershaft Speed Sensor Diagnostic Wiring Diagram - Straddle Mount Tractors
PTR - Countershaft Speed Sensor Diagnostic Wiring Diagram - Cab Tractors
PTR - Speed Lever Neutral Switch Theory of Operation
PTR - Speed Lever Neutral Switch Diagnostic Wiring Diagram - Cab Tractors
PTR - Speed Lever Neutral Switch Diagnostic Wiring Diagram - Straddle Mount Tractors
Section 255: PowrReverser™ Transmission
Group 05: General Information
PowrReverser™ Transmission Identification
Install Test Equipment - Transmission
Group 10: Preliminary and Operational Checks
Transmission Preliminary Checks
Transmission Operational Checks
Group 15: Tests and Adjustments
PowrReverser™ Control Valve Tests
PowrReverser™ Pump Flow Test
ElectroHydraulic (EH) Hi/Lo Valve Pressure Test
PowrReverser™ Main Pressure Relief Valve Adjustment
Group 20: Theory of Operation
PowrReverser™ Transmission Theory of Operation Information Reference Listing
PowrReverser™ General Information
PowrReverser - Functional Schematic and Theory
Transmission Pump Operation
PowrReverser™ Operation in Forward (Without ElectroHydraulic Hi/Lo)
PowrReverser™ Operation in Reverse (Without ElectroHydraulic Hi/Lo)
PowrReverser™ Operation in Forward/Low (With ElectroHydraulic Hi/Lo)
PowrReverser™ Operation in Forward/High (With ElectroHydraulic Hi/Lo)
PowrReverser™ Operation in Reverse/Low (With ElectroHydraulic Hi/Lo)
PowrReverser™ Operation in Reverse/High (With ElectroHydraulic Hi/Lo)
PowrReverser™ Control Valve Operation - ElectroHydraulic Directional Reverser in Neutral
PowrReverser™ Control Valve Operation - ElectroHydraulic Directional Reverser in Forward
PowrReverser™ Control Valve Operation - ElectroHydraulic Directional Reverser in Reverse
ElectroHydraulic Hi/Lo Valve Operation - Low Position
ElectroHydraulic Hi/Lo Valve Operation - High Position
PowrReverser™ Transmission - Gearshift Power Flow
PowrReverser™ Transmission - Range Shift Power Flow
Gearshift Synchronizer Operation
Range Shift Collar Operation
Park Pawl Operation
PowrReverser™ Transmission Lubrication System (Without ElectroHydraulic Hi/Lo)
PowrReverser™ Transmission Lubrication System (With ElectroHydraulic Hi/Lo)
Group 25: Schematics and Diagrams
PowrReverser™ Transmission Component Location Listing
PowrReverser™ Transmission Hydraulic Schematic (Without ElectroHydraulic Hi/Lo)
PowrReverser™ Transmission Hydraulic Schematic (With ElectroHydraulic Hi/Lo)
Power Train Components - Straddle Mount
Power Train Components - Cab Tractors
PowrReverser™ Components (Without ElectroHydraulic Hi/Lo)
PowrReverser™ Components (With ElectroHydraulic Hi/Lo)
Transmission Components (Without ElectroHydraulic Hi/Lo)
Transmission Components (With ElectroHydraulic Hi/Lo)
Section 256: Drive Systems
Group 05: General Information
Install Test Equipment - Drive System
Group 10: Preliminary and Operational Checks
Drive Systems Preliminary Checks
Rear Differential Lock Operational Check
EH PTO Operational Checks
MFWD Operational Checks
Group 15: Tests and Adjustments
ElectroHydraulic PTO Test
MFWD Clutch Test
PTO 540/540E Lever and Linkage Adjustment
Group 20: Theory of Operation
Drive Systems Theory of Operation Reference Listing
Differential Power Flow
Differential Lock Operation
Final Drive Operation
Valve Block Operation (Without ElectroHydraulic Hi/Lo)
Mechanical Front Wheel Drive (MFWD) Operation
Mechanical Front Wheel Drive (MFWD) Drop Gearbox Operation
ElectroHydraulic PTO Operation
ElectroHydraulic PTO Valve Operation
540/540E ElectroHydraulic PTO Clutch Operation
Group 25: Schematics and Diagrams
Drive Systems Component Location Listing
Final Drive Components
540/540E EH PTO Components
Section 260: Steering and Brakes
Group 05: General Information
Install Test Equipment - Steering and Brake
Group 10: Preliminary And Operational Checks
Steering Preliminary Check
Steering Operational Check
Rear Brakes Preliminary Check
Rear Brake Operational Test
Group 15: Test And Adjustments
Steering Pump Flow Test
Steering Valve Relief Test
Steering Leak Test
Checking Toe-In - Adjustable Front Axle
Adjusting Toe-In - Adjustable Front Axle
Checking Toe-In - MFWD
Adjusting Toe-In - MFWD
