John Deere Auger & Specialty Crop Platform 895 Diagnosis & Repair Service Manual (TM2037)
Complete Diagnostics, Repair, Service manual for John Deere Auger and Specialty Crop Platforms Models 895, with all the workshop information to maintain, diagnose, and repair like professional mechanics.
John Deere Auger & Specialty Crop Platform 895 workshop Diagnosis & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM2037 - John Deere Auger & Specialty Crop Platform 895 Technical Manual (Diagnosis Operation Test Repair Service).PDF
TM2037 - John Deere Auger & Specialty Crop Platform 895 Technical Manual (Diagnosis Operation Test Repair Service).epub
Total Pages: 481 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
TABLE OF CONTENTS
Foreword
Service Technician Response
General
Safety
Specifications
General Information
Lubrication
Platform Drives
General Information
Components
Knife Drive Sheave and Belt
Reel Drive
Auger Drives
Conditioner Driveline
Main Gear Case
Reel
General Information
Diagnosing Malfunctions
Reel
Reel Cam and Reel Cam Followers
Reel Teeth, Reel Bar, and Reel Bar Bearings
Hydraulic Driven Reel (If Equipped)
Augers
General Information
Diagnosing Malfunctions
Components
Adjust Strippers to Augers
Auger Bearings and End Shafts
Upper and Lower Augers
Cutterbar and Cutting Components
General Information
Diagnosing Malfunctions
Knife Sections
Knives
Knife Drive
Cutterbar
Electrical System
General Information
Turn/Warning Lights
Connector Repair
Conditioner
General Information
Diagnosing Malfunctions
Conditioner Roll Adjustments
Conditioner Roll Bearings Repair
Conditioner Rolls Repair
TABLE OF CONTENTS...1
Section 10: General...12
Group 05: Safety...12
Recognize Safety Information...15
Understand Signal Words...16
Prepare for Emergencies...17
Avoid High-Pressure Fluids...18
Park Machine Safely...19
Support Machine Properly...20
Wear Protective Clothing...21
Work in Clean Area...22
Service Machines Safely...23
Work In Ventilated Area...24
Illuminate Work Area Safely...25
Replace Safety Signs...26
Avoid Harmful Asbestos Dust...27
Use Proper Lifting Equipment...28
Remove Paint Before Welding or Heating...29
Avoid Heating Near Pressurized Fluid Lines...30
Practice Safe Maintenance...31
Practice Safe Service Procedures...435
Use Proper Tools...33
Construct Dealer Fabricated Tools Safely...34
Dispose of Waste Properly...35
Live With Safety...36
Group 10: Specifications...468
Auger Platform(Specifications and design subject to change without notice.)...12
Specialty Crop Auger Platform (Specifications and design are subject to change without notice.)...12
Metric Bolt and Cap Screw Torque Values...46
Unified Inch Bolt and Cap Screw Torque Values...48
Service Recommendations For O-Ring Boss Fittings...50
Service Recommendations For 37° Flare and 30° Cone Seat Connectors...52
Group 15: General Information...55
General Information...55
Platform Lift Lockout...56
Knockdown Bar...57
Cutterbar Knife Storage Information common with Operator's Manual...13
Metric And Customary Design...60
Repair Components...61
Unauthorized Modifications...62
Care Of V-BeltsInformation common with Operator's Manual...13
Care of Chains...64
Install O-Ring Connector Link Information common with Operator's Manual...13
Tighten Bearing Locking Collar Information common with Operator's Manual...13
Group 20: Lubrication...13
Grease...69
Gear Case Oil...70
Alternative and Synthetic Lubricants...71
Mixing of Lubricants...72
Lubricant Storage...73
Perform Lubrication and Maintenance...74
Section 20: Platform Drives...75
Group 05: General Information...55
Practice Safe Service Procedures...435
Stay Clear of Rotating Drivelines...79
Auger Platform Operation...81
Specialty Crop Auger Platform Operation...83
Group 10: Components...75
Left-Hand Upper Auger Drive...293
Left-Hand Lower Auger Drive (Specialty Crop)...294
Right-Hand Upper Auger Drive (Specialty Crop)...295
Right-Hand Lower Auger Drive (Specialty Crop)...297
Group 15: Knife Drive Sheave and Belt...75
