All Inclusive Technical Manual with electrical wiring diagrams for John Deere Compact Utility Tractors Models 4110, 4115, with workshop information to maintain, diagnose, repair, and service like professional mechanics.

John Deere 4110 and 4115 Compact Utility Tractors workshop Diagnostics and Repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm1984 - 4110 and 4115 Compact Utility Tractors Technical Manual.pdf
tm1984 - 4110 and 4115 Compact Utility Tractors Technical Manual.epub

Total Pages: 1,704 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
   Manual Description
   Safety
   Specifications and Information
   Engine - 3TNE74
   Engine - 3TNE78
   Electrical
   Electrical European
   Power Train - Gear
   Power Train - Hydrostatic
   Hydraulics
   Steering
   Brakes
   Miscellaneous

tm1984 - 4110 and 4115 Compact Utility Tractors

Table of Contents

Manual Description

Section : Safety

Group : Safety

Recognize Safety Information

Understand Signal Words

Replace Safety Signs

Handle Fluids Safely - Avoid Fires

Use Care In Handling And Servicing Batteries

Prevent Battery Explosions

Prevent Acid Burns

Wear Protective Clothing

Use Care Around High-pressure Fluid Lines

Service Machines Safely

Use Proper Tools

Park Machine Safely

Support Machine Properly And Use Proper Lifting Equipment

Work In Clean Area

Using High Pressure Washers

Illuminate Work Area Safely

Work In Ventilated Area

Warning: California Proposition 65 Warning

Remove Paint Before Welding Or Heating

Avoid Harmful Asbestos Dust

Service Tires Safely

Avoid Injury From Rotating Blades, Augers And PTO Shafts

Service Cooling System Safely

Dispose Of Waste Properly

Handle Chemical Products Safely

Live With Safety

Section : Specifications and Information

Group : General Specifications

Metric Fastener Torque Values

Metric Fastener Torque Values - Grade 7

Inch Fastener Torque Values

Gasket Sealant Application

Group : O-Ring Seal Service Recommendations

Face Seal Fittings with Inch Stud Ends Torque

Face Seal Fittings with Metric Stud Ends Torque

O-Ring Face Seal Fittings

O-Ring Boss Fittings

Group : Fuels and Lubricants

Diesel Fuel Specifications

Diesel Fuel Lubricity

Diesel Fuel Storage

Engine Oil

Engine Break - in Oil

Alternative Lubricants

Synthetic Lubricants

Lubricant Storage

Mixing Of Lubricants

Chassis Grease

Transaxle Oil

Group : Coolant Specifications

Engine Coolant

Engine Coolant Drain Interval

Group : Serial Number Locations

Machine Product Identification Number

Engine Serial Number

Transaxle Serial Number

Section : Engine - 3TNE74

Group : Specifications

General

Repair Specifications

Tests and Adjustment Specifications

Operational Tests

Tightening Torques

Group : Theory of Operation

Cooling System Theory of Operation

Lubrication System Theory of Operation

Fuel System Theory of Operation

Air System Theory of Operation

Group : Component Location

Fuel System Component Location

Group : Diagnostics

Engine Starting

Engine Operation Poor

Excessive Fuel Consumption

Engine Oil Diagnostics

Coolant in Oil or Oil in Coolant

Coolant Temperature Abnormal

Group : Tests and Adjustments

Cylinder Compression Test

Throttle Adjustment

Slow Idle Adjustment

Valve Clearance Adjustment

Valve Lift Check

Fuel Injection System Tests

Fuel Injection Nozzle Test

Injection Pump Timing (EPA Engines)

