John Deere Self-Propelled Forage Harvesters 6610, 6710, 6810, 6910 Diagnosis Tests Service Manual (TM4489)
Catalog:
Price: US$ 99.00
John Deere Self-Propelled Forage Harvesters 6610, 6710, 6810, 6910 Diagnosis Tests Service Manual (TM4489)
TM4489 - John Deere Self-Propelled Forage Harvesters 6610, 6710, 6810, 6910 Technical Manual (Diagnosis & Tests).PDF
Complete Diagnostics Test manual with Electrical Wiring Diagrams for John Deere Self-Propelled Hay and Forage Harvesters Models 6610, 6710, 6810, 6910, with all the shop information to maintain, diagnostic, repair, service like professional mechanics.
John Deere 6610, 6710, 6810, 6910 Self-Propelled Forage Harvester workshop technical manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Total Pages: 1,781 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Engine
Fuel, Air Intake and Cooling Systems
Electrical System
Connectors
Alternator
Starting Motor
Electrical System Components
Power Train
Replacing Main Drive Belt
Angled Drive
Transmission and Differential
Final Drives
Hydrostatic Drive, Variable Pump
Hydrostatic Drive, Fixed-Displacement Motor
Hydrostatic Drive, Oil Change
Cam Lobe Motor
Brakes, Steering, Rear Axle
Hydraulic System
Accumulators
Triple Hydraulic Pump
Electromagnetic Control Valve
Reverser Motor
Hydraulic Motor - Discharge Spout
Miscellaneous
Operator’s Cab, Air Conditioning System
Feeding
Length-of-Cut Transmission
Electric Clutch
Feed Roll Channel
Feed Roll Assembly
Locking Pawl
Cutterhead Assembly
Knife Sharpening Device
Cutterhead
Bottom and Outlet Bands
Kernel Processor
Discharge Components
Discharge Fan
General Information
Engine - Operation
Fuel and Air Intake System
Fuel and Air Intake System
Electrical System
General Information
Test Equipment
Electrical System Diagrams
Batteries, Starting Motor, Alternator
Safety Switches, Basic Relays
Engine Shut-Off Device
Instruments
Electronic INFO-TRAK Monitor
Turning Discharge Spout
Raising/Lowering Discharge Spout
Harvesting Unit Float System
Reel Fore-and-Aft Adjustment
Raising Reel
Reel Speed Adjustment
Rotary Crop Divider
676 Rotary Harvesting Unit (North America) from S.N. 501958
Attaching Trailer
Raising/Lowering Harvesting Unit
Pressure Valves, Trailer Dump up to Serial No. 501957
Pressure Valve, Trailer Dump from Serial No. 501958
Main Clutch, Reverser
Four-Wheel Drive
Lighting System
Work Lights
Stop Lights, Horn
Revolving Hazard Warning Lights
Fan, Air Conditioning System
Windshield Wiper/Washer System
Radio, Interior Lighting
Rotary Radiator Screen up to Serial No. 501235
Radiator Screen, Reverse Travel Alarm from Serial No. 501236
Cigarette Lighter, Seat Compressor
Spout Rinsing System
Discharge Spout Flap Adjustment
Main Electronic System
Metal Detector
Electronic Control Unit
Powr-Savr
ROW-TRAK System
676 Rotary Harvesting Unit
Power Train
Brakes, Steering, Rear Axle
Hydraulic System
Cutting Platform Float System
Operator’s Cab
Supplement (July-97) for Technical Manual TM4489 6610, 6710, 6810 and 6910 Self-Propelled Forage Harvesters
tm4489 - 6610, 6710, 6810, 6910 self-propelled forage harvester
Table of Contents
Foreword
Supplement (July-97) for Technical Manual TM4489 6610, 6710, 6810 and 6910 Self-Propelled Forage Harvesters
Section 05: Safety
Group 05: Safety Information
Handle Fluids Safely-Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Prevent Acid Burns
Avoid High-Pressure Fluids
Parking and Leaving the Forage Harvester
Support Machine Properly
Wear Protective Clothing
Service Machines Safely
Work In Ventilated Area
Work in Clean Area
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Service Tires Safely
Practice Safe Maintenance
Use Proper Tools
Dispose of Waste Properly
Live With Safety
Section 10: General
Group 10: Torques for Hardware
Unified Inch Bolt and Cap Screw Torque Values
Metric Bolt and Cap Screw Torque Values
Section 20: Engine
Group 05: Removing and Installing Engine
Engines of 6000 Series Forage Harvesters
Engine Designation Codes
Specifications
Prior to Removing Engine
Removing the Engine
Repairing the Engine
Installing the Engine
Rear Engine Mounting
Lateral Engine Mounting
Section 30: Fuel, Air Intake and Cooling Systems
Group 05: Fuel System
Fuel System, John Deere Engine
Fuel System, Cummins Engine
General Information
Removing Fuel Tank
Removing Fuel Gauge Sending Unit
Installing the Fuel Gauge Sending Unit
Cooling Element Location (6810 and 6910)
Fuel Circuit (6810 and 6910)
Replacing the Fuel Cooler
Prior to Removing the Cooling Elements
Removing the Cooling Elements
Installing the Cooling Elements
Group 10: Air Intake System
Cooling Element Location (6610 and 6710)
Intercooler and Air Pipes
Replacing the Intercooler
Installing the Intercooler
Air Cleaner (6610 and 6710)
Air Cleaner (6810 and 6910)
Group 15: Cooling System
Removing the Radiator
Installing the Radiator
Replacing the Coolant Level Sending Unit
Replacing the Viscous Drive
Air Intake System (6610 and 6710)
Air Intake System (6810 and 6910)
Checking Rotary Radiator Screen
Rotary Screen Components
Adjusting the Screen
Drive for Rotary Radiator Screen
Section 40: Electrical System
Group 05: Connectors
Special or Essential Tools
Electrical Repair Tool Kit
Electrical Connector Handling
Disconnecting Electrical Circuit
Replacing Connectors
Insulated and Non-Insulated Connectors
Replacing Small MATE-N-LOC MATE-N-LOC is a trademark of AMP Inc. Contacts in Connector Housings
Replacing SURE-SEAL SURE-SEAL is a trademark of ITT Cannon Electric Co. Connector Bodies
Replacing MATE-N-LOC MATE-N-LOC is a trademark of AMP Inc. and CPCCPC is a trademark of AMP Inc. Pin and Socket Contacts
Replacing Deutsch Deutsch Is A Trademark Of Deutsch Co. Connectors
Install Deutsch Deutsch Is A Trademark Of Deutsch Co. Contact
Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector
WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Male and Female Connectors
Replacing METRI PACK METRI PACK is a trademark of Packard Electric. Connectors
Replacing Schlemmer Schlemmer is a trademark of Josef Schlemmer GmbH. Connectors
Group 10: Alternator
Specifications
Remove Alternator
Remove Regulator
Disassemble Alternator
Test Rotor for Shorted or Broken Windings
Test Rotor for Grounded Windings
Test Radial Runout of Rotor
Test Stator for Shorted Windings
Test Stator for Grounded Windings
Replace Ball Bearings
Replace Carbon Brushes
Test Diode Plate - General Information
Test Positive Diodes
Test Negative Diodes
Test Exciting Diodes
Assemble Alternator
Install Alternator
Group 15: Starting Motor
Specifications
Remove Starting Motor
Disassemble Starting Motor
Remove Solenoid
Remove End Frame Cover and Gasket
Remove Brushes and Commutator End Frame
Remove Drive End Housing
Remove Overrunning Clutch
Remove Armature
Starting Motor Components
Inspect Armature
Armature Short Circuit Test
Armature Ground Test
Armature Open Circuit Test
Repair Armature
Inspect Overrunning Clutch and Pinion
Ground Circuit Test for Field Windings
Open Circuit Test for Shunt Windings
