John Deere 459 Economy Hay and Forage Round Balers All Inclusive Service Technical Manual (TM140619)
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Price: US$ 45.00
John Deere 459 Economy Hay and Forage Round Balers All Inclusive Service Technical Manual (TM140619)
TM140619 - John Deere 459 Economy Hay and Forage Round Balers All Inclusive Service Technical Manual (Diagnosis Operation Tests Repair Service).PDF
Complete Diagnostics and Repair Technical manual with Electrical Wiring Diagrams for John Deere Hay and Forage Round Balers Models 459 Economy, with all the shop information to maintain, diagnostic, repair, rebuild like professional mechanics.
459 Economy Hay and Forage Round Balers workshop Diagnosis repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Total Pages: 1,225 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Foreword
General
Safety
Specifications
General Information
Lubricants
Drive Train
General Information
Diagnosing Malfunctions
Drive Train Protection
PTO Driveline
Remove and Install Gear Case
Gear Case Repair
Roll Drives
Rolls
Miscellaneous
Hydraulics
General Information
Diagnosing Malfunctions
Operation and Tests
Tensioning Valve Repair
Cylinder Repair
Hydraulic Bale Ramp (Optional)
Twine Mechanism-Electric (If Equipped)
General Information
Diagnosing Malfunctions
Twine Wrap System Adjustments
Twine Wrap System Repair
Net Wrap (If Equipped)
General Information
Diagnosing Malfunctions
Net Wrap Repair
Electrical System
General Information
Common Electrical Tests and Checks
Diagnosing Malfunctions
Tests and Adjustments
Electrical Diagrams
Electrical Diagrams-BaleTrak™ PRO System
BALETRAK Pro Monitor-Controller Operations
Repair-BALETRAK Pro System
Connector Repair
Pickup
General Information
Diagnosing Malfunctions
Regular Pickup Repair
Miscellaneous
Miscellaneous
Wheel Repair
Gate Repair
Tension Arm Repair
Tongue Repair
Belt Repair
Main Frame Repair
Bale Ramp (If Equipped)
Dealer Fabricated Tools
tm140619 - 459 Economy Round Baler
Table of Contents
Foreword
Section 10: General
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Prepare for Emergencies
Park Machine Safely
Operate Baler Safely
Protect Bystanders
Service Machine Safely
Support Machine Properly
Wear Protective Clothing
Work in Clean Area
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Avoid High-Pressure Fluids
Remove Paint Before Welding or Heating
Avoid Heating Near Pressurized Fluid Lines
Service Tires Safely
Practice Safe Maintenance
Use Proper Tools
Construct Dealer-Made Tools Safely
Dispose of Waste Properly
Precautions for Welding
Protect Against High Pressure Spray
Live With Safety
Group 10: Specifications
Machine Specifications—459E
Metric Bolt and Screw Torque Values
Unified Inch Bolt and Screw Torque Values
Service Recommendations For 37° Flare and 30° Cone Seat Connectors
Group 15: General Information
Machine Description
Group 20: Lubricants
Grease
Gear Case Oil
Alternative and Synthetic Lubricants
Mixing of Lubricants
Lubricant Storage
Perform Lubrication and Maintenance
Section 20: Drive Train
Group 05: General Information
Drivetrain Operation
Group 10: Diagnosing Malfunctions
PTO Driveline Difficulties
Shear Bolt Difficulties
Gear Case Difficulties
Drive Chain Difficulties
Group 15: Drive Train Protection
Specifications
Replace Driveline Shear Bolt
Group 20: PTO Driveline
Other Material
PTO Driveline Exploded View with Plastic Shields (Shear Bolt Type)
Repair Shields (Shear Bolt Type)
Install Shield
Repair U-Joint (Shear Bolt Type)
Repair PTO Lock-Back Collar Disconnect (Shear Bolt Type)
Repair PTO Lock-Back Collar Disconnect
Repair PTO Constant Velocity Joint (Shear Bolt Type)
Disassemble and Assemble Constant Velocity Joint (Shear Bolt Type)
