BMW E46-Series Repair & Service Manual 1998-2005
Complete service repair manual with Electrical Wiring Diagrams for BMW 3 Series (E46) 316i, 318i, 318d, 320i, 320d, 323i, 325i, 325xi, 328i, 330d, 330i, 330i ZHP, 330d, 330xi, M3, M3 CSL, Sedan, Coupe, Convertible, Sport Wagon, with all the workshop information to maintain, diagnose, repair, rebuild like professional mechanics.
BMW 3 E46-Series workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
BMW 3 (E46) M3, 323i, 325i, 325xi, 328i, 330i, 330xi Sedan, Coupe, Convertible, Sport Wagon Service Manual 1999-2005.PDF
BMW 3 (E46) 320d, 330d Estudio técnico y manual de taller 1998-2001.PDF
Integrazione redazionale allo Studio Tecnico della BMW 3-Series (E46) 316, 318, 320, 325, 330 benzina 1998-2005.PDF
BMW Series 3 (E46) REPAIR & MAINTENANCE MANUAL.pdf
Total Pages: 5,710 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English, Spanish, Italian
Main Sections
0 GENERAL DATA AND
MAINTENANCE
1 ENGINE
2 TRANSMISSION
3 SUSPENSION, STEERING AND
BRAKES
4 BODY
5 BODY EQUIPMENT
6 ELECTRICAL SYSTEM
7 EQUIPMENT AND
ACCESSORIESELE ELECTRICAL WIRING
DIAGRAMS
OBD ON BOARD DIAGNOSTICS
!!! # Generated bmk file
BMW 3-Series (E46) 320d, 330d Manual de Taller (ES)................1
BMW 3-Series (E46) M3, 323i, 325i, 325xi, 328i, 330i, 330xi Sedan, Coupe, Convertible, Sport Wago Service Manual '99-'05................162
010-2 How to Use This Manual................163
010-3 Getting Started................168
010-4 Advice for the Beginner................172
010-5 Buying Parts................177
010-7 Tools................180
010-8 Emergencies................187
020-1 General Maintanence................195
020-2 Maintenance Tables................201
020-3 Fluid and Lubricant Specifications................208
020-4 Engine Oil Service................212
020-5 Engine Compartment Maintenance................217
020-6 Other Mechanical Maintenance................225
020-7 Body and Interior Maintenance................240
OBD-2 On-Board Diagnostics (OBD II)................245
OBD-3 BMW Fault Codes (DTCs)................256
100-1 Engine General................276
100-2 Engine General................295
110-2 Engine Removal and installation................299
113-1 Cylinder Head Removal and Installation General................315
113-2 Cylinder Head Removal (VANOS)................319
113-3 Cylinder Head Installation................344
113-4 Diagnostic Testing................365
116-1 Cylinder Head and Valvetrain General................370
116-2 Cylinder Head................373
116-3 Valves................378
117-1 Camshaft Timing Chain General................384
117-2 Crankshaft Front Oil Seal................388
117-3 Camshaft Timing Chains, Removing................392
117-4 Camshaft timing chains, Installing................408
117-5 Vanos................419
119-1 Lubrication System General................438
119-2 Oil Pan................444
119-3 Component Replacement................460
120-1 Ignition System General................464
120-2 Ignition System Service................475
130-1 Fuel Injection General................485
130-2 Electrical Checks and Component Testing................493
130-3 Component Replacement................499
130-4 ECM Pin Assignments................518
170-1 Radiator and Cooling System General................527
170-2 Troubleshooting................533
170-3 Cooling System Service................538
200-1 Transmission General................554
210-1 Clutch General................557
210-2 Clutch Hydraulics................560
210-3 Clutch Mechanical................567
230-1 Manual Transmission General................575
230-2 Transmission Fluid Service................577
230-3 Transmission Service................579
230-4 Transmission Removal and Installation................587
240-1 Automatic Transmission General................593
240-2 Transmission Service................596
240-3 Transmission Removal and Installation................601
250-1 Gearshift Linkage General................608
250-2 Manual Transmission Gearshift................609
250-3 Automatic Transmission Gearshift................613
260-1 Driveshafts General................617
260-2 Rear Driveshaft Service................624
260-3 Front Driveshaft Service................635
270-1 Transfer Case General................637
270-2 Transfer Case................638
300-1 Suspension, Steering and Brakes General................641
300-2 Electronic Brake and Stability Control Systems................648
300-3 Troubleshooting................672
310-1 Front Suspension General................678
310-2 Shock Absorbers and Springs................683
310-3 Front End Reinforcement................693
310-4 Front Subframe................695
310-5 Stabilizer Bar................719
310-6 Front Wheel Bearings................721
311-1 Front Axle Final Drive General................730
311-2 Drive Axles................735
311-3 Front Differential................748
320-1 Steering and Wheel Alignment General................760
320-2 Steering Wheel................764
320-3 Steering Column................766
320-4 Power Steering System................774
320-5 Wheel Alignment................785
330-1 Rear suspension General................790
330-2 Rear Shock Absorbers and Springs................793
330-3 Rear Suspension Arms, Subframe and Bushings................799
330-4 Rear Stabilizer Bar................818
330-5 Rear Wheel Bearings................819
331-1 Rear Axle Final Drive General................823
331-2 Drive Axles................825
331-3 Rear Differential................832
331-4 Rear Differential Oil Seals................837
340-1 Brakes General................842
340-2 Bleeding brakes................851
340-3 Brake Pads, Calipers, and Rotors................854
340-4 Master cylinder................863
340-5 Brake booster................867
340-6 Parking brake................871
340-7 ABS Component Replacement................877
400-1 Body General................888
400-2 Body Assembly................889
400-3 Safety and Security Features................897
400-4 Interior Features................902
410-1 Fenders, Engine Hood General................909
410-2 Front Fenders................910
410-3 Engine Hood................913
411-1 Doors General................919
411-2 Doors................921
411-3 Door Panels................927
412-1 Trunk Lid, Tailgate General ................933
412-2 Trunk Lid................934
412-3 Tailgate (Sport wagon models)................940
510-1 Exterior Trim, Bumpers General................948
