John Deere Tractors 5101E, 5101E Limited, 5083E, 5083E Limited, 5093E, 5093E Limited Repair Service Technical Manual (TM112519)

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Price: US$ 55.00

Complete service repair manual for John Deere Tractors 5101E, 5101E Limited, 5083E, 5083E Limited, 5093E, 5093E Limited (July 2012), with all the shop information to maintain, repair, and service like professional mechanics.

John Deere Tractors 5101E, 5101E Limited, 5083E Limited, 5083E, 5093E, 5093E Limited workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm112519 - 5083E Limited, 5093E Limited, 5101E Limited, 5083E, 5093E, and 5101E (Tier 2_Stage II and Tier 3_Stage IIIA) Tractors Repair Technical Manual.pdf
tm112519 - 5083E Limited, 5093E Limited, 5101E Limited, 5083E, 5093E, and 5101E (Tier 2_Stage II and Tier 3_Stage IIIA) Tractors Repair Technical Manual.epub

Total Pages: 1,350 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
 Foreword
   General Information
      Safety
      General Specifications
      Fuel and Lubricants
      Serial Number Locations
      Features and Accessories
   Engine Repair
      Engine
      Cooling System
   Fuel and Air Repair
      Fuel System
      Air Intake System
      Speed Control Linkage
   Electrical Repair
      Battery, Starter and Alternator
      Electrical System Components
      Wiring Harness
   Power Train Repair
      Clutch Housing
      Clutch Assembly
      PowrReverser Clutch Assembly
      PowrReverser™ Transmission
   Drive System
      Differential
      Final Drives
      Rear PTO Drive Shaft
      Mechanical Front Wheel Drive
      Creeper Assembly
   Steering and Brake Repair
      Steering Repair
      Brake Repair
   Hydraulic Repair
      Hydraulic Pump and Filter
      Hydraulic Oil Cooler
      Rockshaft
      Selective Control Valve
      Hydraulic Mid-Mount Control Valve
   Miscellaneous Repair
      3-Point Hitch
      Fenders
      Hood
   Operator Station Repair-Cab (S.N. -439999)
      Seat and Support
      Control Console and Panel
      Cab Components
      Air Conditioning System
      Heating System
   Operator Station Repair-Cab (S.N.440000- ) and Open Operator Station
      Seat and Support
      ROLL-GARD
      Control Console and Panel
      Cab Components
      Air Conditioning System
      Heating System
   Dealer Fabricated Tools
      Dealer Fabricated Tools

tm112519 - 5083E Limited, 5093E Limited, 5101E Limited, 5083E, 5093E, and 5101E (Tier 2/Stage II and Tier 3/Stage IIIA) Tractors Repair Technical Manual

Table of Contents

Foreword

Section 10: General Information

Group 05: Safety

Recognize Safety Information

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Service and Operate Chemical Sprayers Safely

Handle Chemical Products Safely

Avoid High-Pressure Fluids

Park Machine Safely

Support Machine Properly

Wear Protective Clothing

Work in Clean Area

Service Machines Safely

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Keep ROPS Installed Properly

Service Tires Safely

Avoid Harmful Asbestos Dust

Practice Safe Maintenance

Use Proper Tools

Decommissioning: Proper Recycling and Disposal of Fluids and Components

Prevent Machine Runaway

Handle Starting Fluid Safely

Service Cooling System Safely

Stay Clear of Rotating Drivelines

Protect Against High Pressure Spray

Construct Dealer-Made Tools Safely

Clean Vehicle of Hazardous Pesticides

Live With Safety

Group 10: General Specifications

Regions and Country Versions

Machine Specifications 5083E Limited, 5093E Limited, 5101E Limited, 5083E, 5093E, and 5101E

Machine Dimensions

Repair Specifications

Service Recommendations for O-Ring Boss Fittings

Service Recommendations For Flat Face O-Ring Seal Fittings

Metric Cap Screw Torque Values—Grade 7

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Glossary of Terms

Group 20: Fuel and Lubricants

Diesel Fuel

Handling and Storing Diesel Fuel

Do Not Use Galvanized Containers

Lubricity of Diesel Fuel

Testing Diesel Fuel

BioDiesel Fuel

Filling Fuel Tank

Diesel Engine Break-In Oil

Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I

Oil Filters

Diesel Engine Coolant (engine with wet sleeve cylinder liners)

