John Deere 5083E and 5093E Tractors Operator’s Manual (OMSU57603)

OMSU57603 - John Deere 5083E and 5093E Tractors Operator’s Manual (Export, August 2016-).PDF

Complete Operator’s Manual for 5083E and 5093E Tractors, with all the shop information to maintain and operate.

Total Pages: 522 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English

TABLE OF CONTENTS
Foreword
Emissions Performance and Tampering
00 - General Information
Product View
Trademarks
Glossary of Terms
Regions and Country Versions
Machine Overview
00A - Safety Precautions
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Prepare for Emergencies
Wear Protective Clothing
Protect Against Noise
Handle Fuel Safely—Avoid Fires
Fire Prevention
In Case of Fire
Avoid Static Electricity Risk When Refueling
Use Foldable ROPS and Seat Belt Properly
Stay Clear of Rotating Drivelines
Use Steps and Handholds Correctly
Read Operator’s Manuals for ISOBUS Controllers
Use Seat Belt Properly
Vibration
Operating the Tractor Safely
Avoid Backover Accidents
Limited Use in Forestry Operation
Operating the Loader Tractor Safely
Keep Riders Off Machine
Passenger Seat
Use Safety Lights and Devices
Towing Trailers/Implements Safely
Use Caution on Slopes, Uneven Terrain, and Rough Ground
Freeing a Mired Machine
Avoid Contact with Agricultural Chemicals
Handle Agricultural Chemicals Safely
Handling Batteries Safely
Avoid Heating Near Pressurized Fluid Lines
Remove Paint Before Welding or Heating
Handle Electronic Components and Brackets Safely
Practice Safe Maintenance
Avoid Hot Exhaust
Clean Exhaust Filter Safely
Work In Ventilated Area
Support Machine Properly
Prevent Machine Runaway
Park Machine Safely
Transport Tractor Safely
Service Cooling System Safely
Service Accumulator Systems Safely
Service Tires Safely
Service Front-Wheel Drive Tractor Safely
Tightening Wheel Retaining Bolts/Nuts
Avoid High-Pressure Fluids
Do Not Open High-Pressure Fuel System
Store Attachments Safely
Decommissioning — Proper Recycling and Disposal of Fluids and Components
00B - Safety Signs
Replace Safety Signs
Operator’s Manual Safety Sign
Use Seat Belt Safety Sign
Passenger Seat Safety Sign
Riders Safety Sign
ROPS Safety Sign
Noise Safety Sign (Australia and New Zealand Only)
10 - Controls and Instruments
Front Console Controls
Right-Hand Console Controls
Left-Hand Console Controls
Instrument Cluster (Gauges and Indicator Lights) — PR
Information Display — PR
AutoTracTM Universal Controls
20 - Engine Operation
Before Start the Engine
Operate Key Switch
Start the Engine
Check Engine Indicators and Gauges
Change Engine Speeds
Recommended Engine Speeds and Operating Procedures
Stop the Engine
Cold-Weather Start Aid
Engine Coolant Heater
30 - Air Intake, Fuel, Coolant, and Exhaust Operation
Fill Fuel Tank40 - Electrical and Lighting Operation
Using a Booster Battery or Charger
Light Switch
Use Headlights
High Beam Indicator
Use Tail Lights
Use Work Lights
Adjust Work Lights — IOOS
Adjust Work Lamps—Cab
Use Warning Lights
Use Turn Signals
Use Clearance Lights
Operate Beacon Light
Use Dome Light
Use Control Illumination Light
Seven-Terminal Outlet
Accessory Electrical Outlet
50 - Drivetrain Operation
Observe Maximum Travel Speeds
Select a Gear
50A - Transmission Operation
Operate Transmission — PR
Operate Transmission — PR Plus
Electrohydraulic Transmission System Indicator
PR Modulation (If Equipped)
Stop Tractor
