Complete Diagnosis Repair manual with Electrical Wiring Diagrams for John Deere Hay and Forage Round Balers Models 842, 852, 854, 862 and 864 (Worldwide Edition), with all the shop information to maintain, diagnose, and service like professional mechanics.

John Deere 842, 852, 854, 862, 864 Hay & Forage Round Balers workshop Diagnostics Repair Technical Service Manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM300119 - John Deere Hay and Forage Round Balers Models 842, 852, 854, 862, 864 All Inclusive Technical Manual (Diagnosis Operation Test Repair Service).PDF

Total Pages: 2,002 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English

MAIN SECTIONS
Electrical System - Repair
      Connectors
      Sensors and Switches
      Actuators
      BaleTrak and BaleTrak Plus Monitor
   Power Train
      Walterscheid Powerline
      Baler Main Drive Shaft
      Shear Bolt Clutch
      Walterscheid Slip Clutch
      Cam-Type Cut Out Clutch
      Gear Case
      Chains
      Sprocket Alignment
   Braking System - Repair
      Air Brakes
      Hydraulic Brakes
      Brake Shoe and Drum
   Hydraulic System
      Bale Density Control Valve
      Hydraulic Cylinders
      Hydraulic Hoses
      Gate Lock Valve
      Rotary Feeder Hydraulic Components
   Miscellaneous
      Axle
      Gate Latch
   Lubrication System - Repair
      Drive Chain Lubrication
   Pickup Repair
   Rotary Feeding Device
   Bale Chamber
   Net Tying System
   Twine Tying System
   Diagnostic Trouble Codes
   Diagnostic Trouble Codes for ISOBUS Baler
   Diagnostic Trouble Codes for BaleTrak Control
      Description
      Battery Voltage
      Bale Size Potentiometer R2 or RB311
      Right Bale Shape Potentiometer R4 or RB322
      Left Bale Shape Potentiometer R3 or RB321
      Twine Actuator M1
      Net Actuator M2
      Soft Core Valves Y1, Y5 and Y6
      Pickup Solenoid Valve Y4
      Knife Solenoid Valve Y3
      Drop Floor Solenoid Valve Y2
      Cleaning Auger S12
      Lower Drive Roll RPM Sensor S6
      Twine Pulley Sensors S7/S8
      Net Cut Switch S4 or Sensor SB414
      Right Gate Switch S1 or Sensor SB337
      Left Gate Switch S2 or Sensor SB336
      Oversize Bale Switch S3 or sensor SB317
      Positive Analog Reference
      EPROM
   Observable Symptoms
   Electrical System
      General Information
      Test Equipment
      Electrical Diagram/Battery Wiring Harness
      Electrical System/ELC Plus Monitor (Electronic Tying Control)
      Electrical Diagram/ELC Plus Monitor (Electronic Tying Control)
      Electrical System/BaleTrak Control
      Electrical Diagram/BaleTrak Monitor
      Diagnostic Modes/BaleTrak Monitor
      Electrical Diagram/ISOBUS Baler
      Diagnostic Tests - ISOBUS Baler
      Diagnostic Modes/ISOBUS Baler
      Advanced Machine Settings Mode/ISOBUS Baler
   Connector and Component Information
   Lubrication System - Operation and Tests
   Air Brake System - Operation and Tests
   Hydraulic Brake System - Operation and Tests
   Hydraulic System - Operation and Tests
      Safety
      General Information
      Bale Density/Gate Control - Description
      Bale Density/Gate Control - Tests
      Pickup Lift System (Baler without Precutter Device)
      Rotary Feeder Hydraulic System without Precutter Device - Description
      Rotary Feeder Hydraulic System without Precutter Device - Tests
      Rotary Feeder Hydraulic System with Precutter Device - Description
      Rotary Feeder Hydraulic System with Precutter Device - Tests
   Net Tying - Operation and Tests
   Special Tools

tm300119 - 842, 852, 854, 862, and 864 Round Balers -: (Worldwide Edition)

Table of Contents

Foreword

Section 05: Safety

Group 05: Safety Information

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Avoid High-Pressure Fluids

Support Machine Properly

Wear Protective Clothing

Service Machines Safely

Work in Clean Area

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Service Tires Safely

Practice Safe Maintenance

Use Proper Tools

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Live With Safety

Relieve Hydraulic Pressure Safely

Safety Information - Air Brake System

Section 10: General

Group 10: Serial Numbers

Baler Serial Number Record

Serial Number Plate Description

Group 15: Torques for Hardware

Unified Inch Bolt and Screw Torque Values

Metric Bolt and Screw Torque Values

Group 20: Lubrication

High Viscosity Gear Case Oil

Grease

Multiluber Chain Oil

Group 25: General Information

Locking Collars for Shaft Bearings

Section 40: Electrical System — Repair

Group 05: Connectors

Special or Essential Tools

Electrical Connector Handling

Disconnecting Electrical Circuit

Insulated and Non-Insulated Connectors

Replacing Small MATE-N-LOK MATE-N-LOK is a trademark of AMP, Inc. Contacts in Connector Housings

Replacing SURE-SEAL SURE-SEAL is a trademark of ITT Cannon Electric. Connector Bodies

Replace CPC, Large MATE-N-LOK and METRIMATE CPC, MATE-N-LOK, and METRIMATE are trademarks of AMP Inc. Pin Type Connectors

DEUTSCH Connectors

WEATHER PACK Connectors

METRI PACK Connectors For Metri Pack connectors, 150 series

Replacing SCHLEMMER SCHLEMMER is a trademark of Josef Schlemmer GmbH. Connectors

CINCH Connectors

Harness Repair (Splice Broken or Cut Wire)

Harness Repair—Splice Connector

Group 10: Sensors and Switches

Specifications

Replace Sensors SB337, SB336, SB317 and SB414

Gate Latch Switch S1 (842, 852, 854)(S.N. —134999)

Gate Latch Sensor SB337 (842, 852, 854 with BaleTrak Monitor)(S.N. 135000—)

Gate Latch Switches S1, S2 (862 with ELC Monitor and 862, 864 with BaleTrak Monitor) or SB333, SB334 (ISOBUS Baler)(S.N. —134999)

Gate Latch Sensors SB336, SB337 (862, 864 with BaleTrak Monitor or ISOBUS)(S.N. 135000—)

Oversize Bale Switch S3 (Baler with ELC or BaleTrak Monitor) or SB312 (ISOBUS Baler)(S.N. —134999)

Oversize Bale Sensor SB317 (842 with BaleTrak Monitor)(S.N. 135000—)

Oversize Bale Sensor SB317 (852, 854 with BaleTrak Monitor)(S.N. 135000—)

Oversize Bale Sensor SB317 (862, 864 with BaleTrak Monitor or ISOBUS)(S.N. 135000—)

Net Cut Switch S4 (Baler with ELC or BaleTrak Monitor) or SB412 (ISOBUS Baler)(S.N. —134999)

Net Cut Sensor SB414 (Baler with BaleTrak Monitor or ISOBUS)(S.N. 135000—)

Bale Size Switch S5 (Baler with ELC Plus Monitor)

Soft Core Switch S6 (Baler with ELC Plus Monitor)

Baler Rotation Speed Sensor S6 (Baler with BaleTrak Monitor) or SB362 (ISOBUS Baler)

Twine Pulley Sensors S7, S8 (Baler with BaleTrak Monitor)

Precutter Knife Sensor S10 (Baler with BaleTrak Monitor) or SB553 (ISOBUS Baler)

Cleaning Auger Sensor S12 (Baler with BaleTrak Monitor) or SB363 (ISOBUS Baler)

Drop Floor Sensor S13 (854 and 864) or SB532 (ISOBUS Baler)

Bale Size Potentiometer R2 (Baler with BaleTrak Monitor)

Bale Size Potentiometer RB311 (ISOBUS Baler)

Bale Shape Potentiometers R3, R4 or RB321, RB322 (Baler with BaleTrak Monitor)

Bale Shape Potentiometers RB321, RB322 (ISOBUS Baler)

Gate Position Potentiometer RB331 (ISOBUS Baler)

Bale Discharging Ramp Sensor SB341 (ISOBUS Baler)

B-Wrap Sensor SB416

Group 15: Actuators

Other Material

Specifications

Removing and Installing Twine Tying Actuator M1

Remove Net Tying Actuator M2

Install Net Tying Actuator M2

Disassembling/Assembling Twine Tying Actuator M1 and Net Tying Actuator M2

Group 50: BaleTrak and BaleTrak Plus Monitor

Specifications

Replace BaleTrak EPROM

Disassembling BaleTrak Monitor

Assembling BaleTrak Monitor

Reprogramming BaleTrak Software

Section 50: Power Train

Group 10: Walterscheid Powerline

Special or Essential Tools

Bearing Extractor

Remove Powerline With Shear Bolt

Remove Powerline With Slip Clutch

Remove Powerline with Cam-Type Cut Out Clutch

Installing Powerline with Cam-Type Cut Out Clutch

Remove Powerline Joint Shield

Install Powerline Joint Shield

Disassemble CV Joint

Assemble CV Joint

Removing Half Guard

Installing Half Guard

Disassemble Hook-Up

Assemble Hook-Up

Disassembling Coupler

Assembling Coupler

Exploded View of Powerline for Baler with 540 rpm Gear Case (Clutch DC212746)

