John Deere 525, 530, 535, 730, 735 Mower Conditioners Repair Service Manual (TM2324)
Complete service repair manual with electrical wiring diagrams for John Deere Hay and Forage Mower Conditioners Models 525, 530, 535, 730, 735 , with workshop information to maintain, diagnose, repair, and service like professional mechanics.
John Deere Hay and Forage Mower Conditioners Models 525, 530, 535, 730, 735 workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM2324 - John Deere 525, 530, 535, 730, 735 Mower Conditioners Technical Manual - Repair.pdf
TM2324 - John Deere 525, 530, 535, 730, 735 Mower Conditioners Technical Manual - Repair.epub
Total Pages: 622 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality) & EPUB/MOBI/AZW for Kindle/iPad/iPhone/Android.
Language: English
MAIN SECTIONS
Foreword
Service Technician Response
General
Safety
General Information
Lubricants
Torques for Hardware
Electrical System - Repair
Electrical Repair
Power Train
General Information
Driveline Malfunctions
Driveline Repair
Tongue Drive Shaft
Drive Belts
Hitch, Tongue and Platform Gear Cases
Main Drive Gear Case-500 Series
Roll Drive Gear Case (Roll Conditioner)
Hydraulics
General Information
Diagnosing Malfunctions
Lift Cylinders
Swing Cylinder
Miscellaneous
Wheels and Wheel Support Assembly
Carrier Frame and Tongue
General Information
Diagnosing Malfunctions
Carrier Frame
Lift Arm
Limiting Chain
Tongue
Cutting Components
General Information
Cutterbar Repair
Disks and Knives
Cutterbar Assembly
Conditioner
General Information
Diagnosing Malfunctions
Roll Arms and Bearings
Rolls
Impeller
Platform
General Information
Platform Repair
Electrical System
General Information
Road Light
Special Tools - Dealer-Fabricated
Manufacturing the Tools
tm2324 - 525, 530, 535, 730 and 735 Mower-Conditioners
Table of Contents
Foreword
Service Technician Response
Section 10: General
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Operate Mower-Conditioner Safely
Keep Riders Off Machine
Handle Fluids Safely—Avoid Fires
Prepare for Emergencies
Avoid High-Pressure Fluids
Stay Clear of Rotating Drivelines
Avoid Injury From Thrown Objects
Use Safety Lights and Devices
Use a Safety Chain
Tow Loads Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Service Tires Safely
Practice Safe Maintenance
Use Proper Tools
Construct Dealer-Made Tools Safely
Dispose of Waste Properly
Live With Safety
Group 10: General Information
525, 530 and 535 Side Pull Machine Description
730 and 735 Machine Description
Group 15: Lubricants
Grease
Cutterbar and Roll Drive Gear Case Oil
Swivel Gear Case Oil
Alternative and Synthetic Lubricants
Mixing of Lubricants
Lubricant Storage
Perform Lubrication and Maintenance
Group 20: Torques for Hardware
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Section 40: Electrical System — Repair
Group 10: Electrical Repair
Essential or Recommended Tools
Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector
WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Male and Female Connectors
Section 50: Power Train
Group 05: General Information
Power Train Operation—525, 530 and 535 With Impeller Conditioner
Power Train Operation—525, 530 and 535 With Roll Conditioner
Power Train Operation—730 and 735 With Impeller Conditioner
Power Train Operation—730 and 735 With Roll Conditioner
Group 10: Driveline Malfunctions
Driveline Malfunctions
Telescoping Hook-Up Locking System
End Yokes
Inboard Yokes
Telescoping Hook-Up Guards
Group 15: Driveline Repair
Service Parts Kits
Essential or Recommended Tools
Other Material
Specifications
Removing and Installing Tongue Pivot Driveline (730 and 735 Only)
Removing and Installing Platform Driveline (730 and 735 Only)
