Complete service repair manual for John Deere Hay and Forage Round Balers Models 447, 457, 467, 547, 557, and 567; Silage Special Models 457s and 467s (S.N. from 300001), with all the shop information to maintain, repair, and service like professional mechanics.

John Deere Balers 447, 457, 457S, 467, 467S, 547, 557, 567 workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM2203 - John Deere 457s, 467s Silage Special; 447, 457, 467, 547, 557, 567 Round Balers Technical Manual (Repair).PDF

Total Pages: 1,354 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English

MAIN SECTIONS
 Foreword
   Service Technician Response
   General
      Safety
      Specifications
      General Information
      Lubricants
   Drive Train
      General Information
      Diagnosing Malfunctions
      Drive Train Protection
      PTO Driveline
      Gear Case Repair
      Roll Drives
      Rolls
      Miscellaneous
   Hydraulics
      General Information
      Diagnosing Malfunctions
      Operation and Tests-447, 457, 457S, 547 and 557
      Operation and Tests-467, 467S and 567
      Tensioning Valve Repair-447, 457, 457S, 547 and 557
      Tensioning Valve Repair-467, 467S and 567
      Gate Lock Valve Repair (457, 457S, 467, 467S, 557 and 567)
      Cylinder Repair
      Optional Hydraulic Bale Ramp Repair (457, 457S and 557)
   Twine Mechanism-Hydraulic (447, 457, 457S, 547, and 557)
      General Information
      Diagnosing Malfunctions
      Twine Wrap System Adjustments
      Twine Wrap System Repair
   Twine Mechanism-Electric
      General Information
      Diagnosing Malfunctions
      Twine Wrap System Adjustments-447 and 547
      Twine Wrap System Adjustments-457, 457S, 467, 467S, 557 and 567
      Twine Wrap System Repair
   COVEREDGE Net Wrap System (If Equipped)
      General Information
      Diagnosing Malfunctions
      Net Wrap Repair
   Electrical System
      General Information
      Common Electrical Tests and Checks
      Diagnosing Malfunctions-447, 547, and BALE WATCH System
      Tests and Adjustments-447, 547, and BALE WATCH System
      Diagnosing Malfunctions-BALETRAK Pro System
      Tests and Adjustments-BALETRAK Pro System
      Electrical Diagrams-447, 547, and BALE WATCH System
      Electrical Diagrams-BALETRAK Pro System
      BALETRAK Pro Monitor-Controller Operations
      Repair-447, 547, and BALE WATCH System
      Repair-BALETRAK Pro System
      Connector Repair
   Pickup
      General Information
      Diagnosing Malfunctions
      Regular Pickup Repair
      MEGATOOTH Pickup Repair
      MegaWide Pickup Repair
      Miscellaneous
   Miscellaneous
      Wheel Repair
      Gate Repair-447, 457, 457S, 547, and 557
      Gate Repair-467, 467S, and 567
      Tension Arm Repair-447, 457, 457S, 547, and 557
      Tension Arm Repair-467, 467S, and 567
      Tongue Repair
      Belt Repair
      Main Frame Repair
   Dealer Fabricated Tools
      Dealer Fabricated Tools

tm2203 - 447, 457, 467, 457 and 467 Silage Special, 547, 557, and 567 Round Balers

Table of Contents

Foreword

Service Technician Response

Section 10: General

Group 05: Safety

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Operate Baler Safely

Protect Bystanders

Handle Fluids Safely—Avoid Fires

Prepare for Emergencies

Fire Prevention

Fire Prevention—Welding

Avoid High-Pressure Fluids

Support Machine Properly

Wear Protective Clothing

Work in Clean Area

Service Machine Safely

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Service Tires Safely

Practice Safe Maintenance

Use Proper Tools

Construct Dealer-Made Tools Safely

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Live With Safety

Group 10: Specifications

Machine Specifications—447 and 547

Machine Specifications—457, 457 Silage Special and 557

468, 468 Silage Special and 568 Round Baler Specifications

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Face Seal Fittings Assembly and Installation—All Pressure Applications