Exploded View of Powerline for Baler with 1000 rpm Gear Case (Clutch DC212747)

Exploded View of Powerline (Clutch DC44090 and DC44092)

Group 20: Baler Main Drive Shaft (Baler without Rotary Feeder Device)

Other Material

Specifications

Drive Shaft (Baler without Rotary Feeder Device)

Remove Drive Shaft (Baler without Rotary Feeder Device)

Install Drive Shaft (Baler without Rotary Feeder Device)

Group 25: Baler Main Drive Shaft (Baler With Rotary Feeder Device)

Other Material

Specifications

Drive Shaft (Baler with Rotary Feeder Device)

Remove Drive Shaft (Baler with Rotary Feeder Device)

Install Drive Shaft (Baler with Rotary Feeder Device)

Group 30: Shear Bolt Clutch

Specifications

Disassembling Shear Bolt Clutch

Assembling Shear Bolt Clutch

Group 35: Walterscheid Slip Clutch

Specifications

Disassembling Slip Clutch

Exploded View of Walterscheid Slip Clutch

Assembling Slip Clutch

Install Setting Ring

Group 40: Cam-Type Cut Out Clutch

Other Material

Specifications

Disassemble Cam-Type Cut Out Clutch

Adjust Cam-Type Cut Out Clutch

Exploded View of Cam-Type Cut Out Clutch

Assemble Cam-Type Cut Out Clutch

Group 50: Gear Case (Baler without Rotary Feeder Device)

Recommended Tools

Service Equipment and Tools

Other Material

Specifications

Remove Gear Case (Baler without Rotary Feeder Device)

Disassemble Gear Case (Baler without Rotary Feeder Device)

Exploded View of Gear Case (Baler without Rotary Feeder Device)

Inspect Gear Case

Assemble Gear Case (Baler without Rotary Feeder Device)

Install Gear Case (Baler without Rotary Feeder Device)

Group 55: Gear Case (Baler with Rotary Feeder Device)

Recommended Tools

Service Equipment and Tools

Other Material

Specifications

Remove Gear Case (Baler with Rotary Feeder Device)

Disassemble Gear Case (Baler with Rotary Feeder Device)

Exploded View of Gear Case (Baler with Rotary Feeder Device)

Inspect Gear Case

Assemble Gear Case (Baler with Rotary Feeder Device)

Install Gear Case (Baler with Rotary Feeder Device)

Group 60: Chain

Check the Chain Wearing

Adjusting 1.81 m (5 ft 11 in.) Pickup Drive Chains

Adjusting 2.00 m (6 ft 7 in.) HiFlow Pickup Drive Chains

Adjusting 2.20 m (7 ft 3 in.) HiFlow Pickup Drive Chains

Adjust Pickup Drive Chains (Baler with Rotary Feeder Pickup)

Adjust Bottom Roll Drive Chain (Baler with Rotary Feeder Pickup)

Adjust Main Drive Chain

Adjust Upper Drive Roll Chain (842 Only)

Adjust Upper Drive Roll Chain (Except 842)

Adjust Rotary Feeder Drive Chain

Adjust Top Idler Roll Drive Chain

Group 70: Sprocket Alignment

Specifications

Check and Adjust Upper Drive Sprocket Alignment

Check and Adjust Double Drive Sprocket Alignment for 1.81 m (5 ft 11 in.) Pickup (Baler without Rotary Feeder Device)

Check and Adjust Crankshaft Sprocket Alignment for 2.20 m (7 ft 3 in.) Pickup (Baler without Rotary Feeder Device)

Check and Adjust Feeding Device Chains Sprocket Alignment (Baler with Rotary Feeder Device)

Section 60: Braking System — Repair

Group 05: Air Brakes

Specifications

Preliminary Check

General Information

Drain Air Brake Reservoir

Clean Air Filters

Install Plug-in Connections

Remove Reservoir

Install Reservoir

Remove Relay Emergency Valve

Install Relay Emergency Valve

Remove Brake Cylinder

Adjust Brake Cylinder Clevis

Install Brake Cylinder

Group 10: Hydraulic Brakes

Hydraulic Brake Cylinders

Remove Brake Cylinder

Install Brake Cylinder

Group 15: Brake Shoe and Drum

Adjust Brake Shoes (Baler with Adjustable Lever)

Adjust Brake Shoes (Baler without Adjustable Lever)

Adjust Brake Lever (Baler without Adjustable Lever)

Adjust Park Brake Cable

Section 70: Hydraulic System

Group 05: Bale Density Control Valve (842, 852 and 854 Balers)

Bale Density Control Valve (842, 852 and 854 Balers) - Specifications

Bale Density Control Valve Safety Information (842, 852 and 854 Balers)

General Repair Information (842, 852 and 854 Balers)

Remove and Install Bale Density Control Valve (842, 852 and 854 Balers)

Disassemble Bale Density Control Valve (842, 852 and 854 Balers)

Assemble Bale Density Control Valve (842, 852 and 854 Balers)

Check Condition of Valve Seats and Poppets (842, 852 and 854 Balers)

Group 06: 0 Bar Soft Core Device (852 and 854 Balers)

0 Bar Soft Core Device (852 and 854 Balers) - Specifications

0 Bar Soft Core Device Safety Information (852 and 854 Balers)

General Repair Information (852 and 854 Balers)

Remove and Install 0 Bar Soft Core Device Valve (852 and 854 Balers)

Disassemble and Assemble 0 Bar Soft Core Device Valve (852 and 854 Balers)

Group 10: Bale Density Control Valve (862 and 864 Balers)

Bale Density Control Valve (862 and 864 Balers) - Specifications

Bale Density Control Valve Safety Information (862 and 864 Balers)

General Repair Information (862 and 864 Balers)

Remove and Install Bale Density Control Valve (862 and 864 Balers)

Disassemble Bale Density Control Valve (862 and 864 Balers)

Assemble Bale Density Control Valve (862 and 864 Balers)

Check Condition of Valve Seats and Poppets (862 and 864 Balers)

Group 11: 0 Bar Soft Core Device (862 and 864 Balers)

0 Bar Soft Core Device (862 and 864 Balers) - Specifications

0 Bar Soft Core Device Safety Information (862 and 864 Balers)

General Repair Information for Soft Core Device (862 and 864 Balers)

Remove and Install 0 Bar Soft Core Device (862 and 864 Balers)

Disassemble and Assemble 0 Bar Soft Core Device (862 and 864 Balers)

Group 15: Hydraulic Cylinders

Hydraulic Cylinders - Other Material

Hydraulic Cylinders - Specifications

Hydraulic Cylinders - Allocation Chart

Remove and Install Tension Cylinder (842 Baler)

Remove and Install Tension Cylinder (852 and 854 Balers)

Remove and Install Tension Cylinder (862 and 864 Balers)

Remove and Install Gate Cylinder (862 and 864 Balers)

Disassemble and Assemble Tension and Gate Cylinders DC210025, DC209791, Gate Cylinder DC204809 and Tension Cylinder DC209852

Disassemble and Assemble 1.81 m (5 ft 11 in.) Pickup Lift Cylinder DC209356 and Belt Slack Control Cylinder DC209317

Disassemble and Assemble 2.00 m (6 ft 7 in.) and 2.20 m (7 ft 3 in.) Pickup Lift Cylinder DC203575 and DC216940

Disassemble and Assemble Precutter Knife Cylinder DC211497

Disassemble and Assemble Drop Floor Cylinder DC210198

Disassemble and Assemble Declutchable Top Idler Roll Drive Cylinder DC201389

Group 18: Hydraulic Hoses

Remove and Install Hydraulic Hoses - Bale Density and Gate Control Circuit

Remove and Install Hydraulic Hoses - Pickup/Drop Floor/Knives Circuit

Group 20: Gate Lock Valve

Repairing Gate Locking Valve

Group 30: Rotary Feeder Hydraulic Components without Precutter Device

Rotary Feeder Hydraulic Components without Precutter Device - Specifications

Rotary Feeder Hydraulic Components Safety Information (Baler without Precutter Device)

Remove and Install Rotary Feeder Valve (Baler without Precutter Device)

Bleed Drop Floor Raise Circuit (Baler without Precutter Device)