Creeper Gear Operation (If Equipped)
50B - MFWD and Front Axle Operation
Operate EH MFWD with Auto Engage and Brake Assist
50C - Differential and Rear Axle Operation
Differential Lock
50D - Power Take Off (PTO) Operation
Attach PTO-Driven Implement
Select Correct PTO Speeds
Operate EH PTO
60 - Steering and Brake Operation
Operate Brakes
Adjust Steering Wheel
Set MFWD Steering Stops Turning Radius
AutoTracTM Universal Steering
Hydraulic Trailer Brakes70 - Hydraulics Operation
Warm Hydraulic System Oil
70A - Hitch and Drawbar Operation
3-Point Hitch Components
Prepare Implement
Rockshaft Control Levers
Use Rockshaft Position Control
Set Position Control Lever Stop
Use Draft Control
Adjust Rockshaft Speed-of-Drop
Convert Category II Hitch to the Category I
Position Center Link
Attach Implements to 3-Point Hitch
Adjust Hitch Side Sway
Level Hitch
Adjust Lateral Float
Adjust Rockshaft Control Lever Friction
Observe Drawbar Load Limitations
Select Drawbar Position
Adjust Drawbar Length
Use Swinging Drawbar
Use a Safety Chain
Height-Adjustable Trailer Hitch
70B - Selective Control Valve Operation
Connect Cylinder Hoses
Connect Cylinder Hoses—Mid-Mount Valve
Disconnect Cylinder Hoses
Correct Reversed Cylinder Response
Use Correct Hose Tips
Control Lever and Coupler Identification
Operate SCV Control Lever
Install Remote Outlet Oil Manifold
Adjust Cylinder Stop
Power Beyond Connections
Power Beyond Attached
Mid-Mount SCV Control Lever and Coupler Identification
Operate Multi-Function Lever
Match Tractor Power to Implement
80 - Wheels and Tires Operation
Check Implement-to-Tire Clearance
Check Tire Inflation Pressure
Jacking up Tractor—Lifting Points (2010-52-EU)
Selecting Front Tire Rolling Direction
Tighten Wheel/Axle Hardware Correctly
Tighten Bolts—Adjustable Front Axle
Tighten Bolts—MFWD Axle
Tighten Bolts—Rear Axle
Observe Rear Wheel Tread Width Limitations
Tread Settings—Multi-Position Rear Wheels
Tread Settings—Multi-Position MFWD WheelsTread Settings—Adjustable Front Axle
Adjust Front Axle Tread Width — 2WD
Checking Toe-In—Adjustable Front Axle
Adjusting Toe-In—Adjustable Front Axle
Checking Toe-In—MFWD
Adjusting Toe-In—MFWD
Use Correct Tire Combinations
80A - Ballasting
Planning for Maximum Productivity
Selecting Ballast (2010-52-EU)
Selecting Ballast Carefully
Determining Maximum Rear Ballast
Determining Maximum Front Ballast
Using Cast Iron Weights
Using Liquid Weight
Using Implement Codes
80B - Additional Equipment
Front Loader Installation - Front Loader Brackets (2010-52-EU)
Additional Equipment Operation
90 - Operator Station Operation
Avoid Contact with Pesticides
Operating Foldable ROPS
Wear Seat Belt
Adjusting Seat
Cab Classification According to EN 15695-1 (When Applying Plant Protection Products and Liquid
Fertilizers) (2010-52-EU)
Using Seat Belt
Adjusting Seat (Mechanical Suspension)
Instructional Seat
Adjusting Seat Arm Rests
Adjusting Steering Wheel Tilt
Using Emergency Exit
Door and Windows
Opening Door
Emergency Exit
Inner Mirror and Sun Visor
HVAC Blower Speed
HVAC Temperature
Defrost Windshield
Air Conditioner and Heater Performance
Operating Windshield Wiper and Washer
Installing a Monitor
Routing the Cables
Operating Radio
Operating Radio with Cassette Tape Player
Operating Radio with Compact Disc Player
Operating Cassette Tape Player
Operating Compact Disc Player
Setting Clock100 - Transport and Storage
Transporting on Carrier
