John Deere 690, 692, 696, 698 Rotary Harvesting Unit Diagnosis & Repair Service Manual (TM405019)
Complete Diagnostics & Repair manual for John Deere Hay and Forage Rotary Harvesting Units Models 690, 692, 696 & 698 (North American Edition) , with all the shop information to maintain, diagnose, repair, and rebuild like professional mechanics.
John Deere Hay and Forage Rotary Harvesting Units Models 690, 692, 696 & 698 workshop Diagnostic & Repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM405019 - John Deere 690, 692, 696, 698 Rotary Harvesting Unit Technical Manual (Diagnosis Operation Test Repair Service).PDF
TM405019 - John Deere 690, 692, 696, 698 Rotary Harvesting Unit Technical Manual (Diagnosis Operation Test Repair Service).epub
Total Pages: 485 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
Version Date
Safety
Safety Information
General
Identification View and Description
Lubricants, Hydraulic Oil and Coolant
Torques
Capacities
Specifications
Power Train
Gearbox
Main Drive Friction Clutches
Gathering Drum Spur Gear Angle Drive
Feed Drum Spur Gear Angle Drive
Cross Feed Drum Spur Gear Angle Drive
U-Joint Drive Shaft
Hydraulic System
Hydraulic Cylinders
Miscellaneous
Folding Sections
Tilt Frame
Feeding System
Gathering Drums
Rotating Blades
Cross Feed Drums
Feed Drums
TABLE OF CONTENTS....1
Section 05: Safety....11
Group 05: Safety Information....11
Recognize Safety Information....13
”Important” Information....14
“Note” - Information....15
Prevent Machine Runaway....16
Prepare for Emergencies....17
Avoid High-Pressure Fluids....329
Remove Paint Before Welding or Heating....19
Avoid Heating Near Pressurized Fluid Lines....20
Work In Ventilated Area....21
Wear Protective Clothing....22
Practice Safe Maintenance....23
Park Machine Safely....24
Use Proper Lifting Equipment....25
Construct Dealer-Made Tools Safely....26
Support Machine Properly....27
Work in Clean Area....28
Illuminate Work Area Safely....29
Service Machines Safely....30
Use Proper Tools....31
Parking and Leaving the Forage Harvester....32
Replace Safety Signs....33
Decommissioning — Proper Recycling and Disposal of Fluids and Components....34
Live With Safety....35
Safety Measures on Electronic Control Units....36
Section 10: General....37
Group 00: Identification View and Description....37
Identification View and Description, Summary of References....39
Identification View, 69X Series Rotary Harvesting Unit....40
Serial Number Plate, 69X Series Rotary Harvesting Unit....41
Assembly Designations....42
Hanging Points....44
Group 05: Lubricants, Hydraulic Oil and Coolant....37
Lubricants, Grease and Gear Oil, Summary of References....47
Grease....48
Low-Viscosity Grease for Gears....49
Gear Oil for 2-Speed Gear Box (7000 Series Forage Harvesters)....50
Main Drive Friction Clutch Coolant....51
Alternative and Synthetic Lubricants....52
Mixing of Lubricants....53
Lubricant Storage....54
Use Genuine John Deere Parts....55
Group 10: Torques....37
Unified Inch Bolt and Screw Torque Values....59
Metric Bolt and Screw Torque Values....62
Group 15: Capacities....37
Capacities, Summary of References....65
Overview of Transmissions and Oil Levels (Part 1)....66
Overview of Transmissions and Oil Levels (Part 2)....68
Group 20: Specifications....475
Specifications - Summary of References....71
696 Rotary Harvesting Unit....72
698 Rotary Harvesting Unit....73
690 Rotary Harvesting Unit....74
692 Rotary Harvesting Unit....75
Rotary Harvesting Unit - Speeds (7000 Series Forage Harvesters)....76
