John Deere Tractors Models 8235R, 8260R, 8285R, 8310R, 8335R, 8360R Repair Service Manual (TM110319)

Catalog: 
Make: 
Price: US$ 69.00

John Deere Tractors Models 8235R, 8260R, 8285R, 8310R, 8335R, 8360R Repair Service Manual (TM110319)

tm110319 - 8R Tractors (S. N. -090000) (Russia S.N. 052201-055000) Technical Manual - Repair.pdf

Complete service repair technical manual for John Deere 8R RW Tractors 8235R, 8260R, 8285R, 8310R, 8335R, and 8360R (S. N. -090000) (Russia S.N. 052201-055000), with all the shop information to maintain, repair, service like professional mechanics.

John Deere 8235R, 8260R, 8285R, 8310R, 8335R, 8360R 8R RW Tractors workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

Total Pages: 2,762 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English

MAIN SECTIONS
   Foreword
   Dealer Predelivery Information Form
   General Information
      Safety
      General Information
   Engine
      Component Removal and Installation
      Engine Repair
   Fuel and Cooling Systems
      Diesel Fuel System
      Air Intake System
      Engine Cooling System
      Coolers and Air Conditioning Condenser
      Exhaust System
   Electrical
      Connectors
      Wire Harness Routings
      Charging Circuit
      Starting Circuit
      Relays, Fuses, Solenoids, and Switches
      Monitoring Systems and Sensors
      Armrest Control
      Implement and Accessory Connectors
      Convenience and Accessory Components
   PowerShift Transmission
      Component Removal and Installation
      Miscellaneous Repair
      Transmission
   AutoPowr/IVT Transmission
      Component Removal and Installation
      General Repair Procedures
      In Tractor Repairs
      Transmission Repair
      Assemble Transmission
   Drive Systems
      Component Removal and Installation
      Rear Differential and Input Quill
      Primary Brakes
      Final Drives
      Rear PTO
      Hydraulic Pump Drive
      MFWD Clutch
      Drivelines
      Front PTO
   1300 Series MFWD Axles
      Component Removal and Installation
      Final Drives
      Axle Housing
      Differential
      Input Gear Train
      Oscillation
   INDEPENDENT LINK SUSPENSION™ Axle
      Component Removal and Installation
      Controls
      Final Drives
      Drive Shafts
      Differential
      Steering
      Suspension
      Front Brakes
   1500 Series MFWD Axle
      Component Removal and Installation
      Final Drives
      Axle Housing
      Differential
      Input Gear Train
      Oscillation and Tie Rod
   Steering and Brakes
      Steering Column
      Steering Control Assembly
      Steering Cylinders
      Brake Valve
      Hydraulic Trailer Brake
      Air Trailer Brake
   Hydraulics
      Component Removal and Installation
      Hydraulic System Repair
      Integrated Hydraulic Pump
      Hitch Valve, Selective Control Valves, and Couplers
      Hitch
      Front Hitch (S. N. -053100)
      Front Hitch (S. N. 053101-)
   Miscellaneous
      Hood
      Front Axle (Two-Wheel Drive)
      Wagon And Pick-Up Hitch
      Rear Wheels
   Operator Station
      Component Removal and Installation
      Heating, Ventilating, and Air Conditioning (HVAC)
      Air Conditioning System
      Air Suspension Seat
      ActiveSeat™
      Armrest
      Cab Door and Windshield
   Dealer Tools
      Dealer Fabricated Tools
      Essential and Recommended Tools

tm110319 - 8R Tractors Repair(S. N. —090000)(Russia S. N. 052201—055000)

Table of Contents

Foreword

Dealer Predelivery Information Form

Section 10: General Information

Group 05: Safety

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Wear Protective Clothing

Service Machines Safely

Stay Clear of Rotating Drivelines

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Handle Starting Fluid Safely

Avoid Hot Exhaust

Clean Exhaust Filter Safely

Prevent Acid Burns

Handle Agricultural Chemicals Safely

Clean Vehicle of Hazardous Pesticides

Handling Batteries Safely

Avoid Harmful Asbestos Dust

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Avoid High-Pressure Fluids

Wait Before Opening High-Pressure Fuel System

Service Accumulator Systems Safely

Protect Against High Pressure Spray

Service Cooling System Safely

Prevent Machine Runaway

Keep ROPS Installed Properly

Avoid Backover Accidents

Park Machine Safely

Support Machine Properly

Work in Clean Area

Work In Ventilated Area

Illuminate Work Area Safely

Use Proper Lifting Equipment

Follow Tire Recommendations

Service Tires Safely

Instructional Seat

Service Front-Wheel Drive Tractor Safely

Use Steps and Handholds Correctly

Transport Tractor Safely

Practice Safe Maintenance

Use Proper Tools

Construct Dealer-Made Tools Safely

Replace Safety Signs

Install All Guards

Live With Safety

Group 10: General Information

List of References

Trademarks

Sealants and Adhesives Cross-Reference Chart

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Face Seal Fittings Assembly and Installation—All Pressure Applications

Metric Face Seal And O-Ring Stud End Fitting Torque Chart—Standard Pressures

Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications

SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures

SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications

Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications

SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications

SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications

External Hexagon Port Plug Torque Chart

Prevent Hydraulic System Contamination

Check Oil Lines and Fittings

Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems

Identify Zinc-Flake Coated Fasteners

Use Torque Wrench Adapter

Servicing and Connecting Snap-To-Connect STC™ Fittings

Glossary of Terms

Section 20: Engine

Group 00: Component Removal and Installation

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

Remove Engine

Install Engine

Remove Front Frame—MFWD and Two-Wheel Drive

Install Front Frame

Group 05: Engine Repair

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Replace Flywheel Dampener

Engine Repair—Use the relevant Component Technical Manual

Remove and Install Timing Gear Cover

Section 30: Fuel and Cooling Systems

Group 05: Diesel Fuel System

List of References

Specifications

Remove and Install Fuel Tank

Replace Fuel Filter, Electric Fuel Pump, and Bleed Fuel System

Group 10: Air Intake System

List of References

Specifications

Air Intake Pipe Connections

Service Air Intake System

Group 15: Engine Cooling System

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Draining, Flushing, and Refilling Cooling System