Thermostat Test

Water Pump/alternator Drive Belt Adjustment

Radiator Bubble Test

Cooling System Pressure Test

Radiator Cap Pressure Test

Engine Oil Pressure Test

Fuel Transfer Pump Pressure Test

Fuel Transfer Pump Flow Test

Fuel System Air Bleeding

Air Restriction Indicator Test

Group : Repair

Muffler Removal and Installation

Thermostat Removal and Installation

Rocker Arm Cover Removal and Installation

Rocker Arm and Push Rods

Radiator Removal and Installation

Cylinder Head Removal and Installation

Intake Manifold Removal and Installation

Exhaust Manifold Removal and Installation

Cylinder Head Recondition

Engine Removal and Installation

Front Sub-Frame Removal and Installation

Crankshaft Oil Seals

Timing Gear Cover

Camshaft End Play Check

Timing Gear Backlash Check

Idler Gear

Camshaft Followers

Camshaft

Oil Pan and Strainer

Connecting Rod Side Play Check

Crankshaft End Play Check

Connecting Rod Bearing Clearance Check

Crankshaft Main Bearing Clearance Check

Piston and Connecting Rod Repair

Cylinder Bore

Crankshaft and Main Bearings

Flywheel Removal and Installation

Engine Back Plate

Clutch Removal and Installation

Clutch Adjustment

Timing Gear Housing

Oil Pump

Oil Pressure Regulating Valve

Coolant Temperature Switch

Thermostat

Water Pump

Fuel Transfer Pump

Fuel Filter/Water Separator

Fuel Injection Nozzle

Fuel Injection Pump

Fuel Shutoff Solenoid Removal and Installation

Governor Assembly

Section : Engine - 3TNE78

Group : Specifications

General

Repair Specifications

Tests and Adjustment Specifications

Operational Tests

Torque Values, Non-Standard Fasteners

Special Tools

Other Materials

Group : Theory of Operation

Fuel and Air System Operation

Cooling System Operation

Lubrication System Operation

Group : Diagnostics

Engine Starting

Engine Operation Poor

Excessive Fuel Consumption

Engine Oil Diagnostics

Coolant in Oil or Oil in Coolant

Coolant Temperature Abnormal

Group : Tests and Adjustments

Cylinder Compression Test

Slow Idle Adjustment

Valve Clearance Adjustment

Valve Lift Check

Fuel Injection System Tests

Fuel Injection Nozzle Test

Injection Pump Timing (EPA Engines)