Rotary Harvesting Unit - Speeds (8000 Series Forage Harvesters)....81
Section 40: Electrical System....82
Group 05: General Information....82
General - Summary of References....84
Wiring Diagram (Rotary Harvesting Units for Series 8000 Forage Harvesters)....85
Group 10: Electric Components....82
Electric Components - Summary of References....88
Electrical Components - Tests (Rotary Harvesting Units for Series 8000 Forage Harvesters)....89
Section 50: Power Train....92
Group 05: 2-Speed Gearbox (7000 Series Forage Harvesters)....92
Gearbox - Summary of References....132
Specifications....475
Other Material....350
Remove Gearbox....135
Disassemble Gearbox....136
Gearbox - Exploded View (Part 1)....115
Gearbox - Exploded View (Part 2)....117
Assemble Gearbox....145
Install Gearbox....149
Group 10: Gearbox (8000 Series Forage Harvesters)....92
Gearbox - Summary of References....132
Gearbox - Specifications....475
Gearbox - Other Material....350
Remove Gearbox....135
Disassemble Gearbox....136
Gearbox - Exploded View....143
Assemble Gearbox....145
Install Gearbox....149
Group 15: Main Drive Friction Clutches....92
Friction Clutches - Summary of References....152
Specifications....475
Essential or Recommended Tools....349
Remove Friction Clutches....155
Repair Friction Clutch....159
Change Coolant....161
Check Friction Clutch Torque....163
Install Friction Clutches....165
Group 20: Gathering Drum Spur Gear Angle Drive....92
Gathering Drum Spur Gear Angle Drive - Summary of References....169
Specifications....475
Essential or Recommended Tools....349
Other Material....350
Gathering Drum Spur Gear Angle Drive Location....173
Remove Gathering Drum Spur Gear Angle Drive....174
Separate Upper Housing Half from Spur Gear Angle Drive....180
Disassemble Upper Half of Spur Gear Angle Drive Housing....182
Check Brake Pack for Signs of Wear....186
Disassemble the Freewheel Unit....187
Disassemble Cam-Type Cut Out Clutch....190
Upper Half of Spur Gear Angle Drive - Exploded View (Part 1)....192
Upper Half of Spur Gear Angle Drive - Exploded View (Part 2)....194
Disassemble Lower Half of Spur Gear Angle Drive Housing....196
Lower Half of Spur Gear Angle Drive - Exploded View....200
Assemble Lower Half of Spur Gear Angle Drive Housing....202
Assemble Cam-Type Cut Out Clutch....205
Assemble the Freewheel Unit....208
Assemble Upper Half of Spur Gear Angle Drive Housing....211
Assemble Spur Gear Angle Drive....213
Install Gathering Drum Spur Gear Angle Drive....215
Group 25: Feed Drum Spur Gear Angle Drive....93
Feed Drum Spur Gear Angle Drive - Summary of References....219
Special Tool (Self-Manufactured)....220
Specifications....475
Other Material....350
Feed Drum Spur Gear Angle Drive Location....223
Remove Feed Drum Spur Gear Angle Drive....224
Separate Feed Drum Spur Gear Angle Drive....230
Disassemble Feed Drum Gear Case....231
Feed Drum Gear Case - Exploded View....237
Assemble Feed Drum Gear Case....239
Disassemble Feed Drum Transmission Case No. 1....244
Feed Drum Transmission Case No. 1 - Exploded View....250
Assemble Feed Drum Transmission Case No. 1....252
Disassemble Feed Drum Transmission Case No. 2....256
Feed Drum Transmission Case No. 2 - Exploded View....263
Assemble Feed Drum Transmission Case No. 2....265
Install Feed Drum Gear Case on Transmission Case....269
Adjust Feed Drum Gear Case No. 1 and Its Transmission Case....270
Adjust Feed Drum Gear Case No. 2 and Its Transmission Case....273
Install Feed Drum Spur Gear Angle Drive....276
Group 30: Cross Feed Drum Spur Gear Angle Drive....94