Open Circuit Test for Field Windings
Remove Field Windings (IfNecessary)
Install Field Windings
Short Circuit Test for Shunt Windings
Inspect and Repair Brushes
Test Brush Holder for Ground
Measure Brush Spring Tension
Assemble Starting Motor - Preparations
Assemble Starting Motor
Place Commutator End Frame Over Armature
Twist Brush Leads (B) 180 Degrees
Install Brush Ground Straps (B)
Install Commutator End Frame
Place End Frame Cover onto Field Frame
Install Solenoid
Attach Solenoid
Install Field Coil Connector (A), Washers and Nuts
Install Shunt Lead Wire (A), Lock Washer and Nut
Install Starting Motor
Group 20: Electrical System Components
Engine Oil Pressure Sending UnitB1
Coolant Temperature Sending UnitB2
Reverser Motor Pressure SwitchB4
Hydrostatic Oil Temperature Sending UnitB6
Hydraulic Oil Filter Sending UnitB7
Hydrostatic Charge Pressure Sending UnitB8
Air Cleaner Sending UnitB9
Cutterhead Speed Sending UnitB10
Ground Speed Sending UnitB12
Engine Speed Sending UnitB13
Air Conditioning System Temperature SwitchB16
Air Conditioning System Low Pressure SwitchB17
Air Conditioning System High Pressure SwitchB18
ThermostatB19
Main Clutch Pressure SwitchB23
Transmission Oil Temperature Sending Unit B25
Sound Sending UnitsB26 andB27
Fuel Tank Sending UnitB28
Rotary Radiator Screen Drive MotorM2
Cab FanM3
Front Windshield Wiper MotorM4
Spout Flap MotorM6
Sharpening Stone Lowering MotorM9
Knife Sharpening MotorM10
Adjusting End Position Stop of Motor(M10)
Counterknife and Kernel Processor Adjusting MotorsM11, M12, M13, M14
R.H. and L.H. Side Windshield Wiper Motors M15 and M16
PotentiometersR23 and R24
Calibrating PotentiometersR23 andR24
Section 50: Power Train
Group 05: Replacing Main Drive Belt
Replacing Main Drive Belt
Checking Belt Alignment
Group 10: Angled Drive
Special or Essential Tools
Specifications
Remove Angled Drive
Remove Disk Clutch
Install Pulley
Assemble Clutch
Main Clutch, Exploded View
Main Clutch
Main Clutch from Serial Number 500869
Main Clutch Assembly from Serial Number 500869
Main Clutch Assembly from Serial No. 502397 (6810, 6910)
Disassemble Angled Drive
Remove Input Shaft
Repair Angled Drive
Assemble Angled Drive
Determine Shim Pack for Input Bevel Gear
Dimension “C”
Dimension “H”
Dimension “G”
Dimension “B”
Install Drive Shaft
Determine Shim Pack for Output Bevel Gear
Dimension “D”
Dimension “F”
Dimension “E”
Dimension “A”
Install Output Shaft
Adjust Output Shaft
Installing Hydrostatic Drive Shaft
Adjusting Axial Play of Hydrostatic Drive Shaft
Group 15: Transmission and Differential
Other Material
Specifications
Drain Oil, Remove Suction Screen
Remove Transmission
Remove and Repair Shifter Forks and Shifter Cam
Install Shifter Forks
Install Front Cover with Shifter Cam
Remove and Install Transmission Lube Pump
Remove Countershaft
Remove Differential
Countershaft, Exploded View
Input Shaft, Exploded View
Disassemble Differential
Preassemble Differential
Assemble Transmission
Adjust Bearing End Play of Differential Assembly
Adjusting Bearing End Play of Countershaft
Install Transmission
Group 20: Final Drives
Special or Essential Tools
Specifications
Remove Final Drive
Disassemble Final Drive
Repair Final Drive
Adjust Drive Shaft End Play
Install Flanged Axle
Tighten Flanged Axle
Install Final Drive
Group 25: Hydrostatic Drive, Variable Pump
Special Tool
Special Tools (Self-Manufactured)
Specifications
Remove Variable Pump
Disassemble Variable Pump - Preparations
Remove Servo Control Valve
Remove Charge Pump
Remove Check Valve
Remove End Cap
Remove Bearing
Remove Servo Cylinders
Remove Front Cover
Remove Servo Piston
Remove Swashplate
Disassemble Swashplate
Swashplate, Exploded View
Repair Variable Pump
Checking Parts for Wear
Assemble and Install Swashplate
Check Rolling Drag Torque of Swashplate Bearings
Install Servo Piston
Install Servo Cylinder
Attach Front Cover
Check Drive Shaft Bearing End Play
Install End Cap
Install Check Valves
Install Charge Pump
Install Servo Control Valve
Install Seal Set
Install Variable Pump
Fill Variable Pump with Oil
Group 30: Hydrostatic Drive, Fixed-Displacement Motor
Special Tool
Special Tool, Self-Manufactured (Hardwood Mounting Plate)
Special Tool, Self-Manufactured (Puller)
Specifications
Remove Fixed Displacement Motor
Disassemble Fixed Displacement Motor - Preparations
Remove Valve Block
Valve Block, Exploded View
Assemble Valve Block
Remove End Cap
Remove Bearing
Remove Swashplate
Disassemble Swashplate Parts
Swashplate Assembly, Exploded View
Repair Fixed Displacement Motor
Assemble Fixed Displacement Motor
Checking Parts for Wear
Check Drive Shaft Axial Play
Install Fixed Displacement Motor
Group 35: Hydrostatic Drive, Oil Change
Specifications
Draining Oil
Refilling Hydrostatic Drive
Group 40: Cam Lobe Motor
Removing Cam Lobe Motor
Repairing the Cam Lobe Motor
Installing the Cam Lobe Motor
Section 60: Brakes, Steering, Rear Axle
Group 05: Brake Operating Assembly
Removing Brake Master Cylinder
Repairing Brake Master Cylinder
Installing Brake Master Cylinder
Adjusting Yoke at Brake Master Cylinder
Repairing Pressure Equalizing Valve
Removing Brake Operating Cylinder
Repairing Brake Operating Cylinder
Bleeding Brake System
Group 10: Brakes
Removing Brake Drum
Removing Brake Shoe
Repair Brakes
Assembling Brakes
Group 15: Hydrostatic Steering
Special or Essential Tools
Specifications
Preliminary Work
Steering Hydraulics
Steering Column Components
Removing the Steering Valve
Disassembling the Steering Unit
Removing Safety Valves
Removing Check Valve
Removing Spool and Sleeve
Disassembling the Spool Assembly
Removing Leaf Springs
Removing Seal Ring
Removing the Safety Valves
Removing Pressure-Control Valve
Repairing the Steering Unit
Assembling the Steering Unit
Installing Pressure-Control Valve
Installing Safety Valves
Arranging the Leaf Springs
Installing the Leaf Springs
Assembling the Spool Assembly
Installing Retaining Ring and Cross Pin
Assembling the Thrust Bearing
Installing the Seal Ring
Installing O-Ring and Back-Up Ring
Installing Spool Assembly
Installing the Check Valve
Installing Safety Valves
Installing the O-Ring
Installing Distributor Plate and Drive Shaft
Installing Rotor and Stator
Installing Spacer Ring
Installing Metering Unit Cover
Testing the Safety Valves
Adjusting the Safety Valves
Testing the Pressure-Control Valve
Adjusting the Pressure-Control Valve
Bleeding the Hydrostatic Steering System
Removing the Hydraulic Steering Pump
Hydraulic Pump - Exploded View
Oil Circuit, Steering Hydraulics
Hydraulic Lines to Steering Cylinders
Removing the Steering Cylinders
Dismantling the Steering Cylinders
Steering Cylinder with Ball Joints
Adjusting Steering Angle at Steering Cylinder
Tie Rod - Exploded View
Adjusting Toe-In
Checking Rear Wheel Toe-In
Group 16: ROW-TRAKROW-TRAK is a trademark of Deere & Company. System
ROW-TRAKROW-TRAK is a trademark of Deere & Company. System Components
Feelers on Header
Hydraulic Valve Block
Control Unit for ROW-TRAK ROW-TRAK is a trademark of Deere & Company.