510-2 Outside Rear View Mirrors................949
510-3 Bumpers................953
510-4 Exterior Trim................961
512-1 Door Windows General................964
512-2 Window Service, 4-door Models................972
512-3 Window Service, 2-door Models................980
512-4 Window Regulator Service................993
513-1 Interior Trim General................999
513-2 Center Console................1002
513-3 Dashboard................1004
515-1 Central Locking and Anti-Theft General................1014
515-2 Central Locking................1016
515-3 Door Handles and Locks................1030
515-4 Electronic Immobilization (EWS)................1052
515-5 Anti-Theft Alarm (DWA)................1056
520-1 Seats General................1067
520-2 Front Seats................1072
520-3 Rear Seats................1076
540-1 Sunroof General................1078
540-2 Sunroof Components................1083
541-1 Convertible Top General................1087
541-2 Convertible Top Components................1098
541-3 Rollover................1106
600-1 General................1108
600-2 E46 Electrical System................1110
600-3 Wiring Diagrams................1120
600-4 Electrical Troubleshooting................1125
610-1 Electrical Component Locations General................1133
610-2 Fuse Positions................1136
610-3 Ground Locations................1150
610-4 Component Locations................1153
611-1 Wipers and Washers General................1193
611-2 Wiper Blades................1204
611-3 Wiper Assemblies................1209
611-4 Washer Systems................1215
612-1 Switches eBahn - BMW 328................1221
612-2 Steering Wheel Switches................1223
612-3 Steering Column Switches................1226
612-4 Pedal Cluster Switches................1231
612-5 Other Interior Switches................1233
620-1 Instruments General................1238
620-2 Instrument Cluster................1239
630-1 Lights General................1248
630-2 Light Switch................1254
630-3 Headlights................1256
630-4 Front Foglights................1266
630-5 Turn Signals, Taillights................1269
630-6 Interior Lights................1275
640-1 Heating and AC General................1280
640-2 Vents and Ducts................1302
640-3 Heating and A_C Controls................1308
640-4 Blower Components................1312
640-5 Heater Components................1316
640-6 Air Conditioning Components................1325
650-1 Radio General................1336
650-2 Radio and Audio Accessories................1339
650-3 Speakers................1341
650-4 Antenna................1345
720-1 Seat Belts General................1350
720-2 Front Seat Belt Assembly................1355
720-3 Rear Seat Belt Assembly................1365
721-1Airbag System (SRS) General................1370
721-2 Airbag Electronics................1378
721-3 Airbags................1381
OBD-2 On-Board Diagnostics (OBD II)................1389
OBD-3 BMW Fault Codes (DTCs)................1400
BMW Series 3 (E46) REPAIR & MAINTENANCE MANUAL................1420
00 - MAINTENANCE & GENERAL NOTES................1422
0 operating fluid overview................1428
00 Danger of poisoning if oil is ingested _ absorbed through the skin................1440
00 Risk of injury if oil comes into contact with eyes and skin................1441
00 Safety instructions for handling oil................1442
00... BMW service-inspection (petrol _ gasoline vehicles)................1443
00... Notes on SMG transmission service functions................1445
00..... Description of inspection work................1447
0000... Battery check display (magic eye); if necessary, recharge battery................1448
0000... Body and underbody checking for corrosion and damage - except cavities................1449
0000... Brake and clutch hydraulic system checking fluid level, topping up if necessary................1450
0000... Brake lines and connections visual inspection for leaks, damage and correct position................1451
0000... Changing brake fluid................1452
0000... Changing coolant................1453
0000... Changing differential oil................1454
0000... Changing engine oil and oil filter................1455
0000... Check coolant level, if topping up checking concentration................1456
0000... Checking clutch drive plate for wear................1457
0000... Checking handbrake lever travel, adjusting according to setting specifications if necessary................1458
0000... Checking horn, headlight flashers and hazard warning system................1459
0000... Checking instrument and indication field lighting, heater blower................1460
0000... Checking lighting system................1461
0000... Checking roadworthiness................1462
0000... Coolant hoses Perform visual inspection for tightness, check coolant level and concentration, top up if necessary................1463
0000... Diagnostic brief test................1464
0000... Driving on a race track................1465
0000... Exhaust system checking condition, mounting and inspecting for leaks................1469
0000... Fault memory interrogation................1470
0000... Fuel lines, fuel tank and fuel hoses visual inspection for routing, condition and leaks................1471
0000... Heating _ air conditioning replacing microfilter _ carbon canister (shorten replacement interval accordingly in event of larger buildup of dust)................1472
0000... Information _ warning labels................1473
0000... Intake silencer Renew air filter element (shorten change interval if heavily clogged with dust)................1476
0000... Locking systems checking status and function, oiling or greasing if necessary................1477
0000... Microencapsulated screws................1478
0000... Oil change in manual transmission................1479
0000... Oil change in rear differential................1480
0000... Oil change in transfer case................1481
0000... Output shafts checking gaiters for leaks................1482
0000... Parking brake checking function, adjusting _ repairing as prescribed................1483
0000... Parking brake checking lining thickness................1484
0000... Power steering _ ride-height control visual inspection for leaks, checking fluid level, topping up fluid if necessary................1485
0000... Replacing spark plugs................1486
0000... Resetting service interval indicator according to factory specifications................1487