Test Radiator and Deaeration Tank

Test Radiator Cap

Remove and Install Radiator

Auxiliary Drive Belt Routing

Belt Tensioner Location

Inspect Belt Tensioner

Remove and Install Vari-Cool™ Fan Belt

Check and Fill Vari-Cool™ Fan Sheaves

Remove and Install Vari-Cool™ Drive Assembly

Remove and Install Vari-Cool™ Fan Driven Assembly

Repair Vari-Cool™ Fan Drive Assembly

Repair Vari-Cool™ Fan Driven Assembly

Remove and Install Vari-Cool™ Control Valve

Repair Vari-Cool™ Control Valve

Group 20: Coolers and Air Conditioning Condenser

List of References

Essential, Recommended and Fabricated Tools

Specifications

Other Material

Remove Air Conditioning Condenser

Install Air Conditioning Condenser

Remove Fuel Cooler - Hydraulic Oil Cooler

Install Fuel Cooler - Hydraulic Oil Cooler

Leak Test Hydraulic Oil Cooler

Group 25: Exhaust System

List of References

Specifications

Service Exhaust System

Section 40: Electrical

Group 05: Connectors

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Use Electrical Insulating Compound

Using High-Pressure Washers

Repair AMP Connector

Repair AMPSEAL 16™ Connectors

CAN Controlled SCV Connectors

Remove Connector Body from Blade Terminals

CINCH™ Wedgebox Connectors

Exploded View—CINCH™ Flexbox Connectors

CINCH™ Flexbox Connectors

Repair CPC™ Blade Type Connectors

Repair CPC™, Large MATE-N-LOC™, and METRIMATE™ Pin Type Connectors

Repair DEUTSCH™ Connectors

Repair DEUTSCH™ Implement Connectors

Repair ITT Connector

Repair Small MATE-N-LOC™ Socket Connector

Repair Small MATE-N-LOC™ Pin Connector

Repair (Pull Type) METRI-PACK™ Connectors

Repair (Push Type) METRI-PACK™ Connectors

Repair Molex™ Control Unit Connectors

Repair Molex Connector

Repair SUMITOMO™ Connectors

Repair Tyco Fuel Injector Connector

Repair Weather Pack™ Connector

Repair YAZAKI™ Connectors

Group 10: Wire Harness Routings

List Of References

Right-Hand Convenience Outlet Harness

Left-Hand Convenience Outlet Harness

VLC Power Cable

CLC Power Cable

Alternator Harness

Positive Battery Cable

Negative Battery Cable

Cab Power Cable

Auxiliary Power Strip

Power Module Relay Harness

Hood Light Harness

Beacon Light Extension Harness

Dual Power Mirror Harness

Power Standard Mirror Harness

Power Extend Mirror Harness

Front Console Harness (ACS) (PST)

Front Console Harness (AutoPowr™/IVT™)

Front Console Harness (PST)

Steering Column Harness

Front Console Harness (ACS) (AutoPowr™/IVT™)

ATC Inner Roof Harness

Manual HVAC Inner Roof Harness

Auxiliary Audio Harness

Microphone Harness

Left Standard Fender Harness

Right Standard Fender Harness

Left Extended Fender Harness

Right Extended Fender Harness

Extremity Light Harness (NA Only)

Implement Lighting and Accessory Connector, Rear (NA Only)

Implement Lighting and Accessory Connector, Rear (Eur Only)

Optional Roof Lighting Harness

Radar Harness

Backup Alarm Harness

MFWD/2WD Chassis Harness

ILS™ Chassis Harness

MFWD Chassis Harness (ACS)

ILS™ Chassis Harness (ACS)

Exhaust Filter Harness

PST Cab Harness (NA Only)

PST Cab Harness (Eur Only)

AutoPowr™/IVT™ Cab Harness (NA Only)

AutoPowr™/IVT™ Cab Harness (Eur Only)

PST Transmission Harness

AutoPowr™/IVT™ Transmission Harness

Main Armrest Control Unit Harness

Standard Armrest Control Unit Harness

SCV V and Front Hitch Armrest Control Unit Harness

Armrest Control Unit Harness (22 pin) (AutoPowr™/IVT™ Only)

Armrest Control Unit Harness (22 pin) (PST Only)

Single Lever Control Assembly Harness

CommandCenter™ Display Programming Harness

Left Wheel Angle Sensor Harness (MFWD)

Left Wheel Angle Sensor Harness (ILS™)

Right Wheel Angle Sensor Harness (MFWD) (ACS™)

Right Wheel Angle Sensor Harness (ILS™) (ACS™)

Draft Sensor Harness

Front Hitch Harness (NA Only)

Front Hitch Harness (Eur Only)

Center Hitch Switch Harness

ILS™ Manifold Harness

Backup Hydraulic Pump Harness

JDLink™ (MTG) Harness

JDLink™ (MTG) w/Satellite Harness

Outer Roof Harness (NA Only)

Outer Roof Harness (Eur Only)

ISO Cornerpost Harness

ActiveSeat™ Harness

Standard Seat Harness

Heated Seat Power Harness

Heated Seat Switch Harness

Heated Seat Heater Element Harness

Group 15: Charging Circuit

List of References

Repair Alternator—Use CTM

Replace Alternator

Group 20: Starting Circuit

List of References

Essential, Recommended and Fabricated Tools

Specifications

Repair Starter—Use CTM

Remove and Install Starter Motor

Replace Master Fuse

Replace Alternator/Battery Relay Fuse

Replace Hydraulic Back-Up Pump Fuse

Replace Starter Circuit Relay

Replace Neutral Start Switch

Group 25: Relays, Fuses, Solenoids, and Switches

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

General Repair Procedures—Solenoids and Switches

Disconnect Electrical Circuit

Load Center Panel—Fuses

Load Center Panel—Relays

Front Load Center Panel—Fuses

Master Fuses

Replace Starting Aid Solenoid

Replace Electro-Hydraulic Shift Valve Solenoids (PST)

Replace Park Brake Release Solenoid (PST)

Replace MFWD Solenoid (PST)