Connecting Rod Side Play Check

Connecting Rod Bearing Clearance Check

Crankshaft End Play Check

Crankshaft Main Bearing Clearance Check

Camshaft End Play Check

Timing Gear Backlash Check

Thermostat Opening Test

Fan/Alternator Drive Belt Adjustment

Radiator Bubble Test

Cooling System Pressure Test

Radiator Pressure Cap Test

Engine Oil Pressure Test

Fuel Transfer Pump Tests

Fuel System Leakage Test

Bleed Fuel System

Group : Repair

Engine Removal and Installation

Front Sub-Frame Removal and Installation

Rocker Cover Removal and Installation

Rocker Arm Assembly

Cylinder Head and Valves Removal and Installation

Cylinder Head and Valves Disassembly and Assembly

Valve Seats

Valve Recession

Valve Guides

Valve Springs

Exhaust Manifold

Intake Manifold

Grind Valve Seats

Lap Valves

Piston and Connecting Rod

Piston Inspection

Cylinder Bore

Crankshaft Rear Oil Seal

Crankshaft Front Oil Seal

Crankshaft and Main Bearings

Flywheel and Coupling

Camshaft

Camshaft Followers

Timing Gear Cover

Idler Gear

Timing Gear Cover Mounting Plate

Oil Pan and Strainer

Oil Pump

Thermostat and Water Pump

Fuel Filter Assembly

Component Location - Fuel Supply

Fuel Injection Pump

Fuel Injection Nozzles

Starting Motor Removal and Installation

Starting Motor Disassembly and Assembly

Starting Motor Inspection and Test

Starting Motor Gear Train

Starting Motor Solenoid

20 Amp Alternator

Section : Electrical

Group : General Information

Operation and Diagnostics

Diagnostic Information

Wire Color Abbreviation Chart

Reading Electrical Schematics

Common Circuit Tests

Conductors for 12 Volt Circuits

Group : Specifications

System Specifications

Group : Component Location

Front of Machine

Rear of Machine

Control Panel

Group : System Schematics

Schematic And Wiring Harness Legend - Gear

Schematic And Wiring Harness Legend - Hydro

Electrical Schematic - Gear

Electrical Schematic - Hydro

W1 Main Wiring Harness - Gear

W2 Rear Wiring Harness - Gear

W1 Main Wiring Harness - Hydro

W2 Rear Wiring Harness - Hydro

W3 Battery Cable Wiring Harness

W4 Power Supply Wiring Harness

W5 Control Panel Wiring Harness

W6 Engine Wiring Harness

W7 Fuel Shutoff Solenoid Wiring Harness

W1 Main Wiring Harness Color Codes - Gear

W2 Rear Main Wiring Harness Color Codes - Gear

W1 Main Wiring Harness Color Codes - Hydro

W2 Rear Main Wiring Harness Color Codes - Hydro

W3 Battery Cable Wiring Harness Color Codes

W4 Power Supply Wiring Harness Color Codes

W5 Control Panel Wiring Harness Color Codes

Group : Operation

Power Circuit Operation - Gear

Power Circuit Electrical Schematic - Gear

Power Circuit Operation - Hydro

Power Circuit Electrical Schematic - Hydro

Cranking Circuit Operation - Gear

Cranking Circuit Electrical Schematic - Gear

Cranking Circuit Operation - Hydro

Cranking Circuit Electrical Schematic - Hydro

Engine Preheater Circuit Operation

Engine Preheater Circuit Electrical Schematic

Fuel Supply Operation - Gear

Fuel Supply Electrical Schematic - Gear

Fuel Supply Operation - Hydro

Fuel Supply Electrical Schematic - Hydro

Engine Shutoff Circuit Operation - Gear

Engine Shutoff Circuit Electrical Schematic - Gear

Engine Shutoff Circuit Operation - Hydro

Engine Shutoff Circuit Electrical Schematic - Hydro

Charging Circuit Operation

Charging Circuit Electrical Schematic

Control Panel Circuit Operation

Control Panel Circuit Electrical Schematic

Light Switch Circuit Operation

Light Switch Circuit Electrical Schematic

Turn Signal Circuit Operation

Turn Signal Circuit Electrical Schematic

Control Module Operation

Control Module Logic Table

Group : Diagnostics

Power Circuit Diagnosis - Gear

Power Circuit Diagnosis - Hydro

Cranking Circuit Diagnosis - Gear

Cranking Circuit Diagnosis - Hydro

Engine Preheater Circuit Diagnosis

Fuel Supply Diagnosis - Gear

Fuel Supply Diagnosis - Hydro

Engine Shutoff Circuit Diagnosis - Gear

Engine Shutoff Circuit Diagnosis - Hydro

Charging Circuit Diagnosis

Control Panel Circuit Diagnosis

Light Switch Circuit Diagnosis

Turn Signal Circuit Diagnosis

Group : Tests and Adjustments

Ground Circuit Test

Battery Voltage and Specific Gravity Test

Battery - Charge

Battery - Load Test

Unregulated Voltage Output Test

Stator Resistance Test

Regulated Amperage and Voltage Test

