John Deere Hay and Forage Round Balers 565 and 575 All Inclusive Service Technical Manual (TM3282)
Complete Diagnosis & Repair Technical Manual with electrical wiring diagrams for John Deere Hay and Forage Round Balers Models 565 and 575, with workshop information to maintain, diagnose, repair, and service like professional mechanics.
John Deere 565 and 575 Hay and Forage Round Balers workshop Diagnostics and Repair Technical Manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM3282 - John Deere Hay and Forage Round Balers 565 and 575 All Inclusive Technical Manual (Diagnostic Test Operation Service Repair).PDF
Total Pages: 647 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Foreword
Safety
Safety Information
General
Serial Numbers
Torques for Hardware
Lubrication
Electrical System - Repair
Connectors
Sensors and Switches
Actuators
BaleMaster Control Monitor
BaleMaster Controller
Manual Twine Control Switch
Power Train
Walterscheid Powerline
Shear Bolt System (565 Baler)
Cam-Type Cut Out Clutch (575 Baler)
Precutter Gear Case
Chain Tension
Sprocket Alignment
Hydraulic System - Repair
General Information
Bale Density Control Valve
Hydraulic Cylinders
Precutter Hydraulic Components
Lubrication System - Repair
Drive Chain Lubrication
Miscellaneous
Wheel Hub Repair
Bale Shape Indicator
Precutter System
Adjustment
Bale Chamber Rolls
Rolls and Bearings from S.N. 322878
Net Wrapping
Repair
Twine Wrapping
Repair
Electrical System
General Information
Test Equipment
Electrical System Diagrams for Road Light
Electrical System / Manual Twine Control
Electrical Diagram / Manual Twine Control
Checking Twine Wrapping Function
Electrical System / Electronic Wrapping Control (up to S.N. 323732)
Electrical Diagram / Electronic Wrapping Control (up to S.N. 323732)
Checking Twine Wrapping Function
Electrical System / Electronic Wrapping Control (from S.N. 323733)
Electrical Diagram / Electronic Wrapping Control (from S.N. 323733)
Checking Twine/Net Wrapping Function
Electrical System / BaleMaster
Electrical Diagrams / BaleMaster
BaleMaster Diagnostic Mode
Checking BaleMaster Monitor
Checking Controller Power Supply and Data Link
Checking Twine Wrapping Function
Checking Net Wrapping Function
Checking Twine and Net Wrapping Control Function
Checking Gate Function
Checking Precutter Function
Lubrication System Operation and Tests
Theory of Operation
Component Location
Troubleshooting
Diagnostic and Test Procedure
Hydraulic System Operation and Tests
Safety
General Information
Bale Density / Gate Control - Description
Bale Density / Gate Control - Troubleshooting
Bale Density / Gate Control - Tests
Pickup Lift System (Baler without Precutter)
Precutter Hydraulic System - Description
Precutter Hydraulic System - Tests
Net Wrapping Operation and Tests
Troubleshooting
Theory of Operation
Twine Wrapping Operation and Tests
Troubleshooting
tm3282 - 565 and 575 round balers
Table of Contents
Foreword
Section 05: Safety
Group 05: Safety Information
Prepare for Emergencies
Service Machine Safely
Avoid High-Pressure Fluids
Support Machine Properly
Wear Protective Clothing
Stay Clear of Rotating Drivelines
Service Machines Safely
Work in Clean Area
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Service Tires Safely
Practice Safe Maintenance
Use Proper Tools
Dispose of Waste Properly
Live With Safety
Section 10: General
Group 10: Serial Numbers
Serial Number Plates
Baler Serial Number Plate
Baler Identification Number
Net Wrapping Serial Number
Precutter Device Serial Number
Group 15: Torques for Hardware
Metric Bolt and Cap Screw Torque Values
Group 20: Lubrication
Gear Oil
Grease
Multiluber Chain Oil