Metric Face Seal Fitting Torque Chart—Standard Pressure Applications

Metric Face Seal Fitting Torque Chart—High Pressure Applications

SAE Face Seal Fitting Torque Chart—Standard Pressure Applications

SAE Face Seal Fitting Torque Chart—High Pressure Applications

Service Recommendations For 37° Flare and 30° Cone Seat Connectors

Group 15: General Information

Machine Description—447 and 547

Machine Description—457, 457 Silage Special, and 557

Machine Description—467, 467 Silage Special, and 567

Group 20: Lubricants

Grease

Gear Case Oil

Alternative and Synthetic Lubricants

Mixing of Lubricants

Lubricant Storage

Perform Lubrication and Maintenance

Section 20: Drive Train

Group 05: General Information

Drive Train Operation

Operating RPM

Group 10: Diagnosing Malfunctions

PTO Driveline Difficulties

Slip Clutch Alert Feature (If Equipped)

Shear Bolt Difficulties (447, 457, 457S, 547, and 557)

Slip Clutch Difficulties (If Equipped)

Gear Case Difficulties

Drive Chain Difficulties

Group 15: Drive Train Protection

Service Parts Kits

Specifications

Replace Driveline Shear Bolt (447, 457, 457S, 547, and 557)

Repair PTO Driveline Hub—Shear Bolt Type (447, 457, 457S, 547, and 557)

Repair PTO Driveline Hub—Slip Clutch Type

Repair PTO Driveline Slip Clutch (If Equipped)

Adjust PTO Driveline Slip Clutch (If Equipped)

Slipping Seized PTO Driveline Slip Clutch (If Equipped)

Group 20: PTO Driveline

Other Material

Service Parts Kits

Specifications

PTO Driveline Exploded View—Shear Bolt Type (S.N. —320000)

PTO Driveline Exploded View—Shear Bolt Type (S.N. 320001—)

PTO Driveline Exploded View—Slip Clutch Type (S.N. —320000)

PTO Driveline Exploded View—Slip Clutch Type (S.N. 320001—)

Repair PTO Lock-Back Collar Disconnect

Repair PTO Constant Velocity Joint

Replace Centralizer Bearing

Group 25: Gear Case Repair

Essential or Recommended Tools

Service Equipment and Tools

Other Material

Specifications

Remove Gear Case

Disassemble Gear Case

Inspect Gear Case

Assemble Gear Case

Install Gear Case

Convert Baler to 1000 RPM (467, 467S, and 567)

Group 30: Roll Drives

Specifications

Adjust Lower Drive Roll Chain

Adjust Upper Drive Roll Chain—447, 457, 457S, 547, and 557

Adjust Upper Drive Roll Chain—467, 467S, and 567

Check Starter Roll Drive Chain

Adjust Starter Roll Drive Chain

Replace Starter Roll Drive Chain

Check Upper Drive Roll Sprocket Alignment—447, 457, 457S, 547, and 557

Check Upper Drive Roll Sprocket Alignment—467, 467S, and 567

Rotate or Replace Upper Drive Roll Chain Idler Bushing (467, 467S, and 567)

Rotate or Replace Upper Drive Roll Chain Guides (467, 467S, and 567)

Group 35: Rolls

Essential or Recommended Tools

Service Equipment and Tools

Other Material

Specifications

Diagram of Rolls and Belt Routing—447-547

Diagram of Rolls and Belt Routing—457, 557, 467, and 567

Diagram of Rolls and Belt Routing—457S and 467S

Remove and Install Starter Roll

Remove Lower Drive Roll

Install Lower Drive Roll

Remove and Install Belt Staggering Roll

Remove and Install Cleaning Auger Roll (457S and 467S)

Remove and Install Front Idler Roll—457, 457S, and 557

Remove and Install Front Idler Roll—467, 467S, and 567

Remove Upper Drive Roll

Install Upper Roll

Remove and Install Take-Up Arm Roll

Remove and Install Top Idler Roll—All Models Except 457S

Remove and Install Top Idler Roll—457S

Remove and Install Upper Rear Gate Roll

Remove and Install Lower Rear Gate Roll—Without COVEREDGE Net Wrap

Remove and Install Lower Rear Gate Roll—With COVEREDGE Net Wrap (457, 457S, 467, 467S, 557 and 567)

Remove and Install Lower Front Gate Roll

Remove and Install Rear Roll of Tension Arm (447, 457, 457S, 547, and 557)

Remove and Install Center and Front Rolls of Tension Arm (447, 457, 457S, 547, and 557)