Seat Switch
Control Board
Linear Potentiometer and Steering Cylinder
Checking and Adjusting the Linear Potentiometer
Requirements for ROW-TRAK ROW-TRAK is a trademark of Deere & Company. Operation
The ROW-TRAK ROW-TRAK is a trademark of Deere & Company. System is Switched Off Automatically
Putting ROW-TRAK ROW-TRAK is a trademark of Deere & Company. Into Operation
Correcting the ROW-TRAK ROW-TRAK is a trademark of Deere & Company.
Taking ROW-TRAK ROW-TRAK is a trademark of Deere & Company. Out of Operation
Group 20: Rear Axle
Standard Rear Axle - Exploded View
Adjustable Axle - Exploded View
Removing the Rear Axle
Installing the Rear Axle
Wheel Hub - Exploded View
Adjusting Rear Axle Width
Steering Cylinder Retaining Screws on Wheel Motors
Retaining Screws on Wheel Motor Yokes at Sliding Sleeve of Rear Axle
Rear Wheel Tread
Section 70: Hydraulic System
Group 05: Accumulators
Special or Essential Tools
Specifications
Header Float System Accumulator
Header Float System Accumulators
Header Float System from Serial No. 501438
Checking Float System Accumulator Pressure
Recharging 3500 kPa (35 bar; 510 psi) Accumulator
Lowering Accumulator Pressure
Main Clutch Accumulator
Group 10: Triple Hydraulic Pump
General Repair Information
Removing Hydraulic Pump
Repair Information
Marking Hydraulic Pump
Disassembling Hydraulic Pump
Replace Shaft Seal
Installing Gasket and Support
Triple Hydraulic Pump, Exploded View
Assembling Hydraulic Pump
Group 15: Electromagnetic Control Valve
General Repair Information
Remove Left-Hand Solenoid Valve Block
Remove Right-Hand Solenoid Valve Block
Repair Pressure Valve
Repair 3/3 Directional Control Valve Plate
Repair Rate-of-Drop Plate
Repair Reverser Solenoid Valve Plate
Solenoid Valve Plate for Turning Discharge Spout
Solenoid Valve Plate for Raising/Lowering Discharge Spout
Solenoid Valve Plate for Engaging/Disengaging Main Clutch
Repair Pressure Reduction Unit
Group 20: Reverser Motor
Removing Reverser Motor
Disassembling Reverser Motor
Repairing Reverser Motor
Integrated Jaw Clutch, Exploded View
Length-of-Cut Transmission
Assembling Integrated Jaw Clutch
Assembling Integrated Jaw Clutch
Assembling Integrated Jaw Clutch (From a Certain Serial No.)
Assembling Integrated Jaw Clutch
Group 25: Hydraulic Motor - Discharge Spout
Specifications
Removing Hydraulic Motor
Disassembling Hydraulic Motor
Hydraulic Motor, Exploded View
Repairing Hydraulic Motor
Assembling Hydraulic Motor
Section 80: Miscellaneous
Group 05: Fuel Tank Hood
Remove Fuel Tank Hood
Section 90: Operator’s Cab, Air Conditioning System
Group 05: R12 Air Conditioning System
General Information
Special or Essential Tools
Specifications
Safety at Work
Handling Refrigerant
In an Emergency
Safety Equipment
Storage of Refrigerant Containers
Disposing of R12 Refrigerant
Connecting Service Unit
Removing Compressor
Compressor Removal - Preparations
Check Compressor Charge
Disassemble Compressor
Disassemble Valve Plate
Remove Rear Valve Plate
Repair Valve Plates
Repair Cylinders and Pistons
Repair Electric Clutch
Repair Pulley Bearing
Install Pulley Bearing
Assemble Electric Clutch
Clearance Between Clutch Halves
Replace Shaft Seal Seat
Assemble Compressor
Repair Connecting Flange
Install Compressor - Preparations
Installing Compressor
Other Air Conditioning System Components
Group 06: R134a Air Conditioning System
General Information
Special or Essential Tools
Specifications
Safety at Work
Handling Refrigerant
In an Emergency
Safety Equipment
Storage of Refrigerant Containers
R134a Refrigerant
Test and Service Ports
Discharging the System
Evacuating the System
Filling the System
Topping up a Partly Discharged System
Filling with Refrigerant Oil FKM10446
Oil Capacities of Air Conditioning Components
Leak Test
Removing the Compressor
Checking Oil Level in the Compressor
Disassembling the Compressor Clutch
Checking Clutch Hub Clearance
Checking the Compressor Manifold
Installing the Compressor
Removing and Installing the Condenser
Removing and Installing the Receiver-Drier
Removing and Installing the Evaporator and Expansion Valve
Removing and Installing the Thermostat Switch
Removing and Installing the High/Low Pressure Switch
Section 110: Feeding
Group 05: Length-of-Cut Transmission
Removing Length-of-Cut Transmission
Disassembling Length-of-Cut Transmission
Location of Shaft Assemblies
Repairing Shaft Assembly (AZ)
Repairing Shaft Assembly (BZ)
Repairing Shaft Assembly (CZ)
Repairing Shaft Assembly (DZ)
Repairing Shaft Assembly (EZ)
Repairing Shaft Assembly (FZ)
Repairing Shaft Assembly (GZ)
Repairing Shaft Assembly (HZ)
Assembling Length-of-Cut Transmission
Installing Length-of-Cut Transmission
Group 06: Length-of-Cut Transmission from Transmission No. 002588
Length-of-Cut Transmission
Specifications
Other Material
General Information
Shaft Assembly (AZ)
Shaft Assembly (BZ)
Shaft Assembly (CZ)
Shaft Assembly (DZ)
Shaft Assembly (EZ)
Shaft Assembly (FZ)
Shaft Assembly (GZ)
Shaft Assembly (HZ)
Group 10: Electric Clutch
Electric Clutch Components (Warner)
Electric Clutch Components (Stromag)
Assembling Electric Clutch (Stromag)
Adjusting Clearance
Group 15: Feed Roll Channel
Opening Feed Roll Housing
Closing Feed Roll Housing
Feed Roll Housing Safety Switch
Group 20: Feed Roll Assembly
Disassemble Feed Roll Assembly
Remove Smooth Roll
Repair Front Upper Feed Roll
Repair Rear Upper Feed Roll
Repair Front Lower Feed Roll
Repair Rear Lower Feed Roll
Install Smooth Roll
Assemble Feed Roll Assembly
Group 25: Locking Pawl
Adjusting Locking Pawl
Checking Adjustment
Metal Detector Test
Test Chart 1
Test Chart 2
Test Chart 3
Safety Rules
Section 120: Cutterhead Assembly
Group 05: Knife Sharpening Device
Removing Knife Sharpening Device
Worm Gear
Cable Guide, Sharpening Stone Horizontal Movement
Folding Sharpening Device from Serial No. 500665
Replacing Sharpening Stone
Group 10: Cutterhead
Special or Essential Tools
Removing Cutterhead
Specifications
Replacing Cutterhead and Knife Attaching Parts
Knife Screw Torque
Installing R.H. Side Cutterhead Bearing
Installing L.H. Side Cutterhead Bearing
Installing R.H. Side Cutterhead Bearing
Installing Cutterhead
Installing Belt Pulley
Group 15: Bottom and Outlet Bands
Cutterhead Bottom and Outlet Bands
Adjusting Bottom Band
Adjusting Outlet Band
Recirculating Screens
Installing/Changing Recirculating Screen
Adjusting Recirculating Screen
Removing Bottom and Outlet Bands
Installing Spiral Floor
