John Deere 4010 Compact Utility Tractor Diagnostic and Repair Technical Service Manual (TM1983)
Complete All Inclusive Technical Manual with electrical wiring diagrams for John Deere 4010 Compact Utility Tractor, with workshop information to maintain, diagnose, repair, and rebuild like professional mechanics (Diagnosis, Operation, Tests, Repair, Service, Troubleshooting).
John Deere 4010 Compact Utility Tractor workshop diagnosis operation tests repair service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM1983 - John Deere 4010 Compact Utility Tractor Diagnostics and Repair Technical Manual.pdf
TM1983 - John Deere 4010 Compact Utility Tractor Diagnostics and Repair Technical Manual.epub
Total Pages: 920 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Manual Description
Safety
Specifications & Information
Engine - Diesel
Electrical
Electrical European
Power Train
Hydraulics
Steering
Brakes
Miscellaneous
TABLE OF CONTENTS..1
Section : Safety..17
Group :..17
Recognize Safety Information..19
Understand Signal Words..20
Replace Safety Signs..21
Handle Fluids Safely - Avoid Fires..22
Use Care In Handling And Servicing Batteries..23
Prevent Battery Explosions..24
Prevent Acid Burns..25
Wear Protective Clothing..26
Use Care Around High-pressure Fluid Lines..27
Service Machines Safely..29
Use Proper Tools..30
Park Machine Safely..31
Support Machine Properly And Use Proper Lifting Equipment..32
Work In Clean Area..33
Using High Pressure Washers..34
Illuminate Work Area Safely..35
Work In Ventilated Area..36
Warning: California Proposition 65 Warning..37
Remove Paint Before Welding Or Heating..38
Avoid Harmful Asbestos Dust..39
Service Tires Safely..40
Avoid Injury From Rotating Blades, Augers And PTO Shafts..41
Service Cooling System Safely..42
Dispose Of Waste Properly..43
Handle Chemical Products Safely..44
Live With Safety..45
Section : Specifications Section : Specifications & Information{pgNO}46 Information..46
Group : General Specifications..893
Metric Fastener Torque Values..49
Metric Fastener Torque Values—Grade 7..51
Inch Fastener Torque Values..52
Gasket Sealant Application..54
Group : O-Ring Seal Service Recommendations..46
Face Seal Fittings with Inch Stud Ends Torque..56
Face Seal Fittings with Metric Stud Ends Torque..57
O-Ring Face Seal Fittings..59
O-Ring Boss Fittings..60
Group : Fuels and Lubricants..46
Diesel Fuel Specifications..63
Diesel Fuel Lubricity..64
Diesel Fuel Storage..65
Engine Oil..66
Engine Break–in Oil..67
Alternative Lubricants..68
Synthetic Lubricants..69
Lubricant Storage..70
Mixing Of Lubricants..71
Chassis Grease..72
Transaxle Oil..73
Group : Coolant Specifications..46
Engine Coolant..76
Engine Coolant Drain Interval..78
Group : Serial Number Locations..46
Machine Product Identification Number..80
Section : Engine - Diesel..81
Group : Diagnostics..81
Engine Starting Problem..87
Engine Operation Poor..90
Excessive Fuel Consumption..95
Engine Oil Diagnostics..96
Coolant Temperature Abnormal..98
Coolant in Oil or Oil in Coolant..99
Group : Diagnostics..81
Diagnosis..102
Group : Component Location..81
Engine Fuel System..105
Group : Tests and Adjustments..81
Cylinder Compression Test..108
Throttle Cable Adjustment..110
Slow Idle Adjustment..112
Fast Idle Speed Adjustment..113
Valve Clearance Adjustment..114
Valve Lift Check..118
Fuel Injection Pump Timing Adjustment..119
Fuel Injection Nozzle Test..120
Water Pump/Alternator Drive Belt Adjustment..124
Thermostat Test..125
Radiator Bubble Test..127
Cooling System Pressure Test..128
Radiator Cap Pressure Test..130
Engine Oil Pressure Test..131
Fuel Transfer Pump Pressure Test..133
Fuel Transfer Pump Flow Test..134
Group : Repair..81
Engine Removal and Installation..140
Muffler Removal and Installation..143
Rocker Arm Cover Removal and Installation..144
Rocker Arm..146
Cylinder Head Removal and Installation..149
Intake Manifold Removal and Installation..152
Exhaust Manifold Removal and Installation..153
Cylinder Head Recondition..154
Crankshaft Rear Oil Seal..165
Crankshaft Front Oil Seal..167
Timing Gear Cover..169
Camshaft End Play Check..170