0000... Seat belts checking condition of belt strap, function of inertia reel mechanism, locking reel, belt buckle................1488
0000... Steering components checking for zero clearance, leaks, damage and wear................1489
0000... Steering fluid reservoir checking fluid level, topping up if necessary................1491
0000... Tyres checking inflation pressure, correcting if necessary (incl. spare wheel), checking external condition, tread depth, pattern. In event of nonuniform wear, carry out measurement and correction of wheel alignment................1492
0000... Underbody incl. all visible components checking for damage, leaks, corrosion................1493
0000... Vehicle care measures for inventory vehicles (new and used vehicles) as well as vehicles to be taken off the road that are in the hands of customers................1494
0000... Windscreen wash _ wipe system checking washer fluid reservoir and spray nozzle adjustment................1496
0000... Windscreen washer system and intensive cleaning system checking fluid level, topping up if necessary................1497
0000... Work instruction for removing the protective film................1498
0000101 Service, Seasonal Check (only for German market)................1499
0000249 BMW engine oil service (M50 _ M52 _ S50US _ S52 _ M52TU)................1500
0000612 Preliminary check prior to general inspection................1502
0001... Symbols used and information in repair instructions................1503
0002000 Raising vehicle with trolley jack................1506
0002001 Raising the vehicle using a vehicle lift................1507
0011... Checking _ topping up oil level in rear differential................1509
0011... Information for handling the documents repair instructions, technical data, AZD................1510
0011239 Oil change in automatic transmission (A4S 310R _ 270R)................1512
0011259 Oil change in rear differential incl. used oil disposal................1515
0011500 Checking _ topping up fluid level in automatic transmission (A5S 325Z)................1517
0011500 Checking _ topping up fluid level in automatic transmission (A5S 360R _ 390R, A4S 200R _ 310R)................1518
0012200 (Annual) vehicle inspection within framework of DGUV Regulation 70................1519
1100300 Engine oil consumption measurement................1520
1200... Notes for disconnecting and connecting battery................1522
20220505_114909_REP-ALG-................1524
6100... Notes on handling the high pressure cleaner................1525
6112... Information on intelligent battery sensor (IBS)................1526
6120... Notes on AGM battery................1527
6400... Information on using cleaning agent _ paints (personal protection equipment)................1530
6450... Instructions for handling R 134a refrigerant................1532
6452... Notes on changing the air conditioning compressor, determining the amount of refrigerant oil (amount of refrigerant oil of new air conditioning compressor not known)................1533
6453... Instructions for desiccant insert replacement................1537
6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers................1538
6590... Notes on handling navigation computers................1539
Abbreviations................1541
Annual vehicle inspection in compliance with labour protection and accident prevention according to Operating Safety Ordinance BGV D 29 and BBG 916................1543
Arguments pertaining to engine oil consumption................1545
Battery recharging intervals for booth vehicles, battery charging calendars and battery tags (12-V battery, high-voltage battery unit)................1547
Brake fluid - Operating Fluids Specification................1549
CBS general - Reset is lost................1550
Changed emissions test indicator BMW Condition Based Service................1551
Check gas pressure spring for bonnet (with active pedestrian protection (SA8TF))................1552
Drawbar load sign omitted All with options 235 and 3AC................1553
Emergency Services (BMW _ MINI) from issue September 2009................1554
Engine oil - varying colours _ smell after initial filling in the works................1555
Engine oil service - countries with higher levels of dust Check the air filter element for contamination................1556
Extract from BMW Group Standard GS 90003-2................1557
FEB-FEB-NED-TESTMODULE-AKTUELL................1558
Final drive oil - new oil quality from 07 _ 2011................1559
Form for equipotential bonding screw connections................1560
General and legal information on performing the periodic exhaust-gas (emissions) test in EU countries................1562
Handling the acoustic camera................1567
IMIB_Next................1569
Ignition key data tapping on CBS vehicles................1572
List of contents................1577
M10 and M10 x 1 - maximum tightening torques acc. to BMW GS 90003-2................1578
M12 and M12x1.5 - maximum tightening torques acc. to BMW GS 90003-2................1579
M14 and M14x1.5 - maximum tightening torques acc. to BMW GS 90003-2................1580
M16 and M16x1.5 - maximum tightening torques acc. to BMW GS 90003-2................1581
M18 and M18x1.5 - maximum tightening torques acc. to BMW GS 90003-2................1582
M4 and M5 - maximum tightening torques acc. to BMW GS 90003-2................1583
M6 and M7 - maximum tightening torques acc. to BMW GS 90003-2................1584
M8 and M8 x 1 - maximum tightening torques acc. to BMW GS 90003-2................1585
Main group 00................1586
Master document for exhaust emission inspection (AU) target data................1587
Master document for vehicle-specific Service Information bulletins All model series up to Model Year 2004................1588
Master document for workshop literature _ workshop equipment................1591
New Maintenance Records service booklet and maintenance documentation All models................1593
New repair methods ”Gluing _ Riveting” on steel bodies................1594
Overview of accident-related documents................1596
Revised scope of maintenance work, MY 2002................1602
Service Sheets - Condition-based Service _ Pre-delivery Check (ISTA, ISPA, Commercial Service Data)................1605
Service intervals for countries with low fuel grade (SA988 _ SA8KE, SA8KM, SA984, SA8KK, SA8KL, SA8KH, SA8KP)................1607
