Caterpillar Loaders 259D, 279D, 289D, 299D, 299D XHP, 299D2/XHP & 257D, 277D, 287D, 297D, 297D XHP, 297D2/XHP & 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2/XHP Repair & Service Manual
Complete official service manual with Electrical Wiring Diagrams for Caterpillar Loaders 259D, 279D, 289D, 299D, 299D XHP, 299D2, 299D2 XHP, 257D, 277D, 287D, 297D, 297D XHP, 297D2, 297D2 XHP, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2, 272D2 XHP, with all the technical information to maintain, diagnose, and repair like professional mechanics.
Caterpillar Loaders 259D, 279D, 289D, 299D, 299D XHP, 299D2, 299D2 XHP, 257D, 277D, 287D, 297D, 297D XHP, 297D2, 297D2 XHP, 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2, 272D2 XHP workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
PRODUCT DETAILS:
Total Pages: 1,773 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English
Table of Contents
Air Inlet And Exhaust System
Basic Engine
Cooling System
Electrical And Starting System
Engine Arrangement
Frame And Body
Fuel System
Hydraulic System
Implements
Lubrication System
Machine Arrangement
Operator Station
Power Train
Schematics Hydraulic & Electrical
Service Equipment And Supplies
Torque Specifications
Undercarriage
Work Tools
MANUAL LIST:
UENR3966 - Schematic (272D, 272D XHP Skid Steer Loader, 297D, 297D XHP Multi Terrian Loader and 299D, 299D XHP Compact Track Loader Electrical System)
UENR4732 - Schematic (236D, 242D, 246D, 262D, 272D, and 272D XHP Skid Steer Loader 257D, 277D, and 287D Multi-Terrain Loader 259D, 279D, 289D, 299D, and 299D XHP Compact Track Loader Hydraulic System)
UENR3699 - Systems Operation (239D, 249D, 259D, 279D, 289D, 299D357200242XHP357200242D2 & 257D, 277D, 287D, 297D357200242XHP357200242D2 & 226D, 232D, 236D, 242D, 246D, 262D, 272D357200242XHP357200242D2 Machine Electronic Control System)
Data Link
Electrical Input Components
Electrical Output Components
Electronic Control Module
Features
General Information
UENR3699 - Testing & Adjusting (239D, 249D, 259D, 279D, 289D, 299D357200242XHP357200242D2 & 257D, 277D, 287D, 297D357200242XHP357200242D2 & 226D, 232D, 236D, 242D, 246D, 262D, 272D357200242XHP357200242D2 Machine Electronic Control System)
Calibration
Electrical Connector - Inspect
Electronic Control Module (ECM) - Configure
Electronic Control Module (ECM) - Flash Program
Electronic Control Module (ECM) - Replace
System Schematic
Wiring Harness (Open Circuit) - Test
Wiring Harness (Short Circuit) - Test
UENR3699 - Troubleshooting (239D, 249D, 259D, 279D, 289D, 299D357200242XHP357200242D2 & 257D, 277D, 287D, 297D357200242XHP357200242D2 & 226D, 232D, 236D, 242D, 246D, 262D, 272D357200242XHP357200242D2 Machine Electronic Control System)
Connector Locations
Diagnostic Capabilities
Diagnostic Code List
Emerging Symptom Information
Event Code List
General Information
...
