All Inclusive Technical Manual with electrical wiring diagrams for John Deere Compact Utility Tractors Models 4005, with all the shop information to maintain, diagnose, repair, and service like professional mechanics.

John Deere Compact Utility Tractors Models 4005 workshop service technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm103019 - 4005 Compact Utility Tractor Technical Manual.pdf

tm103019 - 4005 Compact Utility Tractor Technical Manual.epub

Total Pages: 1,048 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

tm103019 - 4005 Compact Utility Tractor

Table of Contents

Manual Description

Section : Safety

Group : Safety

Recognize Safety Information

Understand Signal Words

Replace Safety Signs

Handle Fluids Safely - Avoid Fires

Use Care In Handling And Servicing Batteries

Prevent Battery Explosions

Prevent Acid Burns

Wear Protective Clothing

Use Care Around High-pressure Fluid Lines

Service Machines Safely

Support Machine Properly and Use Proper Lifting Equipment

Work In Clean Area

Using High Pressure Washers

Illuminate Work Area Safely

Work In Ventilated Area

Service Tires Safely

Avoid Injury From Rotating Blades, Augers And PTO Shafts

Service Cooling System Safely

Handle Chemical Products Safely

Dispose of Waste Properly

Park Machine Safely

Live With Safety

Section : Specifications and Information

Group : Fastener Torques

Metric Fastener Torque Values

Inch Fastener Torque Values

Metric Fastener Torque Value - Grade 7 (Special)

