Caterpillar Loaders 272D/272D2/297D2/299D/299D2 Repair & Service Manual
Caterpillar Loaders 272D/272D2/297D2/299D/299D2 Repair & Service Manual
Complete official service manual with Electrical Wiring Diagrams for Caterpillar Loaders 272D, 272D2, 297D2, 299D, 299D2, with all the workshop information to maintain, diagnose, repair, and rebuild like professional mechanics.
Caterpillar Loaders 272D, 272D2, 297D2, 299D, 299D2 workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Total Pages: 4,283
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English
UENR2328 - Disassembly & Assembly (299D, 299D XHP Compact Track Loaders & 297D, 297D XHP Multi Terrain Loaders & 272D, 272D XHP Skid Steer Loaders Engine Supplement)...4
Air Cleaner - Remove and Install...5
Alternator - Remove and Install...8
Battery and Battery Cable - Separate and Connect...13
Cab - Tilt...15
Diesel Particulate Filter - Remove and Install...19
Electric Starting Motor - Remove and Install...27
Electronic Control Module (Engine) - Remove and Install...33
Engine - Install ...39
Engine - Remove ...50
Engine Enclosure - Remove and Install...60
Expansion Tank (Coolant) - Remove and Install...63
Fuel Filter and Water Separator - Remove and Install...64
Gear Motor (Hydraulic Fan) - Assemble...67
Gear Motor (Hydraulic Fan) - Disassemble...70
Gear Motor and Fan - Remove and Install...73
Pressure Sensor (Mass Air Flow) - Remove and Install...76
Pump Drive Coupling - Remove and Install ...83
Radiator and Hydraulic Oil Cooler - Remove and Install ...85
System Pressure - Release...91
Turbocharger - Remove and Install ...93
Water Pump - Remove and Install...96
Water Temperature Regulator - Remove and Install...101
UENR2329 - Specifications (299D, 299D XHP Compact Track Loaders & 272D, 272D XHP Skid Steer Loaders Engine Supplement)...104
Axle...106
Control Manifold (Auxiliary) - High Flow...112
Control Manifold (Auxiliary)...114
Control Manifold (Motor, 2-Speed)...116
Control Manifold (Pilot Shutoff)...118
Control Valve (Work Tool) - High Flow...120
Control Valve (Work Tool) - Standard Flow...123
Electrohydraulic Control (Joystick) - Left Hand...126
Electrohydraulic Control (Joystick) - Right Hand...129
Engine Enclosure...132
Front Idler...134
Fuel Tank and Mounting...136
Gas Spring Group (Cab)...139
Gear Motor (Fan, Demand)...141
Gear Pump...143
Hydraulic Accumulator (Pilot Oil)...145
Hydraulic Oil Filter...152
Hydraulic Tank...154
Hydrostatic Motor and Mounting...157
Hydrostatic Pump and Mounting...159
Idler Wheel...163
Lift Arm Cylinder and Mounting...165
Lift Cylinder...168
Machine Frame and Mounting...170
Piston Motor (Hydrostatic) - 2-speed LH Motor...176
Piston Motor (Hydrostatic) - 2-speed RH Motor...179
Piston Motor (Hydrostatic)...182
Piston Pump (Hydrostatic)...188
Piston Pump (Work Tool) - High Flow...196
Quick Coupler...198
ROPS Mounting...203
Radiator and Hydraulic Oil Cooler (Fan)...205
Radiator and Oil Cooler Mounting...208
Ride Control Accumulator...211
Ride Control Manifold...213
Sprocket...215
Tandem Drive...217
Tilt Cylinder...219
Tire and Rim...222
Track Adjuster and Recoil...228
Track Idler...230
Track Roller Frame Mounting...234
Track Roller...236
Undercarriage Axle and Mounting...238
Undercarriage...240
UENR2330 - Systems Operation (299D, 299D XHP Compact Track Loaders & 272D, 272D XHP Skid Steer Loaders Machine Systems)...242
Axle (Rear) - Remove and Install...243
Control Valve (Work Tool) - High Flow XPS and XHP...252
Control Valve (Work Tool) - Standard Flow...304
Electrohydraulic System...327
Engine Speed Control...328
Gear Pump - Charge Oil...332
General Information - High Flow XPS and XHP...334
General Information - Standard Flow...344
Hydrostatic System...353
Piston Motor (Hydrostatic)...367
Piston Pump (Hydrostatic)...381
Piston Pump - High Flow XPS or XHP) (If Equipped...388
Ride Control System - If Equipped...395
Tandem Drive and Axle...401
Undercarriage...416
Work Tool Hydraulic System...428
UENR2330 - Testing & Adjusting (299D, 299D XHP Compact Track Loaders & 272D, 272D XHP Skid Steer Loaders Machine Systems)...480
Accumulator (Pilot) - Test and Charge...481
Accumulator (Ride Control) - Test and Charge...494
Gear Motor (Fan) - Test...495
High Flow Hydraulic System - Test and Adjust - If Equipped...499
Hydraulic Oil Contamination - Test...512
Hydraulic Oil Temperature - Check...515
Hydraulic System Troubleshooting...517
Hydrostatic System - Flush and Fill...526
Hydrostatic System - Test and Adjust...544
Hydrostatic System Troubleshooting...567
Line Relief Valve - Test and Adjust...574