Motor Speed Is Unexpected
Power Supply Circuit of Electronic Control Module
Pulse Width Modulated Sensor
Service Tools
Starting System
Switch Circuits
Symptom Troubleshooting
Using Caterpillar Electronic Technician to Determine Diagnostic Codes
Using the Operator Monitor to Determine Diagnostic Codes
UENR3728 - Disassembly & Assembly (259D, 279D, 289D Compact Track Loaders & 257D, 277D, 287D Multi Terrain Loaders & 236D, 242D, 246D, 262D Skid Steer Loaders Engine Supplement)
Air Cleaner - Remove and Install
Alternator - Remove and Install
Battery and Battery Cable - Separate and Connect
Cab - Tilt
Coolant Tank - Remove and Install
Diesel Particulate Filter - Remove and Install
Electric Starting Motor - Remove and Install
Electronic Control Module (ECM) - Remove and Install
Engine Enclosure - Remove and Install
Engine - Remove and Install
Engine - Remove and Install
Fuel Filter and Water Separator - Remove and Install
Fuel Priming Pump - Remove and Install
Gear Motor (Fan) - Assemble
Gear Motor (Fan) - Disassemble
Gear Motor (Fan) - Remove and Install
Muffler - Remove and Install
Pump Drive Coupling - Remove and Install
Radiator and Hydraulic Oil Cooler - Remove and Install
System Pressure - Release
Turbocharger - Remove and Install
Water Pump - Remove and Install
Water Temperature Regulator - Remove and Install
UENR3729 - Specifications (259D, 279D, 289D, 299D357200242XHP357200242D2, 257D, 277D, 287D, 297D357200242XHP, 236D, 242D, 246D, 262D, 272D357200242XHP357200242D2)
Air Conditioner Lines
Air Conditioner - Mounting
Angle Blade Cylinder and Mounting
Angling Blade
Armrest and Mounting
Auger Drive
Auger Planetary
Auxiliary Hydraulic Lines
Bank Valve
Battery and Wiring Group
Bucket Lines
Cab Door
Control Manifold (Angling Blade)
Control Manifold
Control Manifold - Quick Coupler
Control Valve (Auxiliary)
Control Valve (Implement)
Control Valve (Lift)
Control Valve (Tilt)
Cylinder Mounting
Electrohydraulic Control (Joystick)
Engine Enclosure
Front Idler
Fuel Tank and Mounting
Fuel Tank
Gear Motor (Fan, Demand)
Gear Motor
Gear Pump
Governor Pedal
Heater Lines
Hydraulic Accumulator (Pilot Oil)
Hydraulic Cylinder
Hydraulic Lines
Hydraulic Oil Filter
Hydraulic Tank and Mounting
Hydraulic Tank
Hydrostatic Motor and Mounting
Idler Wheel
Lift Arm Group
Lift Cylinder
Lines (Lift Cylinder)
Lines (Tilt Cylinder)
Lines (Tilt Cylinder)
Loader Frame
Pilot Valve
Piston Motor (Hydrostatic)
Piston Pump (Hydrostatic)
Piston Pump (Work Tool) - High Flow
Piston Pump (Work Tool)
Pump Lines 1
Pump Lines 2
Pump Lines
Pump Lines
Quick Coupler
Refrigerant Compressor
Refrigerant Condenser and Mounting
Relief Valve (Lift Cylinder Head End)
Ride Control Accumulator
ROPS Mounting
Seat and Mounting
Solenoid Valve (Pilot Manifold)
Sprocket
Tandem Drive
Tilt Cylinder
Tire and Rim
Track Adjuster and Recoil
Track Drive
Track Idler
Track Roller Frame - LH
Track Roller Frame - RH
Track Roller - Triple Flange
Track Tensioner
Undercarriage
UENR3729 - Systems Operation (259D, 279D, 289D, 299D357200242XHP357200242D2, 257D, 277D, 287D, 297D357200242XHP, 236D, 242D, 246D, 262D, 272D357200242XHP357200242D2)
Control Valve (Work Tool) - High Flow XPS
Control Valve (Work Tool)
Control Valve (Work Tool) - Standard Flow
Electrohydraulic System
Engine Speed Control
Gear Pump - Charge Oil
General Information - High Flow
General Information - High Flow
General Information - High Flow XPS
General Information