Replace Centralizer Bearing
Group 25: Remove and Install Gear Case
Other Material
Specifications
Remove Gear Case
Install Gear Case
Replace Gear Case Hex Shaft
Group 27: Gear Case Repair
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Specifications
Disassemble Gear Case
Gear Case Exploded View
Assemble Gear Case
Group 30: Roll Drives
Specifications
Adjust Lower Drive Roll Chain
Adjust Upper Drive Roll Chain
Check Starter Roll Drive Chain
Adjust Starter Roll Drive Chain
Replace Starter Roll Drive Chain
Remove and Install Starter Roll Sprocket
Remove and Install Lower Drive Roll Sprocket
Check Upper Drive Roll Sprocket Alignment
Group 35: Rolls
Service Equipment and Tools
Specifications
Diagram of Rolls and Belt Routing
Remove and Install Starter Roll
Remove and Install Belt Staggering Roll
Remove and Install Take-Up Arm Roll
Remove and Install Front Idler Roll
Remove and Install Top Idler Roll
Remove and Install Auxiliary Take-Up Roll (If Equipped)
Remove and Install Upper Rear Gate Roll
Remove and Install Lower Rear Gate Roll
Remove and Install Lower Front Gate Roll
Remove and Install Rear Roll of Tension Arm
Remove and Install Center and Front Rolls of Tension Arm
Replace Tension Arm Roll Shaft
Replace Stationary Shaft Roll Bearings
Remove and Install Lower Drive Roll
Remove and Install Left-Hand Side Lower Drive Roll Bearing
Remove and Install Right-Hand Side Lower Drive Roll Bearing
Remove and Install Upper Drive Roll
Install Upper Drive Roll Bearings
Group 40: Miscellaneous
Service Equipment and Tools
Specifications
Adjust Lower Front Gate Roll Scraper
Section 30: Hydraulics
Group 05: General Information
Specifications
Tensioning Valve
Non-Adjustable Relief Valve
Pilot-Operated Check Valve
Install Inline Orifice Correctly
Group 10: Diagnosing Malfunctions
Diagnosing Hydraulic Malfunctions
Group 15: Operation and Tests
Essential or Recommended Tools
Specifications
Hydraulic System Operation
Low Pressure Relief Valve Test
High-Pressure Relief Valve Test—Field Test
High-Pressure Relief Valve Test—Shop Test
Test Tension/Gate Cylinder for Leakage
Test Hydraulic Pickup Lift Cylinders for Leakage
Group 20: Tensioning Valve Repair
Remove and Install Tensioning Valve
Remove and Install Tensioning Valve with Options
Disassemble and Assemble Tensioning Valve
Check Condition of Valve Seat and Poppet
Group 25: Cylinder Repair
Service Parts Kits
Remove and Install Gate Cylinder
Disassemble and Assemble Gate or Tension Arm Cylinder
Disassemble and Assemble Upper Take-Up Arm Cylinder
Group 30: Hydraulic Bale Ramp (Optional)
Repair Hydraulic System with Hydraulic Bale Ramp
Section 50: Twine Mechanism—Electric (If Equipped)
Group 05: General Information
Twine Wrap System Description
Understanding Twine Wrap Terms and Settings
Group 10: Diagnosing Malfunctions
Twine Wrap Difficulties
BALETRAK Pro Monitor-Controller Difficulties
Group 15: Twine Wrap System Adjustments
Specifications
Set Twine Arm-to-Starter Roll, Cutter Link Support, and Twine Arm Stop
Set Twine Cutter-to-Twine Arm
Check and Set Twine Cutter Knife
Set Twine Cutter Contact Tab
Set Clearance Between Cutter Link Support and Twine Arm
Set Twine Cutter Tension
Set Front Twine Arm
Set Twine Indicator Retaining Strap
Set Twine Tension
Set Twine End Wrap Distance
Set Twine Spacing
Group 20: Twine Wrap System Repair
Specifications
Remove and Install Twine Arm Actuator
Install Twine Arm Actuator, Adapter, and Pivot Assembly
Install Twine Arm Stop
Section 60: Net Wrap (If Equipped)
Group 05: General Information
Other Material
Specifications
System Description
Switch Description
Setting Number of Net Wraps
Monitor Display for B-Wrap Baling
Correct Feeding Problems
Prepare Net Wrap After Extended Storage
Check and Adjust Net Wrap Pan