Bleed Rotary Feeder Circuit (Baler without Precutter Device)

Disassemble and Assemble Rotary Feeder Valve (Baler without Precutter Device)

Group 40: Rotary Feeder Hydraulic Components with Precutter Device

Rotary Feeder Hydraulic Components with Precutter Device - Specifications

Rotary Feeder Hydraulic Components Safety Information (Baler with Precutter Device)

Remove and Install Rotary Feeder Valve (Baler with Precutter Device)

Bleed Drop Floor Raise Circuit (Baler with Precutter Device)

Bleed Rotary Feeder Circuit (Baler with Precutter Device)

Identification View of Precutter Valve

Disassemble and Assemble Rotary Feeder Valve (Baler with Precutter Device)

Section 80: Miscellaneous

Group 05: Axle

Specifications

Remove Axle

Install Axle

Disassemble Wheel Hub (Baler without Brake from S.N. 120001)

Assemble Wheel Hub (Baler without Brake from S.N. 120001)

Disassemble Wheel Hub (Baler with Pneumatic Brake from S.N. 120001)

Assemble Wheel Hub (Baler with Pneumatic Brake from S.N. 120001)

Disassemble Wheel Hub (Baler with Hydraulic Brake from S.N. 120001)

Assemble Wheel Hub (Baler with Hydraulic Brake from S.N. 120001)

Group 25: Gate Latch

Specifications

Adjust Gate Latch (862 and 864 Balers)

Adjust Gate Latch Stop (862 and 864 Balers)

Adjust Gate Locking Hooks (842 with Soft Core Only)

Section 85: Lubrication System — Repair

Group 05: Drive Chain Lubrication

Adjust Oil Flow

Bleed Chain Oiling System Pump

Adjust Brushes

Removing and Installing Hoses

Section 100A: Pickup Repair

Group 20: 2.00 m (6 ft. 7 in.) Pickup (Baler with Rotary Feeder Device)

Other Material

Specifications

Remove 2.00 m (6 ft. 7 in.) Pickup Stripper (Baler with Rotary Feeder Device)

Install 2.00 m (6 ft. 7 in.) Pickup Stripper (Baler with Rotary Feeder Device)

Replace 2.00 m (6 ft. 7 in.) Pickup Tooth (Baler with Rotary Feeder Device)

Remove 2.00 m (6 ft. 7 in.) Pickup Tooth Bar (Baler with Rotary Feeder Device)

Install 2.00 m (6 ft. 7 in.) Pickup Tooth Bar (Baler with Rotary Feeder Device)

Remove 2.00 m (6 ft. 7 in.) Pickup (Baler with Rotary Feeder Device)

Disassemble 2.00 m (6 ft. 7 in.) Pickup (Baler with Rotary Feeder Device)

Assemble 2.00 m (6 ft. 7 in.) Pickup (Baler with Rotary Feeder Device)

Install 2.00 m (6 ft. 7 in.) Pickup (Baler with Rotary Feeder Device)

Group 30: 2.20 m (7 ft. 3 in.) Pickup (Baler with Rotary Feeder Device)

Other Material

Specifications

Remove 2.20 m (7 ft. 3 in.) Pickup Stripper (Baler with Rotary Feeder Device)

Install 2.20 m (7 ft. 3 in.) Pickup Stripper (Baler with Rotary Feeder Device)

Replace 2.20 m (7 ft. 3 in.) Pickup Tooth (Baler with Rotary Feeder Device)

Remove 2.20 m (7 ft. 3 in.) Pickup Tooth Bar (Baler with Rotary Feeder Device)

Install 2.20 m (7 ft. 3 in.) Pickup Tooth Bar (Baler with Rotary Feeder Device)

Remove 2.20 m (7 ft. 3 in.) Pickup (Baler with Rotary Feeder Device)

Disassemble 2.20 m (7 ft. 3 in.) Pickup (Baler with Rotary Feeder Device)

Assemble 2.20 m (7 ft. 3 in.) Pickup (Baler with Rotary Feeder Device)

Install 2.20 m (7 ft. 3 in.) Pickup (Baler with Rotary Feeder Device)

Group 35: 2.20 m (7 ft 3 in.) Pickup (Baler without Rotary Feeder Device)

Other Material

Specifications

Remove 2.20 m (7 ft 3 in.) Pickup (Baler without Rotary Feeder Device)

Install 2.20 m (7 ft 3 in.) Pickup (Baler without Rotary Feeder Device)

Repair 2.20 m (7 ft 3 in.) Pickup Cylinder (Baler without Rotary Feeder Device)

Crankshaft Assembly—Exploded View

Remove 2.20 m (7 ft 3 in.) Pickup Crankshaft

Install 2.20 m (7 ft 3 in.) Pickup Crankshaft

Centering Crankshaft Drive

Disassemble and Assemble Pickup Feeder Forks

Group 40: Pickup Adjustments

Specifications

Adjust Pickup Auger Scrapers (Baler without Rotary Feeder Device)

Adjust Left-Hand 1.81 m (5 ft 11 in.) Pickup Float Spring (Baler without Rotary Feeder Device)

Adjust Right-Hand 1.81 m (5 ft 11 in.) Pickup Float Spring (Baler without Rotary Feeder Device)

Adjust 2.20 m (7 ft 3 in.) Pickup Float Spring (Baler without Rotary Feeder Device)

Adjust Pickup Float Spring (Baler with Rotary Feeder Device)

Group 45: Pickup Drive Components

Replace Pickup Drive Shear Bolt (Baler without Rotary Feeder Device)

Replace Pickup Drive Shear Bolt (Baler with Rotary Feeder Device)

Section 100B: Rotary Feeding Device

Group 05: Adjustment

Specifications

Adjust Pickup Auger Scrapers (Baler with Rotary Feeder Device)

Adjust Scraper

Group 10: Repair

Other Material

Specifications

Remove Rotary Feeding Device

Install Rotary Feeding Device

Remove Rotary Feeder

Install Rotary Feeder

Remove Drop Floor Device

Install Drop Floor Device

Section 120: Bale Chamber

Group 05: Identification of Rolls

Baler Roll Numbering (842 Baler)

Baler Roll Numbering (852 and 862 Balers)

Baler Roll Numbering (854 and 864 Balers)

Group 10: Baler Rolls

Other Material

Specifications

Remove Lower Belt Drive Roll - No. 2 (Baler with Rotary Feeder Device)

Remove Lower Belt Drive Roll - No. 2 (Baler without Rotary Feeder Device)

Install Lower Belt Drive Roll - No. 2

Remove Upper Belt Drive Roll - No. 4 (842, 852 and 854)

Remove Upper Belt Drive Roll - No. 4 (862 and 864)

Install Upper Belt Drive Roll - No. 4

Remove Top Idler Roll - No. 11 (842)

Remove Top Idler Roll - No. 11 (852 and 854)

Remove Top Idler Roll - No. 11 (862 and 864)

Install Top Idler Roll - No. 11

Replace Tension Arm Roll Shaft

Replace Stationary Shaft Roll Bearings

Replace Bearings With Cast Housings

Replace Bearings With Steel Flange

Group 15: Roll Scraper

Specifications

Adjust Starter Roll (No. 1) Scraper (Baler without Rotary Feeder Device)

Adjust Starter Roll (No. 1) Scraper (Baler with Rotary Feeder Device)

Adjusting Scraper of Lower Rear Gate Roll - No. 8

Adjusting Scraper of Lower Front Gate Roll - No. 9

Group 20: Belt Repair

Essential Tools

Specifications

Removing Belts

Prepare Damaged Belts

Install MATO Belt Hooks

Install Belts

Route Belts Through the 842 Baler

Route Belts Through the 852 and 862 Balers

Route Belts Through the 854 and 864 Balers

Adjust Belt Tracking (Baler without Net Tying)

Adjust Belt Tracking (Baler with Net Tying)

Group 30: Tension Arm Repair

Adjust Upper Arm Spring

Group 35: Top Idler Roll Declutchable Drive

Adjust Top Idler Roll Declutchable Drive (862 and 864 Balers)

Section 130A: Net Tying System

Group 05: Repair

Specifications

Remove Upper (Rubber) Feed Roll

Install Upper (Rubber) Feed Roll

Replacing Upper Feed Roll Bearings

Remove Lower (Steel) Feed Roll

Install Lower (Steel) Feed Roll

Net Tying Device Check Procedure

Checking Knife and Counterknife Position (Test 1)

Checking Free Motion of Swinging Bar (Test 2)

Checking Net Feed Roll Pressure (Test 3)

Checking NR 8 Roll Position (Test 4)

Checking Drive Belt Tension (Test 5)

Checking Net Feed Roll Brake (Test 6)

Checking Tension Arms (Test 7)

Check Net Cut Switch Adjustment (Test 8)

Check Lower Net Guide Position (Test 9)

Remove and Install Net Feed Roll Drive Belt

Remove and Install Net Knife

Adjust Net Tying Stretch

Removing Net Wrapped Around Feed Rolls

Section 130B: Twine Tying System

Group 05: Electrical Tying System

Specifications

Adjust Twine Guide (Baler without Rotary Feeder Device)

Adjust Twine Guide (Baler with Rotary Feeder Device)

Adjusting Twine Cutter Anvil

Adjust Twine Clamper (Baler without Rotary Feeder Device)

Adjust Twine Arm Travel

Section 211: Diagnostic Trouble Codes

Group 05: Description

What is a DTC?