Service vehicle check falls due after CBS reset of engine oil service................1612
Standard scope of service - Reduction of the work scope in electrified vehicles................1613
Standard work scope - expansion of work scope (with slide _ tilt sunroof and panorama glass roof)................1614
11 - ENGINE ................1615
00 Danger of poisoning if oil is ingested _ absorbed through the skin................1624
00 Risk of injury if oil comes into contact with eyes and skin................1625
00 Safety instructions for handling oil................1626
0000249 BMW engine oil service (M47TU)................1627
0000249 BMW engine oil service (M50 _ M52 _ S50US _ S52 _ M52TU)................1629
0000250 BMW engine oil service incl. supplementary service (M57 _ M47TU)................1631
0011... Information for handling the documents repair instructions, technical data, AZD................1633
10.0 SAE 10W-60................1635
11 operating fluid overview................1637
11. . . . . Equipment recoding special tool number of the transverse member for fixing the engine in the installation location................1640
1100 Overview of tightening torques................1641
1100... Engine oil consumption measurement................1646
1100... Handling components after flood damage................1647
1100... Overview of consumables (Electronic Parts Catalogue)................1648
1100039 Checking compression in all cylinders (M47 _ M57 _ M47TU)................1652
1100039 Checking compression of all cylinders (M50 _ M52 _ S52 _ M52TU)................1653
1100045 Checking absolute compression of all cylinders................1655
1100050 Removing and installing engine (M47TU)................1656
1100050 Removing and installing engine (M52TU _ M54 _ M56)................1661
1100300 Engine oil consumption measurement................1664
1112 Overview of Technical Data................1666
1112 Overview of tightening torques................1670
1112000 Removing and installing _ sealing cylinder head cover (M52TU _ M54 _ M56)................1688
1112000 Removing and installing _ sealing the cylinder head cover (M47TU _ M47T2)................1690
1112100 Removing and installing _ replacing cylinder head (M52TU _ M54 _ M56)................1692
1112100 Removing and installing cylinder head (M47TU, M47T2)................1695
1112101 Replacing cylinder head gasket (M52 _ S52 _ M52TU _ M54 _ M56)................1700
1112101 Replacing cylinder head gasket (M57 _ M47TU)................1701
1112500 Removing and installing cylinder head (M47 _ M47TU)................1702
1112501 Replacing cylinder head gasket (M47 _ M47TU)................1703
1112503 Disassembling and assembling cylinder head (M52 _ S52 _ M52TU _ M54 _ M56)................1704
1112504 Dismantling and reassembling the cylinder head (M47 _ M47TU)................1706
1112527 Remachining a valve seat (M52 _ S52 _ M52TU _ M54 _ M56)................1709
1112595 Checking a valve guide for wear (M47 _ M47TU)................1710
1112595 Checking a valve guide for wear (M52 _ S52 _ M52TU _ M54 _ M56)................1711
1112600 Reaming a valve guide (M52 _ S52 _ M52TU _ M54 _ M56)................1712
1112719 Resurfacing cylinder head sealing surface (M52 _ M52TU _ M54 _ M56)................1713
1112729 Check cylinder head for watertightness (M47TU _ M47T2)................1714
1112729 Checking cylinder head for watertightness (M52TU _ M54 _ M56)................1715
1112800 Cleaning cylinder heat intake channels and intake plenum (M47, M57)................1717
1113000 Removing and installing, sealing or replacing oil sump (M47TU)................1723
1113000 Removing and refitting, sealing or replacing sump (M52TU _ M54 _ M56)................1726
1113500 Removing and installing, sealing _ replacing oil sump (M52 _ S52 _ M52TU)................1729
1114 Overview of Technical Data................1731
1114110 Removing and installing lower timing case cover (M52 _ S52 _ M52TU _ M54)................1732
1114110 Removing and installing, sealing _ replacing timing case cover at bottom (M47TU _ M47T2)................1735
1114141 Replacing radial seal in lower timing case cover................1737
1114141 Replacing radial seal in timing case cover at bottom (M47TU _ M47TU2)................1739
1114151 Replacing crankshaft radial seal (M47TU _ M47TU2)................1741
1114151 Replacing the crankshaft seal (transmission side)................1743
1121500 Replacing crankshaft (M47 _ M47TU)................1746
1121500 Replacing crankshaft (M52 _ S52 _ M52TU _ M54 _ M56)................1748
1121531 Replacing all crankshaft main bearing shells (M47 _ M47TU)................1750
1121531 Replacing all main crankshaft bearing shells (M52 _ S52 _ M52TU _ M54 _ M56)................1754
1121571 Replacing deep-groove ball bearing in crankshaft (M47 _ M47TU _ M57)................1758
1122500 Removing and installing or replacing flywheel (M47 _ M47TU)................1759
1122500 Removing and installing or replacing flywheel (M52 _ S52 _ M52TU _ M54 _ S54)................1761
1123010 Removing and installing or replacing vibration damper (M47TU _ M47TU2)................1763
1123010 Removing and installing or replacing vibration damper (M52TU _ M54 _ M56)................1766
1123031 Replacing hub for vibration damper (M50 _ M52 _ S52 _ M52TU)................1770
1124571 Replacing all connecting rod bearings (M52 _ S52 _ M52TU _ M54 _ M56)................1771
1124571 Replacing all conrod bearings (M47 _ M47TU)................1773
1125530 Removing and installing or replacing all pistons (M47TU _ M47T2)................1775
1125530 Removing and installing or replacing all pistons (M52 _ S52 _ M52TU _ M54 _ M56)................1779
1125671 Replacing piston rings on all pistons (M47 _ M47TU)................1784
1125671 Replacing piston rings on all pistons (M52 _ S52 _ M52TU _ M54 _ M56)................1785
1125671 Replacing piston rings on all pistons (S55)................1786
1127110 Removing and installing _ replacing balancing shaft housing and balancing shafts................1788
1128010 Removing and installing _ replacing alternator drive belt (M57 _ M47TU)................1789
1128010 Replacing alternator drive belt (M52 _ S52 _ M52TU _ M54 _ M56)................1791
1128020 Removing and installing alternator drive belt (M57 _ M47TU)................1793
1128020 Replacing alternator drive belt tensioner (M52 _ S52 _ M52TU _ M54)................1795