Replace Sensors and Solenoids AutoPowr™ / IVT™ Transmission

Replace PTO Solenoid

Replace Differential Lock Solenoid

Replace Engine Oil Pressure Switch

Replace Sensors and Solenoids PST Transmission

Replace Differential Lock Switch

Replace Cab Door Light Switch

Replace Starting Aid Switch

Replace Ignition Switch

Replace Key Immobilizer

Replace Seat Raise/Lower Switch

Replace Seat Firmness Switch—ActiveSeat™

Replace Heated Seat Switch

Replace Operator Presence Seat Switch

Replace Brake Light Switch

Replace Hydraulic Oil Filter Restriction Switch

Replace Hydraulic Clean-Oil Level Switch

Replace External Hitch Raise/Lower Switches

Replace A/C Dual Pressure Switch

Replace A/C Deicing Switch

Replace Manual A/C Blower Motor Resistor

Group 30: Monitoring Systems and Sensors

List of References

Essential, Recommended and Fabricated Tools

Specifications

Other Material

General Information—Monitoring Systems

Disconnect Electrical Circuit

Control Units Identification

Replace Control Units

Replace Cab Switch Module (CSM) Control Unit

Replace Engine Coolant Temperature Sensor

Replace Engine Coolant Level Sensor

Replace Engine Coolant Loss Sensor

Replace Engine Crank Speed Sensor

Replace Fuel Level Sensor

Replace Foot Throttle Sensor

Replace Wheel Angle Sensor

Replace Wheel Angle Sensor—ILS™

Replace Steering Column Module

Replace Steering Input Device

Replace Primary Transmission Speed Sensor

Replace Secondary Transmission Speed Sensor

Replace Standard PTO Speed Sensor

Replace Optional PTO Speed Sensor

Replace Radar Sensor

Replace Hydraulic Oil Temperature Sensor

Replace INDEPENDENT LINK SUSPENSION™ Cylinder Position Sensor

Replace Hitch Position Sensor

Replace Draft Sensing Sensor

Adjust Draft Sensing Sensor

Replace Gyroscope Sensor

Group 35: Armrest Control

List of References

Armrest Test Procedures

Replace CommandARM™ Assembly

Replace Armrest Control Unit (ACU)

Replace Engine Speed Control

Replace Transmission Control

Replace SCV Control Lever

Replace Hitch Control

Replace Rear PTO Switch

Replace Front PTO Switch

Replace ITEC Sequence Switch

Replace Resume Switch

Replace Secondary Brake Control Switch

Group 40: Implement and Accessory Connectors

List of References

Replace Seven-Terminal Outlet Socket

Replace GreenStar™ Terminal Connector

Replace Auxiliary Power Strip

Replace Three-Pin Accessory Outlet

Replace Three-Pin Accessory Outlet—Storage Box

Group 45: Convenience and Accessory Components

List of References

Replace Circulation Blower Motor

Replace Heating, Ventilating, and Air Conditioning (HVAC) Pressurizer Blower Motor

Replace Wiper Motors

Replace Windshield Washer Pumps

Remove Radio and Speakers

Section 50: PowerShift Transmission

Group 00: Component Removal and Installation

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

Remove Transmission

Install Transmission

Remove Scavenge Pump

Install Scavenge Pump

Group 05: Miscellaneous Repair

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

Replace Input Shaft Front Seal—PST

Replace Auxiliary Drive Pulley—PST

Replace Transmission Input Shaft Rear Seal—PST

Group 10: Transmission

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

General Repair Procedures—Power Shift Transmission

Clutch Cover Plate Orientation

Install Transmission Onto Repair Stand

Cross-Sectional View—Transmission Assembly (MFWD without ILS™)