Section 211A: Diagnostic Trouble Codes for ISOBUS Baler

Group 05: Baler Diagnostic Trouble Codes

Warning Screens

Recent Problems

RBC 000168.16 - Battery Voltage Too High

RBC 000168.18 - Battery Voltage Too Low

RBC 000186.18 - No PTO Speed Detected

RBC 001563.12 - Controller ID Error

RBC 003509.03 - Sensor Supply Voltage Too High

RBC 003509.04 - Sensor Supply Voltage Too Low

RBC 003755.15 - High Baler Drive Roll Speed

RBC 003755.16 - Baler Drive Roll Speed Above Proper Operation

RBC 003755.18 - Baler Drive Roll Speed Below Proper Operation

RBC 003761.03 - Drop Floor Valve Open Load or Shorted to Battery

RBC 003761.04 - Drop Floor Valve Shorted to Ground

RBC 003762.03 - Precutter Knife Valve Open Load or Shorted to Battery

RBC 003762.04 - Precutter Knife Valve Shorted to Ground

RBC 003763.03 - Pickup Valve Open Load or Shorted to Battery

RBC 003763.04 - Pickup Valve Shorted to Ground

RBC 003764.07 - No Movement of The Net Actuator. Net Actuator Faulty or Jammed

RBC 003764.11 - Net Actuator Broken

RBC 003764.14 - Net Actuator stalled

RBC 003766.07 - No Movement of The Twine Actuator. Twine Actuator Faulty or Jammed

RBC 003766.12 - Twine Actuator Broken

RBC 003766.14 - Twine Actuator Stalled

RBC 003774.00 - Gate Position Potentiometer Out Of Range High

RBC 003774.01 - Gate Position Potentiometer Out Of Range Low

RBC 003774.02 - Gate Not Moving When Commanded To Move

RBC 003774.03 - Gate Position Potentiometer Shorted High

RBC 003774.04 - Gate Position Potentiometer Shorted to Ground

RBC 003774.07 - Gate Not Fully Closed

RBC 003774.11 - Gate Ajar. The Gate Is In An Unknown Position

RBC 003774.13 - Gate Position Potentiometer Not Calibrated

RBC 003774.16 - Gate Position Error. Gate Position Potentiometer Indicates Opened Gate. Gate Latch Switches Indicate Closed Gate.

RBC 003774.17 - Gate Not Fully Open

RBC 003774.18 - Gate Position Error. Gate Position Potentiometer Indicates Closed Gate. Gate Latch Switches Indicate Opened Gate.

RBC 003776.07 - Bale Stuck in The Chamber

RBC 003776.11 - Bale Stuck Under Gate

RBC 003776.14 - Bale Stuck on Ramp

RBC 003778.14 - Unexpected Movement of The Precutter Knives From The Previous State

RBC 003779.05 - Unexpected Oversize Alarm

RBC 003779.06 - Oversize Not Detected When Expected

RBC 003779.14 - Oversize Bale

RBC 003781.07 - No Net Feeding

RBC 003781.12 - Net Switch Always Closed

RBC 003781.14 - Net Not Cut

RBC 003782.07 - One or Both Twines Not Feeding. One or Both Twine Balls Are Empty. Twine Missing Around The Bale

RBC 003782.11 - Twine Feeding Unexpected

RBC 003782.14 - Twine Not Cut

RBC 521078.14 - Unexpected Movement of The Drop Floor From The Previous State

RBC 521079.03 - Soft Core Valve Open Load or Shorted to Battery

RBC 521079.04 - Soft Core Valve Shorted to Ground

RBC 521083.03 - Right Bale Shape Potentiometer Shorted High

RBC 521083.04 - Right Bale Shape Potentiometer Shorted to Ground

RBC 521083.13 - Right Bale Shape Potentiometer Not Calibrated

RBC 521083.16 - Right Bale Shape Potentiometer out of Range High

RBC 521083.18 - Right Bale Shape Potentiometer out of Range Low

RBC 521084.03 - Left Bale Shape Potentiometer Shorted High

RBC 521084.04 - Left Bale Shape Potentiometer Shorted to Ground

RBC 521084.13 - Left Bale Shape Potentiometer Not Calibrated

RBC 521084.16 - Left Bale Shape Potentiometer out of Range High

RBC 521084.18 - Left Bale Shape Potentiometer out of Range Low

RBC 521086.03 - Bale Size Potentiometer Shorted High

RBC 521086.04 - Bale Size Potentiometer Shorted to Ground

RBC 521086.13 - Bale Size Potentiometer Not Calibrated

RBC 521086.14 - Bale in Chamber at Power-Up

RBC 521086.16 - Bale Size Potentiometer out of Range High

RBC 521086.18 - Bale Size Potentiometer out of Range Low

RBC 522016.07 - Ramp Sensor Problem. Gate Position Potentiometer Now Used for Bale Ejection

RBC 522017.07 - Broken Cleaning Auger Chain

RBC 522022.02 - Calibration Mirror EEPROM, Checksum Failure on Last Power Down

RBC 522023.02 - Field Mirror EEPROM, Checksum Failure on Last Power Down

RBC 522024.02 - User Mirror EEPROM, Checksum Failure on Last Power Down

RBC 522025.02 - Automation Mirror EEPROM, Checksum Failure on Last Power Down

RBC 522026.02 - Dealer Mirror EEPROM, Checksum Failure on Last Power Down

RBC 522027.02 - Factory Mirror EEPROM, Checksum Failure on Last Power Down

RBC 522028.02 - Calibration EEPROM, Checksum Failure

RBC 522028.12 - Calibration EEPROM, Checksum Failure on Last Power Down

RBC 522029.02 - Field EEPROM, Checksum Failure

RBC 522029.12 - Field EEPROM, Checksum Failure on Last Power Down

RBC 522030.02 - User EEPROM, Checksum Failure

RBC 522030.12 - User EEPROM, Checksum Failure on Last Power Down

RBC 522031.02 - Automation EEPROM, Checksum Failure

RBC 522031.12 - Automation EEPROM, Checksum Failure on Last Power Down

RBC 522032.02 - Dealer EEPROM, Checksum Failure

RBC 522032.12 - Dealer EEPROM, Checksum Failure on Last Power Down

RBC 522033.02 - Factory EEPROM, Checksum Failure

RBC 522033.12 - Factory EEPROM, Checksum Failure on Last Power Down

RBC 523108.13 - Controller Problem on Net or Twine Output

RBC 524063.03 - Net Actuator Shorted to Battery

RBC 524063.04 - Net Actuator Shorted to Ground

RBC 524063.05 - Net Actuator Open Load

RBC 524093.03 - Twine Actuator Shorted to Battery

RBC 524093.04 - Twine Actuator Shorted to Ground

RBC 524093.05 - Twine Actuator Open Load

RBC 524151.07 - The Pickup is Plugged

Group 15: John Deere Display Diagnostic Trouble Code

Display Diagnostic Trouble Codes

Section 211B: Diagnostic Trouble Codes for BaleTrak Control

Group 05: Description

Read Me First!