1128050 Removing and installing _ replacing drive belt (elastobelt) for A _ C compressor (M47TU _ M47T2)................1796
1128050 Replacing A _ C compressor drive belt (M52 _ S52 _ M52TU _ M54 _ M56)................1797
1128050 Replacing A _ C compressor drive belt (M57 _ M47TU)................1798
1128060 Removing and installing A _ C compressor belt tensioner (M57 _ M47TU)................1799
1130 Overview of tightening torques................1800
1131 Overview of tightening torques................1801
1131001 Replacing camshaft (M52TU _ M54 _ M56)................1814
1131001 Replacing camshafts (M47TU)................1830
1131005 Checking camshaft timing (M47TU)................1837
1131005 Checking camshaft timing (M52TU _ M54 _ M56)................1839
1131052 Replacing both timing chains (M47TU)................1844
1131090 Removing and installing _ replacing chain tensioning piston (M52 _ M52TU _ M54 _ M56)................1845
1131091 Removing and installing _ replacing hydraulic chain tensioner (M47TU _ M47T2)................1846
1131501 Replacing camshaft (M52 _ S52 _ M52TU)................1847
1131505 Adjusting camshaft timing (M47TU)................1848
1131505 Adjusting camshaft timing (M52TU _ M54 _ M56)................1852
1134552 Removing and installing or replacing all valves (M52 _ S52 _ M52TU _ M54 _ M56)................1859
1134560 Replacing all valve stem seals (M47 _ M47TU)................1860
1134560 Replacing all valve stem seals (M52 _ S52 _ M52TU _ M54 _ M56)................1861
1134715 Replacing all valve springs (M47 _ M47TU)................1862
1134715 Replacing all valve springs (M52 _ S52 _ M52TU _ M54 _ M56)................1863
1136010 Removing and installing or replacing double VANOS adjustment unit (M52TU _ M54 _ M56)................1865
1140000 Checking engine oil pressure (M47TU _ M47T2)................1875
1140000 Checking engine oil pressure................1877
1141000 Removing and installing _ replacing oil pump (M52TU _ M54 _ M56)................1878
1141000 Removing and installing or replacing oil pump (M47TU _ M47TU2)................1880
1142020 Removing and installing _ sealing or replacing complete main flow oil filter (M47TU _ M47T2)................1882
1142020 Removing and installing complete full-flow oil filter (M52 _ S52 _ M52TU _ M54 _ M56)................1884
1144000 Removing and installing, sealing or replacing oil-to-water heat exchanger (M47TU _ M47T2)................1885
1151000 Removing and installing _ replacing the coolant pump (M47TU _ M47TU2 _ M57TU _ M57T2 _ )................1888
1151000 Removing and installing _ replacing the coolant pump (M52 _ S52 _ M52TU _ M54 _ M56)................1890
1152020 Removing and installing _ replacing fan clutch (M47 _ M47TU _ M57 _ M57TU)................1892
1152020 Removing and installing _ replacing fan clutch (S52 _ S54 _ M52 _ M52TU _ M54 _ M56)................1893
1153000 Removing and installing _ replacing coolant thermostat (M52TU _ M54 _ M56)................1894
1153000 Removing and installing or replacing coolant thermostat (M47TU _ M47T2)................1896
1161050 Removing and installing intake air manifold (M47TU _ M47T2)................1898
1161050 Removing and installing intake air manifold (M47TU)................1900
1161050 Removing and installing intake air manifold (M52TU)................1903
1161350 Removing and installing _ replacing left pressure pipe (charge air hose) (M47TU _ M47T2)................1906
1161350 Removing and installing _ replacing left pressure pipe (charge air hose) (M57TU)................1907
1161360 Removing and installing _ replacing right pressure pipe (charge air hose)................1908
1162000 Removing and installing, sealing _ replacing exhaust manifold (M47TU _ M47T2)................1910
1162140 Removing and installing both exhaust manifolds with catalytic converters (M52TU _ M54 _ M56)................1913
1165... Test steps in the event of turbocharger damage................1915
1165020 Damage on the exhaust turbocharger due to obstructed oil supply lines................1916
1165020 Removing and installing or replacing exhaust turbocharger (M47TU)................1918
1166000 Removing and installing or replacing vacuum pump (M47TU _ M47T2 _ M57TU _ M57T2)................1922
1171100 Removing and installing _ replacing exhaust gas recirculation cooler (M57 _ M47TU)................1924
1174... Layout, vacuum hoses (M47TU)................1926
1174505 Replacing pressure transducer for EGR valve (M47TU)................1927
1174508 Replacing pressure transducer for turbocharger (M47TU)................1928
1178510 Replacing oxygen control sensor (M52TU _ M54 _ M56)................1929
1178613 Replacing both oxygen monitor sensors (M52TU _ M54 _ M56)................1930
4.0 BMW Longlife-01................1932
5.0 BMW Longlife-01 FE................1935
6.0 BMW Longlife-04................1937
7.0 BMW Longlife-12 FE................1943
8.0 BMW Longlife-14 FE+................1945
9.0 BMW Longlife-17 FE+................1947
Adapter................1949
Adjust the installation position of the exhaust-gas recirculation valve................1950
Assembly tool................1951
BMW Quality Longlife-04 All................1952
Basic body................1953
Camshaft................1954
Case Covers................1955
Cleaning the cylinder head intake ports and the combustion chamber with the walnut blaster................1956
Connecting Rods and Bearings................1957
Crankcase ventilation line damaged................1958
Crankshaft and Bearings................1960
Cylinder Head with Cover................1961
Cylinder head cover................1962
Cylinder head with lid................1963
Cylinder head................1964
Discontinuation of diesel purging................1965
Emissions-control, Lambda oxygen sensor................1966
Engine block................1967
Engine emergency running program lamp lights up E36 _ 7, E46, E53, E38, E39 with M62 LEV, M52TU................1968
Engine identification................1970
Exhaust gas recirculation (EGR)................1976
Exhaust manifold................1977
Failure of secondary air system (fault analysis guide) E34 E36 E38 E39 E46 E52 E53 E31 M60 _ 1 M62 LEV M73 M73LEV, S50 S52 S54 S62................1978
Fan................1980
Flywheel................1981
HVA rattling after cold start................1982
HVA rattling noise after frequent short-distance drives................1983
Intake manifold................1984