Check and Straighten Net Pan Angle
Checking and Adjusting Net Pan Pressure without Leaf Spring
Group 10: Diagnosing Malfunctions
Net Wrap Difficulties
BaleTrak Pro Monitor-Controller Difficulties
Group 15: Net Wrap Repair
Specifications
Remove and Install Net Wrap Assembly
Repair Cuts on Feed Roll
Remove and Install Upper Feed Roll
Replace Upper Feed Roll Bearings
Remove and Install Lower Feed Roll
Check Net Pan Pressure
Adjust Lower Net Wrap Guide
Replace Lower Front Gate Roll Belt Guide
Replace Cover Hinge Seal
Check Cover Gas Springs
Check and Adjust Cover Latch
Remove Net Wrap Actuator
Install Net Wrap Actuator
Remove and Install Net Wrap V-Belt
Check and Adjust Net Wrap V-Belt Idler Tension
Check and Adjust Net Wrap Switch
Final Adjustment of Net Wrap Switch—In Field
Replace Net Wrap Switch or Switch Arm
Remove and Install Cutoff Knife
Sharpen Cutoff Knife
Adjust Net Wrap Counterknife
Install and Adjust Net Wrap Brush
Adjusting Net Wrap Feed Roll Pressure
Checking Rubber Roll Bearing Support Clearance
Checking and Adjusting Net Wrap Feed Roll Brake Spring
Checking and Adjusting Brake Pad
Checking and Adjusting Net Wrap Feed Roll Brake
Adjusting Net Wrap Stretch
Section 70: Electrical System
Group 05: General Information
Lighting Enhancement Module
Electrical System Description—BaleTrak Pro
Group 10: Common Electrical Tests and Checks
Service Equipment and Tools
Electromagnetic Interference (EMI)
Basic Informational Warnings for Machines Equipped with Computer Controlled Systems
Checks Before Testing
Electrical Circuit Definition
Electronic Circuit Definition
Common Circuit Test
Electrical Circuit Malfunctions
Probe Light Check—Voltage from Battery
Probe Light Check—Continuity to Ground
Seven-Step Electrical Test Procedure
Group 15: Diagnosing Malfunctions
Diagnosing Malfunctions
Activating BaleTrak Pro Monitor-Controller Alarms
BaleTrak Error Codes
BaleTrak Pro Monitor-Controller Difficulties
Group 20: Tests and Adjustments
Specifications
Access BaleTrak Pro Customer, Setup, and Diagnostic Channels
BaleTrak Pro Monitor-Controller Channels
Channel 001: Reset BaleTrak Pro Monitor-Controller to Initial Settings
Channel 002: Dry Straw Twine Wrap Program
Channel 003: Set Twine Re-Extension
Channel 004: Set Cinch Wrap
Channel 005: Adjust Bale Diameter Sensor
Replace and Adjust Bale Diameter Sensor Mounting Bracket
Adjust Bale Diameter Display
Channel 006: Adjust Net Wrap Delay
Channel 008: Change Display to Metric or English Units
Channel 010: Set Near-Full Indicator Set Point
Channel 012: Test Net Wrap Switch
Channel 013: B-Wrap Sensor (when enabled)
Adjust B-Wrap Sensor
Channels 013 and 014: Gate Close and Oversize Bale Switches
Adjust Oversize Bale Switch
Testing Twine or Net Wrap Actuator Current (Channel 018)
Channel 019: Test Tractor Convenience Outlet Voltage
Channel 020: Test LCD Panel
Channel 029: Calibrate Twine Arm
Channel 030: Twine Actuator Stroke
Channel 033: Adjust Delay of Twine Eject Icon
Channel 034: Adjust Cut Position
Channel 035: Adjust Bale Orientation
Checking Microswitches
Test Sensors
BaleTrak Pro Monitor-Controller Setup Channels
Channel 201: Change Baler Model
Channel 202: Enable Twine Feature
Channel 203: Enable Net Wrap and B-Wrap Feature
Channel 208: Activating Optional Variable Core Operation
BaleTrak Pro Monitor-Controller Diagnostic Channels
Channels 301—306: Diagnostic Trouble Codes and Bale Count Memory
Channel 307: View Minutes Counter
Channel 308: View Hours Counter
Channel 309: Lowest Battery Voltage Level Recorded
Channel 310: Highest Battery Voltage Level Recorded
Channel 311: Controller Software Version
Channel 312: Total Bale Counter
BaleTrak Pro System Component Locations
Group 27: Electrical Diagrams—BaleTrak™ PRO System