Group : O-Ring Seal Service Recommendations

Face Seals With Inch Stud Ends Torque

Face Seals With Metric Stud Ends Torque

Group : O-Ring Seal Service Recommendations

O-Ring Face Seal Fittings

O-Ring Boss Fittings

Straight Fitting or Special Nut Torques

Group : General Information

Diesel Fuel

Diesel Fuel Lubricity

Diesel Fuel Storage

Diesel Engine Oil

Break-In Engine Oil - Diesel

Hydrostatic Transmission and Hydraulic Oil

Alternative Lubricants

Synthetic Lubricants

Anti-Corrosion Grease

Lubricant Storage

Mixing of Lubricants

Oil Filters

Group : Coolant Specifications

Diesel Engine Coolant

Diesel Engine Coolant Drain Interval

Group : Serial Number Locations

Machine Product Identification Number

Engine Serial Number

Section : Engine - Diesel

Group : Specifications

General Specifications

Repair Specifications

Tests and Adjustment Specifications

Operational Tests

Torque Specifications, Non-Standard Fasteners

Special Tools

Other Materials

Group : Theory of Operation

Cooling System Operation

Lubrication System Operation

Fuel and Air System Operation

Group : Diagnostics

Engine Oil Diagnostics

Excessive Fuel Consumption

Low Engine Compression

Engine Starting Problem

Engine Operation Poor

Coolant Temperature Abnormal

Coolant in Oil or Oil in Coolant

Diagnostic Table

Group : Tests and Adjustments

Throttle Rod Adjustment

Cylinder Compression Test

Slow Idle Adjustment

Valve Clearance Check and Adjustment

Connecting Rod Side Play Check

Connecting Rod Bearing Clearance Check

Crankshaft End Play Check

Crankshaft Main Bearing Clearance Check

Valve Lift Check

Camshaft End Play Check

Timing Gear Backlash Check

Fuel Injection Nozzle Test

Injection Pump Timing Adjustment

Injection Pump Timing

Fan/Alternator Drive Belt Adjustment

Thermostat Opening Test

Radiator Bubble Test

Cooling System Pressure Test

Radiator Cap Pressure Test

Engine Oil Pressure Test

Fuel Supply Pump Pressure Test

Fuel System Leakage Test

Bleed Fuel System

Group : Repair

Engine Removal

Glow Plug Removal and Installation

Rocker Cover

Exhaust Manifold

Intake Manifold

Rocker Arm Assembly

Cylinder Head and Valves

Piston and Connecting Rod

Cylinder Bore

Crankcase Extension Housing

Balancer Assembly

Crankshaft Rear Oil Seal

Crankshaft Front Oil Seal

Crankshaft and Main Bearings

Flywheel

Camshaft

Cam Followers

Timing Gear Cover

Idler Gear

Timing Gear Cover Mounting Plate

Oil Pan and Strainer

Oil Pump

Thermostat and Water Pump Disassembly

Fuel Injection Pump

Fuel Injection Nozzles

Fuel Filter Assembly

Secondary Fuel Filter

Starting Motor Removal and Installation

Alternator Removal and Installation

Alternator Disassembly, Inspection, and Assembly

Section : Electrical

Group : General Information

Reading Electrical Schematics

Theory Of Operation Information

Diagnostic Information

Wire Color Abbreviation Chart

Common Circuit Tests

Conductors For 12 Volt Circuits

Group : Specifications

General Specifications

Group : Component Location

Control Panel

Fuse Block

Component Location - Electrical

Component Location - Control Panel

Component Location - Engine

Group : Schematics and Harnesses

Electrical Schematic and Wiring Harness Legend

Main Schematic

Main Wiring Harness

W2, W3 and W4 Wiring Harnesses

W5 Control Panel Wiring Harness

W6 Fuel Sensor Wiring Harness

W7 and W8 Rear Lights Wiring Harnesses

W9 and W10 Work Lights Wiring Harnesses

Glow Plugs Wiring Harness

Fuel Shutoff Solenoid Wiring Harness

W1, W2, W3, and W4 Wiring Harness Color Codes

W5 Control Panel Wiring Harness Color Codes

W6 Fuel Sensor Wiring Harness Color Codes

W7 and W8 Rear Lights Wiring Harness Color Codes

W9 and W10 Work Lights Wiring Harness Color Codes

Group : Diagnostics

Symptom Diagnosis

Group : Theory of Operation

Power Circuit Operation

Power Circuit Schematic

Power Circuit Diagnosis

Cranking Circuit Operation

Cranking Circuit Schematic

Cranking Circuit Diagnosis

Glow Plug Circuit Operation

Glow Plug Circuit Schematic

Glow Plug Circuit Diagnosis

Fuel Shutoff Circuit Operation

Fuel Shutoff Circuit Schematic

Fuel Shutoff Solenoid Diagnosis

Engine Shutoff Circuit Operation

Engine Shutoff Diagnosis

Fuel Pump Operation

Fuel Pump Electrical Schematic

Fuel Pump Diagnosis

Charging Circuit Operation

Charging Circuit Schematic

Charging Circuit Diagnosis

Control Panel Circuit Operation

Hour Meter Operation

Control Panel Gauges Schematic

Control Panel Gauges Diagnosis

Lights Circuit Operation

Lights Circuit Schematic

Lights Circuit Diagnosis

Turn Signal/Hazard Lights Circuit Operation

Turn Signal/Hazard Lights Circuit Schematic

Turn Signal Circuit Diagnosis

Hazard Switch Circuit Diagnosis

Group : Tests and Adjustments

Ground Circuit Test

Charge Battery

Battery Test

Load Test Battery

Alternator Unregulated Amperage Test

Regulated Amperage and Voltage Tests

Starting Motor Solenoid Test

No-Load Amperage Draw and RPM Tests

Starting Motor Amperage Draw Test

Relay Test - 4 Pin

Relay Test - 5 Pin

Engine Coolant Temperature Sensor Test

Engine Oil Pressure Switch Test

Fuse Test

Light Bulb Test

Seat Switch Test

Key Switch Test

Light/Turn Switch Test

Hazard Switch Test

Indicator Light Flasher Test

Transmission Neutral Switch Test

PTO Switch Test

Park Brake Switch Test

Fuel Gauge Sensor Test

Fuel Shutoff Solenoid Test

Fuel Pump Tests

Fuel Gauge Test

Temperature Gauge Test

Glow Plug Test

Diode Test

Group : Repair

Starting Motor

40 Amp Alternator

Section : Power Train - Gear

Group : Specifications

General Specifications

Torque Specifications

Special or Essential Tools

Other Materials

Group : Component Location

Dual Stage Clutch Components

Drive Shaft

Driven Shaft

MFWD Driveshaft

Range Transmission

Differential and Rear Axle

PTO Gears and Shaft

Group : Theory of Operation

Dual Stage Clutch

Dual Stage Clutch Transmission and PTO Disengaged

Forward Gear Power Flow

Reverse Power Flow

Range Transmission

MFWD Power Operation

Group : Tests and Adjustments

Clutch Pedal Adjustment

Differential Backlash Adjustment

Group : Repair

Machine Splitting (Front)

Dual Stage Clutch

Clutch Release Bearing Replacement

Machine Splitting (Rear)