Remove and Install Center and Rear Tension Arm Rolls (467, 467S, and 567)

Remove and Install Front Tension Arm Roll (467, 467S, and 567)

Replace Tension Arm Roll Shaft

Prepare Live Shaft Rolls for Installation

Replace Stationary Shaft Roll Bearings

Group 40: Miscellaneous

Service Equipment and Tools

Specifications

Adjust Lower Front Gate Roll Scraper

Adjust Starter Roll Scraper (If Equipped)

Check Belt Tracking

Adjust Belt Tracking without COVEREDGE Net Wrap

Adjusting Belt Tracking with COVEREDGE Net Wrap

Section 30: Hydraulics

Group 05: General Information

Hydraulic System Description and Diagram—447 and 547

Hydraulic System Description and Diagram—457, 457S, and 557

Hydraulic System Description and Diagram—467, 467S, and 567

Tensioning Valve—447, 457, 457S, 547, and 557

Tensioning Valve—467, 467S, and 567

Non-Adjustable Relief Valve

Adjustable Relief Valve (467, 467S, and 567)

Pilot-Operated Check Valve—447, 457, 457S, 547, and 557

Pilot-Operated Check Valves—467, 467S and 567

Optional Variable (Soft) Core Solenoid Valve (457, 457S, 467, 467S, 557, and 567)

Install Inline Orifice Correctly (457, 457S, 467, 467S, 557, and 567)

Bale Density Gauge (467, 467S, and 567)

Group 10: Diagnosing Malfunctions

Diagnosing Hydraulic Malfunctions—447, 457, 457S, 547, and 557

Diagnosing Hydraulic Malfunctions—467, 467S, and 567

Group 15: Operation and Tests—447, 457, 457S, 547 and 557

Essential or Recommended Tools

Specifications

Hydraulic System Operation—447 and 547

Hydraulic System Operation—457, 457S, and 557

Low Pressure Relief Valve Test

High Pressure Relief Valve Test

Test Tension/Gate Cylinder For Leakage

Test Hydraulic Twine Arm and Pickup Lift Cylinders for Leakage

Test Take-Up Arm Cylinder (457, 457S and 557)

Test Gate Lock Valve for Leakage (457, 457S, and 557)

Group 16: Operation and Tests—467, 467S and 567

Essential or Recommended Tools

Specifications

Hydraulic System Operation

Low Pressure Relief Valve Test

Check Adjustable Relief Valve

Test Tension or Gate Cylinder for Leakage

Test Pickup Lift Cylinder for Leakage

Test Gate Lock Valve for Leakage

Group 20: Tensioning Valve Repair—447, 457, 457S, 547 and 557

Remove and Install Tensioning Valve

Disassemble and Inspect Tensioning Valve

Assemble Tensioning Valve

Check Condition of Valve Seat and Poppet

Group 21: Tensioning Valve Repair—467, 467S and 567

Remove and Install Tensioning Valve

Disassemble and Inspect Tensioning Valve

Assemble Tensioning Valve

Check Condition of Valve Seat and Poppet

Install Check Valves Correctly

Group 25: Gate Lock Valve Repair (457, 457S, 467, 467S, 557 and 567)

Specifications

Repair Gate Lock Valve

Adjust Gate Lock Valve Interlock Lever (457, 457S, and 557)

Group 30: Cylinder Repair

Identify Hydraulic Cylinder

Essential or Recommended Tools

Service Parts Kits

Specifications

Remove and Install Tension/Gate Cylinder—447 and 547

Remove and Install Tension/Gate Cylinder—457, 457S and 557

Remove and Install Gate Cylinder—467, 467S and 567

Remove and Install Tension Cylinder—467, 467S and 567

Disassemble and Inspect Tension/Gate Cylinder

Assemble Tension/Gate Cylinder

Repair Twine Arm or Pickup Lift Cylinder (If Equipped)

Group 35: Optional Hydraulic Bale Ramp Repair (457, 457S and 557)

Repair Hydraulic System for Hydraulic Bale Ramp

Section 40: Twine Mechanism—Hydraulic (447, 457, 457S, 547, and 557)

Group 05: General Information

Twine Wrap System Description

Operating Twine Wrap Control

Adjust Twine Spacing (Double Twine Wrap)