Electrical Schematic
Baler Lighting Electrical Schematic
Wire Harness Diagram—BaleTrak™ Pro Monitor-Controller
Wiring Harness Connector Diagram
Wiring Harness Diagram—B-Wrap Sensor Extension
Group 30: BaleTrak Pro Monitor-Controller Operations
BaleTrak Pro Monitor-Controller Keys and Switches
BaleTrak PRO Monitor-Controller Displays and Indicators
BaleTrak™ Pro Monitor-Controller Operation
BaleTrak Pro Monitor-Controller Specifications
BaleTrak Pro Monitor-Controller Setup Values and Initial Settings
View and Reset Bale Counters
Adjusting Audible Alarm Volume
Setting Bale Diameter
Adjusting Bale Diameter Display
Twine Wrap Terms and Settings
Using Manual Actuator, Wrap, and Bypass Switches
Using Bypass Switch (Twine Wrap Only)
Group 35: Repair—BaleTrak Pro System
Specifications
Programming BaleTrak™ Pro
Resetting BaleTrak™ Pro Monitor-Controller to Initial Settings (Channel 001)
Replace BaleTrak™ Pro Computer Chip (EEPROM)
Replace Monitor-Controller LCD Backlight Bulbs
Replace Monitor-Controller LCD Panel
Replace BaleTrak™ Pro Monitor-Controller Faceplate
Replace Monitor-Controller Audible Alarm
Replace Bale Diameter Sensor
Adjusting Gate Close Switch
Replace Gate Closed Switch
Replace Oversize Bale Switch
Group 40: Connector Repair
Essential or Recommended Tools
Other Material
Using High-Pressure Washers
Electrical System Visual Inspection
Electrical Connector Handling
Installation of Repair Wire Assembly (RWA)
Use Electrical Insulating Compound
Use Terminal Cleaner and Di-Electric Grease
Harness Repair—Splice Connector
Repair Procedure R-A
Repair Procedure R-B
Repair Procedure R-E
Repair Procedure R-J
Section 80: Pickup
Group 05: General Information
Specifications
Preliminary Checks
Group 10: Diagnosing Malfunctions
Pickup Difficulties
Feeding Difficulties
Group 15: Regular Pickup Repair
Other Material
Specifications
Replace Teeth (Pickup Installed)
Replace Cam Follower Bearings
Remove and Install Pickup
Disassemble Pickup
Inspect Pickup Components
Assemble Pickup
Check Pickup Tooth End Play
Pickup Drive Belt and Chain Alignment
Adjust Initial Length of Drive Belt Idler Spring
Adjust Drive Belt Idler
Adjust Pickup Float Springs
Adjusting Pickup Height
Remove and Install Compressor Rack Assembly
Adjusting Compressor Rack Assembly
Group 30: Miscellaneous
Specifications
Adjust Initial Length of Pickup Lift Cylinder (If Equipped)
Repair Gauge Wheel—Exploded View
Remove and Install Gauge Wheel Arm Assembly
Adjust Gauge Wheels
Section 90: Miscellaneous
Group 05: Wheel Repair
Service Equipment and Tools
Specifications
Remove Baler Wheel
Tire Installation and Wheel Nut Torque
Wheel Spindle Positions on 459 Economy Baler with Regular Pickup and 11L-14 Tires
Inspect and Replace Baler Wheel Bearings
Repair Converging Wheel (If Equipped)
Remove Excessive Play from Converging Wheel Pivot
Group 10: Gate Repair
Specifications
Straighten Gate
Remove and Install Gate
Adjust Gate Lock Rod
Group 15: Tension Arm Repair
Specifications
Remove and Install Tension Arm
Adjust Take-Up Arm Spring
Adjust Bale Size Indicator
Inspect Tension Arm Wear Channel
Replace Tension Arm Wear Channel
Group 20: Tongue Repair
Specifications
Remove and Install Tongue
Group 25: Belt Repair
Essential or Recommended Tools
Specifications
Remove Belts
Install Belts
Check Belt Tracking
Adjust Belt Tracking without Net Wrap
Adjust Belt Tracking with Net Wrap
Prepare Belts for New Lacings
Install Belt Lacing
Belts Eligible for Warranty Replacement
Belts Not Eligible for Warranty Replacement
Group 30: Main Frame Repair
Service Equipment and Tools
Straighten Main Frame
Group 35: Bale Ramp (If Equipped)
Remove and Install Bale Ramp
Section 99: Dealer Fabricated Tools
Group 05: Dealer Fabricated Tools
DFEX1874A Support Strap