Cross Feed Drum Spur Gear Angle Drive - Summary of References....282
Specifications....475
Essential or Recommended Tools....349
Other Material....350
Cross Feed Drum Spur Gear Angle Drive Location....286
Remove Cross Feed Drum Spur Gear Angle Drive....287
Disassemble Cross Feed Drum Spur Gear Angle Drive....292
Cross Feed Drum Spur Gear Angle Drive-Exploded View....301
Assemble Cross Feed Drum Spur Gear Angle Drive....303
Adjust Cross Feed Drum Spur Gear Angle Drive....310
Install Cross Feed Drum Spur Gear Angle Drive....313
Group 35: U-Joint Drive Shaft....94
U-Joint Drive Shaft - Summary of References....316
Bearing Extractor....317
Disassemble U-Joint Drive Shaft....318
U-Joint Drive Shaft-Exploded View....320
Assemble U-Joint Drive Shaft....321
Section 70: Hydraulic System....324
Group 05: Hydraulic Cylinders....324
Hydraulic Cylinders - Summary of References....326
Specifications....475
Other Material....350
Avoid High-Pressure Fluids....329
General Repair Information....330
Hydraulic Cylinder Location....331
Remove Hydraulic Cylinders....332
Repair Hydraulic Cylinders....333
Remove Hydraulic Cylinder Check Valve....337
Repair Hydraulic Cylinder Check Valve....339
Check Valve Seat and Raise Valve for Damage....340
Assemble Hydraulic Cylinder Check Valve....341
Install Hydraulic Cylinders....342
Section 80: Miscellaneous....345
Group 05: Folding Sections....345
Folding Sections - Summary of References....347
Specifications....475
Essential or Recommended Tools....349
Other Material....350
Claw Clutches Location....351
Remove and Disassemble the Folding Section Claw Clutch....352
Inner and Outer Folding Section Claw Clutch - Exploded View....354
Assemble and Install the Folding Section Claw Clutch....356
Remove Outer Folding Section Hexagonal Drive Shaft....357
Remove Inner Folding Section Hexagonal Drive Shaft....360
Remove Main Section Hexagonal Drive Shaft....361
Check Hexagonal Drive Shaft....363
Install Inner Folding Section Hexagonal Drive Shaft....364
Install Outer Folding Section Hexagonal Drive Shaft....365
Install Main Section Hexagonal Drive Shaft....367
Adjust Inner Folding Section Latch - 690 and 692 Only....368
Adjust Frame Tube Tension - 692 Only....370
Group 10: Tilt Frame (Optional)....345
Tilt Frame - Summary of References....373
Specifications....475
Remove Tilt Frame....375
Install Tilt Frame....380
Section 100: Feeding System....382
Group 05: Gathering Drums....382
Gathering Drums - Summary of References....384
Specifications....475
Harvesting Unit Gathering Drum Location....386
Remove Outer Gathering Drums....387
Install Outer Gathering Drums....396
Remove Inner Gathering Drums....403
Install Inner Gathering Drums....410
Remove Center Gathering Drums....416
Install Center Gathering Drums....421
Group 10: Rotating Blades....382
Rotating Blades - Summary of References....427
Specifications....475
Remove Rotating Blades....429
Install New Blades Segments....431
Install Rotating Blades....433
Group 15: Cross Feed Drums....382
Cross Feed Drums - Summary of References....474
Specifications....475
Harvesting Unit Cross Feed Drum Location....438
Remove Outer Cross Feed Drums....439
Install Outer Cross Feed Drums....446
Remove Inner Cross Feed Drums....450
Install Inner Cross Feed Drums....458
Remove Center Cross Feed Drums....464
Install Center Cross Feed Drums....469
Group 20: Feed Drums....382
Feed Drums - Summary of References....474
Specifications....475
Remove Feed Drums....476
Install Feed Drums....479
John Deere 690, 692, 696, 698 Rotary Harvesting Unit Diagnosis & Repair Service Manual (TM405019)