Leak in cylinder head in area of cylinder No. 1 E36 _ 7, E38, E39, E46 _ M52TU................1985
Leak-testing the air-intake system................1987
Main group 11................1990
Master document for exhaust emission inspection (AU) target data................1991
Mounting engine on assembly stand (M52 _ M52TU _ M54 _ M56 _ S50 _ S54)................1992
Oil Filter and Lines................1993
Oil Filter and Pipes................1994
Oil Pan................1995
Oil pump with strainer and motor................1996
Overview of released engine oils for BMW Group engines................1997
Rattling noise from the hydraulic valve clearance compensation after extreme cornering................1998
Rattling noises from the area of the valve timing gear M42, M50, M52, M60, M62,................1999
Removing engine covers (M52, M52TU, S52, S50US)................2000
Securing engine with special tool in installation position (M52TU _ M54 _ M56)................2001
Thermostat and connections................2002
Turbocharger and Control................2003
Turbocharger failure E46 M47TU................2004
V-ribbed belt with Tension and Deflection Element................2007
Vacuum pump................2008
Vacuum supply All models................2009
Valve gear rattling while the engine is running at operating temperature at idle................2012
Variable Camshaft Control................2015
Vibration Damper................2017
Vibration damper................2018
Water Pump and Drive................2019
12 - ENGINE ELECTRICAL SYSTEM................2020
0011... Information for handling the documents repair instructions, technical data, AZD................2022
1100... Handling components after flood damage................2024
12 operating fluid overview................2025
1200... Instructions for removal and replacement of control units................2026
1200... Notes _ information on start assistance (jump starting)................2027
1200... Notes for disconnecting and connecting battery................2028
1214700 Encoding the control unit (DME _ DDE)................2030
1214705 Programming the control unit (DME _ DDE)................2031
1223505 Replacing all glow plugs (M57 _ M57TU _ M47TU _ M47T2 _ M57T2)................2032
1231009 Checking alternator and regulator switch................2034
1231020 Removing and installing _ replacing alternator (M47 _ M47TU)................2037
1231230 Removing and installing _ replacing alternator mounting block (M57 _ M47TU)................2040
1232 Overview of tightening torques................2041
1232501 Replacing regulator switch for alternator (M47TU)................2042
1236 Overview of tightening torques................2044
1241020 Removing and installing _ replacing starter motor (M47TU)................2049
1241041 Replacing the engagement solenoid switch................2052
1242500 Replacing battery positive lead (M47TU)................2053
1242540 Replacing safety battery terminal (SBK)................2055
1251001 Replacing wiring harness section for engine (M47TU)................2059
1251200 Replacing wiring harness section for injectors (M47TU)................2063
1261285 Removing and installing _ replacing oil level sensor................2066
6100... Notes for disconnecting and connecting the vehicle battery................2067
6100... Safety information on handling hybrid cars................2068
6113... Unlocking and disconnecting various plug connections in electrical and hybrid vehicles................2070
6135... Note on replacing codable _ programmable control units................2074
Adapter cable................2075
Adapter................2076
Alternator with Drive and Mounting Parts................2077
Antistatic mat................2078
Cap................2079
Case................2080
Control Unit Housing................2081
Device................2082
Die-plate................2083
Electronics box................2084
Engine wiring harness................2085
Form for equipotential bonding screw connections................2086
Glow elements................2088
Governor................2089
Guard................2090
Holding sleeve................2091
Introduction of new fuel filler caps for US models E36 Z3 E38 E39 E46 US only................2092
Labels................2097
Main group 12................2098
Master document for exhaust emission inspection (AU) target data................2099
Oil pressure switch, oil level sensor (N47, N47S M47T, M47T2, M57T, M57T2)................2100
Oil pressure, oil temperature, oil level display................2101
Release _ pressing-off tool................2102
Starter and Mounting Parts................2103
Wires to starter................2104
13 - FUEL PREPARATION & CONTROL................2105
0011... Information for handling the documents repair instructions, technical data, AZD................2107
1331025 Checking fuel return pressure (M47TU)................2109
1331028 Checking fuel feed pressure (M47TU)................2111
1332051 Renewing fuel preheating................2112
1332051 Replacing fuel filter (M47TU _ M57TU)................2113
1332070 Replacing preheating valve (M47TU _ M57TU)................2114
1351004 Removing and installing _ replacing high-pressure pump (M47TU, M47T2)................2115
1351522 Fuel metering unit (M47TU _ M47T2 _ M57TU, M57T2)................2118
1351542 Checking high pressure pump (M47TU _ M57TU)................2119
1353... Cleaning injector sockets (M67 _ M57 _ M57TU _ M57T2 _ M47TU _ M47T2)................2121
1353... Layout of common rail system (M47TU _ M47TU2)................2123
1353155 Removing and installing _ replacing pressure accumulator of injection system (M47TU)................2124
1353170 Replacing all pressure lines (M57 _ M57TU)................2125
1353180 Replacing pressure line (between high-pressure pump and pressure accumulator) (M57 _ M47TU _ M57TU _ M47T2)................2127
1353315 Removing and installing _ replacing all injectors in fuel injection system (M47TU, M47T2)................2128
1353330 Replacing all leakage oil lines (M47TU, M47T2)................2131
1353560 Removing and installing _ replacing pressure sensor on pressure accumulator of injection system (M47TU)................2133
1353588 Checking injectors (without piezo-technology) with return flow quantity meter................2134
1361501 Replacing control unit (DDE) for M47TU................2136
1362535 Replacing charge-air pressure sensor (M57 _ M47TU)................2137
1362560 Removing and installing _ replacing air-mass flow sensor (M47TU)................2138