Machine Preparation...584
Main Relief Valve - Test and Adjust...586
Operational Checks...592
Pilot System Pressure - Test...632
Pump Flow - Test...637
System Pressure - Release...648
Visual Inspection...654
Worksheets - Troubleshoot...657
UENR2332 - Disassembly & Assembly (299D, 299D XHP Compact Track Loaders & 272D, 272D XHP Skid Steer Loaders Power Train)...664
Axle (Front) - Remove and Install...666
Axle (Rear) - Remove and Install...668
Axle - Assemble...670
Axle - Disassemble...674
Axle - Remove and Install...679
Chain (Drive) Tension - Adjust...683
Idler - Assemble...689
Idler - Disassemble...695
Idler - Remove and Install - Double Flange...700
Idler - Remove and Install - Single Flange...703
Idler - Remove and Install - Triple Flange...705
Piston Motor (Hydrostatic) - Assemble - CTL...709
Piston Motor (Hydrostatic) - Assemble - Final Drive Bench Method...725
Piston Motor (Hydrostatic) - Assemble - Single Speed SSL...741
Piston Motor (Hydrostatic) - Assemble - Two Speed SSL...748
Piston Motor (Hydrostatic) - Disassemble - CTL...757
Piston Motor (Hydrostatic) - Disassemble - Final Drive Bench Method...773
Piston Motor (Hydrostatic) - Disassemble - Single Speed SSL...789
Piston Motor (Hydrostatic) - Disassemble - Two Speed SSL...796
Piston Motor (Hydrostatic) - Remove and Install - CTL...805
Piston Motor (Hydrostatic) - Remove and Install - SSL...808
Piston Pump (Hydrostatic) - Assemble...815
Piston Pump (Hydrostatic) - Disassemble...826
Piston Pump (Hydrostatic) - Remove and Install...836
Recoil Spring - Assemble...842
Recoil Spring - Disassemble...846
Recoil Spring and Track Adjuster - Install...850
Recoil Spring and Track Adjuster - Remove...852
Sprocket - Remove and Install...854
System Pressure - Release...856
Tire and Rim - Remove and Install...858
Track - Remove and Install...862
Track Roller - Remove and Install...866
Undercarriage - Remove and Install...875
UENR2333 - Disassembly & Assembly (299D, 299D XHP Compact Track Loaders & 272D, 272D XHP Skid Steer Loaders Machine Systems)...878
Accumulator Manifold and Solenoid Mounting (Pilot Shutoff) - Remove and Install...880
Air Conditioner and Heater - Remove and Install...883
Blower Motor - Remove and Install...887
Cab - Install...889
Cab - Remove...894
Cab - Tilt...899
Control Valve (Work Tool) - Assemble - High Flow...903
Control Valve (Work Tool) - Assemble - Standard Flow...916
Control Valve (Work Tool) - Disassemble - High Flow...923
Control Valve (Work Tool) - Disassemble - Standard Flow...937
Control Valve (Work Tool) - Remove and Install - High Flow...951
Control Valve (Work Tool) - Remove and Install - Standard Flow...956
Coupler Cylinder - Remove and Install...960
Electrohydraulic Control (Joystick) - Install...965
Electrohydraulic Control (Joystick) - Remove...967
Fuel Tank - Remove and Install...969
Gas Spring - Remove and Install - Extended Reach...972
Gear Pump (Charge) - Assemble...980
Gear Pump (Charge) - Disassemble - Standard Flow...987
Gear Pump (Charge) - Remove and Install - Standard Flow...994
Hydraulic Accumulator (Pilot Oil) - Remove and Install...996
Hydraulic Oil Filter Base - Remove and Install...998
Hydraulic Tank - Remove and Install ...1004
Lift Arms - Install...1008
Lift Arms - Remove...1018
Lift Cylinder - Remove and Install ...1029
Piston Pump (High Flow) - Remove and Install - High Flow...1037
Piston Pump - Assemble - High Flow...1040
Piston Pump - Disassemble - High Flow...1051
Quick Coupler - Remove and Install...1062
Refrigerant Accumulator - Remove and Install...1064
Refrigerant Compressor - Remove and Install...1066
Refrigerant Condenser and Mounting - Remove and Install...1069
Ride Control Valve - Remove and Install...1072
Seat - Remove and Install...1076
System Pressure - Release...1079
Tilt Cylinder - Remove and Install...1081
Window Wiper Motor - Remove and Install...1086
UENR2334 - Schematic (272D Skid Steer Loader & 299D Compact Track Loader Hydraulic System)...1093
Main...1094
UENR2335 - Schematic (272D Skid Steer Loader & 299D Compact Track Loader Electrical System)...1098
Collage...1099
Main...1131
Feature...1131
Cover Page...1132
Information...0
Component Location...0
Volume 1 of 2 - Engine And Chassis Wiring...1133
Volume 2 of 2 - Cab Wiring...1134
Connector Location...0
Volume 1 of 2 - Engine And Chassis Wiring...1135
Volume 2 of 2 - Cab Wiring...1136
CID/MID/FMI...0
Volume 2 of 2 - Cab Wiring...1137
Specifications and Related Manuals...0
Volume 1 of 2 - Engine And Chassis Wiring...1138
Volume 2 of 2 - Cab Wiring...1139
Standard Electrical...1140
Schematics...0