General Information - Standard Flow
Hydraulic Fan System
Hydrostatic System
Low Pressure Fuel System
Piston Motor (Hydrostatic)
Piston Pump - High Flow (If Equipped)
Piston Pump - High Flow XPS (If Equipped)
Piston Pump (Hydrostatic)
Ride Control System - If Equipped
Tandem Drive and Axle
Undercarriage
Work Tool Hydraulic System - High Flow (If Equipped)
Work Tool Hydraulic System
Work Tool Hydraulic System - Standard Flow
UENR3729 - Testing & Adjusting (259D, 279D, 289D, 299D357200242XHP357200242D2, 257D, 277D, 287D, 297D357200242XHP, 236D, 242D, 246D, 262D, 272D357200242XHP357200242D2)
Accumulator (Pilot) - Test and Charge
Accumulator (Ride Control) - Test
Gear Motor (Fan) - Test
High Flow Hydraulic System - Test and Adjust - If Equipped
Hydraulic Oil Contamination - Test
Hydraulic Oil Temperature - Check
Hydraulic System Troubleshooting - Implement
Hydrostatic System - Flush and Fill
Hydrostatic System - Test and Adjust
Hydrostatic System Troubleshooting
Implement System - Test - Pressure
Line Relief Valve - Test
Machine Preparation
Main Relief Valve - Adjust
Operational Checks
Pilot System Pressure - Test
Pressure Tap Locations
Pump Flow - Test
Standard Flow Hydraulic System - Test and Adjust
System Pressure - Release
Visual Inspection
UENR3730 - Disassembly and Assembly (259D, 279D, 289D, 299D357200242XHP Compact Track Loaders, 257D, 277D, 287D, 297D357200242XHP Multi Terrain Loaders and 236D, 242D, 246D, 262D, 272D357200242XHP Skid Steer Loaders Power Train)
Axle - Assemble - Heavy Duty
Axle - Assemble
Axle - Disassemble - Heavy Duty
Axle - Disassemble
Axle (Front) - Remove and Install
Axle (Rear) - Remove and Install
Axle - Remove and Install
Bogie Axle - Assemble
Bogie Axle - Disassemble
Bogie Wheel - Remove and Install - Axle
Bogie Wheel - Remove and Install
Chain (Drive) - Remove and Install
Chain (Drive) Tension - Adjust
Duo-Cone Seals - Install
Idler - Assemble
Idler Axle - Assemble
Idler Axle - Disassemble
Idler Axle - Remove and Install - Front
Idler Axle - Remove and Install
Idler Axle - Remove and Install - Rear
Idler - Disassemble
Idler - Remove and Install - Double Flange
Idler - Remove and Install
Idler - Remove and Install - Single Flange
Idler - Remove and Install - Triple Flange
Idler Wheel - Remove and Install
Piston Motor (Hydrostatic) - Assemble - CTL
Piston Motor (Hydrostatic) - Assemble - MTL
Piston Motor (Hydrostatic) - Assemble
Piston Motor (Hydrostatic) - Assemble - Single Speed SSL
Piston Motor (Hydrostatic) - Assemble - Two Speed SSL
Piston Motor (Hydrostatic) - Disassemble - CTL
Piston Motor (Hydrostatic) - Disassemble - MTL
Piston Motor (Hydrostatic) - Disassemble
Piston Motor (Hydrostatic) - Disassemble - Single Speed SSL
Piston Motor (Hydrostatic) - Disassemble - Two Speed SSL
Piston Motor (Hydrostatic) - Remove and Install - CTL
Piston Motor (Hydrostatic) - Remove and Install - MTL
Piston Motor (Hydrostatic) - Remove and Install - SSL
Piston Pump (Hydrostatic) - Assemble
Piston Pump (Hydrostatic) - Disassemble
Piston Pump (Hydrostatic) - Remove and Install
Recoil Spring and Track Adjuster - Remove and Install
Recoil Spring - Assemble
Recoil Spring - Disassemble
Sprocket - Remove and Install
System Pressure - Release
Tire and Rim - Remove and Install
Track - Detension and Tension
Track Drive - Assemble
Track Drive - Disassemble
Track Drive - Remove and Install
Track - Remove and Install
Track Roller - Remove and Install