Group 10: Diagnosing Malfunctions

Diagnosing Twine Wrap Malfunctions

Group 15: Twine Wrap System Adjustments

Specifications

Adjust Twine Arm-to-Starter Roll, Cutter Link Support, and Twine Arm Stop

Adjust Twine Arm Distance From Right Sidesheet—447, 457, and 457S

Adjust Twine Arm Distance From Right Sidesheet—547 and 557

Adjust Twine Cutter-to-Twine Arm Clearance

Adjust Twine Cutter Knife

Adjust Twine Cutter Contact Tab

Adjust Clearance Between Cutter Link Support and Twine Arm

Adjust Twine Cutter Tension

Adjust Front Twine Arm (Double Twine Arms)

Adjust Twine Indicator Retaining Strap

Adjust Twine End Spacing with Mechanical Twine Guides

Group 20: Twine Wrap System Repair

Other Material

Specifications

Remove Hydraulic Twine Arm Cylinder—447, 457, and 457S

Install Hydraulic Twine Arm Cylinder—447, 457, and 457S

Attach Hydraulic Cylinder End Block to Twine Arm—447, 457, and 457S

Remove Hydraulic Twine Arm Cylinder—547 and 557

Install Hydraulic Twine Arm Cylinder—547 and 557

Adjust Initial Length of Hydraulic Twine Arm Cylinder

Install Twine Arm Stop—447, 457, and 457S

Install Twine Arm Stop—547 and 557

Install Twine Arm and Twine Arm Drive Gear (547 and 557)

Section 41: Twine Mechanism—Electric

Group 05: General Information

Twine Wrap System Description—447 and 547

Twine Wrap System Description—457, 457S, 467, 467S, 557 and 567

Operate Twine Wrap Controller (447 and 547)

Understanding Twine Wrap Terms and Settings

Group 10: Diagnosing Malfunctions

Twine Wrap Difficulties—447 and 547

Twine Wrap Difficulties—457, 457S, 467, 467S, 557 and 567

BALETRAK Pro Monitor-Controller Difficulties

Group 15: Twine Wrap System Adjustments—447 and 547

Specifications

Adjust Twine Arm-to-Starter Roll, Cutter Link Support, and Twine Arm Stop

Adjust Twine Arm Distance From Right Sidesheet (447)

Adjust Twine Cutter-to-Twine Arm

Adjust Twine Cutter Knife

Adjust Twine Cutter Contact Tab

Adjust Clearance Between Cutter Link Support and Twine Arm

Adjust Twine Cutter Tension

Adjust Front Twine Arm (If Equipped)

Adjust Twine Indicator Retaining Strap

Adjust Twine Guide(s) (If Equipped)

Adjust Twine Spacing (Double-Twine Wrap)

Group 16: Twine Wrap System Adjustments—457, 457S, 467, 467S, 557 and 567

Specifications

Adjust Twine Arm-to-Starter Roll, Cutter Link Support, and Twine Arm Stop

Adjust Twine Cutter-to-Twine Arm

Check and Adjust Twine Cutter Knife

Adjust Twine Cutter Contact Tab

Adjust Clearance Between Cutter Link Support and Twine Arm

Adjust Twine Cutter Tension

Adjust Front Twine Arm

Adjust Twine Indicator Retaining Strap

Set Twine End Wrap Distance

Set Twine Spacing

Group 20: Twine Wrap System Repair

Specifications

Remove and Install Twine Arm Actuator—447, 457, 457S, 467, and 467S

Install Twine Arm Actuator, Adapter, and Pivot Assembly—447, 457, 457S, 467, and 467S

Remove and Install Twine Arm Actuator—547, 557, and 567

Install Twine Arm Actuator, Adapter, and Pivot Assembly—547, 557, and 567

Install Twine Arm Stop—447, 457, 457S, 467, and 467S

Install Twine Arm Stop—547, 557, and 567

Install Twine Arm and Twine Arm Drive Gear (547, 557, and 567)

Section 50: COVEREDGE Net Wrap System (If Equipped)

Group 05: General Information

Other Material

Specifications

System Description

Switch Description

Setting Number of Net Wraps (If Equipped)