Volume 1 of 2 - Engine And Chassis Wiring...1141
Volume 2 of 2 - Cab Wiring...1142
Machine Views...0
Volume 1 of 2 - Engine And Chassis Wiring...0
Engine...1143
Front View...1144
Implement View...1145
Rear View...1146
Volume 2 of 2 - Cab Wiring...0
Consoles...1147
Front View...1148
Fuse Panel...1149
Rear View...1150
UENR2479 - Systems Operation (299D, 299D XHP Compact Track Loaders and 272D, 272D XHP Skid Steer Loaders Machine Electronic Control System)...1151
Data Link...1152
Electrical Input Components...1153
Electrical Output Components...1171
Electronic Control Module...1182
Features...1184
General Information...1190
UENR2479 - Testing & Adjusting (299D, 299D XHP Compact Track Loaders and 272D, 272D XHP Skid Steer Loaders Machine Electronic Control System)...1196
Calibration...1197
Electrical Connector - Inspect...1202
Electronic Control Module (ECM) - Configure...1208
Electronic Control Module (ECM) - Flash Program...1211
Electronic Control Module (ECM) - Replace...1212
System Schematic...1217
Wiring Harness (Open Circuit) - Test...1220
Wiring Harness (Short Circuit) - Test...1222
UENR2479 - Troubleshooting (299D, 299D XHP Compact Track Loaders and 272D, 272D XHP Skid Steer Loaders Machine Electronic Control System)...1225
Connector Locations...1230
Diagnostic Capabilities...1233
Diagnostic Code List...1236
Emerging Symptom Information...1248
Event Code List...1249
General Information...1259
MID 039 - CID 0041 - FMI 03...1261
MID 039 - CID 0041 - FMI 04...1266
MID 039 - CID 0070 - FMI 03...1271
MID 039 - CID 0070 - FMI 04...1275
MID 039 - CID 0091 - FMI 03...1278
MID 039 - CID 0091 - FMI 04...1283
MID 039 - CID 0091 - FMI 08...1287
MID 039 - CID 0091 - FMI 13...1291
MID 039 - CID 0096 - FMI 03...1293
MID 039 - CID 0096 - FMI 04...1296
MID 039 - CID 0354 - FMI 03...1300
MID 039 - CID 0354 - FMI 05...1304
MID 039 - CID 0354 - FMI 06...1309
MID 039 - CID 0354 - FMI 13...1313
MID 039 - CID 0355 - FMI 03...1315
MID 039 - CID 0355 - FMI 05...1319
MID 039 - CID 0355 - FMI 06...1324
MID 039 - CID 0355 - FMI 13...1328
MID 039 - CID 0356 - FMI 03...1330
MID 039 - CID 0356 - FMI 05...1334
MID 039 - CID 0356 - FMI 06...1339
MID 039 - CID 0356 - FMI 13...1343
MID 039 - CID 0357 - FMI 03...1345
MID 039 - CID 0357 - FMI 05...1349
MID 039 - CID 0357 - FMI 06...1354
MID 039 - CID 0357 - FMI 13...1358
MID 039 - CID 0358 - FMI 03...1360
MID 039 - CID 0358 - FMI 05...1364
MID 039 - CID 0358 - FMI 06...1369
MID 039 - CID 0364 - FMI 03...1373
MID 039 - CID 0364 - FMI 04...1379
MID 039 - CID 0364 - FMI 08...1384
MID 039 - CID 0367 - FMI 03...1389
MID 039 - CID 0367 - FMI 04...1395
MID 039 - CID 0490 - FMI 03...1398
MID 039 - CID 0490 - FMI 04...1403
MID 039 - CID 0598 - FMI 03...1408
MID 039 - CID 0598 - FMI 05...1412
MID 039 - CID 0598 - FMI 06...1417
MID 039 - CID 0600 - FMI 03...1421
MID 039 - CID 0600 - FMI 04...1425
MID 039 - CID 0681 - FMI 03...1429
MID 039 - CID 0681 - FMI 05...1433
MID 039 - CID 0681 - FMI 06...1438
MID 039 - CID 1007 - FMI 02...1442
MID 039 - CID 1007 - FMI 03...1449
MID 039 - CID 1007 - FMI 04...1454
MID 039 - CID 1076 - FMI 03...1459
MID 039 - CID 1076 - FMI 05...1463
MID 039 - CID 1076 - FMI 06...1468
MID 039 - CID 1190 - FMI 04...1472
MID 039 - CID 1251 - FMI 04...1477
MID 039 - CID 1703 - FMI 03...1480
MID 039 - CID 1703 - FMI 05...1483
MID 039 - CID 1703 - FMI 06...1487
MID 039 - CID 1703 - FMI 13...1491
MID 039 - CID 1704 - FMI 03...1493
MID 039 - CID 1704 - FMI 05...1496
MID 039 - CID 1704 - FMI 06...1500
MID 039 - CID 1704 - FMI 13...1504
MID 039 - CID 1705 - FMI 03...1506
MID 039 - CID 1705 - FMI 05...1509
MID 039 - CID 1705 - FMI 06...1513
MID 039 - CID 1705 - FMI 13...1517
MID 039 - CID 1706 - FMI 03...1519
MID 039 - CID 1706 - FMI 05...1522
MID 039 - CID 1706 - FMI 06...1526
MID 039 - CID 1706 - FMI 13...1530
MID 039 - CID 1936 - FMI 03...1532
MID 039 - CID 1936 - FMI 05...1535
MID 039 - CID 1936 - FMI 06...1538
MID 039 - CID 1960 - FMI 09...1541
MID 039 - CID 2197 - FMI 03...1547
MID 039 - CID 2197 - FMI 04...1552
MID 039 - CID 2204 - FMI 03...1557
MID 039 - CID 2204 - FMI 04...1562
MID 039 - CID 2204 - FMI 08...1565
MID 039 - CID 2211 - FMI 03...1570
MID 039 - CID 2211 - FMI 05...1574
MID 039 - CID 2211 - FMI 06...1579
MID 039 - CID 2212 - FMI 03...1583
MID 039 - CID 2212 - FMI 05...1587
MID 039 - CID 2212 - FMI 06...1592
MID 039 - CID 2471 - FMI 03...1596
MID 039 - CID 2471 - FMI 04...1602
MID 039 - CID 2474 - FMI 03...1605
MID 039 - CID 2474 - FMI 04...1611
MID 039 - CID 2474 - FMI 08...1615
MID 039 - CID 2474 - FMI 13...1619
MID 039 - CID 2475 - FMI 03...1621