Section 40: Electrical System - Repair
Group 05: Connectors
Special or Essential Tools
Electrical Repair Tool Kit
Electrical Connector Handling
Disconnecting Electrical Circuit
Insulated and Non-Insulated Connectors
Replace CPC, Large MATE-N-LOK and METRIMATE CPC, MATE-N-LOK and METRIMATE are trademarks of AMP Inc. Pin Type Connectors
Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector
WEATHER PACKWEATHER PACK is a trademark of Packard Electric. Male and Female Connectors
Replacing METRI PACK METRI PACK is a trademark of Delphi Packard Electric Systems. ConnectorsFor METRI PACK connectors, 150 series
Harness Repair (Splice Broken or Cut Wire)
Harness Repair-Splice Connector
Group 10: Sensors and Switches
Specifications
Component Identification
Adjusting Gate Switch S1 (575 With BaleMaster Control Monitor)
Adjusting Full-Size Bale Switch S1 (Baler With Electronic Wrapping Control Monitor) - S3 (575 With BaleMaster Control Monitor)
Adjusting Net Cut Switch S2 (Baler With Electronic Wrapping Control Monitor) - S4 (575 With BaleMaster Control Monitor)
Adjusting Twine Pulley Sensors S7 and S8 (575 With BaleMaster Control Monitor)
Adjusting Baler Speed Sensor S6 (575 With BaleMaster Control Monitor)
Adjusting Precutter Knife Sensor S10 (575With Precutter)
Adjusting Precutter Reverse Sensor S9 (575 With Precutter)
Group 15: Actuators
Other Material
Specifications
Component Identification
Disassembling/Assembling Twine Arm Actuator M1 (Baler With Manual Twine and Electronic Wrapping Control Monitors)
Disassembling Twine Arm Actuator M1 (575With BaleMaster Control Monitor)
Assembling Twine Arm Actuator M1 (575With BaleMaster Control Monitor)
Adjusting Twine Arm Actuator Rod (575 With BaleMaster Control Monitor)
Adjusting Twine Arm Re-extension Point (Baler with Electronic Wrapping Control Monitor)
Adjusting Bale End Wrap Position (575 With BaleMaster Control Monitor)
Disassembling/Assembling Net Wrapping Actuator M2
Group 20: BaleMaster Control Monitor
Replacing LCD Screen Bulbs H1- H2
Replacing Monitor Sound Alarm H3
Replacing Monitor Main Switch S11
Group 25: BaleMaster Controller
Replacing BaleMaster Controller Fuse F3
Replacing Controller EPROM
Group 30: Manual Twine Control Switch
Manual Twine Control Switch
Section 50: Power Train
Group 10: Walterscheid Powerline
Specifications
Exploded-view of Powerline
Repair Powerline
Group 15: Shear Bolt System (565 Baler)
Repair
Group 20: Cam-Type Cut Out Clutch (575 Baler)
Other Material
Specifications
Disassembling Cam-Type Cut Out Clutch
Adjusting Cam-Type Cut Out Clutch
Exploded View of Cam-Type Cut Out Clutch
Assembling Cam-Type Cut Out Clutch
Group 25: Precutter Gear Case
Other Material
Specifications
Removing Gear Case
Exploded View of Precutter Gear Case (Baler Up to SN 325201)
Exploded View of Precutter Gear Case (Baler From SN 325202)
Disassembling Gear Case
Inspect Gear Case
Assembling Gear Case
Installing Gear Case
Group 30: Chain Tension
Adjusting Roll Drive Chains
Adjusting 1.41 m (4 ft 7.5 in.) Pickup Drive Chain
Adjusting 2.00 m (6 ft 6.7 in.) Pickup Drive Chains (Without Precutter Device)
Adjusting 2.00 m (6 ft 6.7 in.) Precutter Pickup Drive Chains
Adjusting 2.00 m (6 ft 6.7 in.) Precutter Pickup Left-Hand Auger Drive Chain
Adjusting Precutter Main Drive Chain
Group 35: Sprocket Alignment
Specifications
Checking and Adjusting Sprocket Alignment
Section 70: Hydraulic System - Repair
Group 05: General Information
Install Inline Orifice
Group 10: Bale Density Control Valve
Avoid High-Pressure Fluids
Removing and Installing Bale Density Control Valve
Disassembling Bale Density Control Valve
Assembling Bale Density Control Valve