Operating in Warm Temperature Climates

Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER

Testing Diesel Engine Coolant

Transmission and Hydraulic Oil

Use Correct Transmission/Hydraulic Filter Element

MFWD Axle Housing and Wheel Hub Oil

Grease

Grease (Specific Application)

Mixing of Lubricants

Alternative and Synthetic Lubricants

Lubricant Storage

Group 25: Serial Number Locations

Serial Numbers

Product Identification Number Location

Engine Serial Number Location

Fuel Injection Pump Serial Number Location

Alternator Identification Number Location

Power Steering Valve Serial Number Location

Starter Serial Number Location

Transmission Serial Number Location

Mechanical Front Wheel Drive (MFWD) Serial Number Location

Air Conditioning Compressor Serial Number Location

Cab Serial Number Location

Group 30: Features and Accessories

Features and Accessories

Standard Features

Factory Installed Optional Equipment

Field Installed Optional Kits and Accessories

Section 20: Engine Repair

Group 05: Engine

Service Equipment and Tools

Specifications

John Deere Engine Repair—Use Component Technical Manual

Remove Engine (Tier 2)

Remove Engine ( -Aug 2012)

Remove Engine (Aug 2012- )

Install Engine (Tier 2)

Install Engine ( -Aug 2012)

Install Engine (Aug 2012- )

Group 10: Cooling System

Specifications

Engine Coolant Pump Repair—Use Component Technical Manual

Remove and Install Coolant Recovery Tank (Tier 2)

Remove and Install Coolant Recovery Tank (Tier 3)

Remove and Inspect Radiator (Tier 2)

Remove and Inspect Radiator (Tier 3)

Install Radiator (Tier 2)

Install Radiator (Tier 3)

Remove and Install Thermostat

Inspect and Replace Belt Tensioner

Section 30: Fuel and Air Repair

Group 05: Fuel System

Specifications

Injection Pump, Nozzle and Governor Repair

Remove, Inspect and Install Fuel Tank—Cab

Remove, Inspect and Install Fuel Tank—Open Operator Station

Replace Fuel Filter/Water Separator

Remove and Install Fuel Filter/Primer Pump Assembly

Replace Fuel Transfer Pump (Tier 2)

Remove and Install Fuel Transfer Pump (Tier 3)

Remove, Inspect and Install Fuel Cooler (Tier 3)

Replace In-Line Fuel Filter (Tier 3)

Group 10: Air Intake System

Specifications

Turbocharger Repair

Remove, Inspect and Install Air Cleaner Elements (Tier 2)

Remove, Inspect and Install Air Cleaner Elements (Tier 3)

Remove and Install Air Cleaner (Tier 2)

Remove and Install Air Cleaner (Tier 3)

Remove Turbocharger ( -Aug 2012)

Install Turbocharger ( -Aug 2012)

Remove and Install Turbocharger (Aug 2012- )

Turbocharger Break-In

Remove, Inspect and Install Charge Air Cooler (CAC) (Tier 3)

Group 15: Speed Control Linkage

Inspect and Repair Speed Control Linkage ( -Aug 2012)

Inspect and Repair Speed Control Linkage (Aug 2012- )

Inspect and Repair Speed Control Linkage—PTO

Section 40: Electrical Repair

Group 05: Battery, Starter and Alternator

Starter Repair—Use Component Technical Manual

Prevent Battery Explosions

Remove and Install Battery (Tier 2)

Remove and Install Battery (Tier 3)

Remove and Install Starter

Replace Alternator/Regulator (Tier 2)

Replace Alternator/Regulator (Tier 3)

Group 10: Electrical System Components

Essential Tools

Other Material

Specifications

Replace Air Filter Restriction Switch

Replace Cold Start Advance Switch

Replace Coolant Temperature Sender

Replace Engine Speed Sensor (Tier 2)

Replace Engine Speed Sensor (Tier 3)

Replace Engine Oil Pressure Switch

Replace Key Switch—Cab

Replace Key Switch—Open Operator Station

Replace Light Switch—Cab

Replace Light Switch—Open Operator Station

Replace Speakers

Replace Antenna

Replace Turn Signal Switch—Cab

Replace Turn Signal Switch—Open Operator Station

Replace Instrument Cluster—Cab

Replace Instrument Cluster—Open Operator Station

Program Instrument Cluster

Replace Rear PTO Switch—Cab

Replace Rear PTO Switch—Open Operator Station

Replace Fuel Level Sender—Cab

Replace Fuel Level Sender—Open Operator Station

Replace Wiper Control Switch

Replace Wiper Motor

Replace Blower Control Switch

Replace A/C On/Off Switch

Replace A/C Temperature Control Switch

Replace Blower Motor Resistor

Replace Air Conditioning High/Low Pressure Switch

Replace Dome Light

Replace Door Switch

Replace Seat Switch—Cab

Replace Seat Switch—Open Operator Station

Replace Vehicle Electrical Center (VEC)