Adjustable Spiral Floor - Adjustment
Adjustment with Kernel Processor Installed
Group 20: Kernel Processor
Specifications
Lubricants
Removing Kernel Processor
Kernel Processor Drive, Exploded View
Kernel Processor Housing, Exploded View
Removing Grooved Rolls
Upper Grooved Roll, Exploded View
Lower Grooved Roll, Exploded View
Grooved Roll Assembly
Installing Grooved Roll
Grooved Roll Adjusting Device, Exploded View
Manual Adjustment of Grooved Roll Clearance
Automatic Adjustment of Grooved Rolls
Electrical Adjusting Device, Exploded View
Adjusting Scrapers
Replacing Drive Belts of Lower Roll
Pretension of Lower Roll Drive Belt
Idler and Deflector Pulleys, Exploded View
Repairing Idler Pulley
Removing Idler Pulley
Replacing Bearing Set
Installing Bearing Set
Section 130: Discharge Components
Group 05: Discharge Fan
Special or Essential Tools
Special Tool (Self-Manufactured)
Discharge Blower Components up to Serial Number 501318
Discharge Blower Components from Serial Number 501319
Replacing Wear Plate up to Serial Number 501318
Replacing Wear Plate from Serial Number 501319
Checking Parts for Wear
Installing Wear Plate
Adjustment
Installing Blower Paddles
Adjusting Blower Paddles
Adjusting Deflecting Edges
Blower Rotor Bearings and Supports up to Serial Number 501318
Blower Rotor Bearings and Supports from Serial Number 501319
Installing Self-Aligning Roller Bearing up to Serial Number 501318
Bearing Components, R.H. Side from Serial Number 501319
Bearing Components, L.H. Side from Serial Number 501319
Assemling Blower Rotor up to Serial Number 501318
Assembling Blower Rotor from Serial Number 501319
Spout Flap Adjusting Components up to Serial Number 501056
Spout Flap Adjusting Motor from Serial Number 501057
Section 210: General Information
Group 05: Specifications
Specifications
Product Identification Plate
Chassis Number
4-Row Row Crop Unit
6-Row Row Crop Unit
3 Meter Windrow Pickup
4.5 Meter Windrow Pickup
6610, 6710, 6810 and 6910 Forage Harvesters
6610 and 6710 Forage Harvesters
6810 and 6910 Forage Harvesters
Engine Specifications
6610, 6710, 6810 and 6910 Forage Harvesters
Dimensions (With 24.5-32 Front Tires and 14.9-24 Rear Tires)
Section 220: Engine - Operation
Group 05: Specifications
Engine for 6610 Forage Harvester up to Serial No. 502342
Engine for 6710 Forage Harvester up to Serial No. 502362
Engine for 6810 Forage Harvester (NTA855A375) up to Serial No. 502248
Engine for 6910 Forage Harvester (NTA855A430) up to Serial No. 502248
Engine Specification Data for Model 6076HZ030
Engine Specification Data for Model 6101HZ011
Engine Specifications for SPFH 6810 and 6910
Engine Specification Data for Model 6081HZ004 from Serial No. 502343 (6610)
Engine Specification Data for Model 6101HZ013 from Serial No. 502363 (6710)
Electronic Fuel Injection System
Engine Controller
Engine Specifications for SPFH 6810 and 6910
Engine Specifications for SPFH 6810 and 6910 from Serial No.502249
Section 230: Fuel and Air Intake System
Group 05: Fuel and Air Intake System
Air Intake System of 6610 and 6710 Forage Harvesters
Air Intake System of 6810 and 6910 Forage Harvesters
Viscous Fan Drive of 6610-6910 Forage Harvesters
Air Cleaner
Air-to-Air Intercooler
Cooling System Components
Rotary Radiator Screen
Radiator
Fuel System, John Deere Engine
Fuel System, Cummins Engine
Section 240: Electrical System
Group 05: General Information
Electrical Circuit Malfunctions
Open Circuit
Grounded Circuit
Shorted Circuit
How to Read a Functional Schematic
How to Read a Wiring and Harness Diagram
Symbols in System Diagrams
Group 06: Test Equipment
Special or Essential Tools
Multimeter
Wiring Harness Tester
Use of Wiring Harness Tester
Group 10: Electrical System Diagrams up to Serial Number 501235
Section Survey
Wiring Harness Survey
Components in Functional Schematics and Wiring and Harness Diagrams
Wiring and Harness Diagram of Platform Wiring HarnessW1 and Steering Column Wiring HarnessW2
Location of Platform Wiring HarnessW1 and Steering Column Wiring HarnessW2 With Components
Wiring and Harness Diagram of Cutterhead Wiring HarnessW3
Location of Cutterhead Wiring HarnessW3 With Components
Wiring and Harness Diagram of R. H. Basic Wiring HarnessW7
Location of R. H. Basic Wiring HarnessW7 With Components
Wiring and Harness Diagram of L. H. Basic Wiring HarnessW9
Location of L. H. Basic Wiring HarnessW9 With Components
Wiring and Harness Diagram of Center Basic Wiring HarnessW12
Location of Center Basic Wiring HarnessW12 With Components
Wiring and Harness Diagram of Engine Wiring HarnessW15
Location of Engine Wiring HarnessW15 With Components (John Deere)
Wiring and Harness Diagram of Engine Wiring HarnessW18
Location of Engine Wiring HarnessW18 With Components (Cummins)
Wiring and Harness Diagram of Main Electric System Wiring HarnessW20, Front Wiring HarnessW21, Cab Connection Wiring Harness(I)W22 and Cab Connection Wiring Harness(II)W23
Location of Main Electric System Wiring HarnessW20, Front Wiring HarnessW21, Cab Connection Wiring Harness(I) W22 and Cab Connection Wiring Harness(II)W23 With Components
Wiring and Harness Diagram of Cab Wiring HarnessW25, Part1
Location of Cab Wiring HarnessW25, Part1 With Components
Wiring and Harness Diagram of Cab Wiring HarnessW25, Part2, Air Conditioning Wiring HarnessW26 and Armrest Wiring HarnessW27
Location of Cab Wiring HarnessW25, Part2, Air Conditioning Wiring HarnessW26 and Armrest Wiring HarnessW27 With Components
Wiring and Harness Diagram of Switch Console Wiring HarnessW28
Location of Switch Console Wiring HarnessW28 With Components
Wiring and Harness Diagram of Corner Post Wiring HarnessW30
Location of Corner Post Wiring HarnessW30 With Components
Wiring and Harness Diagram of Discharge Spout Wiring HarnessW34
Location of Discharge Spout Wiring HarnessW34 With Components
Wiring and Harness Diagram of Kernel Processor Wiring HarnessW29
Location of Kernel Processor Wiring HarnessW29 With Components
Wiring and Harness Diagram of Fuse BoardA11
Location of Fuse BoardA11 Components
Location of Components On Relay-Diode BoardA14
Group 11: Electrical System Diagrams from Serial Number 501236 to 501957
Section Survey
Wiring Harness Survey
Component Survey
Functional Schematic, Sections 1 and 2
Functional Schematic, Sections 3A, 3B and 4
Functional Schematic, Section 5
Functional Schematic, Section 6 - Part 1
Functional Schematic, Section 6 - Part 2
Functional Schematic, Section 6 - Part 3