Checking Condition of Valve Seats and Poppets
Adjusting Bale Density Control Valve
Group 15: Hydraulic Cylinders
Other Material
Specifications
Removing and Installing Gate Cylinder
Disassembling and Assembling Gate Cylinder
Disassembling and Assembling 1.41 m (4 ft 7.5 in.)/2.00 m (6 ft 6.7 in.) Pickup Lift Cylinder
Disassembling and Assembling Precutter Pickup Lift Cylinder
Disassembling and Assembling Precutter Knife Cylinder
Disassembling and Assembling Gear Case Reverse Cylinder
Group 35: Precutter Hydraulic Components
Specifications
Avoid High-Pressure Fluids
Removing and Installing Precutter Valve
Bleeding Precutter Circuit
Identification View of Precutter Valve
Disassembling and Assembling Precutter Valve (Baler Up To S.N. 325423)
Disassembling and Assembling Precutter Valve (Baler From S.N. 325424)
Section 80: Lubrication System - Repair
Group 05: Drive Chain Lubrication
Multiluber Chain Oil
Removing and Installing Filter
Removing and Installing Metering Valve
Disassembling and Assembling Pump
Adjusting Lubrication Pump Flow (Up to SN 325784)
Adjusting Lubrication Pump Flow (From SN 325785)
Adjusting Chain Oiling System Brush Flow
Adjusting Brush
Bleeding the Circuit
Section 90: Miscellaneous
Group 05: Wheel Hub Repair
Specifications
Exploded View of Wheel Hub
Disassembling Wheel Hub
Assembling Wheel Hub
Group 10: Bale Shape Indicator
Adjusting Bale Shape Indicator Straps
Section 100: Precutter System
Group 05: Adjustment
Specifications
Precutter Rotor and Bearing-Cross-Sectionnal View (From S.N. 322878)
Adjusting Scrapers
Section 120: Bale Chamber Rolls
Group 20: Rolls and Bearings from S.N. 322878
Other Material
Specifications
Service Rolls Safely
Baler Roll Numbering
Rolls and Bearings-Cross-Sectionnal View (From S.N. 322878)
Removing Roll NR1 and its Bearings (From S.N. 322878)
Removing Roll NR2 to 9 and their Bearings (From S.N. 322878)
Removing Roll NR10 and its Bearings (From S.N. 322878)
Removing Roll NR11, 14, 17 and their Bearings (From S.N. 322878)
Removing Roll NR12 and its Bearings (From S.N. 322878)
Removing Roll NR13, 15, 16 and their Bearings (From S.N. 322878)
Installing Roll NR1 and its Bearings (From S.N. 322878)
Installing Rolls NR2 to 9 and their Bearings (From S.N. 322878)
Installing Rolls NR10, 11, 14, 17 and their Bearings (From S.N. 322878)
Installing Roll NR12 and its Bearings (From S.N. 322878)
Installing Rolls NR13, 15, 16 and their Bearings (From S.N. 322878)
Section 130A: Net Wrapping
Group 15: Repair
Specifications
Exploded View of Net Wrapping System
Disassembling Net Wrapping System
Assembling Net Wrapping System
Replacing Bearings in Roll
Removing and Installing Net Knife
Sharpening Net Knife
Removing and Installing Rear Net Guide
Removing Front Net Guide
Checking Front Net Guide Rubber Band (Baler Up To S.N. 326040)
Installing Front Net Guide
Removing Net Feed Roll Drive Belt
Installing Net Feed Roll Drive Belt
Replacing Front Net Guide Rubber Paddle (Baler Up To S.N. 326040)
Removing Net Wrapped Around Feed Rolls
Checking and Adjusting Galvanized Net Feed Roll NR18 Radial Play
Checking and Adjusting Galvanized Net Feed Roll NR18 Bearing
Adjusting Net Feed Roll Pressure
Adjusting Net Knife Arm Stop
Adjusting Net Feed Roll Drive Belt Tension
Checking Net Feed Roll Brake
Adjusting Net Lateral Guide
Section 130B: Twine Wrapping
Group 15: Repair
Specifications
Exploded View of Twine Wrapping System
Adjusting Twine Guide
Adjusting Twine Cutter Anvil
Adjusting Twine Arm Travel (Except 575 With BaleMaster Control Monitor)
Adjusting Twine Arm Timing (575 With BaleMaster Control Monitor)
Section 240: Electrical System
Group 05: General Information
Read Me First!