Replace Load Center—Cab

Replace Load Center—Open Operator Station

Replace Electro-Hydraulic Controller—Cab

Replace Electro-Hydraulic Controller—Open Operator Station

Replace Start Relay—VEC

Replace Start Relay—Load Center

Replace Countershaft Speed Sensor

Replace Wheel Speed Sensor

Replace Enable Pressure Sensor

Replace Hydraulic Oil Temperature Sensor

Replace Clutch Pedal Position Sensor

Replace Clutch Disengage Switch

Replace Rear PTO Sensor

Replace Electro-Hydraulic Directional Reverser

Replace Park Switch

Replace Brake Pedal Switch

Replace Mid-Mount Solenoid Switch

Replace Mid-Mount Solenoid

Replace Clutch Enable Solenoid

Replace Trans Forward Solenoid

Replace Trans Reverse Solenoid

Group 15: Wiring Harness

Service Equipment and Tools

Essential Tools

Replace Connector Body—Blade Terminals

Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector

Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact

Repair (Pull Type) Metri-Pack® Connectors

Repair (Push Type) Metri-Pack® Connectors

Replace Headlight Wiring Harness (Tier 2)

Replace Headlight Wiring Harness (Tier 3)

Replace Fused Power Wiring Harness

Replace Engine Wiring Harness (Tier 2)

Replace Engine Wiring Harness (Tier 3)

Replace Console Wiring Harness

Replace Rear Wiring Harness

Replace Cab Roof Wiring Harness

Replace Open Operator Station Chassis Wiring Harness

Section 50: Power Train Repair

Group 05: Clutch Housing

Service Equipment and Tools

Other Material

Specifications

Separate Engine from Clutch Housing

Install Engine to Clutch Housing

Inspect and Repair Clutch Pedal and Linkage—(PowrReverser™ Transmissions)

Group 11: Clutch Assembly

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Service Parts Kits

Remove and Install Clutch Assembly

Disassemble and Inspect Clutch Assembly

Assemble Clutch Assembly

PTO Clutch Finger Adjustment

Remove and Inspect Clutch Release Mechanism and Shafts

Install Clutch Release Mechanism and Shafts

Remove, Inspect, and Repair Transmission Pump

Group 12: PowrReverser Clutch Assembly

PowrReverser™ Transmission Identification

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Remove and Install PowrReverser™ Control Valve

Disassemble, Inspect, and Repair PowrReverser™ Control Valve

Remove and Install PowrReverser™—Transmissions

Disassemble, Inspect, and Repair Reverse Idle Gear

Disassemble, Inspect, and Repair Clutch Gear

Disassemble, Inspect, and Repair Driven Shaft

Disassemble, Inspect, and Repair PowrReverser™

Group 16: PowrReverser™ Transmission

PowrReverser™ Transmission Identification

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Separate Clutch Housing from Transmission