Functional Schematic, Sections 7, 8 and 10
Functional Schematic, Sections 11, 12, 13A and 13B
Functional Schematic, Section 14
Functional Schematic, Section 15
Functional Schematic, Sections 16 and 17
Functional Schematic, Section 18
Functional Schematic, Sections 19 and 20
Functional Schematic, Sections 21 and 22
Functional Schematic, Section 23
Functional Schematic, Sections 24 and 25
Functional Schematic, Sections 26, 27 and 28
Functional Schematic, Section 29 - Part 1
Functional Schematic, Section 29 - Part 2
Functional Schematic, Section 29 - Part 3
Functional Schematic, Section 30
Functional Schematic, Section 31
Functional Schematic, Section 32 - Part 1
Functional Schematic, Section 32 - Part 2
Functional Schematic, Section 34
Wiring and Harness Diagram of Platform Wiring HarnessW1 and Steering Column Wiring HarnessW2
Location of Platform Wiring HarnessW1 and Steering Column Wiring HarnessW2 With Components
Wiring and Harness Diagram of Cutterhead Wiring HarnessW3
Location of Cutterhead Wiring HarnessW3 With Components
Wiring and Harness Diagram of R.H. Basic Wiring HarnessW7
Location of R. H. Basic Wiring HarnessW7 With Components
Wiring and Harness Diagram of L.H. Basic Wiring HarnessW9
Location of L. H. Basic Wiring HarnessW9 With Components
Wiring and Harness Diagram of Center Basic Wiring HarnessW12
Location of Center Basic Wiring HarnessW12 With Components
Wiring and Harness Diagram of Engine Wiring HarnessW15 (John Deere)
Location of Engine Wiring HarnessW15 With Components (John Deere)
Wiring and Harness Diagram of Engine Wiring HarnessW18 (Cummins)
Location of Engine Wiring HarnessW18 With Components (Cummins)
Wiring and Harness Diagram of Main Electric System Wiring HarnessW20, Front Wiring HarnessW21, Cab Connection Wiring Harness(I) W22 and Cab Connection Wiring Harness(II) W23 (Part 1)
Wiring and Harness Diagram of Main Electric System Wiring HarnessW20, Front Wiring HarnessW21, Cab Connection Wiring Harness(I) W22 and Cab Connection Wiring Harness(II) W23 (Part 2)
Location of Main Electric System Wiring HarnessW20, Front Wiring HarnessW21, Cab Connection Wiring Harness(I) W22 and Cab Connection Wiring Harness(II)W23 With Components
Wiring and Harness Diagram of Cab Wiring HarnessW25, Part1
Wiring and Harness Diagram of Cab Wiring HarnessW25, Part2
Wiring and Harness Diagram of Cab Wiring HarnessW25, Part3
Wiring and Harness Diagram of Cab Wiring HarnessW25, Part4
Wiring and Harness Diagram of Air Conditioning Wiring HarnessW26 and Armrest Wiring HarnessW27
Location of Cab Wiring HarnessW25 With Components
Location of Cab Wiring HarnessW25, Continued, Air Conditioning Wiring HarnessW26 and Armrest Wiring HarnessW27 With Components
Wiring and Harness Diagram of Switch Console Wiring HarnessW28
Location of Switch Console Wiring HarnessW28 With Components
Wiring and Harness Diagram of Kernel Processor Wiring HarnessW29
Location of Kernel Processor Wiring HarnessW29 With Components
Wiring and Harness Diagram of Corner Post Wiring HarnessW30
Location of Corner Post Wiring HarnessW30 With Components
Wiring and Harness Diagram of Discharge Spout Wiring HarnessW34
Location of Discharge Spout Wiring HarnessW34 With Components
Wiring and Harness Diagram of Brake for 676 Rotary Harvesting Unit W39
Wiring and Harness Diagram of Fuse BoardA11
Location of Fuse BoardA11 Components
Location of Components On Relay-Diode BoardA14
Group 12: Electrical System Diagrams from Serial Number 501958
Section Survey
Wiring Harness Survey
Component Survey
Functional Schematic, Sections 1 and 2
Functional Schematic, Sections 3A, 3B and 3C
Functional Schematic, Section 4
Functional Schematic, Section 5
Functional Schematic, Section 6 - Part 1
Functional Schematic, Section 6 - Part 2
Functional Schematic, Section 6 - Part 3
Functional Schematic, Sections 7, 8 and 10
Functional Schematic, Sections 11, 12A, 12B and 13
Functional Schematic, Section 14
Functional Schematic, Section 15
Functional Schematic, Sections 16 and 17
Functional Schematic, Section 18
Functional Schematic, Sections 19 and 20
Functional Schematic, Sections 21 and 22
Functional Schematic, Section 23
Functional Schematic, Sections 24 and 25
Functional Schematic, Sections 26, 27 and 28
Functional Schematic, Section 29 - Part 1
Functional Schematic, Section 29 - Part 2
Functional Schematic, Section 29 - Part 3
Functional Schematic, Section 30
Functional Schematic, Section 31
Functional Schematic, Section 32 - Part 1
Functional Schematic, Section 32 - Part 2
Functional Schematic, Section 33
Functional Schematic, Section 34
Wiring and Harness Diagram of Platform Wiring HarnessW1 and Steering Column Wiring HarnessW2
Location of Platform Wiring HarnessW1 and Steering Column Wiring HarnessW2 With Components
Wiring and Harness Diagram of Cutterhead Wiring HarnessW3
Location of Cutterhead Wiring HarnessW3 With Components
Wiring and Harness Diagram of R.H. Basic Wiring HarnessW7
Location of R. H. Basic Wiring HarnessW7 With Components
Wiring and Harness Diagram of L.H. Basic Wiring HarnessW9
Location of L. H. Basic Wiring HarnessW9 With Components
Wiring and Harness Diagram of Center Basic Wiring HarnessW12
Location of Center Basic Wiring HarnessW12 With Components
Wiring and Harness Diagram of Engine Wiring HarnessW15 (John Deere)
Location of Engine Wiring HarnessW15 With Components (John Deere)
Wiring and Harness Diagram of Engine Wiring HarnessW18 (Cummins)
Location of Engine Wiring HarnessW18 With Components (Cummins)
Wiring and Harness Diagram of Main Electric System Wiring HarnessW20, Front Wiring HarnessW21, Cab Connection Wiring Harness(I) W22 and Cab Connection Wiring Harness(II)W23 (Part 1)
Wiring and Harness Diagram of Main Electric System Wiring HarnessW20, Front Wiring HarnesssW21, Cab Connection Wiring Harness(I) W22 and Cab Connection Wiring Harness(II)W23 (Part 2)
Location of Main Electric System Wiring HarnessW20, Front Wiring HarnessW21, Cab Connection Wiring Harness(I) W22 and Cab Connection Wiring Harness(II)W23 With Components
Wiring and Harness Diagram of Cab Wiring HarnessW25, Part1
Wiring and Harness Diagram of Cab Wiring HarnessW25, Part2
Wiring and Harness Diagram of Cab Wiring HarnessW25, Part3
Wiring and Harness Diagram of Cab Wiring HarnessW25, Part4
Wiring and Harness Diagram of Air Conditioning Wiring HarnessW26 and Armrest Wiring HarnessW27
Location of Cab Wiring HarnessW25 With Components