Starting Motor Solenoid Test

Starting Motor Amperage Draw Test

No-Load Amperage Draw and RPM Test

Fuse Test

Engine Oil Pressure Switch Test

Manifold Heater Test

Engine Coolant Temperature Sensor Test

Diode Test

Glow Plug Test

Control Panel Light Test

Light Switch Test

Fuel and Start Relay Test

Safety and PTO Light Relay Test

Engine Preheater Relay Test

Key Switch Test

Indicator Light Flasher Test

Seat Switch Test

Transmission Neutral Switch Test

Turn Signal Switch Test

Position Lights Switch Test

Hazard Lights Switch Test

Rear PTO Switch Test and Adjustment - Gear

Rear PTO Switch Test - Hydro

PTO Switch Test - Hydro

Fuel Shutoff Solenoid Test

Fuel Gauge Sensor Test

Parking Brake Switch Test and Adjustment - Gear

PTO Solenoid Test - Hydro

Parking Brake Switch Test and Adjustment - Hydro

Section : Electrical European

Group : European Electrical Section

European Electrical Theory

Group : Component Location

Front of Machine

Rear of Machine

Control Panel

Group : System Schematics

Schematic And Wiring Harness Legend - Gear

Schematic And Wiring Harness Legend - Hydro

Electrical Schematic - Gear

Electrical Schematic - Hydro

W1 Main Wiring Harness - Gear

W2 Rear Wiring Harness - Gear

W1 Main Wiring Harness - Hydro

W2 Rear Wiring Harness - Hydro

W3 Battery Cable Wiring Harness

W4 Power Supply Wiring Harness

W5 Control Panel Wiring Harness

W6 Engine Wiring Harness

W7 Fuel Shutoff Solenoid Wiring Harness

W8 PTO Solenoid Wiring Harness - Hydro

W1 Main Wiring Harness Color Codes - Gear

W2 Rear Main Wiring Harness Color Codes - Gear

W1 Main Wiring Harness Color Codes - Hydro

W2 Rear Main Wiring Harness Color Codes - Hydro

W3 Battery Cable Wiring Harness Color Codes

W4 Power Supply Wiring Harness Color Codes

W5 Control Panel Wiring Harness Color Codes

Group : Operation

Power Circuit Operation - Gear

Power Circuit Electrical Schematic - Gear

Power Circuit Operation - Hydro

Power Circuit Electrical Schematic - Hydro

Cranking Circuit Operation

Cranking Circuit Electrical Schematic

Engine Preheater Circuit Operation

Engine Preheater Circuit Electrical Schematic

Fuel Supply Circuit Operation - Gear

Fuel Supply Circuit Electrical Schematic - Gear

Fuel Supply Circuit Operation - Hydro

Fuel Supply Circuit Electrical Schematic - Hydro

Engine Shutoff Circuit Operation - Gear

Engine Shutoff Circuit Electrical Schematic - Gear

Engine Shutoff Circuit Operation - Hydro

Engine Shutoff Circuit Electrical Schematic - Hydro

Charging Circuit Operation

Charging Circuit Electrical Schematic

Control Panel Circuit Operation

Control Panel Circuit Electrical Schematic

Headlight and Turn Signal Lights Circuit Operation

Headlight and Turn Signal Lights Circuit Electrical Schematic

Position and Brake Lights Circuit Operation

Position and Brake Lights Circuit Electrical Schematic

Hazard Lights Circuit Operation

Hazard Lights Circuit Electrical Schematic

Control Module Operation

Control Module Logic Table

Group : Diagnostics and Operation

Power Circuit Diagnosis - Gear

Power Circuit Diagnosis - Hydro

Cranking Circuit Diagnosis - Gear

Cranking Circuit Diagnosis - Hydro

Engine Preheater Circuit Diagnosis

Fuel Supply Circuit Diagnosis - Gear

Fuel Supply Circuit Diagnosis - Hydro

Engine Shutoff Circuit Diagnosis - Gear

Engine Shutoff Circuit Diagnosis - Hydro

Charging Circuit Diagnosis

Control Panel Circuit Diagnosis

Headlight and Turn Signal Lights Circuit Diagnosis

Position and Brake Lights Circuit Diagnosis

Hazard Lights Circuit Diagnosis

Section : Power Train - Gear

Group : Specifications

General Specifications

Repair Specifications

Torque Specifications

Other Materials

Group : Component Location

General

PTO Brake and Input Shaft Component Location - Gear

Center Case Component Location - Gear

MFWD Output Shaft Component Location - Gear

Differential Case Component Location - Gear

Pinion Shaft Component Location - Gear

Transfer Shafts Component Location - Gear

PTO Shaft Component Location - Gear

Differential Carrier Component Location - Gear

Rear PTO Component Location - Gear

Final Drive Component Location - Rear Axle

Final Drive Component Location - MFWD

Differential Component Location - MFWD

Group : Theory of Operation

Transmission - Gear

Internal Components Location

Traction Drive and PTO (Rear and Mid)