MID 039 - CID 2475 - FMI 04...1627
MID 039 - CID 2475 - FMI 08...1631
MID 039 - CID 2475 - FMI 13...1635
MID 039 - CID 2476 - FMI 03...1637
MID 039 - CID 2476 - FMI 04...1643
MID 039 - CID 2476 - FMI 08...1647
MID 039 - CID 2476 - FMI 13...1651
MID 039 - CID 2477 - FMI 03...1653
MID 039 - CID 2477 - FMI 04...1659
MID 039 - CID 2477 - FMI 08...1663
MID 039 - CID 2477 - FMI 13...1667
MID 039 - CID 2669 - FMI 03...1669
MID 039 - CID 2669 - FMI 04...1675
MID 039 - CID 2685 - FMI 02...1678
MID 039 - CID 2685 - FMI 08...1683
MID 039 - CID 2686 - FMI 02...1688
MID 039 - CID 2686 - FMI 08...1693
MID 039 - CID 2687 - FMI 02...1698
MID 039 - CID 2687 - FMI 08...1703
MID 039 - CID 2688 - FMI 02...1708
MID 039 - CID 2688 - FMI 08...1713
MID 039 - CID 2795 - FMI 03...1718
MID 039 - CID 2795 - FMI 04...1723
MID 039 - CID 2795 - FMI 08...1727
MID 039 - CID 2795 - FMI 13...1731
MID 039 - CID 3700 - FMI 03...1733
MID 039 - CID 3700 - FMI 04...1739
MID 039 - CID 3700 - FMI 08...1743
MID 039 - CID 3700 - FMI 13...1749
MID 039 - CID 3915 - FMI 03...1751
MID 039 - CID 3915 - FMI 04...1756
Motor Speed Is Unexpected...1761
Power Supply Circuit of Electronic Control Module...1764
Pulse Width Modulated Sensor...1766
Service Tools...1769
Starting System...1772
Switch Circuits...1775
Symptom Troubleshooting...1778
Using Caterpillar Electronic Technician to Determine Diagnostic Codes...1780
Using the Operator Monitor to Determine Diagnostic Codes...1784
UENR2679 - Systems Operation (299D, 299D XHP Compact Track Loaders & 272D, 272D XHP Skid Steer Loaders Monitoring System)...1791
Data Link...1792
Display Module...1794
General Information...1799
Input Components...1804
Monitoring System...1807
Operator Mode...1809
Output Components...1816
Powerup Test...1817
Service Mode...1818
System Schematic...1824
Warning Operation...1825
UENR3699 - Systems Operation (239D, 249D, 259D, 279D, 289D, 299D:XHP:D2 & 257D, 277D, 287D, 297D:XHP:D2 & 226D, 232D, 236D, 242D, 246D, 262D, 272D:XHP:D2 Machine Electronic Control System)...1827
Data Link...1828
Electrical Input Components...1829
Electrical Output Components...1847
Electronic Control Module...1857
Features...1859
General Information...1872
UENR3699 - Testing & Adjusting (239D, 249D, 259D, 279D, 289D, 299D:XHP:D2 & 257D, 277D, 287D, 297D:XHP:D2 & 226D, 232D, 236D, 242D, 246D, 262D, 272D:XHP:D2 Machine Electronic Control System)...1902
Calibration...1903
Electrical Connector - Inspect...1919
Electronic Control Module (ECM) - Configure...1925
Electronic Control Module (ECM) - Flash Program...1928
Electronic Control Module (ECM) - Replace...1930
System Schematic...1935
Wiring Harness (Open Circuit) - Test...1938
Wiring Harness (Short Circuit) - Test...1940
UENR3699 - Troubleshooting (239D, 249D, 259D, 279D, 289D, 299D:XHP:D2 & 257D, 277D, 287D, 297D:XHP:D2 & 226D, 232D, 236D, 242D, 246D, 262D, 272D:XHP:D2 Machine Electronic Control System)...1943
Connector Locations...1950
Diagnostic Capabilities...1953
Diagnostic Code List...1956
Emerging Symptom Information...1971
Event Code List...1972
General Information...1978
MID 039 - CID 0041 - FMI 03...1981
MID 039 - CID 0041 - FMI 04...1986
MID 039 - CID 0070 - FMI 03...1991
MID 039 - CID 0070 - FMI 04...1995
MID 039 - CID 0091 - FMI 03...1998
MID 039 - CID 0091 - FMI 04...2003
MID 039 - CID 0091 - FMI 08...2007
MID 039 - CID 0091 - FMI 13...2011
MID 039 - CID 0096 - FMI 03...2013
MID 039 - CID 0096 - FMI 04...2016
MID 039 - CID 0110 - FMI 03...2020
MID 039 - CID 0110 - FMI 04...2024
MID 039 - CID 0144 - FMI 03...2027
MID 039 - CID 0144 - FMI 05...2031
MID 039 - CID 0144 - FMI 06...2035
MID 039 - CID 0168 - FMI 02...2039
MID 039 - CID 0168 - FMI 03...2043
MID 039 - CID 0168 - FMI 04...2047
MID 039 - CID 0190 - FMI 02...2051
MID 039 - CID 0190 - FMI 08...2055
MID 039 - CID 0262 - FMI 03...2059
MID 039 - CID 0262 - FMI 04...2062
MID 039 - CID 0268 - FMI 02...2065
MID 039 - CID 0346 - FMI 03...2068
MID 039 - CID 0346 - FMI 05...2072
MID 039 - CID 0346 - FMI 06...2077
MID 039 - CID 0350 - FMI 03...2082
MID 039 - CID 0350 - FMI 04...2088
MID 039 - CID 0350 - FMI 08...2093
MID 039 - CID 0354 - FMI 03...2098
MID 039 - CID 0354 - FMI 05...2102
MID 039 - CID 0354 - FMI 06...2107
MID 039 - CID 0354 - FMI 13...2111
MID 039 - CID 0355 - FMI 03...2113
MID 039 - CID 0355 - FMI 05...2117
MID 039 - CID 0355 - FMI 06...2122
MID 039 - CID 0355 - FMI 13...2126
MID 039 - CID 0356 - FMI 03...2128
MID 039 - CID 0356 - FMI 05...2132
MID 039 - CID 0356 - FMI 06...2137
MID 039 - CID 0356 - FMI 13...2141
MID 039 - CID 0357 - FMI 03...2143