Disassemble Transmission

Exploded View—Valve Manifold

Manifold and Valves

Cleaning Procedures—Manifold, Rear Cover, and Valves

Remove and Install Electrohydraulic Valves

Inspect and Clean Electrohydraulic Valve

Disassemble and Assemble Manifold

Disassemble and Assemble Transmission Rear Cover

Cross-Sectional View—Transmission Input Shaft

Disassemble Input Shaft

Assemble Input Shaft Gear/Clutch Assemblies

Assemble Input Shaft

Cross-Sectional View—Transmission Countershaft

Disassemble Countershaft

Assemble Countershaft Gear/Clutch Assemblies

Assemble Countershaft

Cross-Sectional View—Transmission Output Shaft Assembly

Service Output Shaft Check Valves

Disassemble Output Shaft Assembly

Disassemble, Inspect, and Assemble Planetary Carrier

Inspect Clutch Disks

Assemble Output Shaft Assembly

Assemble Transmission

Remove Transmission From Repair Stand

Section 51: AutoPowr/IVT Transmission

Group 00: Component Removal and Installation

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

Remove Transmission

Install Transmission

Remove Scavenge Pump

Install Scavenge Pump

Group 10: General Repair Procedures

List of References

Essential, Recommended, and Fabricated Tools

Other Material

General Repair Procedures—Transmission

Hydrostatic Module Replacement

Group 15: In Tractor Repairs

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

Replace Input Shaft Front Seal

Replace Auxiliary Drive Shaft Seal

Synchronizer/Shift Assembly Repair—In Chassis

Service Hydrostatic Jumper Tubes

Group 20: Transmission Repair

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

Install Transmission Onto Repair Stand

Disassemble Transmission

Exploded View—Valve Manifold

Repair Valve Manifold

Repair Synchronizer

Cross Sectional View—C1/C2 Assembly

Repair C1-C2 Shift Assembly

Repair Accumulator

Exploded View—Hydrostatic Module Assembly

Multi-Function Valves

Test Multi-Function Valves

Hydrostatic Module Loop Flush Valve

Repair Hydrostatic Module Assembly

Exploded View—Reverse Brake

Repair Reverse Brake Housing

Cross Sectional View—High-Low Clutch Assembly

Repair High-Low Clutch Assembly

Cross Sectional View—Planetary Input Assembly

Repair Planetary Input

Exploded View—Planetary Assembly

Repair Planetary Assembly

Cross Sectional View—Park Brake

Repair Park Brake

Cross Sectional View—MFWD/ILS™ Clutch

Repair MFWD/ILS™ Clutch

Repair Output Housing-to-MFWD

Repair Output Housing-to-ILS™

Repair Scavenge Pump

Group 30: Assemble Transmission

List of References

Essential, Recommended, and Dealer Fabricated Tools

Other Material

Specifications

Install Bearing Cups

Install CU Idler

Install Planetary Input Gears

Install Synchronizer

Install PTO Drive Gear

Install Front Cover

Install Output-to-MFWD Housing

Install Planetary Ring Gear and RU Idler

Install Hydrostatic Assembly

Install Planetary Assembly

Install Reverse Brake and High-Low Clutch Assembly

Install Transmission Output Shaft

Install Rear Cover

Install Manifold

Install Scavenge Pump

Adjust Bearings

Install Auxiliary Drive Shaft

Clutch Element Leak Check

Section 56: Drive Systems

Group 00: Component Removal and Installation

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

General Repair Procedures

Remove MFWD Clutch—PST

Install MFWD Clutch—PST

Remove Pump Drive Housing

Install Pump Drive Housing

Remove Final Drive

Install Final Drive

Remove Front PTO

Install Front PTO

Prelubricate Front PTO

Group 05: Rear Differential and Input Quill

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

General Repair Procedures—Rear Differential and Input Quill

Remove Differential

Cross-Sectional View—Rear Differential

Disassemble, Inspect, and Assemble Differential

Remove Input Quill Assembly

Cross-Sectional View—Input Quill

Disassemble, Inspect, and Assemble Input Quill

Determine Differential Drive Shaft Cone Point Shim Pack

Assemble and Install Differential Drive Shaft

Install Input Quill Assembly

Install Differential

Side Quill Adjustment Information

Measure End Play and Adjust Differential Preload

Adjust Differential Backlash

Group 10: Primary Brakes

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

Remove and Install Brake Piston

Remove and Install Brake Piston—With Retractors

Group 15: Final Drives

List of References

Essential, Recommended, and Fabricated Tools

Specifications

General Repair Procedures—Final Drive

Cross-Sectional View—Final Drive

Disassemble Final Drive

Disassemble, Inspect, and Assemble Planet Pinion Carrier

Remove Axle Housing

Disassemble and Assemble Axle Housing

Disassemble, Inspect, and Assemble Axle Shaft

Install Axle Housing

Adjust Axle Bearings

Group 20: Rear PTO

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

General Repair Procedures—PTO Gear Train

Remove and Install PTO Output Housing

Cross-Sectional View—PTO Clutch Assembly

Remove PTO Clutch

Disassemble and Assemble PTO Clutch

Install PTO Clutch

Remove, Inspect, and Install PTO Clutch Valve

Cross-Sectional View—Standard PTO Output Assembly

Disassemble and Assemble Standard PTO Output Housing

Cross-Sectional View—Optional PTO Output Assembly

Disassemble Optional PTO Output Housing Assembly

Assemble Optional PTO Output Housing Assembly

Remove 540/1000 PTO Adapter Assembly

Disassemble and Assemble 540/1000 PTO Adapter Assembly

Install 540/1000 PTO Adapter Assembly

Group 25: Hydraulic Pump Drive

List of References

Essential, Recommended, and Fabricated Tools

Specifications

General Repair Procedures—Hydraulic Pump Drive

Repair Hydraulic Pump Drive

Cross-Sectional View—Pump Drive Gear Train

Disassemble and Assemble Hydraulic Pump Hypoid Pinion Drive Shaft

Disassemble Hypoid Input Gear Quill Assembly

Assemble Hypoid Input Gear Quill Assembly

Set Cone Point—Hypoid Pinion Drive Shaft

Set Cone Point—Hypoid Pinion Drive Gear

Verify Gear Set Backlash

Adjust Hypoid Pinion Drive Shaft End Play

Group 30: MFWD Clutch

List of References

Essential, Recommended, and Fabricated Tools

Specifications

General Repair Procedures—MFWD Clutch Assembly

Cross-Sectional View—MFWD Clutch Assembly (Without ILS™)

Cross-Sectional View—MFWD Clutch Assembly (With ILS™)

Disassemble MFWD Clutch—PST

Assemble MFWD Clutch—PST

Group 35: Drivelines

List of References

Specifications

Replace MFWD Drive Shaft

Cross-Sectional View—Mid-Frame Drive Shafts

Repair Mid-Frame Auxiliary Drive Shaft

Repair Mid-Frame Output Drive Shaft

Group 40: Front PTO

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

Remove Front PTO Pump

Install Front PTO Pump

Disassemble and Assemble Front PTO Gearcase Housing

Disassemble, Inspect, and Assemble Front PTO Clutch

Remove and Install Front PTO Input Shaft

Remove and Install Front PTO Output Shaft

Remove and Install Modulating Valve

Replace Front PTO Drive Shaft Seals

Disassemble, Inspect, and Assemble Front PTO Drive

Section 57: 1300 Series MFWD Axles

Group 00: Component Removal and Installation

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Remove MFWD Axle—1300 Series

Install MFWD Axle—1300 Series

Remove and Install Final Drive Assembly—1300 Series

Group 05: Final Drives

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

General Repair Procedures—1300 Series

Cross-Sectional View—1300 Series Planetary Carrier and Wheel Hub

Remove and Disassemble Planetary Carrier and Wheel Hub—1300 Series

Assemble and Install Planetary Carrier and Wheel Hub—1300 Series

Cross-Sectional View—1300 Series Knuckle Spindle Assembly

Disassemble, Inspect, and Assemble Knuckle Spindle Assembly—1300 Series

Replace Kingpin Bearings and Seals—1300 Series

Determine Kingpin Shim Pack—1300 Series

Group 10: Axle Housing

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Install and Remove MFWD Axle To Rollover Stand—1300 Series

Remove Right-Hand Axle Housing—1300 Series

Disassemble Left-Hand Axle Housing and Determine Bearing Cup Shim Pack—1300 Series

Measure Backlash—1300 Series

Adjust Backlash—1300 Series

Backlash Shim Pack Example and Worksheet—1300 Series

Install Left-Hand Axle Housing Bearing Cup and Shim Pack—1300 Series

Disassemble Right-Hand Axle Housing and Determine Shim Pack—1300 Series

Preload Shim Pack Example and Worksheet—1300 Series

Install Right-Hand Axle Housing—1300 Series

Group 15: Differential

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Remove Differential—1300 Series

Cross-Sectional View—1300 Series Differential Housing

Repair Differential—1300 Series

Assemble Differential—1300 Series

Group 20: Input Gear Train

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

Cross-Sectional View—1300 Series Input Gear Train

Disassemble Input Gear Train—1300 Series

Determine Pinion Shaft Cone Point Shim Pack—1300 Series

Assemble Input Gear Train—1300 Series

Adjust Pinion Shaft—1300 Series

Group 25: Oscillation

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Cross-Sectional View—1300 Series Oscillating Supports

Repair Front Support—1300 Series

Repair Rear Support—1300 Series

Section 58: INDEPENDENT LINK SUSPENSION™ Axle

Group 00: Component Removal and Installation

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Remove Differential Case—ILS™