Group E00X: Battery Voltage

E001 - Erratic Supply Voltage

E002 - Tension Below or Equal to 11.2 V

E003 - Tension Over or Equal to 16 V

Functional Schematic of Power Supply

Group E10X: Bale Size Potentiometer R2 or RB311

E102 - Open or Grounded Circuit

E103 - Shorted Circuit

E104 - Bale Size Below the Minimum Size

E105 - Bale Size Over the Maximum Size

Functional Schematic of Bale Size Potentiometer R2 or RB311

Group E11X: Right Bale Shape Potentiometer R4 or RB322

E112 - Open Circuit or Grounded Circuit

E113 - Shorted Circuit

E114 - Right Bale Shape Below the Minimum Value

E115 - Right Bale Shape Over the Maximum Value

Functional Schematic of Right Bale Shape Potentiometer R4 or RB322

Group E12X: Left Bale Shape Potentiometer R3 or RB321

E122 - Open Circuit or Grounded Circuit

E123 - Shorted Circuit

E124 - Left Bale Shape Below the Minimum Value

E125 - Left Bale Shape Over the Maximum Value

Functional Schematic of Left Bale Shape Potentiometer R3 or RB321

Group E20X: Twine Actuator M1

E201 - Open Circuit

E202 - Faulty Actuator

E203 - Resistive Power Line

E204 - Shorted Circuit

E205 - Grounded Circuit

Functional Schematic of Twine Tying Actuator M1

Group E21X: Net Actuator M2

E211 - Open Circuit

E212 - Faulty Actuator

E213 - Resistive Power Line

E214 - Shorted Circuit

E215 - Grounded Circuit

Functional Schematic of Net Tying Actuator M2

Group E22X: Soft Core Valves Y1, Y5 and Y6

E221 - Open Circuit

E222 - Grounded Circuit

E223 - Shorted Circuit

Functional Schematic of Soft Core Valves Y1, Y5 and Y6

Group E23X: Pickup Solenoid Valve Y4

E231 - Open Circuit

E232 - Grounded Circuit

E233 - Shorted Circuit

Functional Schematic of Pickup Solenoid Valve Y4

Group E24X: Knife Solenoid Valve Y3

E241 - Open Circuit

E242 - Grounded Circuit

E243 - Shorted Circuit

Functional Schematic of Knife Solenoid Valve Y3

Group E25X: Drop Floor Solenoid Valve Y2

E251 - Open Circuit

E252 - Grounded Circuit

E253 - Shorted Circuit

Functional Schematic of Drop Floor Solenoid Valve Y2

Group E30X: Cleaning Auger S12

E304 - Cleaning Auger Chain Broken

Functional Schematic of Cleaning Auger Sensor S12

Group E31X: Lower Drive Roll RPM Sensor S6

E311 - Open Circuit

E312 - Speed Below the Minimum Value

E313 - Speed Over the Maximum Value

Functional Schematic of Lower Drive Roll RPM Sensor S6

Group E32X: Twine Pulley Sensors S7/S8

E321 - Twine Not Detected

E322 - Twine Not Cut

Functional Schematic of Twine Pulley Sensors S7-S8

Group E40X: Net Cut Switch S4 or Sensor SB414

E401 - Always Opened

E402 - Always Closed

Functional Schematic of Net Switch S4 or Sensor SB414

Group E41X: Right Gate Switch S1 or Sensor SB337

E411 - Always Opened

E412 - Always Closed

Functional Schematic of Right Gate Switch S1 or Sensor SB337

Group E42X: Left Gate Switch S2 or Sensor SB336

E421 - Always Opened

E422 - Always Closed

Functional Schematic of Left Gate Switch S2 or Sensor SB336

Group E43X: Oversize Bale Switch S3 or sensor SB317

E431 - Always Opened

Functional Schematic of Oversize Bale Switch S3 or Sensor SB317

Group E51X: Positive Analog Reference

E512 - Grounded Circuit

E513 - Shorted Circuit

Functional Schematic of Positive Analog Reference

Group E60X: EPROM

E601 - User Table, All User Banks Corrupted

E602 - User Table, One User Bank Corrupted

E603 - Factory Table, All Factory Banks Corrupted

E604 - Factory Table, One Factory Bank Corrupted

E605 - EPROM or Software Failure

Section 212: Observable Symptoms

Group 70: Hydraulics — Observable Symptoms

Diagnose Hydraulic Functions

Section 240: Electrical System

Group 05: General Information

Electrical Circuit Malfunctions

Open Circuit

Circuit Shorted to Ground

Shorted Circuit

How to Read a Functional Schematic

How to Read a Wiring and Harness Diagram

Symbols in System Diagrams

Component Identification Table

Group 06: Test Equipment

Special or Essential Tools

Group 14: Electrical Diagram/Battery Wiring Harness

Wiring harness identification

Component Identification

Component Location

Wiring Diagram

Group 21: Electrical System/ELC Plus Monitor (Electronic Tying Control)

Specifications

ELC Plus Monitor (Electronic Tying Control)

Operational Information

Group 21A: Electrical Diagram/ELC Plus Monitor (Electronic Tying Control)

Section Identification on Functional Schematics

Wiring Harness Identification

Component Identification

Component Location of Main Wiring Harness W2 on 842 and 852

Wiring Diagram of Main Wiring Harness W2 on 842 and 852

Component Location of Main Wiring Harness W2 and Soft Core 0 bar Wiring Harness W5 on 862

Wiring Diagram of Main Wiring Harness W2 and Soft Core 0 bar Wiring Harness W5 on 862

Functional Schematic for 842 and 852

Functional Schematic for 862

Group 30: Electrical System/BaleTrak Control

Specifications

BaleTrak Monitor

BaleTrak Plus Monitor

BaleTrak Monitor Keyboard Description

BaleTrak Plus Monitor Keyboard Description

LCD Screen Description

Warning Pictograms

Operational Information

Group 30A: Electrical Diagram/BaleTrak Monitor

Section Identification on Functional Schematics

Wiring Harness Identification

Component Identification

Component Location of Main Wiring Harness W2 on 842 and 852 (S.N. —134999)

Component Location of Main Wiring Harness W2 on 842 and 852 (S.N. 135000—)

Wiring Diagram of Main Wiring Harness W2 on 842 and 852 (S.N. —134999)

Wiring Diagram of Main Wiring Harness W2 on 842 and 852 (S.N. 135000—)

Component Location of Main Wiring Harness W2 and Drop Floor Wiring Harness W4 on 854 (S.N. —134999)

Component Location of Main Wiring Harness W2 and Drop Floor Wiring Harness W4 on 854 (S.N. 135000-150152)

Component Location of Main Wiring Harness W2 and Drop Floor Wiring Harness W4 on 854 (S.N. 150153-)

Wiring Diagram of Main Wiring Harness W2 and Drop Floor Wiring Harness W4 on 854 (S.N. —134999)

Wiring Diagram of Main Wiring Harness W2 and Drop Floor Wiring Harness W4 on 854 (S.N. 135000-150152)

Wiring Diagram of Main Wiring Harness W2 and Drop Floor Wiring Harness W4 on 854 (S.N. 150153-)

Component Location of Main Wiring Harness W2 and Drop Floor Wiring Harness W4 on 854 - North America (S.N. —134999)

Component Location of Main Wiring Harness W2 and Drop Floor Wiring Harness W4 on 854 - North America (S.N. 135000—)

Wiring Diagram of Main Wiring Harness W2 and Drop Floor Wiring Harness W4 on 854 - North America (S.N. —134999)

Wiring Diagram of Main Wiring Harness W2 and Drop Floor Wiring Harness W4 on 854 - North America (S.N. 135000—)

Lighting Enhancement Module Operation on 854 - North America

Component Location of Main Wiring Harness W2 and Soft Core 0 bar Wiring Harness W5 on 862 (S.N. —134999)

Component Location of Main Wiring Harness W2 and Soft Core 0 bar Wiring Harness W5 on 862 (S.N. 135000—)

Wiring Diagram of Main Wiring Harness W2 and Soft Core 0 bar W5 on 862 (S.N. —134999)

Wiring Diagram of Main Wiring Harness W2 and Soft Core 0 bar W5 on 862 (S.N. 135000—)

Component Location of Main Wiring Harness W2, Drop Floor Wiring Harness W4 and Soft Core 0 bar Wiring Harness W5 on 864 (S.N. —134999)

Component Location of Main Wiring Harness W2, Drop Floor Wiring Harness W4 and Soft Core 0 bar Wiring Harness W5 on 864 (S.N. 135000-150152)

Component Location of Main Wiring Harness W2, Drop Floor Wiring Harness W4 and Soft Core 0 bar Wiring Harness W5 on 864 (S.N. 150153-)

Wiring Diagram of Main Wiring Harness W2, Drop Floor Wiring Harness W4 and Soft Core 0 bar Wiring Harness W5 on 864 (S.N. —134999)

Wiring Diagram of Main Wiring Harness W2, Drop Floor Wiring Harness W4 and Soft Core 0 bar Wiring Harness W5 on 864 (S.N. 135000-150152)

Wiring Diagram of Main Wiring Harness W2, Drop Floor Wiring Harness W4 and Soft Core 0 bar Wiring Harness W5 on 864 (S.N. 150153-)

Component Location of Precutter Wiring Harness W3 (S.N. -150152)

Component Location of Precutter Wiring Harness W3 (S.N. 150153-)

Wiring Diagram of Precutter Wiring Harness W3 (S.N. -150152)

Wiring Diagram of Precutter Wiring Harness W3 (S.N. 150153-)

Component Location of Rotoflow Wiring Harness W6 (S.N. -150152)

Component Location of Rotoflow Wiring Harness W6 (S.N. 150131-)

Wiring Diagram of Rotoflow Wiring Harness W6 (S.N. -150152)