1362610 Replacing crankshaft pulse generator (M47TU _ M57TU _ M47T2 _ M57T2)................2140
1362650 Replacing camshaft pulse generator (M47TU _ M57TU _ M47T2)................2141
1364 Overview of Technical Data................2142
1372001 Replacing air cleaner element (M47TU)................2143
Adapter................2145
Checking injectors E46 E53 E60 E61 E65 E83 M47TU M57TU M67................2146
DDE fault-memory entry 4A93 CAN message monitoring ASC3 E46 M47TU................2148
Discontinuation of diesel purging................2149
Fuel Injector Nozzles and Lines................2150
Group 13................2152
Injection Pump Drive................2153
Main group 16................2154
Master document for exhaust emission inspection (AU) target data................2155
Senders for Control Unit................2156
Service function Injector volume compensation E46 M47TU................2157
16 - FUEL SUPPLY................2158
0011... Information for handling the documents repair instructions, technical data, AZD................2160
1600 Fuel supply system E46 (diesel engines)................2162
1600 Fuel supply system E46 (spark ignition engines)................2166
1600 Functional description for general fuel supply systems................2171
1600... Layout of fuel supply system (KVA)................2172
1600005 Draining and filling fuel tank................2173
1600009 Cleaning complete fuel system (in event of incorrect filling of diesel cars with petrol _ gasoline)................2175
1600100 Checking fuel tank and tank ventilation system for leaks................2176
1611030 Removing and installing fuel tank................2179
1611060 Removing and installing _ replacing fuel filler pipe................2182
1611120 Removing and installing _ replacing expansion tank for tank ventilation................2184
1611130 Checking filler cap pressure relief valve................2185
1612000 Removing and installing _ replacing sensor for fuel gauge (right) (complete unit)................2187
1612001 Removing and installing _ replacing sensor for fuel gauge (left) (complete unit)................2189
1612010 Removing and installing _ replacing activated-carbon filter................2192
1612010 Removing and installing _ replacing carbon canister with LDP (leak diagnosis pump)................2193
1612435 Removing and installing _ replacing diesel pump (supplementary delivery pump)................2194
1613 Overview of tightening torques................2195
1614010 Removing and installing _ replacing fuel pump (complete sensor unit)................2197
1614530 Replacing sucking jet pump................2198
1619 Overview of tightening torques................2199
6400... Information on using cleaning agent _ paints (personal protection equipment)................2203
Accidental refuelling with petrol................2205
Adapter................2208
Electronically controlled fuel pump E46, E60, E61, E63, E64, E87, E90, E91................2209
Filling device................2211
Fuel Delivery................2212
Fuel Pump, E46, Gasoline-driven cars................2213
Fuel Supply, Fuel Level Sender, E46, Gasoline _ diesel-driven cars................2214
Fuel Tank and Mounting Parts, BMW, E46, Diesel................2215
Fuel Tank and Mounting Parts, E46, Gasoline-driven cars................2216
Fuel Tank and Mounting Parts................2217
Fuel pump................2218
Functional description for fuel supply system................2219
Hose................2239
Introduction of new fuel filler caps for US models E36 Z3 E38 E39 E46 US only................2240
Key................2245
Leak detector................2246
Lifting gear................2247
Non-return valve................2248
Pin wrench................2249
Pipe................2250
Plug................2251
Pump................2252
Snapping, knocking and smacking noises from the rear of the vehicle (rear axle _ fuel tank) E46 saloon................2253
Tank Ventilation................2255
Tester................2256
17 - COOLING................2258
0011... Information for handling the documents repair instructions, technical data, AZD................2259
17 operating fluid overview................2261
1700 Overview of Technical Data................2264
1700... Instructions for working on cooling system................2308
1700005 Draining and adding coolant (M47, M47TU)................2311
1700009 Checking cooling system for watertightness................2314
1700010 Checking for leaks between cooling system and combustion chamber................2316
1700039 Venting cooling system and checking for leaks (M47, M47TU)................2317
1711020 Removing and installing _ replacing radiator shutter (M47, M47TU with manual transmission)................2319
1711031 Replacing fan cowl (M47 _ M47TU)................2322
1711509 Flushing radiator................2325
1712xxx Overview of the coolant lines on the front electric drive unit................2326
1712xxx Overview of the coolant lines on the rear electric drive unit................2328
1751000 Removing and installing _ replacing intercooler (M47TU, M57TU)................2329
6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers................2330
Additional Fan (electric)................2331
Fill cooling system................2332
Main group 17................2333
Oil Cooler Pipes................2334
Radiator and Mounting Parts................2335
Vent cooling system................2336
18 - EXHAUST SYSTEM................2337
0011... Information for handling the documents repair instructions, technical data, AZD................2338
18 operating fluid overview................2340
1800018 Removing and installing rear exhaust system (M47, M47TU without primary catalytic converter)................2341
1800020 Removing and installing complete exhaust system (M47, M47TU)................2343
1831040 Removing and installing _ replacing primary catalytic converter (M47, M47TU, M57)................2345
Angle................2347
Exhaust Assembly................2348
Exhaust standard EURO 4 and E-OBD for diesel engines................2349
Exhaust system, complete................2353
Gauge................2354
Master document for exhaust emission inspection (AU) target data................2355
Renewing diesel particulate filter of flexible tube................2356
Replacing tailpipe bracket on rear axle crossmember E46 M47TU................2357
21 - CLUTCH................2358