Timing Gear Backlash Check..171
Idler Gear..172
Cam Followers..175
Camshaft..177
Oil Pan, Spacer, and Strainer..184
Connecting Rod Side Play Check..186
Crankshaft End Play Check..187
Connecting Rod Bearing Clearance Check..189
Crankshaft Main Bearing Clearance Check..191
Piston-To-Cylinder Head Clearance..193
Connecting Rod Repair..194
Pistons..200
Cylinder Bore..210
Crankshaft and Main Bearings..215
Flywheel..219
Flywheel Plate..220
Timing Gear Housing..221
Oil Pump..222
Oil Pressure Regulating Valve..225
Coolant Temperature Switch..226
Thermostat..227
Water Pump..228
Fuel Filter..230
Fuel Transfer Pump..233
Fuel Injection Nozzle..234
Fuel Injection Pump..239
Fuel Injection Pump Camshaft..243
Governor..249
Starting Motor..252
Starting Motor Repair..253
20 Amp Alternator..261
40 Amp Alternator..266
Section : Electrical..272
Group : General Information..272
Operation and Diagnostics..276
Diagnostic Information..277
Wire Color Abbreviation Chart..278
Reading Electrical Schematics..279
Common Circuit Tests..281
Conductors for 12 Volt Circuits..283
Group : Specifications..272
System Specifications..285
Group : Component Location..272
Front of Machine..431
Back of Machine..290
Control Panel..434
Group : System Schematics..272
Schematic And Wiring Harness Legend..296
Electrical Schematic..444
W1 Main Wiring Harness..447
W2 Rear Wiring Harness..450
W3 Battery Cable Wiring Harness..451
W4 Power Supply Wiring Harness..452
W5 Control Panel Wiring Harness..453
W6 Engine Wiring Harness..454
W7 Fuel Shutoff Solenoid Wiring Harness..455
W1 Main Wiring Harness Color Codes..457
W2 Rear Main Wiring Harness Color Codes..460
W3 Battery Cable Wiring Harness Color Codes..462
W4 Power Supply Wiring Harness Color Codes..463
W5 Control Panel Wiring Harness Color Codes..464
Group : Diagnostics & Operation..272
Power Circuit Operation..467
Power Circuit Electrical Schematic..469
Power Circuit Diagnosis..471
Cranking Circuit Operation..475
Cranking Circuit Electrical Schematic..476
Cranking Circuit Diagnosis..477
Engine Glow Plug Circuit Operation..479
Engine Glow Plug Circuit Electrical Schematic..444
Engine Glow Plug Circuit Diagnosis..481
Fuel Supply Operation..338
Fuel Supply Electrical Schematic..444
Fuel Supply Diagnosis..341
Engine Shutoff Circuit Operation..489
Engine Shutoff Circuit Electrical Schematic..491
Engine Shutoff Circuit Diagnosis..492
Charging Circuit Operation..494
Charging Circuit Electrical Schematic..495
Charging Circuit Diagnosis..496
Control Panel Circuit Operation..498
Control Panel Circuit Electrical Schematic..500
Control Panel Circuit Diagnosis..502
Light Switch Circuit Operation..360
Light Switch Circuit Electrical Schematic..444
Light Switch Circuit Diagnosis..363
Turn Signal Circuit Operation..367
Turn Signal Circuit Electrical Schematic..444
Turn Signal Circuit Diagnosis..369
Control Module Operation..528
Control Module Circuit Electrical Schematic..444
Control Module Logic Table..530
Group : Tests and Adjustments..273
Ground Circuit Test..376
Battery Voltage and Specific Gravity Test..377
Battery - Charge..380
Battery - Load Test..382
Unregulated Amperage Output Test..383
Stator Resistance Test..385
Regulated Amperage and Voltage Test..387
Starting Motor Solenoid Test..389
No-Load Amperage Draw and RPM Test..391
Starting Motor Amperage Draw Test..393
Engine Oil Pressure Switch Test..395
Engine Coolant Temperature Sensor Test..397
Glow Plug Test..398
Control Panel Light Test..399
Fuse Test..400
Diode Test..401
Light Switch Test..402
Fuel and Start Relay Test..404
Safety and PTO Light Relay Test..405
Glow Plug Relay Test..406
Key Switch Test..407
Indicator Light Flasher Test..409
Transmission Neutral Switch Test..410
Turn Signal Switch Test..412
Hazard Lights Switch Test..413
Fuel Gauge Sensor Test..414
Fuel Shutoff Solenoid Test..416
PTO Switch Test..419
PTO Solenoid Test..420
Parking Brake Switch Test..422
Seat Switch Test..424
Section : Electrical European..425
Group : European Electrical Section..425
European Electrical Theory..428
Group : Component Location..425
Front of Machine..431
Rear of Machine..433
Control Panel..434