Install Differential Case—ILS™

Group 05: Controls

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Relieve System Pressure—ILS™

Remove Valve Housing—ILS™

Install Valve Housing—ILS™

Repair Valve Housing—ILS™

Repair Valve Housing—ILS™ With FPTO

Remove and Install Accumulators—ILS™

Check and Charge Accumulators—ILS™

Group 10: Final Drives

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

Cross-Sectional View—ILS™ Planetary Carrier and Wheel Hub

Remove and Disassemble Planetary Carrier and Wheel Hub—ILS™

Assemble and Install Planetary Carrier and Wheel Hub—ILS™

Group 15: Drive Shafts

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

Cross-Sectional View—ILS™ Final Drive Assembly

Disassemble, Inspect, and Assemble Knuckle Housing Assembly—ILS™

Remove Drive Shaft—ILS™

Inspect, Disassemble, and Assemble Drive Shaft

Cross-Sectional View—ILS™ Differential Output

Repair Output Yoke/Shaft and Outer Housing Cover—ILS™

Group 20: Differential

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

Cross-Sectional View—ILS™ MFWD Input Gears

Repair or Replace Clutch Drive Gear—ILS™

Repair or Replace Input Pinion Gear—ILS™

Remove and Disassemble Differential Drive Shaft—ILS™

Determine Differential Drive Shaft Cone Point Shim Pack—ILS™

Assemble and Install Differential Drive Shaft—ILS™

Adjust Differential Drive Shaft—ILS™

Remove Differential Housing Assembly—ILS™

Cross-Sectional View—ILS™ Differential with Hydraulic Differential Lock

Disassemble, Inspect, and Assemble Differential Housing Assembly—ILS™

Adjust Differential Housing Bearing Preload—ILS™

Adjust Differential Backlash—ILS™

Install Differential Housing Assembly—ILS™

Group 25: Steering

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Steering Tie Rod—ILS™

Exploded View—ILS™ Steering Tie Rod

Remove and Disassemble Outer Tie Rod End Assembly—ILS™

Assemble and Install Outer Tie Rod End Assembly—ILS™

Cross-Sectional View—ILS™ Inner Tie Rod Assembly

Remove, Disassemble, Assemble, and Install Inner Tie Rod End Assembly—ILS™

Cross-Sectional View—ILS™ Steering Cylinder

Remove Steering Cylinder Assembly—ILS™

Replace Sealing Rings—ILS™

Install Steering Cylinder Assembly—ILS™

Cross-Sectional View—ILS™ Steering Rod

Remove Steering Rod—ILS™

Replace Steering Rod and Rod Guide Seals—ILS™

Install Steering Rod—ILS™

Group 30: Suspension

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

Remove and Install Suspension Cylinder—ILS™

Replace Self-Aligning Bushing—ILS™

Replace Cylinder Assembly Pivot Pins—ILS™

Cross-Sectional View—Suspension Cylinder

Disassemble and Assemble Suspension Cylinder—ILS™

Cross-Sectional View—Suspension Cylinder Seals

Replace Suspension Cylinder Seals—ILS™

Cross-Sectional View—Upper Control Arm Pivot

Remove and Disassemble Upper Control Arm Pivot—ILS™

Assemble and Install Upper Control Arm Pivot—ILS™

Cross-Sectional View—Upper Control Arm Ball Joint

Replace Upper Control Arm Ball Joint—ILS™

Cross-Sectional View—Lower Control Arm Front Pivot

Repair Lower Control Arm Front Pivot—ILS™

Cross-Sectional View—Lower Control Arm Rear Pivot

Repair Lower Control Arm Rear Pivot—ILS™

Cross-Sectional View—Lower Control Arm Ball Joint

Replace Lower Control Arm Ball Joint—ILS™

Group 35: Front Brakes

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Cross-Sectional View—ILS™ Differential with Brakes

General Repair Procedures—ILS™ Front Brakes

Repair Front Brakes—ILS™

Section 59: 1500 Series MFWD Axle

Group 00: Component Removal and Installation

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Remove and Install MFWD Axle—1500 Series

Remove and Install Final Drive Assembly—1500 Series

Group 05: Final Drives

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

Cross-Sectional View—1500 Series Planetary Carrier and Wheel Hub

Remove and Disassemble Planetary Carrier and Wheel Hub—1500 Series

Assemble and Install Planetary Carrier and Wheel Hub—1500 Series

Cross-Sectional View—1500 Series Knuckle Spindle Assembly

Disassemble, Inspect, and Assemble Knuckle Spindle Assembly—1500 Series

Replace Kingpin Bearings and Seals—1500 Series

Determine Kingpin Shim Pack—1500 Series

Group 10: Axle Housing

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Other Material

Install and Remove MFWD Axle To Rollover Stand—1500 Series

Remove Left-Hand Axle Housing—1500 Series

Disassemble Right-Hand Axle Housing and Determine Bearing Cup Shim Pack—1500 Series

Measure Backlash—1500 Series

Adjust Backlash—1500 Series

Backlash Shim Pack Example and Worksheet—1500 Series

Install Right-Hand Axle Housing Bearing Cup and Shim Pack—1500 Series

Disassemble and Assemble Left-Hand Axle Housing—1500 Series

Determine Preload Shim Pack—1500 Series

Install Left-Hand Axle Housing—1500 Series

Group 15: Differential

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Remove Differential—1500 Series

Disassemble, Inspect, and Assemble Differential Housing Assembly—1500 Series

Group 20: Input Gear Train

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

Cross-Sectional View—1500 Series Input Gear Train

Disassemble Input Gear Train—1500 Series

Determine Pinion Shaft Cone Point Shim Pack—1500 Series

Assemble Input Gear Train—1500 Series

Adjust Pinion Shaft—1500 Series

Group 25: Oscillation and Tie Rod

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Cross-Sectional View—1500 Series Oscillating Supports

Repair Front Support—1500 Series

Repair Rear Support—1500 Series

Repair Tie Rod—1500 Series

Section 60: Steering and Brakes

Group 05: Steering Column

List of References

Specifications

Remove and Install Control Support

Repair Steering Column

Repair Steering Column with ActiveCommand Steering (ACS™)