MID 039 - CID 0357 - FMI 05...2147
MID 039 - CID 0357 - FMI 06...2152
MID 039 - CID 0357 - FMI 13...2156
MID 039 - CID 0358 - FMI 03...2158
MID 039 - CID 0358 - FMI 05...2162
MID 039 - CID 0358 - FMI 06...2167
MID 039 - CID 0364 - FMI 03...2171
MID 039 - CID 0364 - FMI 04...2177
MID 039 - CID 0364 - FMI 08...2182
MID 039 - CID 0367 - FMI 03...2187
MID 039 - CID 0367 - FMI 04...2193
MID 039 - CID 0444 - FMI 03...2197
MID 039 - CID 0444 - FMI 05...2203
MID 039 - CID 0444 - FMI 06...2208
MID 039 - CID 0458 - FMI 03...2213
MID 039 - CID 0458 - FMI 04...2219
MID 039 - CID 0458 - FMI 08...2223
MID 039 - CID 0485 - FMI 03...2228
MID 039 - CID 0485 - FMI 05...2233
MID 039 - CID 0485 - FMI 06...2239
MID 039 - CID 0486 - FMI 04...2244
MID 039 - CID 0490 - FMI 03...2250
MID 039 - CID 0490 - FMI 04...2255
MID 039 - CID 0598 - FMI 03...2260
MID 039 - CID 0598 - FMI 05...2264
MID 039 - CID 0598 - FMI 06...2269
MID 039 - CID 0600 - FMI 03...2273
MID 039 - CID 0600 - FMI 04...2277
MID 039 - CID 0681 - FMI 03...2281
MID 039 - CID 0681 - FMI 05...2285
MID 039 - CID 0681 - FMI 06...2290
MID 039 - CID 0682 - FMI 03...2294
MID 039 - CID 0682 - FMI 05...2298
MID 039 - CID 0682 - FMI 06...2304
MID 039 - CID 1007 - FMI 02...2309
MID 039 - CID 1007 - FMI 03...2317
MID 039 - CID 1007 - FMI 04...2322
MID 039 - CID 1076 - FMI 03...2327
MID 039 - CID 1076 - FMI 05...2331
MID 039 - CID 1076 - FMI 06...2336
MID 039 - CID 1076 - FMI 13...2340
MID 039 - CID 1190 - FMI 04...2343
MID 039 - CID 1251 - FMI 04...2349
MID 039 - CID 1551 - FMI 03...2352
MID 039 - CID 1551 - FMI 05...2355
MID 039 - CID 1551 - FMI 06...2359
MID 039 - CID 1627 - FMI 03...2363
MID 039 - CID 1627 - FMI 05...2366
MID 039 - CID 1627 - FMI 06...2370
MID 039 - CID 1628 - FMI 03...2374
MID 039 - CID 1628 - FMI 04...2381
MID 039 - CID 1703 - FMI 03...2387
MID 039 - CID 1703 - FMI 05...2390
MID 039 - CID 1703 - FMI 06...2394
MID 039 - CID 1703 - FMI 13...2398
MID 039 - CID 1704 - FMI 03...2400
MID 039 - CID 1704 - FMI 05...2403
MID 039 - CID 1704 - FMI 06...2407
MID 039 - CID 1704 - FMI 13...2411
MID 039 - CID 1705 - FMI 03...2413
MID 039 - CID 1705 - FMI 05...2416
MID 039 - CID 1705 - FMI 06...2420
MID 039 - CID 1705 - FMI 13...2424
MID 039 - CID 1706 - FMI 03...2426
MID 039 - CID 1706 - FMI 05...2429
MID 039 - CID 1706 - FMI 06...2433
MID 039 - CID 1706 - FMI 13...2437
MID 039 - CID 1936 - FMI 03...2439
MID 039 - CID 1936 - FMI 05...2443
MID 039 - CID 1936 - FMI 06...2447
MID 039 - CID 1939 - FMI 03...2451
MID 039 - CID 1939 - FMI 05...2456
MID 039 - CID 1939 - FMI 06...2463
MID 039 - CID 2204 - FMI 03...2468
MID 039 - CID 2204 - FMI 04...2474
MID 039 - CID 2204 - FMI 08...2478
MID 039 - CID 2211 - FMI 03...2484
MID 039 - CID 2211 - FMI 05...2488
MID 039 - CID 2211 - FMI 06...2493
MID 039 - CID 2212 - FMI 03...2497
MID 039 - CID 2212 - FMI 05...2501
MID 039 - CID 2212 - FMI 06...2506
MID 039 - CID 2246 - FMI 03...2510
MID 039 - CID 2246 - FMI 05...2514
MID 039 - CID 2246 - FMI 06...2518
MID 039 - CID 2471 - FMI 03...2522
MID 039 - CID 2471 - FMI 04...2528
MID 039 - CID 2474 - FMI 03...2531
MID 039 - CID 2474 - FMI 04...2537
MID 039 - CID 2474 - FMI 08...2541
MID 039 - CID 2474 - FMI 13...2545
MID 039 - CID 2475 - FMI 03...2547
MID 039 - CID 2475 - FMI 04...2553
MID 039 - CID 2475 - FMI 08...2557
MID 039 - CID 2475 - FMI 13...2561
MID 039 - CID 2476 - FMI 03...2563
MID 039 - CID 2476 - FMI 04...2569
MID 039 - CID 2476 - FMI 08...2573
MID 039 - CID 2476 - FMI 13...2577
MID 039 - CID 2477 - FMI 03...2579
MID 039 - CID 2477 - FMI 04...2585
MID 039 - CID 2477 - FMI 08...2589
MID 039 - CID 2477 - FMI 13...2593
MID 039 - CID 2669 - FMI 03...2595
MID 039 - CID 2669 - FMI 04...2602
MID 039 - CID 2671 - FMI 03...2607
MID 039 - CID 2671 - FMI 04...2612
MID 039 - CID 2671 - FMI 05...2618
MID 039 - CID 2685 - FMI 02...2623
MID 039 - CID 2685 - FMI 08...2629
MID 039 - CID 2686 - FMI 02...2635
MID 039 - CID 2686 - FMI 08...2641
MID 039 - CID 2687 - FMI 02...2647
MID 039 - CID 2687 - FMI 08...2653
MID 039 - CID 2688 - FMI 02...2659
MID 039 - CID 2688 - FMI 08...2665
MID 039 - CID 2795 - FMI 03...2671
MID 039 - CID 2795 - FMI 04...2676
MID 039 - CID 2795 - FMI 08...2680
MID 039 - CID 2795 - FMI 13...2684
MID 039 - CID 3514 - FMI 09...2686
MID 039 - CID 3700 - FMI 03...2694
MID 039 - CID 3700 - FMI 04...2700
MID 039 - CID 3700 - FMI 08...2704
MID 039 - CID 3700 - FMI 13...2710
MID 039 - CID 3915 - FMI 03...2712
MID 039 - CID 3915 - FMI 04...2717
MID 039 - CID 5001 - FMI 03...2722
MID 039 - CID 5001 - FMI 04...2727
MID 039 - CID 5001 - FMI 08...2731
MID 039 - CID 5001 - FMI 13...2735