Install Clutch Housing to Transmission

Remove Transmission

Disassemble and Inspect Transmission

Assemble Transmission

Install Transmission

Disassemble, Inspect, and Assemble Gearshift Shaft Assemblies

Disassemble, Inspect, and Assemble Transmission Bottom Shaft

Disassemble, Inspect, and Assemble Range Reduction Shaft

Disassemble, Inspect, and Assemble Top Shaft

Remove, Inspect, and Install MFWD and Range Gears

Section 56: Drive System

Group 05: Differential

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Service Parts Kits

Remove and Install Differential Assembly

Disassemble, Inspect, and Assemble Differential Assembly

Remove and Inspect Differential Drive Shaft

Install Differential Drive Shaft

Remove, Inspect, and Install Differential Lock Assembly

Differential Cone Point Adjustment

Differential Backlash Adjustment

Group 10: Final Drives

Service Equipment and Tools

Other Material

Specifications

Remove and Install Final Drive Assembly

Remove and Inspect Planetary Drive Assembly

Install Planetary Drive Assembly

Remove, Inspect, and Install Axle Shaft Assembly

Group 15: Rear PTO Drive Shaft

Service Equipment and Tools

Other Material

Specifications

Remove, Inspect and Install Rear PTO Lever and Linkage

Inspect and Repair PTO Shift Lever and Linkage

Remove and Install Rear PTO Drive Shaft Assembly

Disassemble, Inspect, and Assemble Rear PTO Drive Shaft Assembly

Remove and Install Rear 540/540E Electro-Hydraulic PTO Shaft Assembly

Disassemble, Inspect, and Assemble Rear 540/540E Electro-Hydraulic Pinion Shaft

Disassemble, Inspect, and Assemble Rear 540/540E Electro-Hydraulic PTO Output Shaft Assembly

Remove, Inspect and Install Electro-Hydraulic PTO Valve

Group 20: Mechanical Front Wheel Drive

Service Equipment and Tools

Other Material

Specifications

MFWD Axle Repair—Use Component Technical Manual

Remove, Inspect and Install MFWD Lever and Linkage

Remove, Inspect and Install MFWD Lever and Linkage—OOS

Remove and Install MFWD Drop Gearbox

Disassemble and Inspect MFWD Drop Gearbox

MFWD Drop Gearbox Cross Section

Assemble MFWD Drop Gearbox

Remove, Inspect and Install MFWD Drive Shaft

Remove and Install MFWD Axle Housing Assembly

Group 25: Creeper Assembly

Other Material

Specifications

Remove and Install Creeper Assembly

Disassemble, Inspect, and Assemble Creeper Assembly

Section 60: Steering and Brake Repair

Group 05: Steering Repair

Other Material

Specifications

Service Parts Kits

Remove and Install Straight Steering Column and Valve

Remove and Install Tilt/Telescoping Steering Column

Remove and Install Steering Valve—Tilt/Telescoping Steering Column

Disassemble and Inspect Steering Valve

Assemble Steering Valve

Remove and Install Steering Cylinder—MFWD Axle

Disassemble, Inspect, and Assemble Steering Cylinder—MFWD Axle—Use Component Technical Manual

Remove, Inspect and Install Tie Rod Assembly—MFWD Axle

Inspect and Replace Steering Hydraulic Lines

Group 10: Brake Repair

Service Equipment and Tools

Other Material

Specifications

Remove and Install Brake Valve and Pedals

Disassemble and Inspect Brake Pedals and Valve

Brake Valve Cross Section

Assemble Brake Valve

Remove and Inspect Brakes

Install Brakes

Inspect and Replace Brake Hydraulic Lines

Section 70: Hydraulic Repair

Group 05: Hydraulic Pump and Filter

Service Equipment and Tools

Specifications

Prime Hydraulic Pump

Remove, Inspect, and Install Hydraulic Oil Pick-Up Screen

Remove and Install Hydraulic Pump

Remove Hydraulic Pump External Components

Disassemble and Inspect Hydraulic Pump

Assemble Hydraulic Pump

Install Hydraulic Pump External Components

Remove and Install Hydraulic Oil Filter/Manifold—Later Version

Remove and Install Hydraulic Oil Filter/Manifold

Inspect and Replace Hydraulic Supply/Return Lines

Group 06: Hydraulic Oil Cooler

Remove, Inspect, and Install Hydraulic Oil Cooler (Tier 2)

Remove, Inspect, and Install Hydraulic Oil Cooler (Tier 3)

Group 10: Rockshaft

Service Parts Kits

Other Material

Specifications

Inspect and Repair Rockshaft Control Assembly—Earlier Version

Inspect and Repair Rockshaft Control Assembly—Later Version

Inspect and Repair Rockshaft Control Levers and Cables

Inspect and Repair Control Lever and Cables—Mechanical Hitch (Cab) (NEW CAB)

Replace Hitch Control Module—Electro-Hydraulic Hitch (NEW CAB)