Group 10: Steering Control Assembly

List of References

Specifications

General Repair Procedures—Steering

Remove and Install Steering Valve

Repair Steering Valve

Remove and Install AutoTrac™ Valve

Repair AutoTrac™ Valve

Remove and Install ActiveCommand Steering (ACS™) Valve

Repair ActiveCommand Steering (ACS™) Valve

Remove and Install ActiveCommand Steering (ACS™) Return Circuit Relief Valve

Repair ActiveCommand Steering (ACS™) Return Circuit Relief Valve

Remove and Install Primary Resolution Manifold

Repair Primary Resolution Manifold

Remove and Install Backup Pump

Repair Park Pump Off Manifold

Bleed Steering System

Group 15: Steering Cylinders

List of References

Specifications

Remove and Install Steering Cylinder (1300 Series MFWD)

Remove and Install Steering Cylinder (1500 Series MFWD)

Remove and Install Steering Cylinder (Two-Wheel Drive)

Repair Steering Cylinder

Group 20: Brake Valve

List of References

Essential, Recommended, and Fabricated Tools

Specifications

General Repair Procedures—Brake Valve

Remove and Install Brake Rods

Remove and Install Brake Valve

Repair Brake Valve

Remove and Install Secondary Brake Valve

Repair Secondary Brake Valve

Repair Front Brake Solenoid Valves

Bleed Brakes

Check Brakes

Manually Release Park Brake (IVT™)

Manually Release Park Brake (PST)

Group 30: Hydraulic Trailer Brake

List of References

Specifications

Hydraulic Trailer Brake System

Remove and Install Hydraulic Trailer Brake Valve

Group 35: Air Trailer Brake

List of References

Specifications

Bleed Air from Air Trailer Brake Reservoir

Air Trailer Brake System

Remove and Install Air Compressor

Repair Air Compressor

Section 70: Hydraulics

Group 00: Component Removal and Installation

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Remove and Install Transmission Pump

Remove and Install Integrated Hydraulic Pump

Remove and Install Hitch-SCV Valve Stack

Remove and Install Hitch Frame

Group 05: Hydraulic System Repair

List of References

Essential, Recommended, and Fabricated Tools

Specifications

General Repair Procedures—Hydraulic Systems

Install Hydraulic Fittings

Drain Hydraulic System

Fill Hydraulic System

Prelubricate Pump Drive

Group 10: Integrated Hydraulic Pump

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Remove and Install Hydraulic Pump Controller

Repair Hydraulic Pump Controller

Repair Hydraulic Pump

Group 20: Hitch Valve, Selective Control Valves, and Couplers

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Disassemble and Assemble Hitch-SCV Valve Stack

Service Pressure Compensator

Service Pressure Compensating Check Valve

Service Solenoid Pilot Valve

Service Spool Centering Spring Assembly

Service Electronic Control Unit

Test Surge Relief Valve

Service Surge Relief Valve

Service Shuttle Valve

Remove and Install Coupler Housing

Repair Couplers

Group 30: Hitch

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

Remove and Install Rear Hitch Lift Cylinders

Disassemble, Inspect, and Assemble Lift Cylinder

Replace Rockshaft Bushings

Repair Draft Sensing

Group 35: Front Hitch (S. N. —053100)

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Remove and Install Front 3-Point Hitch

Exploded View—Front Hitch

Remove and Install Front Hitch Valve

Repair Front Hitch Lift Cylinder

Group 40: Front Hitch (S. N. 053101—)

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Remove and Install Front 3-Point Hitch

Exploded View—Front Hitch

Remove and Install Front Hitch Valve

Repair Front Hitch Lift Cylinder

Section 80: Miscellaneous

Group 05: Hood

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Position Hood Forward

Optional Forward Hood Position

Remove and Install Hood

Remove and Install Hood Screens and Louvers

Remove and Install Hood Side Panels

Remove and Install Hood Latch

Group 10: Front Axle (Two-Wheel Drive)

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Other Material

Remove and Install Front Axle

Check Pivot Support Bushing Wear

Replace Pivot Support Bushings

Replace Axle Pivot Pins

Replace Knee Bushings

Replace Wheel Bearings

Group 15: Wagon And Pick-Up Hitch

List of References

Specifications

Repair Wagon Hitch

Adjust Wagon Hitch Release

Repair Pick-Up Hitch

Adjust Pick-Up Hitch

Group 20: Rear Wheels

List of References

Essential, Recommended, and Fabricated Tools

Specifications

Wheel Torque Wrench Adapter—JDG679

Wheel Tightening Stand—DFRW219 or JDG10741

Dual Wheel to Hub Installation

Rear Drive Wheel with Standard Hubs— Adjusting and Tightening

Rear Dual Wheels with Standard Hubs— Adjusting and Tightening

Rear Drive and Dual Wheels With Heavy Duty Hubs—Adjusting and Tightening

Section 90: Operator Station

Group 00: Component Removal and Installation

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

Remove Cab

Install Cab

Repair Cab

Remove Inner Roof

Install Inner Roof

Group 05: Heating, Ventilating, and Air Conditioning (HVAC)

List of References

Heater Line Routing

Remove HVAC Module

Install HVAC Module

Remove and Install Heater Control Valve (Without ClimaTrak™)

Leak Test Manual Heater Control Valve

Remove and Install Heater Control Valve (With ClimaTrak™)