Track (Rubber) - Detension and Tension
Track (Rubber) - Remove and Install
Track Tensioner - Remove and Install
Undercarriage - Remove and Install
UENR3731 - Disassembly and Assembly (259D, 279D, 289D, 299D357200242XHP Compact Track Loaders, 257D, 277D, 287D, 297D357200242XHP Multi Terrain Loaders and 236D, 242D, 246D, 262D, 272D357200242XHP Skid Steer Loaders Machine Systems)
Accumulator Manifold and Solenoid Mounting (Pilot Shutoff) - Remove and Install
Air Conditioner and Heater - Remove and Install
Blower Motor - Remove and Install
Cab - Remove and Install - Extended Reach
Cab - Remove and Install - Radial Lift
Cab - Tilt
Control Valve (Work Tool) - Assemble - High Flow
Control Valve (Work Tool) - Assemble - Standard and High Flow
Control Valve (Work Tool) - Disassemble - High Flow
Control Valve (Work Tool) - Disassemble - Standard and High Flow
Control Valve (Work Tool) - Remove and Install - High Flow
Control Valve (Work Tool) - Remove and Install - Standard and High Flow
Control Valve (Work Tool) - Remove and Install - Standard Flow
Coupler Cylinder - Remove and Install
Electrohydraulic Control (Joystick) - Remove and Install
Fuel Tank - Remove and Install
Gas Spring - Remove and Install - Extended Reach
Gas Spring - Remove and Install - Radial Lift
Gear Pump - Assemble - Charge Pump
Gear Pump - Assemble - Standard Flow
Gear Pump - Disassemble - Charge Pump
Gear Pump - Disassemble - Standard Flow
Gear Pump - Remove and Install - Charge Pump
Gear Pump - Remove and Install - Standard Flow
Governor Pedal - Remove and Install
Hydraulic Accumulator (Pilot Oil) - Remove and Install
Hydraulic Oil Filter Base - Remove and Install
Hydraulic Tank - Remove and Install
Lift Arms - Remove and Install - Extended Reach
Lift Arms - Remove and Install - Radial Lift
Lift Cylinder - Remove and Install
Piston Pump - Assemble - High Flow
Piston Pump - Disassemble - High Flow
Piston Pump - Remove and Install - High Flow
Piston Pump - Remove and Install - Standard Flow
Quick Coupler - Remove and Install
Refrigerant Accumulator - Remove and Install
Refrigerant Compressor - Remove and Install
Refrigerant Condenser - Remove and Install
Ride Control Valve - Remove and Install
Seat - Remove and Install
System Pressure - Release
Tilt Cylinder - Remove and Install
Window Wiper Motor - Remove and Install
UENR3962 - Schematic (236D, 242D, 246D, 262D Skid Steer Loader & 257D, 277D, 287D Multi Terrain Loader & 259D, 279D, 289D Compact Track Loader Electrical System)
UENR4731 - Schematic (236D, 242D, 246D, 262D Skid Steer Loader & 257D, 277D, 287D Multi-Terrain Loader & 259D, 279D, 289D Compact Track Loader Hydraulic System)
UENR7456 - Schematic (236D, 242D, 246D, 262D Skid Steer Loader & 257D, 277D, 287D Multi Terrain Loader & 259D, 279D, 289D Compact Track Loader Electrical System)
UENR8023 - Schematic (236D, 242D, 246D, 262D Skid Steer Loader & 257D, 277D, 287D Multi Terrain Loader & 259D, 279D, 289D Compact Track Loader Electrical System)
UENR8055 - Schematic (246D, 262D, 272D, 272D XHP, 272D2, 272D2 XHP Skid Steer Loader & 277D, 287D, 297D, 297D XHP, 297D2, 297D2 XHP Multi-Terrain Loader & 279D, 289D, 299D, 299D XHP, 299D2, 299D2 XHP Compact Track Loader Hydraulic System)
Caterpillar Loaders 259D, 279D, 289D, 299D, 299D XHP, 299D2/XHP & 257D, 277D, 287D, 297D, 297D XHP, 297D2/XHP & 236D, 242D, 246D, 262D, 272D, 272D XHP, 272D2/XHP Repair & Service Manual