MID 039 - CID 5002 - FMI 03...2742
MID 039 - CID 5002 - FMI 04...2747
MID 039 - CID 5002 - FMI 08...2751
MID 039 - CID 5002 - FMI 13...2755
Motor Speed Is Unexpected...2757
Power Supply Circuit of Electronic Control Module...2760
Pulse Width Modulated Sensor...2762
Service Tools...2765
Starting System...2768
Switch Circuits...2771
Symptom Troubleshooting...2775
Using Caterpillar Electronic Technician to Determine Diagnostic Codes...2777
Using the Operator Monitor to Determine Diagnostic Codes...2780
UENR3729 - Specifications (259D, 279D, 289D, 299D:XHP, 299D2:XHP, 257D, 277D, 287D, 297D:XHP, 297D2:XHP, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2:XHP)...2782
Air Conditioner - Mounting...2785
Air Conditioner Lines...2788
Angle Blade Cylinder and Mounting...2791
Angling Blade...2794
Armrest and Mounting...2798
Auger Drive...2801
Auger Planetary...2804
Auxiliary Hydraulic Lines...2807
Bank Valve...2831
Battery and Wiring Group...2835
Bucket Lines...2846
Cab Door...2851
Control Manifold (Angling Blade)...2854
Control Manifold...2857
Control Valve (Auxiliary)...2859
Control Valve (Implement)...2863
Control Valve (Lift)...2866
Control Valve (Tilt)...2869
Cylinder Mounting...2872
Electrohydraulic Control (Joystick)...2875
Engine Enclosure...2881
Front Idler...2884
Fuel Tank and Mounting...2888
Fuel Tank...2891
Gear Motor (Fan, Demand)...2899
Gear Motor...2902
Gear Pump...2908
Governor Pedal...2912
Heater Lines...2915
Hydraulic Accumulator (Pilot Oil)...2920
Hydraulic Cylinder...2924
Hydraulic Lines...2935
Hydraulic Oil Filter...2951
Hydraulic Tank and Mounting...2955
Hydraulic Tank...2961
Hydrostatic Motor and Mounting...2964
Idler Wheel...2974
Lift Arm Group...2977
Lift Cylinder...2980
Lines (Lift Cylinder)...2986
Lines (Tilt Cylinder) ...3004
Lines (Tilt Cylinder)...3008
Loader Frame...3024
Pilot Valve...3030
Piston Motor (Hydrostatic)...3032
Piston Pump (Hydrostatic)...3040
Piston Pump (Work Tool) - High Flow...3053
Piston Pump (Work Tool)...3056
Pump Lines 1...3059
Pump Lines 2...3076
Quick Coupler...3079
ROPS Mounting...3085
Refrigerant Compressor...3091
Refrigerant Condenser and Mounting...3095
Relief Valve (Lift Cylinder Head End)...3097
Ride Control Accumulator...3100
Seat and Mounting...3104
Solenoid Valve (Pilot Manifold)...3111
Sprocket...3114
Tandem Drive...3118
Tilt Cylinder...3123
Tire and Rim...3131
Track Adjuster and Recoil...3135
Track Drive...3138
Track Idler...3140
Track Roller - Triple Flange...3150
Track Roller Frame - LH...3153
Track Roller Frame - RH...3159
Track Tensioner...3171
Undercarriage...3173
UENR3729 - Systems Operation (259D, 279D, 289D, 299D:XHP, 299D2:XHP, 257D, 277D, 287D, 297D:XHP, 297D2:XHP, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2:XHP)...3182
Control Valve (Work Tool) - High Flow XPS...3183
Control Valve (Work Tool) - Standard Flow...3204
Control Valve (Work Tool)...3211
Electrohydraulic System...3229
Engine Speed Control...3230
Gear Pump - Charge Oil...3233
General Information - High Flow ...3235
General Information - High Flow XPS...3245
General Information - High Flow...3257
General Information - Standard Flow...3267
General Information...3286
Hydraulic Fan System...3304
Hydrostatic System...3308
Low Pressure Fuel System...3320
Piston Motor (Hydrostatic)...3322
Piston Pump (Hydrostatic)...3339
Piston Pump - High Flow (If Equipped)...3354
Piston Pump - High Flow XPS (If Equipped)...3359
Ride Control System - If Equipped...3368
Tandem Drive and Axle...3371
Undercarriage...3376
Work Tool Hydraulic System - High Flow (If Equipped)...3386
Work Tool Hydraulic System - Standard Flow...3393
Work Tool Hydraulic System...3408
UENR3729 - Testing & Adjusting (259D, 279D, 289D, 299D:XHP, 299D2:XHP, 257D, 277D, 287D, 297D:XHP, 297D2:XHP, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2:XHP)...3416
Accumulator (Pilot) - Test and Charge...3417
Accumulator (Ride Control) - Test...3425
Gear Motor (Fan) - Test...3427
High Flow Hydraulic System - Test and Adjust - If Equipped...3432
Hydraulic Oil Contamination - Test...3444
Hydraulic Oil Temperature - Check...3450
Hydraulic System Troubleshooting - Implement...3453
Hydrostatic System - Flush and Fill...3461
Hydrostatic System - Test and Adjust...3469
Hydrostatic System Troubleshooting...3491
Implement System - Test - Pressure...3498
Line Relief Valve - Test...3504
Machine Preparation...3512
Main Relief Valve - Adjust...3514
Operational Checks...3518
Pilot System Pressure - Test...3527
Pressure Tap Locations...3533
Pump Flow - Test...3536
Standard Flow Hydraulic System - Test and Adjust...3547