Wiring Diagram of Rotoflow Wiring Harness W6 (S.N. 150131-)

Component Location of B-Wrap Wiring Harness WB21

Wiring Diagram of B-Wrap Wiring Harness WB21

Functional Schematic for 842 and 852 (Part 1) (S.N. —134999)

Functional Schematic for 842 and 852 (Part 2) (S.N. —134999)

Functional Schematic for 842 and 852 (Part 1) (S.N. 135000—)

Functional Schematic for 842 and 852 (Part 2) (S.N. 135000—)

Functional Schematic for 854 (Part 1) (S.N. —134999)

Functional Schematic for 854 (Part 2) (S.N. —134999)

Functional Schematic for 854 (Part 1) (S.N. 135000-150152)

Functional Schematic for 854 (Part 2) (S.N. 135000-150152)

Functional Schematic for 854 (Part 1) (S.N. 150153-)

Functional Schematic for 854 (Part 2) (S.N. 150153-)

Functional Schematic for 854 - North America (Part 1) (S.N. —134999)

Functional Schematic for 854 - North America (Part 2) (S.N. —134999)

Functional Schematic for 854 - North America (Part 1) (S.N. 135000—)

Functional Schematic for 854 - North America (Part 2) (S.N. 135000—)

Functional Schematic for 862 (Part 1) (S.N. —134999)

Functional Schematic for 862 (Part 2) (S.N. —134999)

Functional Schematic for 862 (Part 1) (S.N. 135000—)

Functional Schematic for 862 (Part 2) (S.N. 135000—)

Functional Schematic for 864 (Part 1) (S.N. —134999)

Functional Schematic for 864 (Part 2) (S.N. —134999)

Functional Schematic for 864 (Part 1) (S.N. 135000-150152)

Functional Schematic for 864 (Part 2) (S.N. 135000-150152)

Functional Schematic for 864 (Part 1) (S.N. 150153-)

Functional Schematic for 864 (Part 2) (S.N. 150153-)

Group 30B: Diagnostic Modes/BaleTrak Monitor

Safety

Essential Tools

Diagnostic Mode: User Parameters

Channel 001: Reset to Factory Default Settings

Channel 002, 003, 004

Channel 005: Calibration of Bale Size Potentiometer R2 (S.N. —134999)

Channel 005: Calibration of Bale Size Potentiometer RB311 (S.N. 135000—)

Channels 006 and 007: Calibration of Bale Shape Potentiometers R3 and R4 (S.N. —134999)

Channels 006 and 007: Calibration of Bale Shape Potentiometers RB321 and RB322 (S.N. 135000—)

Channel 008: Measurement units

Channel 009, 010, 011

Channel 012: Test of Net Cut Switch S4 (S.N. —134999)

Channel 012: Test of Net Cut Sensor SB414 (S.N. 135000—)

Channel 013: Test of Oversize Bale Switch S3 (S.N. —134999)

Channel 013: Test of Oversize Bale Sensor SB317 (S.N. 135000—)

Channel 014: Test of Right Gate Switch S1 (S.N. —134999)

Channel 014: Test of Right Gate Sensor SB337 (S.N. 135000—)

Channel 015: Test of Left Gate Switch S2 (862 and 864)(S.N. —134999)

Channel 015: Test of Left Gate Sensor SB336 (862 and 864)(S.N. 135000—)

Channel 016: Not Used on this Baler Model

Channel 017: Test of Baler Rotation Speed Sensor S6

Channel 018: Test of Actuator Current Consumption

Channel 019: Voltmeter

Channel 020: Test of LCD Screen

Channel 021: Maximum Actuator Current Consumption

Channel 022: Test of Twine Pulley Sensor 1 S7

Channel 023: Test of Twine Pulley Sensor 2 S8

Channel 023: Test of Right Twine Pulley Sensor 2 S8 or B-Wrap Sensor SB416 (Baler without BaleTrak Easy Monitor)

Channel 024: Test of Drop Floor Sensor S13

Channel 025: Test of Precutter Knife Sensor S10

Channel 026

Channel 027: Record Lowest Position of Belt Tension Arm

Channel 028: Bale Size Fine Tuning

Channel 029: Calibration of Twine Actuator

Channel 030: Twine Actuator Stroke

Channel 031: Adjusting Tying End Distance

Channel 032, 033

Channel 034: B-Wrap Mode Selection (if Equipped)

Channel 035: Adjust B-Wrap Net Cut Length (if Equipped)

Channel 036: Set B-Wrap Bale Orientation (if Equipped)

Channel 037: Set B-Wrap Net Cut Length after Timeout (if Equipped)

Channel 038: Set B-Wrap Sensor Polarity (if Equipped)

Diagnostic Mode: Factory Parameters

Channel 201: Baler Model

Channel 202: Twine Tying Mode Configuration

Channel 203: Net Tying Mode Configuration

Channel 204: Not Used on 850 and 860 Baler Models

Channel 205: Baler Rotation Speed Sensor S6

Channel 206: Not Used on 850 and 860 Baler Models

Channel 207: Calibration of Baler Rotation Speed Sensor S6

Channel 208: Soft Core Mode Configuration

Channel 209: Precutter Mode Configuration

Channel 210: Twine Pulley Sensors

Channel 211: Potentiometer Calibration Mode Configuration

Channel 212: Adjust Speed of Net Actuator

Channel 213: Adjust Drop-Off Time of Net Actuator

Channel 214: Adjust Acceleration Ramp of Net Actuator

Diagnostic Mode: Diagnostic Channels

Channels 301, 303, 305 and 302, 304, 306: Diagnostic Trouble Code (DTC) and Bale Counter Memory

Channel 307: Minutes Counter

Channel 308: Global Hours Counter

Channel 309: Lowest Battery Voltage Level Recorded

Channel 310: Highest Battery Voltage Level Recorded

Channel 311: Controller Software Version

Channel 312: Total Bale Counter

Group 50A: Electrical Diagram/ISOBUS Baler

Wiring Harness Identification

Component Identification

Functional Schematic (Part 1)

Functional Schematic (Part 2)(S.N. —134999)

Functional Schematic (Part 2)(S.N. 135000—)

Functional Schematic (Part 3)

Wiring Diagram of Precutter Wiring Harness

Functional Schematic of Precutter Wiring Harness

Wiring Diagram of Virtual Terminal Cab Harness

Functional Schematic of Virtual Terminal Cab Harness

Group 50B: Diagnostic Tests - ISOBUS Baler

Diagnostic Tests - ISOBUS Baler - Summary of References

Check Fuse FB111 for ISOBUS Baler

Check Fuse FB112 for ISOBUS Baler

Check Net Actuator MB411 for ISOBUS Baler

Check Twine Actuator MB421 for ISOBUS Baler

Check Bale Size Potentiometer RB311 for ISOBUS Baler

Check Left Bale Shape Potentiometer RB321 for ISOBUS Baler

Check Right Bale Shape Potentiometer RB322 for ISOBUS Baler

Check Gate Position Potentiometer RB331 for ISOBUS Baler

Check Bale Oversize Switch SB312 for ISOBUS Baler (S.N. —134999)

Check Bale Oversize Sensor SB317 for ISOBUS Baler (S.N. 135000—)

Check Left Gate Latch Switch SB333 for ISOBUS Baler (S.N. —134999)

Check Right Gate Latch Switch SB334 for ISOBUS Baler (S.N. —134999)

Check Left Gate Latch Sensor SB336 for ISOBUS Baler (S.N. 135000—)

Check Right Gate Latch Sensor SB337 for ISOBUS Baler (S.N. 135000—)

Check Bale Discharging Ramp Sensor SB341 for ISOBUS Baler

Check Baler Rotation Speed Sensor SB362 for ISOBUS Baler

Check Cleaning Auger Sensor SB363 for ISOBUS Baler

Check Net Cut Switch SB412 for ISOBUS Baler (S.N. —134999)

Check Net Cut Sensor SB414 for ISOBUS Baler (S.N. 135000—)