Set MFWD Steering Stops
Bleed Rear Brakes
Rear Brake Valve Leak Test
Brake Pedal Adjustment
Adjust Brake Retractors
Group 20: Theory Of Operation
Steering Valve Operation - Neutral and Manual Steering
Steering Valve Operation - Power Steering
Brake System Operation
Brake Valve Operation
Section 270: Hydraulics
Group 05: General Information
Install Test Equipment - Hydraulics
Warming Transmission/Hydraulic System Oil
Group 10: Operational and Preliminary Checks
Hydraulic System Preliminary Checks
Hydraulic System Operational Checks
Group 15: Tests and Adjustments
Prime Hydraulic Pump
Hydraulic Pump Flow Test
Main Relief Valve Test
Rockshaft Load Sense Relief Valve Test
SCV Leakage Test
Triple Deluxe Rear SCV Functional Test
Triple Deluxe Rear SCV Flow Control Test
Rockshaft Leakage Test
Rockshaft Lift Cycle Test
Mid-Mount Control Valve Cable Adjustment
Rear Selective Control Valve (SCV) Cable Adjustment
Load Sensing Relief Valve Adjustment
Group 20: Theory of Operation
Hydraulic System Theory of Operation Information Reference Listing
Hydraulic System Operation
Main Hydraulic Filter Operation
Hydraulic Pump Operation
ElectroHydraulic Hitch Control Valve Operation - Neutral
ElectroHydraulic Hitch Control Valve Operation - Raise
ElectroHydraulic Hitch Control Valve Operation - Lower
ElectroHydraulic Hitch Main Relief Valve Operation
Dual Rear SCV Operation - Neutral Position
Dual Rear SCV Operation - Extend and Retract Positions
Dual Rear SCV Operation - Float Position
Dual Mid-Mount Control Valve Operation - Neutral Position
Dual Mid-Mount Control Valve Operation - Extend and Retract Positions
Dual Mid-Mount Control Valve Operation - Float Position
Dual Mid-Mount Control Valve Operation - Regenerative Position
Quick Disconnect Coupler Operation
Triple Rear SCV Operation - Neutral Position
Triple Rear SCV Operation - Extend and Retract Positions
Triple Rear SCV Operation - Float Position
Triple Rear SCV Operation - Continuous Detent Position
Triple Rear SCV Operation - Kick-Out Detent Position
Triple Rear SCV Operation - No Detent Position
Triple Rear SCV Operation - Priority Flow Control Valve
SCV Diverter Plug Operation
Section 290: Operator's Station
Group 05: General information
Install Test Equipment - Operator Station
Group 10: Preliminary and Operational Checks
A/C System Preliminary Checks
Air Conditioning Operational Checks
Group 15: Tests and Adjustments
HVAC Circulation Blower Motor Circuit Test
HVAC Compressor Clutch Engagement and Cycle Test
HVAC System Pressure Check
HVAC Temperature Drop Check
Summary of A/C Testing
A/C System Moisture Removal Procedure
Group 20: Theory of Operation
Air Conditioning Theory of Operation
Section 299: Service Tools
Group 05: Dealer Fabricated Tools
DFRW26—Test Lead for Automotive-Style Fuses
DFRW51—Electronic Circuit Load Tester
DFRW126—Modified Tap Out Harness
DFRW133—Tap Out Harness
Group 10: Service Tools and Kits
AR94522—ISO SCV Coupler
JDG10466 — Flex Probe Kit
JDG1478—Digital Multimeter
JDG774—Solenoid Test Harness
JT02051—Manifold with Gauges
JT02081 — Halogen Leak Detector
JT02153 — Current Clamp-On Probe
JT03043—Adapter 1/2 M NPT x 1-1/16 M 37°
JT03044—Adapter 3/4 M NPT x 1-1/16 M 37°
JT03051—Adapter 1-1/16 F 37° x 1-1/16 F 37°
JT03059—90° Elbow, 1 1/16-12 M 37° x 1 1/16-12 F 37° Sw
JT03110—Adapter
JT03262—Adapter
JT03345—Gauge
JT03364—Hose with Coupler
JT03367—Connector
JT03481—Kit
JT03481-1—Adapter Male Quick Coupler Plug x 1/4 M NPT
JT03481-3—Straight Fitting 3/4-14 F NPT x M20 x 1.5 ORB
JT03481-4—Straight Fitting 1/8 M BSPT X 1/8 F NPT
JT03520—Special Adapter
JT05473—Gauge w/Quick Coupler, 0-35,000 kPa (0-5000 psi)
JT05483—Elbow 7/16-20 M 37 X 7/16-20 F 37 Sw
JT05494—7/16-20 M 37° x 3/4-16 M ORB
JT05498—Hose 508 mm (20 in.)
JT05634—Pressure Gauge
JT05685—Battery Load Tester
JT05791—Digital Multimeter
JT05843 — Hydrometer
JT07032—Gauge 400 kPa (60 psi)
JT07041—Gauge 2800 kPa (400 psi)
JT07148—Digital Hydraulic Tester
RE200690—Performance Monitor
RE239857—Wiring Harness
John Deere Tractors 5101E, 5101EN, 5083E, 5083EN, 5093E, 5093EN Diagnosis & Tests Service Technical Manual (TM112619)