Electrical Circuit Malfunctions
Open Circuit
Grounded Circuit
Shorted Circuit
How to Read a Functional Schematic
How to Read a Wiring and Harness Diagram
Symbols in System Diagrams
Component Identification Table
Group 06: Test Equipment
Special or Essential Tools
Group 10: Electrical System Diagrams for Road Light
Wiring Harness List
Component Identification
Component Location
Wiring Diagram
Group 15: Electrical System / Manual Twine Control
Specifications
Manual Twine Control
Operational Information
Group 15A: Electrical Diagram / Manual Twine Control
Wiring Harness List
Component Identification
Component Location
Wiring Diagram
Group 15B: Checking Twine Wrapping Function
Theory of Operation
Identification
Functional Schematic of Twine Wrapping Function
Group 20: Electrical System / Electronic Wrapping Control (up to S.N. 323732)
Specifications
Electronic Wrapping Control Monitor
Operational Information
Group 20A: Electrical Diagram / Electronic Wrapping Control (up to S.N. 323732)
Wiring Harness List
Component Identification
Component Location
Wiring Diagram
Group 20B: Checking Twine Wrapping Function
Theory of Operation
Identification
Functional Schematic of Twine Wrapping Function
Group 30: Electrical System / Electronic Wrapping Control (from S.N. 323733)
Specifications
Electronic Wrapping Control Monitor Description
Operational Information
Group 30A: Electrical Diagram / Electronic Wrapping Control (from S.N. 323733)
Wiring Harness List
Component Identification
Component Location
Wiring Diagram of Main Wiring Harness W 2
Wiring Diagram of Battery Wiring Harness W1 (if equipped)
Group 30B: Checking Twine/Net Wrapping Function
Theory of Operation
Identification
Functional Schematic of Twine/Net Wrapping Function
Group 40: Electrical System / BaleMaster
Specifications
Read Me First!