Group : System Schematics..425
Schematic and Wiring Harness Legend..440
Electrical Schematic..444
W1 Main Wiring Harness..447
W2 Rear Wiring Harness..450
W3 Battery Cable Wiring Harness..451
W4 Power Supply Wiring Harness..452
W5 Control Panel Wiring Harness..453
W6 Engine Wiring Harness..454
W7 Fuel Shutoff Solenoid Wiring Harness..455
W8 PTO Solenoid Wiring Harness..456
W1 Main Wiring Harness Color Codes..457
W2 Rear Main Wiring Harness Color Codes..460
W3 Battery Cable Wiring Harness Color Codes..462
W4 Power Supply Wiring Harness Color Codes..463
W5 Control Panel Wiring Harness Color Codes..464
Group : Diagnostics & Operation..425
Power Circuit Operation..467
Power Circuit Electrical Schematic..469
Power Circuit Diagnosis..471
Cranking Circuit Operation..475
Cranking Circuit Electrical Schematic..476
Cranking Circuit Diagnosis..477
Engine Glow Plug Circuit Operation..479
Engine Glow Plug Electrical Schematic..480
Engine Glow Plug Circuit Diagnosis..481
Fuel Supply Circuit Operation..483
Fuel Supply Circuit Electrical Schematic..485
Fuel Supply Circuit Diagnosis..486
Engine Shutoff Circuit Operation..489
Engine Shutoff Circuit Electrical Schematic..491
Engine Shutoff Circuit Diagnosis..492
Charging Circuit Operation..494
Charging Circuit Electrical Schematic..495
Charging Circuit Diagnosis..496
Control Panel Circuit Operation..498
Control Panel Circuit Electrical Schematic..500
Control Panel Circuit Diagnosis..502
Headlight and Turn Signal Lights Circuit Operation..506
Headlight and Turn Signal Lights Circuit Electrical Schematic..508
Headlight and Turn Signal Lights Circuit Diagnosis..509
Position and Brake Lights Circuit Operation..515
Position and Brake Lights Circuit Electrical Schematic..517
Position and Brake Lights Circuit Diagnosis..518
Hazard Lights Circuit Operation..522
Hazard Lights Circuit Electrical Schematic..523
Hazard Lights Circuit Diagnosis..524
Control Module Operation..528
Control Module Logic Table..530
Section : Power Train..531
Group : Specifications..531
General Specifications..893
Torque Specifications..828
Other Materials..536
Group : Component Location..531
Swash Plate and Control Arms..539
Center Case and Pumps..541
Differential Front Cover..543
Counter Shaft and Reduction Shaft..545
Differential Carrier..547
Rear Axle and Final Drive..549
PTO Clutch and Brake Shaft..551
PTO Drive and Output Shafts..553
Mid PTO Shaft..555
MFWD Front Drive Shaft..557
MFWD Front Axle Housing..559
MFWD Front Gear Case..561
MFWD Front Spindle and Final Drive Gears..563
Group : Theory of Operation..531
Drive Train Range Drive Gears..566
Rear and Mid PTO Drive..568
MFWD Drive Gears..570
Group : Diagnostics..531
Symptom Table..574
Hydrostatic Power Train..577
Group : Tests and Adjustments..531
Neutral Adjustment..581
Hydrostatic High Pressure Relief Test..584
Charge Pump Pressure Test..587
MFWD-to-Frame Clearance Adjustment..589
Group : Repair..531
Transaxle Removal and Installation..592
Hydrostatic Pump and Motor Removal and Installation..594
Swashplate Removal and Installation..606
Rear PTO Shaft Removal and Installation..610
Differential Assembly - MFWD..615
Rear Axle Removal..617
Rear Axle Installation..618
Rear Axle Housing Disassembly and Inspection..619
Rear Axle Housing Assembly..623
Transmission Center Section Disassembly and Assembly..624
Countershaft Disassembly and Assembly..634
Reduction Shaft Disassembly and Assembly..643
PTO Clutch Shaft Disassembly and Assembly..651
PTO Brake Disassembly and Assembly..669
PTO Output Shaft Disassembly and Assembly..676
MFWD Output Shaft Disassembly and Assembly..679
Differential Disassembly and Assembly..690
Mechanical Front Wheel Drive (MFWD) Removal..704
Final Drive Housing Disassembly and Inspection - MFWD..706
Final Drive Housing Assembly - MFWD..708
Final Drive Cover Disassembly and Inspection - MFWD..709
Final Drive Cover Assembly - MFWD..713
Spindle Housing Disassembly and Inspection..716
Spindle Housing Assembly..719
Drive Shaft Removal and Installation - MFWD..720
Differential Input Housing Disassembly - MFWD..722
Differential Input Housing Assembly - MFWD..723