Traction Drive

PTO - Rear And Mid

Group : Tests and Adjustments

PTO Brake Test

MFWD-to-Frame Clearance Adjustment

Group : Repair

Gear Transmission Removal and Installation

Differential Removal and Installation

Rear PTO Removal

Rear PTO Installation

PTO Brake Removal, Disassembly and Installation

MFWD Output Shaft Removal and Installation

Detent Cover Removal and Installation

Shift Housing Removal and Installation

Transmission Disassembly

Transmission Assembly

MFWD Drive Shaft Removal

MFWD Drive Shaft Installation

Mechanical Front Wheel Drive (MFWD) Removal

Final Drive Cover Disassembly and Inspection - MFWD

Final Drive Cover Assembly - MFWD

Final Drive Housing Disassembly and Inspection - MFWD

Final Drive Housing Assembly- MFWD

Spindle Housing Disassembly and Inspection

Spindle Housing Assembly

Differential Input Housing Disassembly - MFWD

Differential Input Housing Assembly - MFWD

Differential Disassembly and Inspection - MFWD

Differential Assembly - MFWD

Final Drive Removal - Rear Axle

Final Drive Installation - Rear Axle

Final Drive Cover Removal and Inspection - Rear Axle

Final Drive Cover Installation - Rear Axle

Section : Power Train - Hydrostatic

Group : Specifications

General Specifications

Hydraulic Specifications

Repair Specifications

Torque Specification

Special or Essential Tools

Other Materials

Group : Component Location

Hydrostatic (HST) Drive

Charge Pump Component Location - HST

Hydrostatic Motor Component Location - HST

Hydrostatic Pump Component Location - HST

Center Case Component Location - HST

Swash Plate Component Location - HST

Valve Plate Component Location - HST

Center Case Gears Component Location - HST

Pinion Drive Component Location - HST

Mid PTO Component Location - HST

Differential Case Component Location - HST

Reduction Shafts Component Location - HST

Differential Carrier Component Location - HST

Rear PTO Component Location - HST

PTO Clutch Shaft Component Location - HST

Group : Diagnostics

Hydrostatic Transmission

PTO System

Transaxle

Group : Theory of Operation

Transmission - HST

Component Location - Hydrostatic Transmission

Hydrostatic Schematic - HST

Charge Pump Theory of Operation

Valve Block Theory of Operation

PTO Clutch and Brake Control Valves Theory of Operation

PTO Clutch and Brake Theory of Operation

Power Transmission - Mid and Rear PTO

Power Transmission - Traction Drive

Group : Tests and Adjustments

Hydraulic Warm Up Procedure

Charge Pump/Steering System Relief Pressure Test

PTO Clutch Pressure Test

PTO Lubrication Pressure Test

PTO Brake Test

Transmission Neutral Adjustment

Group : Repair

Hydrostatic Transmission Removal

Charge Pump Removal

Charge Pump Disassembly and Inspection

Charge Pump Assembly and Installation

Hydro Motor Removal, Disassembly, and Inspection

Hydrostatic Motor Assembly and Installation

Hydrostatic Pump Removal and Installation

Valve Block Disassembly and Inspection

Valve Block Assembly

Cover Plate Removal and Installation

Cover Plate Disassembly and Inspection

Valve Plate Removal and Disassembly

Valve Plate Assembly and Installation

Differential Carrier Removal and Installation

Differential Carrier Disassembly and Inspection

Rear PTO Removal

Rear PTO Installation

Transmission Disassembly

Transmission Assembly

Section : Hydraulics

Group : Specifications

Hydraulic Specifications