Correct Feeding Problems

Prepare Net Wrap After Extended Storage

Group 10: Diagnosing Malfunctions

Diagnosing Malfunctions

BALETRAK Pro Monitor-Controller Difficulties

Group 15: Net Wrap Repair

Essential or Recommended Tools

Specifications

Remove and Install Net Wrap Assembly

Repair Cuts on Feed Roll

Remove and Install Upper (Rubber) Feed Roll

Replace Upper Feed Roll Bearings

Remove and Install Lower (Steel) Feed Roll

Install Lower Net Wrap Guide

Adjust Lower Net Wrap Guide

Replace Lower Front Gate Roll Belt Guide

Replace Cover Hinge Seal

Check Cover Gas Springs

Check and Adjust Cover Latch

Remove Net Wrap Actuator

Install Net Wrap Actuator

Remove and Install Net Wrap V-Belt

Check and Adjust Net Wrap V-Belt Idler Tension

Check and Adjust Net Wrap Switch

Replace Net Wrap Switch or Switch Arm

Remove and Install Cutoff Knife

Sharpen Cutoff Knife

Adjust Net Wrap Counterknife

Check and Adjust Net Wrap Feed Roll Brake

Adjust Feed Roll Pressure

Adjusting Net Wrap Stretch

Section 60: Electrical System

Group 05: General Information

Electrical System Description (447 and 547)

Electrical System Description—BALE WATCH Monitor (457, 457S, and 557)

Electrical System Description—BALETRAK Pro (457, 457S, 467, 467S, 557, and 567)

Slip Clutch Alert

Tail Lights and Warning Lights

Lighting Enhancement Module Operation

Group 10: Common Electrical Tests and Checks

Service Equipment and Tools

Electromagnetic Interference (EMI)

Basic Informational Warnings for Machines Equipped With Computer Controlled Systems

Checks Before Testing

Electrical Circuit Definition

Electronic Circuit Definition

Common Circuit Test

Electrical Circuit Malfunctions

Probe Light Check—Voltage from Battery

Probe Light Check—Continuity to Ground

Seven-Step Electrical Test Procedure

Group 15: Diagnosing Malfunctions—447, 547, and BALE WATCH System

Diagnosing Malfunctions

Group 16: Tests and Adjustments—447, 547, and BALE WATCH System

Specifications

Test Bale Size (Buzzer) Circuit

Adjust Bale Size Switch

Adjust Bale Size Link For Maximum Bale Size (Oversize Warning)

Test Microswitch

Test Buzzer—447 and 547

Test Buzzer—457, 457S, and 557

Test Bale Shape Potentiometer (457, 457S, and 557)

Adjust Bale Shape Potentiometer (457, 457S, and 557)

Test Bale Shape Indicator (457, 457S, and 557)

Test Wires for Continuity—BALE WATCH Circuit (457, 457S, and 557)

Adjust Optional Variable (Soft) Core Switch (457, 457S, and 557)

Group 20: Diagnosing Malfunctions—BALETRAK Pro System

Activating BaleTrak™ Pro Monitor-Controller Alarms

BALETRAK Pro Monitor Error Codes

BALETRAK Pro Monitor-Controller Difficulties

Group 21: Tests and Adjustments—BALETRAK Pro System

Specifications

Access BaleTrak™ Pro Customer, Setup, and Diagnostic Channels

BALETRAK Pro Monitor-Controller Customer Channels

Channel 001: Reset BaleTrak Pro Monitor-Controller To Initial Settings

Channel 002: Dry Straw Twine Wrap Program

Channel 003: Set Twine Re-Extension

Channel 004: Set Cinch Wrap

Channel 005: Adjust Bale Diameter Sensor (457, 457S, and 557)

Channel 005: Adjust Bale Diameter Sensor 468, 468S and 568

Adjusting Bale Diameter Display

Channel 006: Adjust Net Wrap Delay

Channels 007 and 009: Adjust Bale Shape Sensor

Channels 007 and 009: Adjust Bale Shape Bar Display—Field Procedure

Channel 008: Change Display to Metric or English Units

Channel 010: Set Near-Full Indicator Set Point

Channel 011: Set Bale Shape Sensitivity

Channel 012: Test Net Wrap Switch

Channels 013, 014, and 015: Test Gate Latch and Oversize Bale Switches

Adjust Gate Latch Switch(es)