PTO Hookup, Tongue Pivot and Platform Driveline—Exploded View (730 and 735 only)
Repairing PTO Hookup, Tongue Pivot and Platform Driveline
Repairing PTO Hookup Lock-Back Collar
Repairing Over-Running Coupler (730 and 735 Swivel Hitch Tongue Only)
Repairing Over-Running Coupler (730 and 735 Equal Angle Hitch Tongue Only)
Disassembling and Assembling Slip Clutch (730) (540 rpm only)
Repair PTO Hookup Driveline—500 & 700 Series Equal Angle Tongues
Repair PTO Driveline Hub—Slip Clutch Type—500 Series
Repair PTO Driveline Slip Clutch—500 Series (If Equipped)
Adjust PTO Driveline Slip Clutch—500 Series (If Equipped)
Slipping Seized PTO Driveline Slip Clutch—500 Series (If Equipped)
Constant Velocity Joint Driveline Exploded View—500 Series
Repair PTO Constant Velocity Joint—500 Series
Adjust Gear Case Shield
Repairing Cutterbar Driveline
Repairing Upper Roll Driveline (Roll Conditioner)
Repairing Lower Roll Driveline (Roll Conditioner)
Group 20: Tongue Drive Shaft
Other Material
Specifications
Removing Long Tongue Drive Shaft (700 Series)
Installing Long Tongue Drive Shaft (700 Series)
Removing Short Tongue Drive Shaft
Installing Short Tongue Drive Shaft
Group 25: Drive Belts
Other Material
Specifications
Removing Main Drive Belt (700 Series)
Installing Main Drive Belt
Adjusting Main Drive Belt Tension
Removing and Installing Fixed Idler
Repairing Adjustable Idler Assembly
Replacing Drive and Driven Sheave Bearing (700 Series)
Replacing Return Sheave Bearing
Replacing Conditioner Drive Belt—Impeller Conditioner
Adjusting Conditioner Drive Belt Tension—Impeller Conditioner
Replacing Conditioner Drive Belt—Roll Conditioner
Adjusting Conditioner Drive Belt Tension—Roll Conditioner
Repairing Conditioner Adjustable Idler Assembly
Group 30: Hitch, Tongue and Platform Gear Cases
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Specifications
Removing and Installing Hitch and Tongue Gear Case Assembly—Two-Point Hitch
Disassembling Hitch and Tongue Drive Gear Cases
Inspecting Hitch and Tongue Drive Gear Cases
Assembling Hitch and Tongue Drive Gear Cases
Removing and Installing Cutterbar/Conditioner Gear Case
Exploded View Of Cutterbar/Conditioner Gear Case (700 Series)
Disassembling and Assembling Cutterbar/Conditioner Gear Case (700 Series)
Group 40: Main Drive Gear Case—500 Series
Essential and Recommended Tools
Service Equipment and Tools
Other Material
Specifications
540 RPM Gear Case—Cross Sectional View
1000 RPM Gear Case—Cross Sectional View
Disassemble Main Drive Gear Case
Assemble Main Drive Gear Case
Group 45: Roll Drive Gear Case (Roll Conditioner)
Essential or Recommended Tools
Other Material
Specifications
Disassembling and Assembling Roll Drive Gear Case
Section 70: Hydraulics
Group 05: General Information
Hydraulic Lift Cylinders Operation
Swing Cylinder Operation (700 Series)
Swing Cylinder Operation (500 Series)
Group 10: Diagnosing Malfunctions
Diagnose Lift Circuit Malfunctions
Diagnose Swing Circuit Malfunctions
Group 15: Lift Cylinders
Other Material
Specifications
Removing and Installing Lift Cylinder
Disassembling and Assembling Right Lift Cylinder
Disassembling and Assembling Left Lift Cylinder
Bleeding Platform Lift Circuit
Phasing Lift Cylinders
Group 20: Swing Cylinder
Other Material
Specifications
Removing and Installing Swing Cylinder (700 Series)
Removing and Installing Swing Cylinder (500 Series)
Disassembling and Assembling Swing Cylinder (700 Series)
Disassembling and Assembling Swing Cylinder (500 Series)
Section 80: Miscellaneous
Group 05: Wheels and Wheel Support Assembly
Specifications
Removing and Installing Wheel
Packing or Replacing Wheel Bearings
Repairing Wheel Support
Section 81: Carrier Frame and Tongue
Group 05: General Information