Check Twine Pulley 1 Sensor SB421 for ISOBUS Baler

Check Twine Pulley 2 Sensor SB422 for ISOBUS Baler

Check Drop Floor Sensor SB532 for ISOBUS Baler

Check Sensor for Precutter Knife SB553 for ISOBUS Baler

Check Proportional Density Solenoid Valve YB351 for ISOBUS Baler

Check Proportional Density Solenoid Valve YB352 for ISOBUS Baler

Check Pickup Lift Solenoid Valve YB511 for ISOBUS Baler

Check Drop Floor Solenoid Valve YB533 for ISOBUS Baler

Check Solenoid Valve for Precutter Knife YB553 for ISOBUS Baler

Group 50C: Diagnostic Modes/ISOBUS Baler

Test Tractor Battery Voltage

Test Sensors and Switches

Test Electro-Hydraulic Components

Test Actuator Electrical Consumption

Group 50D: Advanced Machine Settings Mode/ISOBUS Baler

Calibrate Bale Diameter Potentiometer RB311

Calibrate Bale Shape Potentiometers RB321 and RB322

Calibrate Gate Position Potentiometer RB331

Calibrate Twine Tying Actuator MB421

Enter Advanced Machine Settings

Set Soft Core Device

Set Baler Rotation Speed Sensor Parameters

Set Linear Belt Speed

Set Clean Auger Sensor Device

Set Bale Discharging Ramp Sensor Device

Section 249: Connector and Component Information

Group 10A: Electrical Component Location for ISOBUS Baler

Electrical Component Location for ISOBUS Baler - Summary of References

Component Location of Main Wiring Harness WB1, Soft Core 0 bar Wiring Harness WB10 and Drop Floor Wiring Harness WB11 (S.N. —134999)

Component Location of Main Wiring Harness WB1, Soft Core 0 bar Wiring Harness WB10 and Drop Floor Wiring Harness WB11 (S.N. 135000—)

Component Location of Precutter Wiring Harness WB2

Component Location of Virtual Terminal Cab Harness

Group 10B: Electrical Component Location for BaleTrak Baler

Electrical Component Location for BaleTrak Baler - Summary of References

Electrical Component Location for BaleTrak Baler

Group 40A: Component Information - Control Units

Component information - Control Units - Summary of References

AB144 - Electronic Control Unit

Group 40E: Component Information - Lights

Component information - Lights - Summary of References

EB813 - Left Tail Light

EB814 - Right Tail Light

EB823 - Left Clearance Light

EB824 - Right Clearance Light

Group 40H: Component Information - Signalling Devices

Component information - Signalling Devices - Summary of References

HB815 - Left Turn Light

HB816 - Right Turn Light

HB817 - Left Brake Light

HB818 - Right Brake Light

Group 40K: Component Information - Relays

Component information - Relays - Summary of References

KB111 - Power Relay

Group 40M: Component Information - Actuators

Component information - Actuators - Summary of References

MB411 - Net Actuator

MB421 - Twine Actuator

Group 40N: Component Information - Terminating Resistors

Component information - Terminating Resistors - Summary of References

NB121 - CAN Bus Terminating Resistor

NB122 - CAN Bus Terminating Resistor

Group 40R: Component Information - Potentiometers

Component information - Potentiometers - Summary of References

RB311 - Bale Diameter Potentiometer

RB321 - Left Bale Shape Potentiometer

RB322 - Right Bale Shape Potentiometer

RB331 - Gate Position Potentiometer

Group 40S: Component Information - Sensors and Switches

Component information - Sensors and Switches - Summary of References

SB312 - Bale Oversize Switch

SB317 - Bale Oversize Sensor

SB333 - Left Gate Latch Switch

SB334 - Right Gate Latch Switch

SB336 - Left Gate Latch Sensor

SB337 - Right Gate Latch Sensor

SB341 - Bale Discharging Ramp Sensor

SB362 - Baler Rotation Speed Sensor

SB363 - Cleaning Auger Sensor

SB412 - Net Cut Switch

SB414 - Net Cut Sensor

SB416 - B-Wrap Sensor

SB421 - Twine Pulley 1 Sensor

SB422 - Twine Pulley 2 Sensor

SB532 - Drop Floor Sensor

SB553 - Precutter Knife Sensor

SB554 - Precutter Knife Set Sensor 1

Group 40X1: Component Information - Connectors (XB101 to XB199)

Component Information - Connectors (XB101 to XB199) - Summary of References

XB111M - 3-terminal Plug for Power Supply

XB112F - 5-terminal Plug for Power Relay

XB112M - 5-terminal Plug for Power Relay

XB121F - 6-terminal Plug for CAN BUS Terminating Resistor

XB121M - 6-terminal Plug for CAN BUS Terminating Resistor

XB122F - 6-terminal Plug for CAN BUS Terminating Resistor

XB122M - 6-terminal Plug for CAN BUS Terminating Resistor

XB123M - Diagnostic Plug

XB134F - 26-terminal Plug for Monitor

XB1441F - 32-terminal Plug 1 for Control Unit

XB1441M - 32-terminal Plug 1 for Control Unit

XB1442F - 48-terminal Plug 2 for Control Unit

XB1442M - 48-terminal Plug 2 for Control Unit

XB1443F - 32-terminal Plug 3 for Control Unit

XB1443M - 32-terminal Plug 3 for Control Unit

Group 40X3: Component Information - Connectors (XB301 to XB399)

Component Information - Connectors (XB301 to XB399) - Summary of References

XB311F - 3-Terminal Plug for Bale Diameter Potentiometer

XB311M - 3-Terminal Plug for Bale Diameter Potentiometer

XB312F-C - Terminal for Bale Oversize Switch

XB312M-C - Terminal for Bale Oversize Switch

XB312F-NO - Terminal for Bale Oversize Switch

XB312M-NO - Terminal for Bale Oversize Switch

XB317F - 2-Terminal Plug for Bale Oversize Sensor

XB317M - 2-Terminal Plug for Bale Oversize Sensor

XB321F - 3-Terminal Plug for Left Bale Shape Potentiometer

XB321M - 3-Terminal Plug for Left Bale Shape Potentiometer

XB322F - 3-Terminal Plug for Right Bale Shape Potentiometer

XB322M - 3-Terminal Plug for Right Bale Shape Potentiometer

XB333F - 3-Terminal Plug for Gate Position Potentiometer

XB333M - 3-Terminal Plug for Gate Position Potentiometer

XB334F-C - Terminal for Right Gate Latch Switch

XB334M-C - Terminal for Right Gate Latch Switch

XB334F-NO - Terminal for Right Gate Latch Switch

XB334M-NO - Terminal for Right Gate Latch Switch

XB336F - 2-Terminal Plug for Left Gate Latch Sensor

XB336M - 2-Terminal Plug for Left Gate Latch Sensor

XB337F - 2-Terminal Plug for Right Gate Latch Sensor

XB337M - 2-Terminal Plug for Right Gate Latch Sensor

XB342F - 4-terminal Plug for Bale Discharging Ramp Sensor

XB342M - 4-terminal Plug for Bale Discharging Ramp Sensor

XB351F - 2-Terminal Plug for Proportional Density

XB351MA - 2-Terminal Plug for Proportional Density Solenoid

XB351MB - 2-Terminal Plug for Proportional Density Wiring Harness

XB353F - 2-Terminal Plug for Proportional Density Solenoid

XB353M - 2-Terminal Plug for Proportional Density Solenoid

XB362F - 2-Terminal Plug for Baler Rotation Speed Sensor

XB362M - 2-Terminal Plug for Baler Rotation Speed Sensor

XB363F - 2-Terminal Plug for Cleaning Auger Sensor

XB363M - 2-Terminal Plug for Cleaning Auger Sensor

XB3311F-C - Terminal for Left Gate Latch Switch

XB3311M-C - Terminal for Left Gate Latch Switch

XB3311F-NO - Terminal for Left Gate Latch Switch

XB3311M-NO - Terminal for Left Gate Latch Switch

Group 40X4: Component Information - Connectors (XB401 to XB499)

Component Information - Connectors (XB401 to XB499) - Summary of References

XB411F - 2-Terminal Plug for Net Actuator

XB411M - 2-Terminal Plug for Net Actuator

XB412F-C - Terminal for Net Cut Switch

XB412M-C - Terminal for Net Cut Switch

XB412F-NC - Terminal for Net Cut Switch

XB412M-NC - Terminal for Net Cut Switch

XB414F - 2-Terminal Plug for Net Cut Sensor

XB414M - 2-Terminal Plug for Net Cut Sensor

XB419M - 2-Terminal Plug for B-Wrap Wiring Harness

XB4110F - 3-Terminal Plug for B-Wrap Sensor

XB4110M - 3-terminal Plug for B-Wrap Sensor

XB4112F - 2-Terminal Plug for B-Wrap Wiring Harness

XB422F - 2-Terminal Plug for Twine Pulley 1

XB422M - 2-Terminal Plug for Twine Pulley 1

XB423F - 2-Terminal Plug for Twine Pulley 2

XB423M - 2-Terminal Plug for Twine Pulley 2

XB424F - 2-Terminal Plug for Twine Actuator

XB424M - 2-Terminal Plug for Twine Actuator

Group 40X5: Component Information - Connectors (XB501 to XB599)