Location of Cab Wiring HarnessW25, Continued, Air Conditioning Wiring HarnessW26 and Armrest Wiring HarnessW27 With Components
Wiring and Harness Diagram of Switch Console Wiring HarnessW28
Location of Switch Console Wiring HarnessW28 With Components
Wiring and Harness Diagram of Kernel Processor Wiring HarnessW29
Location of Kernel Processor Wiring HarnessW29 With Components
Wiring and Harness Diagram of Corner Post Wiring HarnessW30
Location of Corner Post Wiring HarnessW30 With Components
Wiring and Harness Diagram of Discharge Spout Wiring HarnessW34
Location of Discharge Spout Wiring HarnessW34 With Components
Wiring and Harness Diagram of Brake for 676 Rotary Harvesting Unit W39
Wiring and Harness Diagram of Fuse BoardA11
Location of Fuse BoardA11 Components
Location of Components On Relay-Diode BoardA14
Group 15A: Batteries, Starting Motor, Alternator up to Serial No.501235
Specifications
Operational Information
Theory of Operation
Functional Schematic of Section 1
Diagnostic Schematic of Section 1
Group 16A: Batteries, Starting Motor, Alternator from Serial No. 501236-501957
Specifications
Operational Information
Theory of Operation
Functional Schematic of Section 1
Diagnostic Schematic of Section 1
Group 17A: Batteries, Starting Motor, Alternator from Serial No. 501958
Specifications
Operational Information
Theory of Operation
Functional Schematic of Section 1
Diagnostic Schematic of Section 1
Group 15B: Safety Switches, Basic Relays up to Serial No.501235
Operational Information
Theory of Operation
Functional Schematic of Section 2
Diagnostic Schematic of Section 2
Group 16B: Safety Switches, Basic Relays from Serial No.501236
Operational Information
Theory of Operation
Functional Schematic of Section 2
Diagnostic Schematic of Section 2
Group 15C: Engine Shut-Off Device up to Serial No.501957
Operational Information
Theory of Operation
Functional Schematic of Sections 3A and 3B
Diagnostic Schematic of Sections 3A and 3B
Group 17C: Engine Shut-Off Device from Serial No.501958
Operational Information
Theory of Operation
Theory of Operation
Functional Schematic of Sections 3A, 3B and 3C
Diagnostic Schematic of Sections 3A and 3B
Diagnostic Schematic of Section 3C
Group 15D: Instruments up to Serial No.501957
Operational Information
Theory of Operation
Functional Schematic of Section 4
Diagnostic Schematic of Section 4
Group 17D: Instruments from Serial No.501958
Operational Information
Theory of Operation
Functional Schematic of Section 4
Diagnostic Schematic of Section 4
Group 15E: Electronic INFO-TRAK INFO-TRAK is a trademark of Deere & Company. Monitor up to Serial No.501235
Operational Information
Input of Specific Machine Data
Specific Machine Data
Transmission Speed Ratio Code
Tire Radius Code
Specifications
Engine Impulse Code
Functional Schematic of Section5
Diagnostic Schematic of Section5
Fault Codes
Group 16E: Electronic INFO-TRAK INFO-TRAK is a trademark of Deere & Company. Monitor from Serial No. 501236-501957
Operational Information
Theory of Operation
Input of Specific Machine Data
Specific Machine Data
Transmission Speed Ratio Code
Tire Radius Code
Specifications
Engine Impulse Code
Functional Schematic of Section5
Diagnostic Schematic of Section5
Fault Codes
Group 17E: Electronic INFO-TRAK INFO-TRAK is a trademark of Deere & Company. Monitor from Serial No.501958
Operational Information
Input of Specific Machine Data
Specific Machine Data
Transmission Speed Ratio Code
Tire Radius Code
Specifications
Engine Impulse Code
Functional Schematic of Section5
Diagnostic Schematic of Section5
Fault Codes
Group 15H: Turning Discharge Spout up to Serial No.501235
Operational Information
Theory of Operation
Functional Schematic of Section 7
Diagnostic Schematic of Section 7
Group 16H: Turning Discharge Spout from Serial No.501236
Operational Information
Theory of Operation
Functional Schematic of Section 7
Diagnostic Schematic of Section7
Group 15I: Raising/Lowering Discharge Spout up to Serial No.501957
Operational Information
Theory of Operation
Functional Schematic of Section 8
Functional Schematic of Section 8
Group 17I: Raising/Lowering Discharge Spout from Serial No.501958
Operational Information
Theory of Operation
Functional Schematic of Section 8
Diagnostic Schematic of Section 8
Group 15K: Harvesting Unit Float System
Operational Information
Theory of Operation
Functional Schematic of Section 9
Diagnostic Schematic of Section 9
Group 15L: Reel Fore-and-Aft Adjustment up to Serial No.501235
Operational Information
Theory of Operation
Functional Schematic of Section 10
Diagnostic Schematic of Section 10
Group 16L: Reel Fore-and-Aft Adjustment from Serial No. 501236-501957
Operational Information
Theory of Operation
Functional Schematic of Section10
Diagnostic Schematic of Section10
Group 17L: Reel Fore-and-Aft Adjustment from Serial No.501958
Operational Information
Theory of Operation
Functional Schematic of Section10
Diagnostic Schematic of Section 10
Group 15M: Raising Reel up to Serial No.501957
Operational Information
Theory of Operation
Functional Schematic of Section 11
Diagnostic Schematic of Section 11
Group 17M: Raising Reel from Serial No.501958
Operational Information
Theory of Operation
Functional Schematic of Section 11
Diagnostic Schematic of Section 11
Group 15N: Reel Speed Adjustment up to Serial No.501957
Operational Information
Theory of Operation
Functional Schematic of Section 12
Diagnostic Schematic of Section 12
Group 17N: Reel Speed Adjustment from Serial No.501958
Operational Information
Theory of Operation
Functional Schematic of Section 12A
Diagnostic Schematic of Section 12A
Group 15O: Rotary Crop Divider
Operational Information
Theory of Operation
Functional Schematic of Section 13A
Diagnostic Schematic of Section 13A
Group 17O: 676 Rotary Harvesting Unit (North America) from S.N.501958
Operational Information
Functional Schematic of Section 12B
Diagnostic Schematic of Section 12B
Group 15P: Attaching Trailer up to Serial No.501957
Operational Information
Theory of Operation
Functional Schematic of Section 13B
Diagnostic Schematic of Section 13B
Group 17P: Attaching Trailer from Serial No.501958
Operational Information
Theory of Operation
Functional Schematic of Section 13
Diagnostic Schematic of Section 13
Group 15Q: Raising/Lowering Harvesting Unit up to Serial No.501235
Operational Information
Theory of Operation
Functional Schematic of Section 14
Diagnostic Schematic of Section 14
Group 16Q: Raising/Lowering Harvesting Unit from Serial No. 501236-501957