Tongue Description
Carrier Frame Description
Group 10: Diagnosing Malfunctions
Diagnosing Malfunctions
Group 15: Carrier Frame
Adjusting Carrier Frame Height
Group 20: Lift Arm
Specifications
Removing Left Lift Arm
Inspecting Left Lift Arm
Installing Left Lift Arm
Removing Right Lift Arm
Installing Right Lift Arm
Group 25: Limiting Chain
Positioning Limiting Chain
Group 30: Tongue
Essential or Recommended Tools
Specifications
Removing Tongue (700 Series)
Installing Tongue (700 Series)
Remove and Install Tongue (500 Series)
Section 100: Cutting Components
Group 05: General Information
Cutterbar Description
Group 10: Cutterbar Repair
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Specifications
Draining and Filling Cutterbar
Removing and Installing Cutterbar
Removing and Installing Single Intermediate Module from Cutterbar
Removing and Installing Converging Drums and Shields
Checking Dented Module
Repairing a Dented Module
Disassembling and Assembling Cutterbar
Removing and Installing Idler Gear Bearing From Idler Gear
Removing and Installing Left-Hand End Quill Assembly
Removing and Installing Right-Hand End or Intermediate Quill Assemblies
Cutterbar Quill and Pinion Gear Timing Detail—Disks Rotate Towards Cutterbar Center of Cutterbar
Checking Quill Bearing End Play
Inspecting Idler Gear Bearing
Disassembling and Assembling Quill Assembly
Replacing Left-Hand End Disk Driver
Replacing Intermediate Disk Drivers
Replacing Right-Hand End Disk Driver
Group 15: Disks and Knives
Specifications
Removing Disks
Installing and Synchronizing Disks
Checking Knife Wear
Checking Disk Wear
Removing and Installing Knives
Replacing Wear Cap On Knife Bolt
Replacing Crop Accelerators (If Equipped)
Group 25: Cutterbar Assembly
Removing and Installing Cross Tube
Section 110: Conditioner
Group 05: General Information
Conditioner Description
Group 10: Diagnosing Malfunctions
Diagnose Roll Conditioner Malfunctions
Diagnose Impeller Conditioner Malfunctions
Group 15: Roll Arms and Bearings
Essential and Recommended Tools
Other Material
Specifications
Removing Upper Roll Arm and Bearing—Left-Hand Side
Installing Upper Roll Arm and Bearing—Left-Hand Side
Removing Upper Roll Arm and Bearing—Right-Hand Side
Installing Upper Roll Arm and Bearing—Right-Hand Side
Replacing Lower Roll Bearing—Left-Hand Side
Replacing Lower Roll Bearing—Right-Hand Side
Group 20: Rolls
Essential or Recommended Tools
Other Material
Specifications
Removing and Installing Lower Roll
Removing and Installing Upper Roll
Adjusting Roll Alignment
Adjusting Roll Timing
Adjusting Roll Pressure
Adjusting Roll Spacing
Group 25: Impeller
Other Material
Specifications
Removing Impeller
Installing Impeller
Removing Impeller Bearing—Left-Hand Side
Installing Impeller Bearing—Left-Hand Side
Removing Impeller Bearing—Right-Hand Side
Installing Impeller Bearing—Right-Hand Side
Changing Impeller Rotor Speed
Section 120: Platform
Group 05: General Information
Platform Description
Group 10: Platform Repair
Other Material
Specifications
Adjusting Platform Float
Adjusting Cutting Height
Removing and Installing Gauge Shoes
Removing and Installing Platform
Section 240: Electrical System
Group 05: General Information
Electrical Circuit Malfunctions
Open Circuit
Grounded Circuit
Shorted Circuit
Symbols in System Diagrams
Component Identification Table
Group 10: Road Light
Tail/Warning Light Wiring Harness Diagram—Power Supply
Tail/Warning Light Main Wiring Harness Diagram
Section 399: Special Tools — Dealer-Fabricated
Group 05: Manufacturing the Tools
Gear Case Lifting Eye
Tongue Lifting Bracket (700 Series)
DFEX1823A Backlash Measuring Strap
John Deere 525, 530, 535, 730, 735 Mower Conditioners Repair Service Manual (TM2324)