Adjusting Oversize Bale Switch 468, 468S and 568

Adjusting Oversize Bale Switch 458, 458S and 558

Channels 016 and 017: View PTO and Pickup Speed

Adjust PTO and Pickup Speed Sensors

Channel 018: Test Twine Wrap Actuator Current

Channel 018: Test Twine or Net Wrap Actuator Current

Channel 019: Test Tractor Convenience Outlet Voltage

Channel 020: Test Liquid Crystal Display (LCD) Panel

Channel 029: Calibrate Twine Actuator

Channel 030: Twine Actuator Stroke

Checking Microswitches

Test Sensors

BALETRAK Pro Monitor-Controller Setup Channels

Channel 201: Change Baler Model

Channel 202: Enable Twine Option

Channel 203: Enable Net Wrap

Channel 204: Setup PTO RPM Sensor

Channel 205: Setup Pickup RPM Sensor

Channel 206: Calibrate PTO RPM Sensor

Channel 207: Calibrate Pickup RPM Sensor

Channel 208: Enable Variable Core Option

BALETRAK Pro Monitor-Controller Diagnostic Channels

Channels 301—306: Diagnostic Trouble Codes and Bale Count Memory

Channel 307: View Minutes Counter

Channel 308: View Hours Counter

Channel 309: Lowest Battery Voltage Level Recorded

Channel 310: Highest Battery Voltage Level Recorded

Channel 311: Controller Software Version

Channel 312: Total Bale Counter

Group 25: Electrical Diagrams—447, 547, and BALE WATCH System

Wire Color Chart

Baler Wiring Harness Diagram—447 and 547

Baler Wiring Harness Diagram BALE WATCH System

BALE WATCH System Wiring Diagram

Wiring Diagram—Electric Twine Wrap (447 and 547)

Wiring Diagram—Variable (Soft) Core Option (with BALE WATCH)

Group 26: Electrical Diagrams—BALETRAK Pro System

BaleTrak™ Pro System Component Locations

BALETRAK Pro Control System Wiring Diagram (457, 457S, and 557)

BALETRAK Pro Control System Wiring Diagram (467, 467S, and 567)

Wiring Harness Diagram—BALETRAK Pro Monitor-Controller

Wiring Harness Diagram—Baler

Group 30: BALETRAK Pro Monitor-Controller Operations

BALETRAK Pro Monitor-Controller Keys and Switches

BaleTrak™ Pro Monitor-Controller Displays and Indicators

BaleTrak™ Pro Monitor-Controller Operation

BaleTrak™ Pro Monitor-Controller Specifications

BaleTrak™ Pro Monitor-Controller Setup Values and Initial Settings

Viewing and Resetting Bale Counters

Adjusting Audible Alarm Volume

Manual Actuator, Wrap, and Bypass Switches

Using Bypass Switch (Twine Wrap Only)

Group 35: Repair—447, 547, and BALE WATCH System

Other Material

Replace Bale Size Switch

Replace Bale Shape Potentiometer (457, 457S, and 557)

Replace Bale Shape Indicators (457, 457S, and 557)

Group 36: Repair—BALETRAK Pro System

Specifications

Programming BaleTrak™ Pro

Replace Monitor-Controller LCD Backlight Bulbs

Replace Monitor-Controller LCD Panel

Replace Monitor-Controller Audible Alarm

Replace Bale Diameter Sensor

Replace Bale Shape Sensor

Replace Gate Latch Switch(es)

Replace Oversize Bale Switch

Replace Variable (Soft) Core Solenoid Coil (If Equipped)

Replace BaleTrak™ Pro Computer Chip (EEPROM)

Group 40: Connector Repair

Essential or Recommended Tools

Other Material

Electrical Connector Handling

Use Terminal Cleaner and Di-Electric Grease

Connector Identification

Replace WEATHER PACK Connector

Install WEATHER PACK Terminal

Remove Connector Body from Blade Terminals

Replace DEUTSCH Connectors

Install DEUTSCH Terminal Connectors

Replace CPC Blade Type Connectors

Replace Small MATE-N-LOC Pin Connector

Harness Repair—Splice Connector

Harness Repair (Splice, Broken or Cut Wire)

Section 70: Pickup

Group 05: General Information

Pickup Description

Preliminary Checks

Check Pickup Tooth End Play

Group 10: Diagnosing Malfunctions

Pickup Difficulties

Feeding Difficulties

Group 15: Regular Pickup Repair

Service Equipment and Tools

Other Material

Specifications

Replace Teeth (Pickup Installed)