Differential Disassembly and Inspection - MFWD..726
Section : Hydraulics..727
Group : Specifications..727
General Specifications..893
Test and Adjustment Specifications..731
Torque Specifications..828
Group : Component Location..727
Hydraulic System..756
Hydraulic Pump Component Location..735
Pump Shaft Component Location..737
Selective Control Valve Component Location..738
Selective Control Valve - Linkage and Controls Component Location..740
Selective Control Valve - Hydraulic Lines Component Location..742
Rockshaft Case and Lift Arms Component Location..743
Rockshaft Linkage Component Location..745
Divider Valve Component Location..747
Rockshaft Valves Component Location..748
Group : Schematics and Harnesses..727
Drive and Rockshaft Hydraulic Schematic..751
Steering and Rockshaft Schematic..752
Selective Control Valve (SCV) Schematic..753
Group : Operation and Diagnostics..276
Hydraulic System..756
Group : Tests and Adjustments..727
Hydraulic Warm Up Procedure..759
Rockshaft Travel Limit Adjustment..760
Rate of Drop/Stop Valve Adjustment..762
Rockshaft Lift Cycle Test..763
Rockshaft Leakage Test..765
Rockshaft System Relief Pressure Test..767
Hydraulic Pump Flow Test..771
Steering System Relief Pressure Test..773
Group : Repair..727
Hydraulic Pump Removal and Installation..780
Selective Control Valve (SCV) Removal and Installation..786
Selective Control Valve (SCV) Disassembly and Assembly..787
Rockshaft Assembly Removal and Installation..793
Lift Arms and Rockshaft, Removal and Installation..797
Rockshaft Control Valve Removal and Installation..805
Rockshaft Control Valve Disassembly and Assembly..807
Rockshaft Control Valve Linkage Removal and Installation..808
Rockshaft Piston Removal and Installation..810
Divider Valve Removal and Installation..812
Divider Valve Disassembly and Assembly..814
Rate-of-Drop Valve and Adjuster Removal and Installation..815
Slow Return Valve Removal and Installation..817
Rockshaft Safety Valve Removal and Installation..819
Relief Valve Removal and Installation..821
Transmission Filter Removal and Installation..823
Section : Steering..825
Group : Specifications..825
Steering Specifications..827
Torque Specifications..828
Group : Component Location..825
Steering Component Location..830
Steering System Schematic..831
Group : Theory of Operation..825
Steering Operation..837
Group : Diagnostics..825
Steering System Check..836
Steering Operation..837
Component Diagnosis..840
Group : Tests and Adjustments..825
Steering System Test..842
Group : Repair..825
Steering Cylinder Removal and Installation..846
Steering Wheel Removal and Installation..910
Steering Control Unit (SCU) Removal and Installation..850
Tie Rod Removal and Installation..853
Section : Brakes..867
Group : Specifications..854
Brake Specifications..856
Group : Component Location..854
Brake Pedal Component Location..859
Brake Housing Component Location..861
Group : Theory of Operation..854
Brakes..867
Group : Diagnostics..854
Brakes..867
Diagnostic Check Points..870
Group : Tests and Adjustments..854
Brake Pedal Adjustment..873
Group : Repair..854
Brake Disassembly and Inspection..879
Brake Assembly..883
Brake Pedal Removal and Installation..885
Parking Brake Linkage..889
Section : Miscellaneous..891
Group : Specifications..891
General Specifications..893
Group : Component Location..891
Hood Components..895
Group : Repair..891
Seat Removal and Installation..898
Roll Over Protection System (ROPS) Removal and Installation..900
Rear Fenders Removal and Installation..901
Front Wheel Removal and Installation..904
Rear Wheel Removal and Installation..905
Side Panels, Removal and Installation..906
Grill Removal and Installation..907
Hood Removal and Installation..908
Foot Rest Removal and Installation..909
Steering Wheel Removal and Installation..910
Control Panel Removal and Installation..911
Control Panel Lower Shroud Removal and Installation..912
Battery Removal and Installation..913
Fuel Tank Removal and Installation..914
Three Point Hitch Removal and Installation..916
John Deere 4010 Compact Utility Tractor Diagnostic and Repair Technical Service Manual (TM1983)