Remove and Install Mode Control Cable

Group 10: Air Conditioning System

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

Repair Air Conditioning System—Use CTM

Hose and Tubing O-Ring Connection Torques

Discharge Air Conditioning System

Flushing, Purging, and Evacuating Information

Purge Air Conditioning System

Evacuate Air Conditioning System

Charge Air Conditioning System

Refrigerant Oil Information

Check Compressor Oil Charge

Determine Correct Refrigerant Oil Charge

Add Refrigerant Oil to System

Add Refrigerant Oil to Pressurized System

Remove and Install Compressor

Remove and Install Compressor Relief Valve

Replace Receiver-Dryer

Remove and Install Expansion Valve

Group 15: Air Suspension Seat

List of References

Essential, Recommended and Fabricated Tools

Other Material

Specifications

Remove and Install Seat

Repair Seat Air System

Repair Seat Suspension

Repair Seat Back

Repair Seat Control Knobs

Group 20: ActiveSeat™

List of References

Essential, Recommended, and Fabricated Tools

Other Material

Specifications

Purging Air from ActiveSeat™ System

Remove and Install ActiveSeat™

Remove and Install ActiveSeat™ Actuator

Remove and Install ActiveSeat™ Actuator Hoses

Remove and Install ActiveSeat™ Control Valve Assembly

ActiveSeat™ Hydraulic Control Valve Block

Remove and Install ActiveSeat™ Accumulator

Checking and Charging Replacement Accumulators—ActiveSeat™

Repair ActiveSeat™ Air System

Repair ActiveSeat™ Suspension

Repair ActiveSeat™ Back

Repair ActiveSeat™ Control Knobs

Group 25: Armrest

List of References

Remove and Install Left Hand Armrest

Group 30: Cab Door and Windshield

List of References

Specifications

Repair Cab Door Latch

Cab Door Adjustment—Step 1

Cab Door Adjustment—Step 2

Cab Door Adjustment—Step 3

Cab Door Adjustment—Step 4

Preparing Windshield Glass or Side Window For Replacement

Section 99: Dealer Tools

Group 05: Dealer Fabricated Tools

List of References

Fabricated Tools

DF1057—Axle Adjusting Tool

DFRW4—Axle Wheel Hub Tool

DFRW30A—Axle Jacking Tool

DFRW63 - DFRW64 - DFRW65 - DFRW66 - DFRW81—Tap-Out Harnesses

DFRW89—Transmission Shaft and Clutch Holding Fixture

DFRW90—Transmission Support Plate

DFRW91—Guide Pins

DFRW94—Rear Axle Support Stand

DFRW95—MFWD Clutch Plate Compressor

DFRW96—Rear Axle Lifting Tool

DFRW97—Transmission Countershaft Rotation Screw

DFRW98—Rear Axle Guide Pin

DFRW99—540/1000 PTO Adapter Assembly Bearing Installer

DFRW106—Front Axle Rear Pivot Pin Tool

DFRW107—Front Axle Front Pivot Pin Tool

DFRW117—Transmission-Hydraulic Flusher

DFRW132—Differential Side Bevel Gear End Play Tool

DFRW148—ActiveSeat™ Control Valve Holding Tool

DFRW150—SCV-Hitch Valve Stack Lifting Bracket

DFRW210—Hole Drilled in JT07201

DFRW211—Transmission Support Plate

DFRW212 Leak Test Assembly

DFRW213—Hydraulic Trailer Brake Test / Bleed Assembly

DFRW219—Wheel Tightening Stand

DFRW220—Clutch Cover Removal Plate

DFRW230—Seal Installer

DFRW231—Guide Pins

DFRW234—Hood Support Rod

DFRW238—Front PTO Support Bracket

Group 10: Essential and Recommended Tools

List of References

D01006AA Bench-Mounted Holding Fixture

D01019AA Manually Operated Hydraulic Pump

D01044AA Bushing, Bearing and Seal Driver Set

D01045AA Disk Set

D01048AA 17-1/2 Hydraulic Puller Set

D01061AA Blind-Hole Puller Set

D01210AA Slide Hammer Puller

D01290AA Push-Puller

D01301AA Internal Puller

D05104ST Radiator Pressure Tester

D05114ST Spanner Wrench

D05117ST Spanner Wrench

D05223ST Engine Rollover Stand

JDE97 Driver

JDG-PST Power Shift Transmission Repair Kit

JDG19 Lifting Eyes

JDG135 Driver Disk (140 mm or 5-1/2 in.)

JDG141 Extraction Tool

JDG155 Electrical Repair Tool Kit

JDG236 Bearing Installer

JDG311 Driver Handle

JDG347A Spanner Wrench

JDG359 DEUTSCH Electrical Repair Tool Kit

JDG537 Driver Handle

JDG667A 100 mm Axle Wheel Adjusting Tool

JDG668A 110 mm Axle Wheel Adjusting Tool

JDG679 Wheel Torque Wrench Adapter

JDG707 Crimping Tool

JDG708 AMP Crimping Tool

JDG731A Spanner Socket

JDG749 Extension

JDG750 Swivel Socket

JDG751 Solenoid Removal Tool

JDG754 Spring Compressor

JDG766 Clip Removal Tool

JDG767 PTO Plunger Tool

JDG768 Pilot Pins

JDG770 Seal Installer

JDG783 Weather Pack Crimping Tool

JDG788 Seal Installer

JDG820 Flywheel Rotation Tool

JDG849A Clutch Disk Guide

JDG850 Clutch Disk Guide Tool

JDG851 Seal Installer

JDG853A Spanner Wrench

JDG854 Spanner Wrench

JDG855 Clutch Assembly Tool

JDG857 Guide Pins

JDG861 Torque Wrench Adapter

JDG864 Park Brake Spring Compression Tool

JDG865 Crimping Tool

JDG867 Axle Seal Installer

JDG868 Axle Seal Installer

JDG872A Pump Drive Quill Adjustment Tool

JDG875 Differential Retaining Nut Adjusting Tool

JDG876 End Play Adjustment Tool

JDG877 Sealing Ring Loading Tool Set

JDG878 Sealing Ring Resizing Tool

JDG879A Differential and Pinion Lifting Fixture

JDG880B Differential Bearing Quill Adjustment Tool

JDG881 Pump Drive Baffle Installer

JDG883 Bearing Retainer and Seal Installer

JDG884 MFWD Drive Shaft Holding Tool

JDG885 Rear PTO Seal Installer

JDG888 MFWD Clutch Plate Compressor

JDG890A Planetary Carrier Lifting Tool

JDG909 Lifting Eyes

JDG915 Clutch Piston Installer

JDG929 Seal Remover and Installer

JDG930 Driver Disk (152 mm or 6 in.)

JDG931 Driver Disk (178 mm or 7 in.)

JDG932 Driver Disk (162 mm or 6-3/8 in.)

JDG933 Driver Disk (137 mm or 5-3/8 in.)

JDG948 Terminal Extractor Tool

JDG983 Snap Ring Expander Tool

JDG986 Driver Disk (133 mm or 5-1/4 in.)