Replace Cam Follower Bearings

Remove and Install Pickup

Disassemble Pickup

Inspect Pickup Components

Assemble Pickup

Pickup Drive Belt and Chain Alignment

Adjust Initial Length of Drive Belt Idler Spring

Adjust Drive Belt Idler

Adjust Pickup Float Springs

Group 16: MEGATOOTH Pickup Repair

Service Equipment and Tools

Other Material

Specifications

Replace Teeth (Pickup Installed)

Replace Cam Follower Bearings—Left-Hand Side

Replace Cam Follower Bearings—Right-Hand Side

Remove and Install Pickup

Disassemble Pickup

Inspect Pickup Components

Assemble Pickup

Pickup Drive Chains Alignment

Adjust Drive Chain

Adjust Float Springs

Group 17: MegaWide Pickup Repair

Service Equipment and Tools

Other Material

Specifications

Remove and Install MegaWide Pickup/Rotor Assembly

MegaWide Pickup/Rotor Frame-to-Baler Frame Shimming Procedure

Replace Teeth (Pickup Installed)

Replace Cam Follower Bearings

Remove and Install Pickup

Disassemble Pickup

Inspect Pickup Components

Assemble Pickup

Remove and Install Auger/Rotor Assembly

Disassemble and Assemble Auger/Rotor Assembly

Pickup Drive Chains Alignment

Adjust Auger Scrapers

Adjust Pickup Drive Chains

Adjust Pickup Float Springs

Group 20: Miscellaneous

Service Equipment and Tools

Specifications

Adjust Initial Length of Hydraulic Lift Cylinder (If Equipped)

Slip Clutch Identification

Check Slip Clutch Torque (MEGATOOTH or MegaWide)

Remove and Install Slip Clutch (S.N. —320000)

Remove and Install Slip Clutch (S.N. 320001—)

Repair Gauge Wheel—Regular and MEGATOOTH Pickups

Repair Gauge Wheel—MegaWide Pickup

Section 80: Miscellaneous

Group 05: Wheel Repair

Service Equipment and Tools

Specifications

Remove and Install Baler Wheel

Inspect and Replace Baler Wheel Bearings

Repair Gathering Wheel (If Equipped)

Remove Excessive Play from Gathering Wheel Pivot

Group 10: Gate Repair—447, 457, 457S, 547, and 557

Specifications

Straighten Gate

Remove and Install Gate

Attach Bale Shape Indicator Cables (447 and 547)

Adjust Gate Lock Rod (447 and 547)

Group 11: Gate Repair—467, 467S, and 567

Specifications

Straighten Gate

Remove and Install Gate

Adjust Gate Latch Stop

Adjust Gate Latch Linkage

Group 15: Tension Arm Repair—447, 457, 457S, 547, and 557

Specifications

Remove and Install Tension Arm—447 and 547

Remove and Install Tension Arm—457, 457S, and 557

Adjust Take-Up Arm Spring—447 and 547

Adjust Take-Up Arm Spring—457, 457S, and 557

Adjust Bale Size Indicator

Replace Tension Arm Wear Channel

Group 16: Tension Arm Repair—467, 467S, and 567

Specifications

Remove and Install Tension Arm

Remove and Install Tension Arm

Adjust Take-Up Arm Spring

Adjust Bale Size Indicator

Replace Tension Arm Wear Channel

Group 20: Tongue Repair

Specifications

Remove and Install Tongue

Group 25: Belt Repair

Essential or Recommended Tools

Service Equipment and Tools

Specifications

Remove Belts—447 and 547

Install Belts—447 and 547

Remove Belts—457, 457S, 467, 467S, 557, and 567

Install Belts—457, 457S, 467, 467S, 557, and 567

Prepare Belts For New Lacings

Install Belt Lacing—447 and 547

Install Belt Lacing—457, 457S, 467, 467S, 557, and 567

Belts Eligible for Warranty Replacement

Belts Not Eligible for Warranty Replacement

Group 30: Main Frame Repair

Service Equipment and Tools

Straighten Main Frame

Section 99: Dealer Fabricated Tools

Group 05: Dealer Fabricated Tools

DFEX1874A Support Strap

John Deere 457s, 467s Silage Special; 447, 457, 467, 547, 557, 567 Round Balers Repair Service Manual (TM2203)