Operational Information
Theory of Operation
Functional Schematic of Section 14
Diagnostic Schematic of Section 14
Group 17Q: Raising/Lowering Harvesting Unit from Serial No.501958
Operational Information
Theory of Operation
Functional Schematic of Section 14
Diagnostic Schematic of Section 14
Group 15R: Pressure Valves, Trailer Dump up to Serial No.501957
Operational Information
Theory of Operation
Functional Schematic of Section 15
Diagnostic Schematic of Section 15
Group 17R: Pressure Valve, Trailer Dump from Serial No.501958
Operational Information
Theory of Operation
Functional Schematic of Section 15
Diagnostic Schematic of Section 15
Group 15S: Main Clutch, Reverser up to Serial No.501235
Operational Information
Theory of Operation
Functional Schematic of Section 16
Diagnostic Schematic of Section 16
Group 16S: Main Clutch, Reverser from Serial No. 501236-501957
Operational Information
Theory of Operation
Functional Schematic of Section 16
Diagnostic Schematic of Section 16
Group 17S: Main Clutch, Reverser from Serial No.501958
Operational Information
Functional Schematic of Section 16
Diagnostic Schematic of Section 16
Group 15T: Four-Wheel Drive
Operational Information
Theory of Operation
Functional Schematic of Section 17
Diagnostic Schematic of Section 17
Group 15U: Lighting System up to Serial No.501235
Operational Information
Theory of Operation
Functional Schematic of Section 18
Diagnostic Schematic of Section 18
Group 16U: Lighting System from Serial No. 501236-501957
Operational Information
Theory of Operation
Functional Schematic of Section 18
Diagnostic Schematic of Section 18
Group 17U: Lighting System from Serial No.501958
Operational Information
Theory of Operation
Functional Schematic of Section 18
Diagnostic Schematic of Section 18
Group 15V: Work Lights
Operational Information
Theory of Operation
Functional Schematic of Section 19
Diagnostic Schematic of Section 19
Group 15W: Stop Lights, Horn
Operational Information
Theory of Operation
Functional Schematic of Section 20
Diagnostic Schematic of Section 20
Group 15X: Revolving Hazard Warning Lights
Operational Information
Theory of Operation
Functional Schematic of Section 21
Diagnostic Schematic of Section 21
Group 15Y: Fan, Air Conditioning System
Operational Information
Theory of Operation
Functional Schematic of Section 22
Diagnostic Schematic of Section 22
Group 15Z: Windshield Wiper/Washer System up to Serial No.501957
Operational Information
Theory of Operation
Functional Schematic of Section 23
Diagnostic Schematic of Section 23
Group 17Z: Windshield Wiper/Washer System from Serial No.501958
Operational Information
Theory of Operation
Functional Schematic of Section 23
Diagnostic Schematic of Section 23
Group 15AA: Radio, Interior Lighting up to Serial No.501235
Operational Information
Theory of Operation
Functional Schematic of Section 24
Diagnostic Schematic of Section 24
Group 16AA: Radio, Interior Lighting from Serial No.501236
Operational Information
Theory of Operation
Functional Schematic of Section 24
Diagnostic Schematic of Section 24
Group 15AB: Rotary Radiator Screen up to Serial No.501235
Operational Information
Theory of Operation
Functional Schematic of Section25
Diagnostic Schematic of Section25
Group 16AB: Radiator Screen, Reverse Travel Alarm from Serial No.501236
Operational Information
Theory of Operation
Functional Schematic of Section25
Diagnostic Schematic of Section25
Group 15AC: Cigarette Lighter, Seat Compressor
Operational Information
Functional Schematic of Section 26
Diagnostic Schematic of Section 26
Group 15AD: Spout Rinsing System
Operational Information
Theory of Operation
Functional Schematic of Section 27
Diagnostic Schematic of Section 27
Group 15AE: Discharge Spout Flap Adjustment up to Serial No.501235
Operational Information
Theory of Operation
Functional Schematic of Section 28
Diagnostic Schematic of Section 28
Group 16AE: Discharge Spout Flap Adjustment from Serial No.501236
Operational Information
Theory of Operation
Functional Schematic of Section 28
Diagnostic Schematic of Section 28
Group 15AF: Main Electronic System up to Serial No.501235
Operational Information
Theory of Operation
Main Electronic System(A12) Signals
Functional Schematic of Section 29
Diagnostic Schematic of Section 29
Group 16AF: Main Electronic System from Serial No. 501236-501957
Operational Information
Theory of Operation
Main Electronic System(A12) Signals
Functional Schematic of Section 29
Functional Schematic of Section 29, Part 1
Functional Schematic of Section 29, Part 2
Functional Schematic of Section 29, Part 3
Diagnostic Schematic of Section 29, Part 1
Diagnostic Schematic of Section 29, Part 2
Group 17AF: Main Electronic System from Serial No.501958
Operational Information
Theory of Operation
Main Electronic System(A12) Signals
Functional Schematic of Section 29
Functional Schematic of Section 29, Part 1
Functional Schematic of Section 29, Part 2
Functional Schematic of Section 29, Part 3
Diagnostic Schematic of Section 29 A
Diagnostic Schematic of Section 29 B
Group 15AG: Metal Detector up to Serial No.501235
Operational Information
Theory of Operation
Metal Detector Relay Box (A7) Signals
Functional Schematic of Section 30
Diagnostic Schematic of Section 30
Group 16AG: Metal Detector from Serial No. 501236-501957
Operational Information
Theory of Operation
Metal Detector Relay Box (A7) Signals
Functional Schematic of Section 30
Diagnostic Schematic of Section 30
Group 17AG: Metal Detektor from Serial No.501958
Operational Information
Theory of Operation
Metal Detector Relay Box (A7) Signals
Functional Schematic of Section 30
Diagnostic Schematic of Section 30
Group 15AH: Electronic Control Unit up to Serial No.501235
Operational Information
Potentiometer Calibration
Functional Schematic of Section 31
Diagnostic Schematic of Section 31
Control Unit (A13) Signals
Group 16AH: Electronic Control Unit from Serial No. 501236-501957
Operational Information
Potentiometer Calibration
Functional Schematic of Section 31
Diagnostic Schematic of Section 31
Control Unit (A13) Signals
Group 17AH: Electronic Control Unit from Serial No.501958
Operational Information
Functional Schematic of Section 31
Diagnostic Schematic of Section 31
Control Unit (A13) Signals
Group 15AK: Powr-Savr up to Serial No.501235
Operational Information
Theory of Operation
Powr-Savr Control Board (A10A) Signals