Service Equipment and Tools...389
Other Material...424
Specifications...468
Remove Knife Drive Sheave...96
Install Knife Drive Sheave...97
Replace Knife Drive Belt...99
Adjust Knife Drive Belt...100
Align Knife Drive Belt...101
Group 20: Reel Drive...75
Specifications...468
Replace Reel Drive Belt...104
Adjust Reel Drive Belt...107
Replace Reel Drive Chain...109
Adjust Reel Drive Chain...112
Group 25: Auger Drives...75
Service Equipment and Tools...389
Other Material...424
Specifications...468
Replace Left-Hand Upper or Lower Auger Drive Chain and Sprockets...119
Replace Left-Hand Lower Auger Drive Chain and Sprockets (Specialty Crop)...124
Replace Right-Hand Auger Drive Chain (Specialty Crop)...128
Replace Right-Hand Lower Auger Sprocket (Specialty Crop)...132
Replace Right-Hand Upper Auger Sprocket (Specialty Crop)...136
Adjust Upper and Lower Auger Drive Chains...139
Group 30: Conditioner Driveline...76
Service Parts Kits...245
Specifications...468
Remove and Install Conditioner Driveline...144
Repair Conditioner Driveline...147
Group 35: Main Gear Case...76
Essential or Recommended Tools...423
Service Equipment and Tools...389
Other Material...424
Service Parts Kits...245
Specifications...468
Remove Main Gear Case...156
Disassemble and Inspect Main Gear Case...162
Assemble Main Gear case...164
Install Main Gear Case...169
Section 30: Reel...174
Group 05: General Information...55
Reel...174
Sprocket Driven Reel Speeds (Auger Platform)...175
Sprocket Driven Reel Speeds (Specialty Crop)...176
Hydraulic Driven Reel Speeds-In Non Seeded Crops and In Seeded And Specialty Crops (If Equipped)...177
Group 10: Diagnosing Malfunctions...171
Feeding Malfunctions...439
Windrow Formation Malfunctions...182
Miscellaneous Malfunctions...441
Hydraulic Driven Reel Malfunctions (If Equipped)...184
Group 15: Reel...174
Service Equipment and Tools...389
Specifications...468
Remove Reel...188
Replace Reel Bearings...195
Replace Reel End Shaft...203
Install Reel...205
Adjust Reel Height...208
Change Reel Speed (Mechanical Drive)...214
Remove Reel Jackshaft And Bearing...217
Assemble And Install Jackshaft Assembly...223
Group 20: Reel Cam and Reel Cam Followers...171
Specifications...468
Replace Reel Cam Followers...226
Adjust Reel Cam...230
Adjust Cam Follower Engagement...232
Group 25: Reel Teeth, Reel Bar, and Reel Bar Bearings...171
Remove Tooth Bar...235
Replace Reel Tooth Bar Bearings Information common with Operator's Manual...171
Replace Reel Teeth Information common with Operator's Manual...171
Group 30: Hydraulic Driven Reel (If Equipped)...171
Service Equipment and Tools...389
Other Material...424
Service Parts Kits...245
Specifications...468
Hydraulic Driven Reel Operation and Component Location...247
Test Hydraulic Reel Drive...248
Remove and Install Reel Hydraulic Pump Sprockets...251
Remove and Install Chain Tensioner...253
Replace Speed Sensor...254
Remove and Install Reel Hydraulic Pump...255
Disassemble and Assemble Reel Hydraulic Pump...257
Inspect Reel Hydraulic Pump...261
Remove and Install Reel Hydraulic Motor Sprockets and Slotted Disk...263
Remove and Install Reel Hydraulic Motor...265
Disassemble and Assemble Reel Hydraulic Motor...267
Inspect Reel Hydraulic Motor...272
Remove and Install Reel Hydraulic Valve Block...274
Disassemble and Assemble Reel Hydraulic Valve Block...276
Inspect Reel Hydraulic Valve Block...281
Section 40: Augers...287
Group 05: General Information...55
Specifications...468
Augers...287
Group 10: Diagnosing Malfunctions...283
Feeding Malfunction...289
Windrow Forming Malfunction...290
Miscellaneous Malfunction...291
Group 15: Components...283
Left-Hand Upper Auger Drive...293
Left-Hand Lower Auger Drive (Specialty Crop)...294
Right-Hand Upper Auger Drive (Specialty Crop)...295
Right-Hand Lower Auger Drive (Specialty Crop)...297
Group 20: Adjust Strippers to Augers...287
Specifications...468
Adjust Upper and Lower Strippers to Augers Information common with Operator's Manual...283