Driving on Public Roads
Towing Tractor
Use Caution on Hillsides
Operator Training Required
Storing Tractor
Removing Tractor from Storage
200 - Maintenance Intervals
Maintenance Interval Chart
Service Daily Before Start-Up
Additional Service Information
Break-In Service
Service Tractor Safely
Observe Service Intervals
200A - Fuels, Lubricants, and Coolants
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Operating in Warm Temperature Climates
John Deere COOL-GARDTM II Coolant Extender
Water Quality for Mixing with Coolant Concentrate
Testing Coolant Freeze Point
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II,
and Stage III
Diesel Engine Oil — Tier 3 and Stage III
Engine Oil and Filter Service Intervals — Tier 3 and Stage IIIA — PowerTechTM Engines
Oil Filters
Fuel Filters
Diesel Fuel
Handling and Storing Diesel Fuel
Testing Diesel Fuel
Minimizing the Effect of Cold Weather on Diesel Engines
Supplemental Diesel Fuel Additives
OilscanTM and CoolScanTM
Alternative and Synthetic Lubricants
Lubricity of Diesel Fuel
Multipurpose Extreme Pressure (EP) Grease
Mixing of Lubricants
Lubricant Storage
Transmission, Steering, Brake, Hydraulic, and Gear Case Oil
200B - As Required Maintenance
As Required Maintenance
210 - Controls and Instruments Maintenance
Check and Adjust Clutch Pedal Free Play
Inspect Hose Clamps on Air Intake System and Engine Cooling System
Checking and Adjusting Handbrake220 - Engine Maintenance
Observe Engine Operation Closely
Checking Engine Oil Level
Changing Engine Oil and Filter
Cleaning Engine Crankcase Vent Tube
Check Engine Idle Speeds
Adjusting Engine Valve Clearance
Test Injection Nozzles
Check Engine Coolant Properties
Lubricating Hood Latch
230 - Air Intake, Fuel, Coolant, and Exhaust Maintenance
Check Engine Cooling System
Inspecting Fuel Injectors
Do Not Modify Fuel System
Checking Coolant Level
Fuel System Water Separator
Drain Water and Sediment from Fuel Tank and Fuel Filter
Drain and Flush Fuel Tank
Replacing Fuel Filter
Cleaning Water Separator
Replace Primary Fuel Filter
Replacing Tank In-Line Fuel Filter
Replacing In-Line Fuel Filter
Flush Cooling System and Replace Thermostat
Flush Cooling System
Bleeding Fuel System
Service Engine Air Cleaner
Cleaning Grille Screens, Radiator, Oil Cooler or A/C Condenser
240 - Electrical and Lighting Maintenance
Prevent Battery Explosions
Cleaning and Checking Battery
Inspecting Fan Belt Tensioner
Replacing Fan Belt
Replacing Battery
Locating Fusible Links
Locating Fuses
Load Center Fuses and Relays – IOOS
Load Center Fuses and Relays – Cab
Handle Halogen Light Bulbs Safely
Adjusting Headlights
Replacing Headlight Bulb
Replacing Taillight Bulb—IOOS and Cab
Replacing Work Light Bulb—Cab
Replacing Dome Light Bulb—Cab
Replacing Controls Illumination Light Bulb—Cab
Replacing Rotary Beacon Light Bulb
250 - Drive Train Maintenance
Checking Neutral Start System250A - Transmission Maintenance
Warming Transmission-Hydraulic System Oil
Checking Transmission-Hydraulic System Oil Level
Replacing Transmission-Hydraulic Filter
Change Transmission-Hydraulic Oil and Filter
Change Transmission-Hydraulic Oil and Secondary PR Transmission Filter
Cleaning Transmission-Hydraulic Oil Pickup Screen
250B - MFWD and Front Axle Maintenance
Check MFWD for Oil Leaks
Lubricate 2WD Front Axle
Lubricate MFWD Axle
Check MFWD Axle Oil Level
Change Planetary Drive Oil
Change MFWD Axle Oil