Component Information - Connectors (XB501 to XB599) - Summary of References

XB502FA - 6-Terminal Plug for Precutter Wiring Harness

XB502FB - 6-Terminal Plug for Rotoflow Wiring Harness

XB502M - 6-Terminal Plug for Precutter Wiring Harness

XB514F - 2-Terminal Plug for Pickup Lift Solenoid

XB514M - 2-Terminal Plug for Pickup Lift Solenoid

XB515F - 2-Terminal Plug for Pickup Lift Solenoid

XB515M - 2-Terminal Plug for Pickup Lift Solenoid

XB532F - 2-Terminal Plug for Drop Floor Solenoid 1

XB532M - 2-Terminal Plug for Drop Floor Solenoid 1

XB533F - 2-Terminal Plug for Drop Floor Solenoid 2

XB533M - 2-Terminal Plug for Drop Floor Solenoid 2

XB534F - 2-Terminal Plug for Drop Floor Sensor Wiring Harness

XB534M - 2-Terminal Plug for Drop Floor Sensor Wiring Harness

XB535F - 2-Terminal Plug for Drop Floor Sensor

XB535M - 2-Terminal Plug for Drop Floor Sensor

XB536F - 2-Terminal Plug for Drop Floor Solenoid

XB536M - 2-Terminal Plug for Drop Floor Solenoid

XB539F - 2-Terminal Plug for Drop Floor Solenoid 1

XB539M - 2-Terminal Plug for Drop Floor Solenoid 1

XB552F - 2-Terminal Plug for Precutter Knife Set Solenoid 1

XB552M - 2-Terminal Plug for Precutter Knife Set Solenoid 1

XB556F - 2-Terminal Plug for Precutter Knife Sensor

XB556M - 2-Terminal Plug for Precutter Knife Sensor

XB557F - 2-Terminal Plug for Precutter Knife Solenoid Valve

XB557M - 2-Terminal Plug for Precutter Knife Solenoid Valve

XB558F - 2-Terminal Plug for Precutter Knife Set Sensor 1

XB558M - 2-Terminal Plug for Precutter Knife Set Sensor 1

Group 40X8: Component Information - Connectors (XB801 to XB899)

Component Information - Connectors (XB801 to XB899) - Summary of References

XB813F - Terminal for Left Tail Light

XB814F - Terminal for Right Tail Light

XB815F - Terminal for Left Turn Light

XB816F - Terminal for Right Turn Light

XB817F - Terminal for Left Brake Light

XB818F - Terminal for Right Brake Light

XB819F - Terminal for Left Rear Lights

XB8110F - Terminal for Right Rear Lights

XB823F-1 - Terminal for Left Clearance Lights

XB823F-2 - Terminal for Left Clearance Lights

XB824F-1 - Terminal for Right Clearance Lights

XB824F-2 - Terminal for Right Clearance Lights

Group 40XO: Component Information - Connectors (Others)

Component Information - Connectors (Others) - Summary of References

XIBC11783F - Implement Plug

XIBC11783M - Implement Plug

XTLC1724 - 7-Terminal Plug for Lighting Electric Outlet

Group 40Y: Component Information - Solenoids

Component information - Solenoids - Summary of References

YB351 - Proportional Density Solenoid Valve

YB352 - Proportional Density Solenoid Valve

YB511 - Pickup Lift Solenoid Valve

YB512 - Pickup Lift Solenoid Valve

YB531 - Drop Floor Solenoid Valve 1

YB532 - Drop Floor Solenoid Valve 2

YB533 - Drop Floor Solenoid Valve

YB551 - Precutter Knife Set Solenoid Valve 1

YB553 - Precutter Knife Solenoid Valve

Section 250: Lubrication System — Operation and Tests

Group 05: Theory of Operation

Automatic Lubrication System

Multiluber Chain Oil Type

Lubrication System Pump

Group 10: Component Location

Component Location (Baler without Rotary Feeder Device)

Component Location (Baler with Rotary Feeder Device)

Section 260A: Air Brake System — Operation and Tests

Group 05: Safety

Working on the Air Brake System

Group 10: Air Brake System — Description

Description and Diagram

Group 15: Air Brake System — Tests

Essential Tools

Specifications

Operational Check

Check for Leaks at Brake Circuit

Air Brake System - Check the Braking Pressure

Check Pilot Line Pressure

Section 260B: Hydraulic Brake System — Operation and Tests

Group 10: Hydraulic Brake System — Description

Description and Diagram

Group 15: Hydraulic Brake System — Tests

Hydraulic Brake System - Check the Braking Pressure

Section 270: Hydraulic System — Operation and Tests

Group 05: Safety

Recommendations

Group 10: General Information

Hydraulic Symbols (As Defined by ISO 1219)

Group 20: Bale Density/Gate Control - Description

Bale Density/Gate Control - Theory of Operation

Soft Core Device - Theory of Operation

Bale Density/Gate Control (842 Baler) - Description and Diagram

Bale Density/Gate Control (852 and 854 Balers) - Description and Diagram

Bale Density/Gate Control with 55 bar Soft Core Device (852 and 854 Balers) - Description and Diagram

Bale Density/Gate Control with 0 bar Soft Core Device (852 and 854 Balers) - Description and Diagram

Bale Density/Gate Control with 55 bar Soft Core Device (862 and 864 Balers) - Description and Diagram

Bale Density/Gate Control with 0 bar Soft Core Device (862 and 864 Balers) - Description and Diagram

Component Description

Starting a Bale (842, 852 and 854 Balers with Soft Core 55 bar Device)

Starting a Bale (852 and 854 Balers With Soft Core 0 bar Device)

During Baling (842, 852 and 854 Balers)

Opening the Gate (842, 852 and 854 Balers)

Closing the Gate (842, 852 and 854 Balers)

Starting a Bale (862 and 864 Balers With 55 bar Soft Core Device)

Starting a Bale (862 and 864 Balers With 0 bar Soft Core Device)

During Baling (862 and 864 Balers)

Opening the Gate (862 and 864 Balers)

Closing the Gate (862 and 864 Balers)

Group 22: Bale Density/Gate Control - Tests

Bale Density/Gate Control - Tests - Special Tools

Bale Density/Gate Control - Tests - Specifications

Check Bale Density Hydraulic System

Check Gate Operation Hydraulic System

Check Bale Density Gauge

Check Bale Density Adjustable Relief Valve and Solenoid Valve or Check Valve

Check Tension Arm Check Valves (862 and 864 Balers)

Check the Check Valve Pilot Piston

Check Safety Relief Valve

Check Soft Core Solenoid Valve Function

Check Tension Cylinder for Leakage

Check Gate Cylinder for Leakage (862 and 864 Balers)

Check Gate Lock Valve for Leakage (852 and 854 Balers)

Check Gate Lock Valve for Leakage (862 and 864 Balers)

Group 30: Pickup Lift System (Baler without Precutter Device)

1.81 m (5 ft. 11 in.) Pickup Double Acting — Identification and Diagram

2.20 m (7 ft. 3 in.) Pickup — Identification and Diagram

Group 35: Rotary Feeder Hydraulic System without Precutter Device — Description

Rotary Feeder Hydraulic System without Precutter Device - Description and Diagram

Group 36: Rotary Feeder Hydraulic System without Precutter Device — Tests

Specifications

Check Drop Floor Working Pressure (Baler without Precutter Device)

Group 40: Rotary Feeder Hydraulic System with Precutter Device — Description

Rotary Feeder Hydraulic System with Precutter Device - Description and Diagram

Group 41: Rotary Feeder Hydraulic System with Precutter Device - Tests

Rotary Feeder Hydraulic System with Precutter Device - Tests - Special Tools

Rotary Feeder Hydraulic System with Precutter Device - Tests - Specifications

Check Drop Floor Working Pressure (Baler with Precutter Device)

Check Knife Function (Baler with Precutter Device)

Check Solenoid Valve Function (Baler with Precutter Device)

Section 330: Net Tying — Operation and Tests

Group 20: Net Tying System — Operation

How the Net Tying Works

Section 399: Special Tools

Group 05: Special Tools - Dealer-Fabricated

DFEX1823A Backlash Measuring Strap

Group 10: Special Tools (Available as Spare Parts)

D01019AA - Hydraulic Hand-operated Pump

FKM10469 - Crimping Pliers

JDG360 - DEUTSCH Crimping Pliers

JDG361 - Extraction Tool

JDG362 - Extraction Tool

JDG363 - Extraction Tool

JDG364 - Extraction Tool

JDG707 - Crimping Pliers

JDG777 - Extraction Tool

JDG783 - Crimping Pliers

JDG1725 - Extraction Tool

JDG1727 - Crimping Pliers

JDG1744 - Electrical Repair Tool Kit

JT05791 - Digital Multimeter

JT07115 - Pressure Test Kit

JT03391 - Fitting Plug 9/16-18M, 37°

KJD10158 - Special Plug

KJD10531 - Chain Wear Measuring Tool

John Deere Hay and Forage Round Balers Models 842, 852, 854, 862, 864 All Inclusive Service Technical Manual (TM300119)