System Pressure - Release...3555
Visual Inspection...3557
UENR5958 - Schematic (272D2, 272D2 XHP Skid Steer Loader & 297D2, 297D2 XHP Multi Terrain Loader & 299D2, 299D2 XHP Compact Track Loader Hydraulic System)...3559
Main...3560
UENR5959 - Schematic (272D2:272D2 XHP Skid Steer Loader & 297D2:297D2 XHP Multi Terrain Loader & 299D2:299D2 XHP Compact Track Loader Electrical System)...3564
Collage...3565
Main...3619
UENR6553 - Disassembly & Assembly (299D2, 299D2 XHP Compact Track Loaders & 297D2, 297D2 XHP Multi Terrain Loaders & 272D2, 272D2 XHP Skid Steer Loaders Engine Supplement)...3623
Air Cleaner - Remove and Install...3625
Alternator - Remove and Install...3627
Battery - Remove and Install...3630
Cab - Tilt...3632
Catalyst (SCR) - Remove and Install...3636
Crankshaft Pulley - Remove and Install...3639
DEF Injector and Mounting - Remove and Install...3641
Diesel Exhaust Fluid Filter - Remove and Install...3643
Diesel Exhaust Fluid Pump - Remove and Install...3645
Diesel Exhaust Fluid Tank - Remove and Install...3647
Diesel Particulate Filter - Remove and Install...3649
Electric Starting Motor - Remove and Install...3655
Electronic Control (Aftertreatment) - Remove and Install...3657
Electronic Control Module (Engine) - Remove and Install...3659
Engine - Install...3661
Engine - Remove...3674
Engine Enclosure - Remove and Install...3687
Engine Oil Pan - Remove and Install...3690
Exhaust Cooler (NRS) - Remove and Install...3693
Exhaust Gas Valve (NRS) - Remove and Install...3695
Expansion Tank (Coolant) - Remove and Install...3697
Fuel Filter and Water Separator - Remove and Install...3699
Fuel Priming Pump - Remove and Install...3702
Fumes Disposal Filter - Remove and Install...3704
Gear Motor (Hydraulic Fan) - Assemble - Reversing...3707
Gear Motor (Hydraulic Fan) - Assemble...3717
Gear Motor (Hydraulic Fan) - Disassemble - Reversing...3721
Gear Motor (Hydraulic Fan) - Disassemble...3731
Gear Motor and Fan - Remove and Install - Reversing...3735
Gear Motor and Fan - Remove and Install...3738
Pressure Sensor (Mass Air Flow) - Remove and Install...3741
Pump Drive Coupling - Remove and Install...3743
Radiator Guard - Remove and Install...3745
Radiator, Aftercooler, and Hydraulic Oil Cooler - Remove and Install...3747
Refrigerant Compressor - Remove and Install...3757
Solenoid Valve (DEF Heater Coolant) - Remove and Install...3759
System Pressure - Release...3761
Turbocharger - Remove and Install ...3763
Turbocharger - Remove and Install...3766
Valve Mechanism Cover - Remove and Install...3769
Water Pump - Remove and Install...3772
Water Temperature Regulator - Remove and Install...3775
UENR6554 - Disassembly & Assembly (299D2, 299D2 XHP Compact Track Loaders & 297D2, 297D2 XHP Multi Terrain Loaders & 272D2, 272D2 XHP Skid Steer Loaders Power Train)...3778
Axle (Front) - Remove and Install...3780
Axle (Rear) - Remove and Install...3784
Axle - Assemble...3789
Axle - Disassemble...3793
Axle - Remove and Install...3798
Bogie Axle - Assemble...3802
Bogie Axle - Disassemble...3805
Bogie Wheel - Remove and Install...3808
Idler - Assemble...3812
Idler - Disassemble...3817
Idler - Remove and Install - Double Flange...3822
Idler - Remove and Install - Single Flange...3825
Idler - Remove and Install - Triple Flange...3827
Idler - Remove and Install...3829
Idler Axle - Remove and Install - Front ...3831
Idler Axle - Remove and Install - Front...3835
Idler Axle - Remove and Install - Rear...3837
Piston Motor (Hydrostatic) - Assemble - CTL...3841
Piston Motor (Hydrostatic) - Assemble - MTL...3857
Piston Motor (Hydrostatic) - Assemble - Two Speed SSL...3874
Piston Motor (Hydrostatic) - Disassemble - CTL...3883
Piston Motor (Hydrostatic) - Disassemble - MTL...3899
Piston Motor (Hydrostatic) - Disassemble - Two Speed SSL...3900
Piston Motor (Hydrostatic) - Remove and Install - 2 Speed...3909
Piston Motor (Hydrostatic) - Remove and Install - CTL...3916
Piston Motor (Hydrostatic) - Remove and Install - MTL...3919
Piston Motor (Hydrostatic) - Remove and Install - SSL Single Speed...3922
Piston Pump (Hydrostatic) - Assemble...3929
Piston Pump (Hydrostatic) - Disassemble...3940
Piston Pump (Hydrostatic) - Remove and Install...3950
Recoil Spring - Assemble...3956
Recoil Spring - Disassemble...3959
Recoil Spring and Track Adjuster - Remove and Install...3962
Sprocket - Remove and Install...3965
System Pressure - Release...3967
Tire and Rim - Remove and Install...3969
Track (Rubber) - Remove and Install...3973
Track - Remove and Install...3979
Track Drive - Assemble...3983