Troubleshooting
BaleMaster Control Monitor
Keyboard Description
LCD Screen Description
BaleMaster Control Monitor Setup Values and Initial Settings
Operational Information
Displaying Software Versions
Group 40A: Electrical Diagrams / BaleMaster
Wiring Harness List
Component Identification
Component Location of Battery Wiring Harness W1 and Main Wiring Harness W2 (Part1)
Wiring Diagram of Battery Wiring Harness W1 (if equipped)
Wiring Diagram of Main Wiring Harness W2 (Part 1)
Component Location of Main Wiring Harness W2 (Part 2)
Wiring Diagram of Main Wiring Harness W2 (Part 2)
Component Location of Precutter Wiring Harness W3
Wiring Diagram of Precutter Wiring Harness W3
Group 40B: BaleMaster Diagnostic Mode
General Information
Keyboard Functions
Accessing BaleMaster Diagnostic Mode
Malfunction Check-Up at Start Up
Diagnosing Full-Size Bale Switch S3
Diagnosing Precutter Knife Sensor S10
Diagnosing Baler Speed Sensor S6
Diagnosing Gate Switch S1
Diagnosing Twine Pulley 2 Sensor S7
Diagnosing Twine Pulley 1 Sensor S8
Diagnosing Actuator Extension
Diagnosing Actuator Retraction
Diagnosing Reverse Sensor S9
Diagnosing Twine Arm Potentiometer R1
Diagnosing Net Cut Switch S4
Group 40C: Checking BaleMaster Monitor
Operational Information
Theory of Operation
Identification
Functional Schematic of Monitor
Group 40D: Checking Controller Power Supply and Data Link
Theory of Operation
Identification
Functional Schematic of Controller and Data Link
Group 40E: Checking Twine Wrapping Function
Operational Information
Theory of Operation
Identification
Functional Schematic of Twine Wrapping Function
Group 40F: Checking Net Wrapping Function
Operational Information
Theory of Operation
Identification
Functional Schematic of Net Wrapping Function
Group 40G: Checking Twine and Net Wrapping Control Function
Theory of Operation
Identification
Functional Schematic of Twine and Net Wrapping Control Function
Group 40H: Checking Gate Function
Theory of Operation
Identification
Functional Schematic of Gate Function
Group 40J: Checking Precutter Function
Theory of Operation
Identification
Functional Schematic of Precutter Function
Section 250: Lubrication System Operation and Tests
Group 05: Theory of Operation
Automatic Lubrication System
Multiluber Chain Oil
Lubrication System Pump
Main Oil Reservoir
Lubrication Oil Pressure Gauge (Up to S.N. 317167)
Metering Valve
Group 10: Component Location
Brief Description
Component Location for 1.41 m (4 ft 7.5 in.) Pickup
Component Location for 2.00 m (6 ft 6.7 in.) Pickup
Component Location for Pickup With Precutter
Group 15: Troubleshooting
Diagnosing Malfunctions
Group 20: Diagnostic and Test Procedure
Test Sequence
Section 270: Hydraulic System Operation and Tests
Group 05: Safety
Recommendations
Group 10: General Information
Hydraulic Symbols (As Defined by ISO 1219)
Group 20: Bale Density / Gate Control - Description
Description and Diagram
Starting a Bale
During Baling
Opening the Gate
Closing the Gate
Group 21: Bale Density / Gate Control - Troubleshooting
Diagnosing Hydraulic Functions
Group 22: Bale Density / Gate Control - Tests
Essential Tools
Specifications
Check Bale Density Hydraulic System
Check Gate Operation Hydraulic System
Check Bale Density Gauge
Check Bale Density Adjustable Relief Valve and Check Valve
Check Valve Pilot Piston Check
Check Safety Relief Valve
Check Hydraulic Cylinder for Leakage
Check Gate Locking Valve for Leakage
Group 30: Pickup Lift System (Baler without Precutter)
1.41 m (4 ft 7.5 in.) Pickup - Identification and Diagram
2.00 m (6 ft 6.7 in.) Pickup - Identification and Diagram
Group 40: Precutter Hydraulic System - Description
Pickup Attachment and Precutter System
Description and Diagram
Group 41: Precutter Hydraulic System - Tests
Essential Tools
Specifications
Checking Pickup Lift Function (Baler with Precutter Device)
Checking Gear Case Reverser Function (Baler with Precutter Device)
Checking Knife Function (Baler with Precutter Device)
Checking Electrovalve Function (Baler with Precutter Device)
Section 330A: Net Wrapping Operation and Tests
Group 05: Troubleshooting
Troubleshooting
Group 10: Theory of Operation
How the Net Wrapping Works
Section 330B: Twine Wrapping Operation and Tests
Group 05: Troubleshooting
Troubleshooting
John Deere Hay and Forage Round Balers 565 and 575 All Inclusive Service Technical Manual (TM3282)