Pressure Specifications

Repair Specifications

Torque Specifications

Group : Component Location

General

Rockshaft Control Valve - Component Location

Lift Arm and Cylinder

Depth Control Mechanism

System Pressure Relief

Hydraulic Pump

Selective Control Valve - Component Location

Group : Schematics and Harnesses

Rockshaft Hydraulic Schematic

Steering Schematic - Gear

Steering Schematic - HST

HST Hydraulic Schematic

Group : Diagnostics

Rockshaft Hydraulics

Group : Theory of Operation

Hydraulics (Rockshaft)

Draft Linkage

System Pressure Relief

Speed Control Valve - Neutral

Rockshaft Control Valve - Raise

Rockshaft Control Valve - Lower

Rockshaft - Neutral

Group : Tests and Adjustments

Hydraulic Warm Up Procedure

Sensitivity Adjustment

Lift Arm Adjustment

System Pressure Relief Adjustment

Pump Flow Test - Machines Without SCV

Pump Flow Test - Machines With SCV

Rockshaft Lift Cycle Test

Rockshaft Leakage Test

Group : Repair

Hydraulic Pump Removal and Installation

Hydraulic Pump Disassembly and Inspection

Hydraulic Pump Assembly

Screen Filter Removal and Replacement

Selective Control Valve (SCV)

Rockshaft Assembly Removal

Lift Arms Removal and Installation

Rockshaft Assembly, Disassembly and Inspection

Rockshaft Removal

Rockshaft Control Valve Removal and Installation

Rockshaft Control Valve Disassembly, Inspection, and Assembly

Section : Steering

Group : Specifications

Steering Specifications

Group : Component Location

Steering Component Location - Gear

Theory Of Operation

Steering Component Location - Hydro

Theory Of Operation

Steering System Schematic - Gear

Steering System Schematic - Hydro

Group : Diagnostics

Steering Diagnosis

Group : Tests and Adjustments

Steering System Test

Group : Repair

Steering Cylinder Removal and Installation

Steering Control Unit (SCU) Removal

Section : Brakes

Group : Specifications

Brake Specifications

Group : Component Location

Brake Housing Component Location

Brake Pedal Component Location - Hydro

Parking Brake Component Location - Hydro

Brake Pedal Component Location - Gear

Group : Theory of Operation

Brakes

Group : Diagnostics

Brakes

Diagnostic Check Points

Group : Tests and Adjustments

Brake Pedal Adjustment

Group : Repair

Brake Disassembly and Inspection

Brake Assembly

Brake Pedal Removal and Installation - Gear

Brake Pedal Removal and Installation - Hydro

Parking Brake Linkage - Gear

Parking Brake Linkage - Hydro

Parking Brake Adjustment - Europe

Section : Miscellaneous

Group : Specifications

3-Point Hitch

Fuel System

Ground Speed (Forward)

Ground Speed (Reverse)

Capacities

Group : Component Location

Hood Component Location

Fuel Tank Component Location

Group : Repair

Seat and Seat Frame Removal and Installation

Roll Over Protection System Removal and Installation

Rear Fenders Removal and Installation

Fender Support Removal and Installation

Front Wheel Removal and Installation

Rear Wheel Removal and Installation

Side Panels, Removal and Installation

Grill Removal and Installation

Hood Removal and Installation

Foot Rest Removal and Installation

Steering Wheel Removal and Installation

Control Panel Removal and Installation

Control Panel Lower Shroud Removal and Installation

Battery Removal and Installation

Fuel Tank Removal and Installation

John Deere 4110 and 4115 Compact Utility Tractors Service Technical Manual (TM1984)