3-Speed Transmission Removal and Installation

3 Speed Transmission Disassembly and Assembly

Reverse Idler Shaft Disassembly and Assembly

Driven Shaft Disassembly and Assembly

Main Shaft Disassembly and Assembly

Range Transmission

Range Transmission Gears

Final Drive Removal and Installation

Final Drive Disassembly, Inspection and Assembly

Differential

Differential Lock Fork

Rear PTO Shaft Assembly

MFWD Lever and Linkage Repair

Transmission Output Shaft and MFWD Drive Gear Removal, Inspection and Installation

Remove, Inspect and Install MFWD Drive Shaft

MFWD Axle Removal and Installation

Axle Pivot Bushing Replacement

Axle Free-Play Check and Adjust

MFWD Spindle Housing and Outer Drive Removal and Installation

MFWD Outer Drive Disassembly and Assembly

MFWD Spindle Housing Disassembly and Assembly

MFWD Differential and Shafts Disassembly and Assembly

Adjust Spindle Pinion Gear To Outer Drive Gear Backlash

Adjust Axle Bevel Gear To Spindle Bevel Gear Backlash

Section : Hydraulics

Group : Specifications

Hydraulic Specifications

Repair Specifications

Torque Specifications

Special or Essential Tools

Other Materials

Group : Component Location

Hydraulic Gear Pump

Hydraulic System Component Location

Group : Diagnostics

Rockshaft Diagnosis

Hydraulics Troubleshooting

Group : Theory of Operation

Hydraulics (General)

Hydraulics (Rockshaft)

Group : Rockshaft Operation

Oil Flow - Neutral

Oil Flow - Lower

Rate of Drop/Stop Valve Operation

Group : Selective Control Valve (SCV) Operation

Selective Control Valve Oil Flow (Neutral)

Selective Control Valve Oil Flow (Boom Spool Raise)

Selective Control Valve Oil Flow (Boom Lower)

Selective Control Valve Oil Flow (Boom Spool Float)

Selective Control Valve Oil Flow (Bucket Curl)

Selective Control Valve Oil Flow (Bucket Dump)

Selective Control Valve Oil Flow (Bucket Regenerative)

Group : Hydraulic Schematics

Hydraulic System Symbols

Main Hydraulic Schematic

Group : Tests and Adjustments

Hydraulic System Bleed Procedure

Pump Flow Test (Machines Without SCV)

Pump Flow Test (Machines With SCV)

System Relief Valve Test (Machines With SCV)

Adjust System Relief Valve

System Pressure Adjustment

Steering Pressure Test

Rockshaft Lift Cycle Test

Rockshaft Leakage Test

Rockshaft Lift Arm Adjustment

Rockshaft Relief Valve Test and Adjustment

Group : Repair

Hydraulic Pumps

Rockshaft Assembly Removal and Installation

Lift Arms Removal and Installation

Lift Control Lever

Rockshaft Plunger and Valve

Rockshaft Piston

Selective Control Valve (SCV)

Section : Steering

Group : Specifications

General Specifications

Torque Specifications

Other Materials

Special or Required Tools

Group : Component Location

Steering Components

Group : Schematics

Steering System Schematic

Group : Theory of Operation

Power Steering

Group : Diagnostics

Steering Diagnosis

Component Diagnosis

Group : Tests and Adjustments

Steering System Test

Steering Cylinder Leakage Test

Steering Pump Flow Test

Steering Valve Relief Test

Toe-In Adjustment (2-WD)

Toe-In Adjustment (MFWD)

Group : Repair

Steering Wheel

Steering Column Assembly

Steering Cylinder

Steering Pump

Power Steering Hydraulic Lines

Power Steering Control Unit

Section : Brakes

Group : Specifications

Brakes

Transaxle Oil

Torque Specifications

Group : Component Location

Brake Housing

Brake Pedal and Linkage

Group : Theory of Operation

Brakes

Parking Brake

Group : Diagnostics

Diagnosis

Symptom Diagnosis

Group : Tests and Adjustments

Parking Brake

Brake Pedal Adjustment

Group : Repair

Brakes Disassembly and Assembly

Brake Pedals

Section : Miscellaneous

Group : Specifications

Torque Specifications

Group : Repair

Three Point Hitch

Front Wheels

Rear Wheels

Rear Fenders

Kick Plate

Seat and Seat Support

Seat Platform

Roll Over Protective Structure (ROPS)

Fuel Tank

Steering Wheel

Control Panel

Hood

Radiator Removal and Installation

John Deere 4005 Compact Utility Tractor Diagnostic & Repair Technical Service Manual (TM103019)