Inspect and Repair Rockshaft Control Linkage

Remove and Install Rockshaft Control Valve—Earlier Version

Remove and Install Rockshaft Control Valve—Later Version

Replace Main Relief Valve—Earlier Version

Replace Main Relief Valve—Later Version

Replace Rockshaft Surge Relief Valve

Remove, Inspect, and Install Rate-of-Drop Valve—Earlier Version

Remove, Inspect, and Install Rate-of-Drop Valve—Later Version

Remove and Install Rockshaft Case—Earlier Version

Remove and Install Rockshaft Case—Later Version

Remove, Inspect, and Install Rockshaft Lift Arms

Remove, Inspect, and Install Rockshaft Piston and Cylinder

Inspect and Repair Draft Sensing Support Assembly—Earlier Version

Inspect and Repair Draft Sensing Support Assembly—Later Version

Group 15: Selective Control Valve

Other Material

Specifications

Inspect and Repair SCV Levers and Linkage—Earlier Version

Inspect and Repair SCV Levers and Linkage—Later Version

Inspect and Repair SCV Levers and Linkage—OOS

Remove and Install Selective Control Valve (SCV)—Earlier Version

Remove and Install Dual or Triple Selective Control Valve (SCV)—Later Version

Disassemble, Inspect, and Assemble Dual Selective Control Valve (SCV)—Later Version

Triple Selective Control Valve (SCV) Cross-Sectional View—Later Version

Disassemble, Inspect, and Assemble Selective Control Valve (SCV)—Earlier Version

Disassemble, Inspect, and Assemble Triple Selective Control Valve (SCV)—Later Version

SCV Diverter Plug Operation

Inspect and Replace Hydraulic Lines Single, Dual, or Triple Selective Control Valve (SCV)—Earlier Version

Inspect and Replace Hydraulic Lines Single, Dual, or Triple Selective Control Valve (SCV)—Later Version

Inspect and Replace Hydraulic Lines Single, Dual, or Triple Selective Control Valve (SCV) With Mid-Mount Valve—Later Version

Group 20: Hydraulic Mid-Mount Control Valve

Other Material

Specifications

Inspect and Repair Joystick and Linkage

Remove and Install Mid-Mount Control Valve

Disassemble, Inspect, and Assemble Dual Mid-Mount Control Valve

Disassemble, Inspect and Assemble Triple Mid-Mount Selective Control Valve (SCV)

SCV Diverter Plug Operation

Inspect and Replace Hydraulic Lines on Dual or Triple Mid-Mount Control Valve With Rear SCV—Early Version

Inspect and Replace Hydraulic Lines Single, Dual, or Triple Selective Control Valve (SCV)—Later Version

Inspect and Replace Hydraulic Lines Single, Dual, or Triple Selective Control Valve (SCV) With Mid-Mount Valve—Later Version

Section 80: Miscellaneous Repair

Group 15: 3-Point Hitch

Specifications

Inspect and Repair Fixed Draft Links

Inspect and Repair Telescoping Draft Links-Cab (S.N. -439999)

Inspect and Repair Telescoping Draft Links—Cab (S.N. 440000- ) and Open Operator Station

Inspect and Repair Standard Lift Link

Inspect and Repair Adjustable Lift Link

Inspect and Repair Center Link

Remove and Install Draw Bar and Support

Group 20: Fenders

Other Material

Specifications

Remove and Install Fenders—Cab (S.N. -439999)

Remove and Install Fenders—Cab (S.N. 440000- )

Remove and Install Fenders—Open Operator Station

Group 25: Hood

Remove and Install Hood

Section 90: Operator Station Repair—Cab (S.N. -439999)

Group 05: Seat and Support

Specifications

Remove and Install Seat and Support—With Mechanical Seat (Tier 2)

Remove and Install Seat and Support—Tier 2 (Later Models) and Tier 3

Group 06: Control Console and Panel

Remove and Install Right-Side Control Console

Remove and Install Left-Side Control Console

Remove and Install Center Control Console

Group 15: Cab Components

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Remove, Inspect, and Install Cab Interior Recirculating Air Filters

Remove, Inspect, and Install Exterior Cab Intake Air Filter

Remove and Install Headliner

Remove and Install Instructional Seat

Remove and Install Left-Side Upholstery

Remove and Install Right-Side Upholstery

Remove and Install Windshield

Remove and Install Front Lower Windows

Remove and Install Rear Lower Window

Remove and Install Rear Upper Window

Remove and Install Side Windows

Remove and Install Cab Doors

Remove and Install A/C Housing Inner Roof

Remove Cab

Install Cab

Park Position Indicator Installation

Group 20: Air Conditioning System

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Service Parts Kits

Recover/Recycle Air Conditioning Refrigerant

Replace Air Conditioning Receiver/Dryer

Remove, Inspect, and Install Air Conditioning Condenser (Tier 2)