Adjust Center Strippers to Lower Auger Information common with Operator's Manual...283
Group 25: Auger Bearings and End Shafts...283
Service Equipment and Tools...389
Other Material...424
Specifications...468
Replace Right-Hand Lower Auger Bearing (Auger Platform)...309
Replace Right-Hand Upper Auger Bearing (Auger Platform)...310
Replace Left-Hand Auger Bearings...313
Replace Upper Right-Hand Auger Bearing (Specialty Crop)...318
Replace Lower Right-Hand Auger Bearing (Specialty Crop)...320
Replace Lower Left-Hand Auger Bearing (Specialty Crop)...321
Replace Auger End Shaft...323
Group 30: Upper and Lower Augers...287
Service Equipment and Tools...389
Other Material...424
Specifications...468
Remove Upper and Lower Augers (Auger Platform)...329
Install Upper and Lower Augers (Auger Platform)...334
Remove Upper Auger (Specialty Crop)...338
Remove Lower Left-Hand Auger (Specialty Crop)...342
Remove Lower Right-Hand Auger (Specialty Crop)...343
Install Upper and Lower Augers (Specialty Crop)...344
Straighten Augers...348
Section 50: Cutterbar and Cutting Components...350
Group 05: General Information...55
Practice Safe Service Procedures...435
Cutterbar...354
Knife Sections...356
Knife Overlap...357
Knife Hold-Downs...358
Group 10: Diagnosing Malfunctions...350
Cutting Malfunction...365
Group 15: Knife Sections...356
Essential or Recommended Tools...423
Specifications...468
Replace Bolt-On Knife Sections...374
Replace Center Knife Sections-Auger Platform Information common with Operator's Manual...350
Replace Center Knife Sections-Specialty Crop Platform...377
Group 20: Knives...350
Specifications...468
Time KnivesInformation common with Operator's Manual...350
Knife OverlapInformation common with Operator's Manual...350
Remove KnivesInformation common with Operator's Manual...350
Install KnivesInformation common with Operator's Manual...350
Group 25: Knife Drive...350
Essential or Recommended Tools...423
Service Equipment and Tools...389
Other Material...424
Specifications...468
Remove and Disassemble Knife Drive...392
Inspect Knife Drive Assembly...397
Assemble and Install Knife Drive...398
Group 30: Cutterbar...354
Specifications...468
Adjust Regular Knife Hold-Downs Information common with Operator's Manual...350
Adjust Non-Clog Knife Hold-Downs Information common with Operator's Manual...351
Install Regular Cutterbar Guards...409
Install Non-Clog Cutterbar Guards...412
Section 60: Electrical System...414
Group 05: General Information...55
Platform Electrical System Description...416
Platform Wiring Harness Diagram...417
Group 10: Turn/Warning Lights...414
Replace Turn/Warning Light Fixture...420
Replace Turn/Warning Light Bulb...421
Group 15: Connector Repair...414
Essential or Recommended Tools...423
Other Material...424
Electrical Connector Handling...425
Use Contact Cleaner and Di-electric Grease...426
Replace WEATHER PACK Connector...427
Install WEATHER PACK Terminal...429
Replace METRI-PACK (Push Type) Connectors...431
Harness Repair-Splice Connector...432
Section 70: Conditioner...436
Group 05: General Information...55
Practice Safe Service Procedures...435
Conditioner...436
Group 10: Diagnosing Malfunctions...433
Feeding Malfunctions...439
Miscellaneous Malfunctions...441
Group 15: Conditioner Roll Adjustments...433
Adjust Conditioner Roll Spacing Information common with Operator's Manual...433
Adjust Conditioner Roll Pressure Information common with Operator's Manual...433
Adjust Conditioner Roll Timing Information common with Operator's Manual...433
Group 20: Conditioner Roll Bearings Repair...433
Specifications...468
Replace Lower Conditioner Roll Bearings...455
Replace Upper Conditioner Roll Bearings...460
Group 25: Conditioner Rolls Repair...433
Specifications...468
Remove Conditioner and Conditioner Rolls...469
Inspect Conditioner Components...478
Install Conditioner Rolls and Conditioner...481
John Deere Auger & Specialty Crop Platform 895 Diagnosis & Repair Service Manual (TM2037)