Functional Schematic of Section 32
Diagnostic Schematic of Section 32
Group 16AK: Powr-Savr from Serial No. 501236-501957
Operational Information
Theory of Operation
Powr-Savr Control Board (A10A) Signals
Functional Schematic of Section 32
Functional Schematic of Section 32 - Part 1
Functional Schematic of Section 32 - Part 2
Diagnostic Schematic of Section 32
Group 17AK: Powr-Savr from Serial No.501958
Operational Information
Theory of Operation
Powr-Savr Control Board (A10A) Signals
Functional Schematic of Section 32
Functional Schematic of Section 32 - Part 1
Functional Schematic of Section 32 - Part 2
Diagnostic Schematic of Section 32
Group 17AJ: ROW-TRAKROW-TRAK is a trademark of Deere & Company. System
Operational Information
Functional Schematic of Section 33
Diagnostic Schematic of Section 33
Group 15AL: 676 Rotary Harvesting Unit (North America) up to S.N.501957
Blade Rotor Brake
Functional Schematic of Section 34
Diagnostic Schematic of Section 34
Group 17AL: 676 Rotary Harvesting Unit (North America) from S.N.501958
Blade Rotor Brake
Functional Schematic of Section 34
Diagnostic Schematic of Section 34
Section 250: Power Train
Group 05: Angled Drive
Angled Drive, Power Distribution
Angled Drive Components
Main Clutch
Cutterhead Drive
Group 10: Hydrostatic Drive
Specifications
Hydrostatic Drive Power Train
Hydrostatic Drive - Operation
Hydrostatic System Circuit Diagram
Hydrostatic Drive Operation, Neutral Position
Hydrostatic Drive Operation, Forward Travel
Hydrostatic Drive Operation, Forward Travel With Four-Wheel Drive
Hydrostatic Drive Operation, Reverse Travel
Hydrostatic Drive Operation, Overload Conditions
Four-Wheel Drive Solenoid Valve, Disengaged Position
Four-Wheel Drive Solenoid Valve, Engaged Position
Four-Wheel Drive Flow Control Valves
Group 15: 3-Speed Transmission
Three-Speed Transmission - Operation
Lubrication of Three-Speed Transmission
Group 20: Testing Hydrostatic System
Special or Essential Tools
Testing Hydrostatic System
Testing High Pressure Relief Valves
Test Port Connections
Specifications
Testing Hydrostatic System
Checking Charge and Flushing Pressure
Checking High Pressure Relief Valves - Preparations
Checking High Pressure Relief Valve for Forward Travel
Checking High Pressure Relief Valve for Reverse Travel
Section 260: Brakes, Steering, Rear Axle
Group 05: Brake Operating System
Brake Operation
Brake Master Cylinder - Operation
Pressure Equalizing Valve
Group 10: Drum Brakes
Drum Brake Components
Group 15: ROW-TRAKROW-TRAK is a trademark of Deere & Company. System
ROW-TRAKROW-TRAK is a trademark of Deere & Company. Function
Description of ROW-TRAK ROW-TRAK is a trademark of Deere & Company.
Group 20: ROW-TRAKROW-TRAK is a trademark of Deere & Company. Steering Function
Steering System Circuit Plan
ROW-TRAKROW-TRAK is a trademark of Deere & Company. Hydraulic Steering Function - Description
Group 25: ROW-TRAKROW-TRAK is a trademark of Deere & Company. Calibration
Calibration of Potentiometer(A)
Selecting Calibration Mode
System Gain
Steering Ratio
Row Feeler Filtering
Calibrating the Medium Setting of the Potentiometer
Calibrating the Sensors On the Row Crop Header - General Information
Calibrating the Left-Hand Feeler On Row-Dependent Header
Calibrating the Right-Hand Feeler On Row-Dependent Header
Calibrating the Right-Hand Feeler On Row-Independent Header
Calibrating the Left-Hand Feeler On Row-Independent Header
Calibrating the Medium Setting of the Linear Potentiometers
Alternative Method for Calibrating the Medium Setting of the Linear Potentiometers (Driving the Machine Not Required)
Calibrating the Hydraulic Valve - Magnetization
Bleeding Air from the ROW-TRAK ROW-TRAK is a trademark of Deere & Company. Hydraulic System
Changing Header or Other Components
Calibrating the Feelers On the Header - General Information
Error Codes
Section 270: Hydraulic System
Group 05: General Information
Description
Hydraulic Symbols (As Defined by ISO1219)
Hydraulic System Circuit Diagram (Up to Serial No.501437)
Hydraulic System Circuit Diagram (From Serial No.501438)
Group 10: Electromagnetic Control Valve
Pressure Valve In Neutral Position
Pressure Valve In Working Position
Pressure Valve With Pressure Relief Valve
Reverser Solenoid Valve Plate In Neutral Position
Reverser Solenoid Valve Plate In Working Position
3/3 Directional Control Valve In Neutral Position
3/3 Directional Control Valve In Neutral Position - Operation
3/3 Directional Control Valve, Lower Harvesting Unit
3/3 Directional Control Valve, Raise Harvesting Unit
Rate-of-Drop Plate
Rate-of-Drop Plate - Operation
Main Clutch Solenoid Valve Plate In Neutral Position
Main Clutch Solenoid Valve Plate In Working Position
Pressure Reduction Valve
4/3 Directional Control Valve Plate In Neutral Position
4/3 Directional Control Valve Plate In Working Position
4/3 Directional Control Valve Plate With Check Valves In Neutral Position
4/3 Directional Control Valve Plate With Check Valves In Working Position
Group 15: Testing Hydraulic System
Special or Essential Tools
Specifications
Checking Pressure Valve
Checking Pressure Reduction Unit
Group 20: Cutting Platform Float System
Checking Pressure Switch
Header Float System (Up to Serial No.501437)
Header Float System (From Serial No.501438)
Section 290: Operator’s Cab
Group 05: Operator’s Cab
Operator’s Cab
Operator’s Seat and Passenger Seat
Air Comfort Seat
Compressor With Drive
Air Conditioning and Heater Unit
Air Conditioning Housing
Air Conditioning Housing (Left-Hand Side)
Air Conditioning Housing (Right-Hand Side)
Air Conditioning Housing (Hose Connections)
Temperature Control Switch With Sensor
Air Conditioning Housing In Open Position
Evaporator With Expansion Valve
Air Control Flap
Cab Rear Wall
Heater Control Valve and Air Conditioning System Low Pressure Switch
Cab Air Filter
Group 10: System Diagnosis - Air Conditioning System
R12, R134a Refrigerants
Safety at Work
Handling Refrigerant
In An Emergency
Safety Equipment
Storage of Refrigerant Containers
R134a Refrigerant
Special or Essential Tools
Specifications
Troubleshooting
Explanation of Checks
Pressure Deviations
Group 15: Operation - Air Conditioning System
Principle of Heat Exchange
R134a Refrigerant
Layout of Refrigerant Circuit
Description of Refrigerant Circuit Function
Compressor
Condenser
Receiver-Drier
Expansion Valve
Thermostat Switch
Evaporator
Temperature Control Switch and Compressor Switch
De-Icer Switch