Remove, Inspect, and Install Air Conditioning Condenser (Tier 3)

Remove, Inspect, and Install Air Conditioning Compressor (Tier 2)

Remove, Inspect, and Install Air Conditioning Compressor (Tier 3)

Test Volumetric Efficiency of Compressor

Test Compressor Shaft Seal Leakage

Disassemble and Assemble Compressor Clutch

Disassemble, Inspect, and Assemble Compressor

Check Compressor Clutch Hub Clearance

Inspect Compressor Manifold

Remove and Install Compressor Relief Valve

Remove and Install HVAC Housing Cover

Remove Blower Motors

Remove Evaporator/Heater Core

Leak Test Evaporator/Heater Core

Install Evaporator/Heater Core

Service Expansion Valve

Expansion Valve Bench Test

Refrigerant Oil Information

Check Compressor Oil Charge

Determine Correct Refrigerant Oil Charge

Add Refrigerant Oil to System

System Information

Flush Air Conditioning System

Evacuate Air Conditioning System

Charge Air Conditioning System

Group 25: Heating System

Replace Heater Temperature Control Cable

Remove Heater Control Valve

Leak Test Heater Control Valve

Install Heater Control Valve

Section 91: Operator Station Repair—Cab (S.N.440000- ) and Open Operator Station

Group 05: Seat and Support

Remove and Install Seat and Support—Cab

Remove and Install Seat and Support—Open Operator Station

Group 06: ROLL-GARD

Remove and Install ROLL-GARD ROLL-GARD is a trademark of Deere & Company —Open Operator Station

Group 10: Control Console and Panel

Specifications

Remove and Install Right-Side Control Console—Cab

Remove and Install Right-Side Control Console—Open Operator Station

Remove and Install Left-Side Control Console—Cab

Remove and Install Left-Side Control Console—Open Operator Station

Remove and Install Center Control Console—Cab

Remove and Install Cowl Cover—Open Operator Station

Group 20: Cab Components

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Remove, Inspect, and Install Cab Interior Recirculating Air Filters

Remove, Inspect, and Install Exterior Cab Intake Air Filter

Remove and Install Headliner

Remove and Install Instructional Seat

Remove and Install Left-Side Upholstery

Remove and Install Right-Side Upholstery

Remove and Install Windshield

Remove and Install Front Lower Windows

Remove and Install Rear Lower Window

Remove and Install Rear Upper Window

Remove and Install Side Windows

Remove and Install Cab Doors

Remove and Install Inner Roof for Air Conditioning Housing Repair

Remove Cab

Install Cab

Park Position Indicator Installation

Group 30: Air Conditioning System

Essential Tools

Service Equipment and Tools

Other Material

Specifications

Adjust A/C Temperature Control Switch

Recover/Recycle Air Conditioning Refrigerant

Replace Air Conditioning Receiver/Dryer

Remove, Inspect, and Install Air Conditioning Condenser

Remove, Inspect, and Install Air Conditioning Compressor

Test Volumetric Efficiency of Compressor

Test Compressor Shaft Seal Leakage

Disassemble and Assemble Compressor Clutch

Disassemble, Inspect, and Assemble Compressor

Check Compressor Clutch Hub Clearance

Inspect Compressor Manifold

Remove, Inspect, and Install Compressor Relief Valve

Remove and Install HVAC Housing Cover

Remove Blower Motors

Remove Evaporator/Heater Core

Leak Test Evaporator/Heater Core

Install Evaporator/Heater Core

Service Expansion Valve

Expansion Valve Bench Test

Refrigerant Oil Information

Check Compressor Oil Charge

Determine Correct Refrigerant Oil Charge

Add Refrigerant Oil to System

System Information

Flush Air Conditioning System

Evacuate Air Conditioning System

Charge Air Conditioning System

Group 35: Heating System

Adjust Heater Temperature Control Cable

Replace Heater Temperature Control Cable

Remove Heater Control Valve

Leak Test Heater Control Valve

Install Heater Control Valve

Section 99: Dealer Fabricated Tools

Group 05: Dealer Fabricated Tools

DFLV1A—Final Drive Turning Tool

DFRW20—Compressor Holding Fixture

DFT1162—Snap Ring Removal Tool

John Deere Tractors 5101E, 5101E Limited, 5083E, 5083E Limited, 5093E, 5093E Limited Repair Service Technical Manual (TM112519)

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