JDG1123 Driver Disk

JDG1158 Seal Installer

JDG1198 Bearing Installer

JDG1211 Bushing Installer Pilot

JDG1212 Bushing Remover

JDG1216 Ring Gear Holding Tool

JDG1218A Seal Installer

JDG1219B Seal Installer

JDG1220 Spacer Installer

JDG1222 Puller Jaws

JDG1251 Axle Support Bracket

JDG1252 Differential Housing Tool Set

JDG1253 Spanner Socket

JDG1254 Seal Installer

JDG1255 Slinger-Seal Installer

JDG1272 Bushing-Seal Installer

JDG1353 Check Valve Removal Tool

JDG1356 Seal Installer

JDG1371 Clutch Piston Installer Tools

JDG1413 Bearing Cone Installer

JDG1424 Support Block

JDG1482 Shaft Protector

JDG1494 Rear Axle Lifting Tool

JDG1505 Test Block

JDG1530 Bearing Cup Installer Tool Set

JDG1532 Differential Housing Lifting Tool

JDG1533 Backlash Checking Tool

JDG1534 Steering Rod Tool

JDG1535 Seal Installer Tool Set

JDG1537A Seal Installer

JDG1538 Seal Installer

JDG1539 Oil Level Control Plug Installer

JDG1540 Socket

JDG1541 Ball Joint Tool Set

JDG1542 Seal Installer

JDG1543 Seal Installer

JDG1544 Needle Bearing Installer

JDG1545 Pivot Pin Tool Set

JDG1546 Forcing Screw

JDG1547 Bearing Cup Installer

JDG1548 Pivot Pin Tool Set

JDG1549 Forcing Screw

JDG1550 Special Drift

JDG1551 Seal Installer Tool Set

JDG1552 Seal Installer

JDG1553 Self-Aligning Bushing Tool Set

JDG1554 Piston Rod Wrench

JDG1555 Damping Rod Wrench

JDG1556 Driver Disk 229 mm (9 in.)

JDG1557A Seal Installer

JDG1562B Axle Seal Installer

JDG1563 Driver Disk 197 mm (7-3/4 in.)

JDG1567 Valve Housing Holding Bracket

JDG1573 Rear Axle Support Stand

JDG1574 Lifting Bracket

JDG1579 Coupler Tool

JDG1662 Spacer Ring

JDG1666 Park Brake Release Hand Pump Kit

JDG1682 PTO Plunger Tool Adapter

JDG1727 Terminal Crimping Tool

JDG1744 Master Repair Kit

JDG1758 Seal Installer

JDG1760 Spacer Kit

JDG1761 Spanner Socket

JDG1762 MFWD Clutch Disc Guide

JDG1763 Lifting Eye

JDG1765 CU Idler Shaft Holding Tool

JDG1767 Alignment Plug

JDG1837 Driver Disk

JDG1839 Driver Disk

JDG1841 Bearing Installer

JDG1843 Pinion Retainer Tool

JDG1844 Differential Pinion Shaft Input Quill Lifting Tool

JDG1860 Seal Installer

JDG1861 Seal Installer

JDG1883 Transmission Lifting Fixture Adapter

JDG1885 STC Tools

JDG1888 Shift Valve Plug

JDG1890 Seal Driver

JDG1935 Auxiliary Drive Support

JDG1945 Pump Drive Backlash Adjustment Tool

JDG2042 Ring Adapter

JDG2046 Starter Wrench

JDG2058 Disc Guide

JDG2061 Front Adapter

JDG2063 Seal Installer

JDG2064 Differential Housing Tool Set

JDG2065A Axle Mounting Bracket

JDG8092 Driver Handle

JDG10008 Jumper Tube Service Kit

JDG10024 Wrench Adapter

JDG10041 Rear Lifting Bracket

JDG10042 Front Lifting Bracket

JDG10049 Seal Installer

JDG10054 Input Shaft Holding Tool

JDG10056 Rear Axle Pivot Bushing Installer

JDG10145 Terminal Crimping Tool

JDG10146 Extraction Tool

JDG10198 Terminal Crimping Tool

JDG10227 Axle Mounting Bracket

JDG10353 DEUTSCH Crimp and Extractor Tool Set

JDG10441A Tie Rod Boot Installer

JDG10539 Radiator Pressure Tester Adapter

JDG10555 Recovery/Recycling Station

JDG10664 Relief Valve Core Removal Tool

JDG10665 Spool Centering Spring Assembly Tool

JDG10666 Pressure Compensator Removal Brush

JDG10667 Shuttle Valve Removal Tool

JDG10741 Wheel Tightening Stand

JDG10784 Pin Set

JDG10849 Spanner Wrench

JDG10878 Bearing Installer

JDG10927 Terminal Extraction Tool

JDG10974 Recovery/Recycling, and Charging Station

JDG11001 Puller Adapter

JDG11016 Die Assembly

JDG11017 Crimping Tool

JDG11019 Extraction Tool

JDG11228 Die Set

JDG11229 Die Set

JDG11230 Die Set

JDG11244 Radiator Pressure Tester Adapter

JDG11252 Front Lifting Bracket

JDG11255 Terminal Crimping Tool

JDG11258 Rear Lifting Bracket

JDG11305 MFWD Output Shaft Seal Installer

JDG11833 Driver Disk (124 mm or 4-7/8 in.)

JDG11854 Special Driver

JDG11855 Forcing Sleeve

JDG11856 Forcing Screw

JDH7 Bearing-Seal Installer

JDT20 Differential Drive Shaft Installation Arbor Tool Set

JT02051 Manifold with Gauges

JT02098 Air Conditioning Fitting Kit

JT02129 Air Conditioning Oil Injector

JT03472 Hydraulic Fitting

JT03515 Accumulator Charging Set

JT05412 Universal Pressure Test Kit

JT05508 Lift Eye

JT05550 Lifting Eyebolts

JT05563 Nitrogen Charging Hose

JT05725 Universal Support Stand

JT05746 Portable Filter Caddy

JT07056 Service Jack

JT07115 Master Hydraulic Kit

JT07115SUP Supplemental Master Hydraulic Kit

JT07118 Two-Valve Manifold

JT07119 Test Hose

JT07122 Splitting Stand

JT07122-6 Rear Adapter Plates

JT07122-7 Upright Supports

JT07195B Technician’s Electrical Repair Kit

JT07201A Transmission Lifting Fixture

JT07202 Transmission Shaft Lifting Fixture

JT07203 Transmission Shafts Holding Fixture

JT07204A Transmission Support Plate

JT07205 Rear Cover Lifting Tool

JT07206 Clutch Lifting Tool

JT07210 Manifold Lifting Bracket

JT07211 Rear Differential Support Stands

JT07218 Rear Axle Lifting Tool

JT07219 Rear Axle Support Stand

JT07321 Rear Support Wheels

JT07336 Lift Sling

Logo