Check Front Axle End Play — 2WD
250C - Differential and Rear Axle Maintenance
Lubricate Rear Axle Bearings
250D - Power Take Off (PTO) Maintenance
Adjust 540E PTO Throttle Limiter — SS
Adjust 540E PTO Throttle Limiter — SS
Adjust Mechanical 540E PTO Lever
260 - Steering and Brake Maintenance
Lubricate Front Axle Wheel Bearings — 2WD
Checking Brakes
Adjust Hydraulic Trailer Brake
270 - Hydraulics Maintenance
Warming Hydraulic System Oil
Hydraulic Maintenance
270A - Hitch and Drawbar Maintenance
Lubricate 3-Point Hitch
Check Trailer Hitch Torque
Checking the Manually Operated Hitch for Wear
Lubricate Trailer Hitch
Adjust Rockshaft
270B - Selective Control Valve Maintenance
Check Selective Control Valve
280 - Wheels and Tires Maintenance
Checking TiresInspect All Tires
Inspect Tractor for Loose Hardware
Pack Front Wheel Bearings (Adjustable Front Axle)
Tubeless Tire Repair
280A - Ballasting Maintenance
Ballasting Front End for Transport
Installing Rear Cast Iron Weights
280B - Additional Equipment Maintenance
Check Front Loader Mounting Bracket Installation Cap Screws Tensions
Additional Equipment Maintenance
290 - Operator Station Maintenance
Keep Cab Protection System Installed Properly — Cab
Inspect ROPS for Loose Hardware
Cleaning Cab Air Filters
Servicing Air Conditioner (Cab)
Adjusting Hand Throttle Friction - IOOS
300 - Troubleshooting
Wash Machine After Unloading
Engine Troubleshooting
Transmission Troubleshooting
Hydraulic System Troubleshooting
Brakes Troubleshooting
Rockshaft and Quick-Coupler/3-Point Hitch Troubleshooting
Remote Hydraulic Cylinder Troubleshooting
Electrical System Troubleshooting
Heater and A/C System Troubleshooting
Wipers, Work Lights, Dome Light, and Radio Troubleshooting
300A - On-Board Diagnostics
STOP, Service Alert, and Information Indicators
On-Board Diagnostic Tool
Diagnostic Trouble Code Mode
Diagnostic Address Mode
400 - Specifications
Machine Specifications
Machine Specifications, Continued
Machine Specifications, Continued
Machine Specifications, Continued
How to Calculate Maximum Permissible Download on Trailer Hitch (2010-52-EU)
Vertical Loads and Towable Mass for Tractor (2010-52-EU)
How to Calculate Permissible Mass (2010-52-EU)
Sound Level (2010-52-EU)
Machine Dimensions — OOS
Machine Dimensions — Cab
Permissible Load SpecificationsEstimated Vehicle Speed, PR, 12 Forward/12 Reverse
Estimated Vehicle Speed, PR, 24 Forward/12 Reverse
Estimated Vehicle Speed, PR with Creeper
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
400A - Identifications Numbers
Identification Numbers
Product Identification Number Location
Record Engine Serial Number
Transmission Serial Number Location
Front Axle (2WD) Serial Number Location
Mechanical Front Wheel Drive (MFWD) Serial Number Location
Cab Serial Number Location
400B - Certification and Warranty
ROPS Certificate - OOS
ROPS Certificate - Cab
Carbon Dioxide Emissions (CO2)
500 - Service Records
As Required Service Chart
First 10 Hour Service
Every 10 Hour Service
First 50 Hour Service
Every 50 Hour Service
First 100 Hour Service
Every 125 Hour Service
Every 250 Hour Service
Every 500 Hour Service
Every 600 Hour Service
Every 1000 Hour Service
Every 1200 Hour Service
Every 2000 Hour Service
Every 3000 Hour Service
Every 5000 Hour Service
IBC - John Deere Service Keeps You On The Job
John Deere Parts
The Right Tools
Well-Trained Technicians
Prompt Service