Track Drive - Disassemble...3986
Track Drive - Remove and Install...3989
Track Roller - Remove and Install...3992
Track Tensioner - Remove and Install...4001
Undercarriage - Remove and Install...4004
UENR6555 - Disassembly & Assembly (299D2, 299D2 XHP Compact Track Loaders & 297D2, 297D2 XHP Multi Terrain Loaders & 272D2, 272D2 XHP Skid Steer Loaders Machine Systems)...4012
Accumulator Manifold and Solenoid Mounting (Pilot Shutoff) - Remove and Install...4014
Air Conditioner and Heater - Remove and Install...4019
Blower Motor - Remove and Install...4022
Cab - Remove and Install - Extended Reach...4026
Cab - Tilt...4033
Control Valve (Work Tool) - Assemble - High Flow...4037
Control Valve (Work Tool) - Assemble - Standard Flow...4050
Control Valve (Work Tool) - Disassemble - High Flow...4055
Control Valve (Work Tool) - Disassemble - Standard Flow...4074
Control Valve (Work Tool) - Remove and Install - High Flow...4079
Control Valve (Work Tool) - Remove and Install - Standard Flow...4083
Coupler Cylinder - Remove and Install...4087
Electrohydraulic Control (Joystick) - Remove and Install...4092
Fuel Tank - Remove and Install...4094
Gas Spring - Remove and Install - Extended Reach...4102
Gear Pump - Assemble - Charge Pump Standard Flow...4108
Gear Pump - Disassemble - Charge Pump Standard Flow...4112
Gear Pump - Remove and Install - Charge Pump...4116
Governor Pedal - Remove and Install...4118
Hydraulic Accumulator (Pilot Oil) - Remove and Install...4119
Hydraulic Oil Filter Base - Remove and Install...4121
Hydraulic Tank - Remove and Install...4125
Lift Arms - Remove and Install - Extended Reach...4129
Lift Cylinder - Remove and Install ...4167
Oil Cooler Bypass Valve - Remove and Install...4175
Piston Pump - Assemble - High Flow...4177
Piston Pump - Assemble...4188
Piston Pump - Disassemble - High Flow...4191
Piston Pump - Disassemble...4202
Piston Pump - Remove and Install - High Flow...4205
Piston Pump - Remove and Install - Standard Flow...4208
Quick Coupler - Assemble...4210
Quick Coupler - Disassemble...4215
Quick Coupler - Remove and Install...4220
Refrigerant Condenser - Remove and Install...4226
Ride Control Valve - Remove and Install...4228
Seat - Remove and Install...4231
System Pressure - Release...4234
Tilt Cylinder - Remove and Install...4236
Window Wiper Motor - Remove and Install...4241
UENR8025 - Schematic (272D2 Skid Steer Loader & 297D2 Multi Terrain Loader & 299D2 Compact Track Loader Electrical System, Cab, Aftertreatment, Engine and Chassis 445-6612-01)...4244
Feature...4244
Cover Page...4246
Information...0
Component Location...0
Volume 1 of 3 - Cab Wiring...4247
Volume 2 of 3 - Engine and Chassis Wiring...4248
Volume 3 of 3 - Aftertreatment Control Wiring...4249
Connector Location...0
Volume 1 of 3 - Cab Wiring...4250
Volume 2 of 3 - Engine and Chassis Wiring...4251
Volume 3 of 3 - Aftertreatment Control Wiring...4252
Schematics...0
Volume 1 of 3 - Cab Wiring...4253
Volume 2 of 3 - Engine and Chassis Wiring...4254
Volume 3 of 3 - Aftertreatment Control Wiring...4255
Machine Views...0
Volume 1 of 3 - Cab Wiring...0
Instrument Panel Wiring (LH Panel)...4256
Instrument Panel Wiring (RH Panel)...4257
Product Link Wiring (Front View)...4258
Rear Cab Wiring (Front View)...4259
Rear Cab Wiring (Left, Rear View)...4260
Rear Cab Wiring (Right, Rear View)...4261
Rear Camera Wiring...4262
Volume 2 of 3 - Engine and Chassis Wiring...0
ARM Wiring...4263
Auxiliary Cooler (Atch) Wiring...4264
Engine Wiring (Left Side)...4265
Engine Wiring (Right Side)...4266
Front Platform Wiring...4267
HVAC Wiring...4268
Implement Valve Wiring (XHP)...4269
Implement Valve Wiring (XPS Or Standard Flow...4270
Left Rear Platform Wiring...4271
Volume 3 of 3 - Aftertreatment Control Wiring...0
Left Rear Platform Wiring...4272
UENR8055 - Schematic (246D, 262D, 262D2, 272D, 272D XHP 272D2 & 272D2 XHP & 277D, 287D, 297D, 297D XHP, 297D2, 297D2 XHP & 279D, 289D, 299D, 299D XHP, 299D2, 299D2 XHP Compact Track Loader Hydraulic System)...4273
Feature...4273
Cover Page...4275
Information...0
Component Location...0
Volume 1 of 2 - Standard Implements...4276
Volume 2 of 2 - High Flow Implements...4277
Tap Location...0
Volume 1 of 2 - Standard Implements...4278
Volume 2 of 2 - High Flow Implements...4279
Schematics...0
Volume 1 of 2 - Standard Implements...4280
Volume 2 of 2 - High Flow Implements...4281
Machine Views...0
Volume 1 of 2 - Standard Implements...0
Front View ...4282
Rear View...4283
Right Side View...4284
Volume 2 of 2 - High Flow Implements...0
Front View ...4285
Rear View...4286
Right Side View...4287