0011... Information for handling the documents repair instructions, technical data, AZD................2359
3.0 ATE brake cylinder paste, grease in the clutch region................2361
Adapter................2362
Basic body................2363
Bell housing................2364
Bush................2365
Claw................2366
Clutch tool................2367
Container................2368
Device................2369
Gauge 21 2 070 All Model Series................2370
Gauge................2371
Main group 21................2372
Mandrel................2373
22 - ENGINE & TRANSMISSION MOUNTING................2374
0011... Information for handling the documents repair instructions, technical data, AZD................2375
2211001 Replacing right engine mount (M47, M47TU)................2377
2211011 Replacing left engine mount (M47, M47TU)................2378
2211100 Replacing right engine support arm (M43, M47, M47TU, M52)................2380
2211110 Replacing left engine support arm (M47TU)................2381
Bridge................2382
Bush................2383
Main group 22................2384
Nut................2385
Pin................2386
Pliers................2387
Removal and installation kit................2388
Shaped element................2389
Synchronising key................2390
Thrust piece................2391
Tool................2392
Transmission mounting................2394
Use................2395
Washer................2396
23 - MANUAL GEARBOX................2397
00 Danger of poisoning if oil is ingested _ absorbed through the skin................2398
00 Risk of injury if oil comes into contact with eyes and skin................2399
00 Safety instructions for handling oil................2400
00... Notes on SMG transmission service functions................2401
0011... Information for handling the documents repair instructions, technical data, AZD................2403
1.0 General information about manual gearbox oil................2405
1.0 Transmission oil for DKG GS7D36SG................2406
2.0 Transmission oil for BMW manual gearboxes manufactured after 09 _ 1997................2407
23 Transmission designations................2409
23 Universal transmission retaining bridge................2412
23 operating fluid overview................2413
23.. Universal BMW transmission take-up................2415
2300 Overview of tightening torques................2416
4.0 transmission fluid for manual gearboxes................2418
5.0 transmission fluid for manual gearboxes................2422
Adapter................2423
Gear lever sticks in 5th _ reverse gear shift gate E36 _ 7 E36 _ M3 E38 E39 E46 E53 with GS5-280Z _ 320Z (C-transmission) and GS5-39DZ (................2424
Gearbox oil drain plug leaking................2426
Kinematics diagnosis system and environment................2427
Main group 23................2445
Run-flat tyre and inflation pressure warning systems................2446
Storage of wheels and tyres................2454
24 - AUTOMATIC TRANSMISSION................2457
00 Danger of poisoning if oil is ingested _ absorbed through the skin................2460
00 Risk of injury if oil comes into contact with eyes and skin................2461
00 Safety instructions for handling oil................2462
0011... Information for handling the documents repair instructions, technical data, AZD................2463
0011239 Oil change in automatic transmission (A4S 310R _ 270R)................2465
0011500 Checking _ topping up fluid level in automatic transmission (A5S 360R _ 390R, A4S 200R _ 310R)................2468
23 Transmission designations................2469
23 Universal transmission retaining bridge................2472
23.. Universal BMW transmission take-up................2473
24 operating fluid overview................2474
2400 Overview of tightening torques................2477
2400... Removing and installing sealing cap on working piston (A4S 310R)................2483
2400018 Adjusting selector lever (A5S 360R _ 390R, A4S 200R, 6HP26Z _ 19Z)................2486
2400028 Removing and installing automatic transmission (A5S 390R, M47TU)................2487
2400048 Removing and installing replacement transmission (A5S 360R _ 390R, A4S 200R)................2492
2411 Overview of tightening torques................2494
2411001 Removing and installing _ sealing or replacing transmission fluid sump (A5S 360R _ 390R, A4S 200R)................2496
2411100 Removing and installing _ replacing transmission screen (A5S 360R _ 390R, A4S 200R)................2497
2412009 Replacing radial shaft seal for torque converter (A5S 360R _ 390R, A4S 200R)................2498
2413002 Removing and installing or replacing transmission extension housing (A5S 360R _ ................2500
2413011 Replacing radial seal for output flange (A5S 360R _ 390R)................2504
2421100 Replacing output flange (A5S 360R _ 390R)................2507
2430009 Removing and installing _ replacing selector unit (A5S 360R _ 390R, A4S 200R)................2510
2432550 Replacing pressure regulator for converter lockup clutch (AS5 360R _ 390R, A4S 200R)................2512
2432560 Replacing pressure regulator for main pressure (A5S 360R _ 390R, A4S 200R)................2513
2433510 Replacing solenoid valve 1, 2 or 3 (A5S 360R _ 390R, A4S 200R)................2514
2435550 Replacing pulse generator (turbine speed) (A5S 360R _ 390R, A4S 200R)................2515
2435551 Replacing pulse generator (output speed) (A5S 360R _ 390R, A4S 200R)................2516
2435600 Replacing transmission switch (A5S 360R _ 390R, A4S 200R)................2517
2436501 Replacing wiring harness in automatic transmission (A5S 360R _ 390R, A4S 200R)................2519
2440 Overview of tightening torques................2521
2440009 Removing and installing _ replacing torque converter (A5S 360R _ 390R, A4S 200R)................2523
2450001 Replacing radial shaft seal for manual shift valve shaft (A5S 360R _ 390R, A4S 200R)................2525
2461503 Programming _ replacing control unit................2528
6135... Note on replacing codable _ programmable control units................2529
Adapter cable................2530
Adapter................2531
Angle................2532
Basic body................2533
Blade................2534
Bolt................2535
Brace................2536
Bush................2537
Controller................2538
Electrical fittings................2539
External shift linkage................2540
Form for equipotential bonding screw connections................2541
Hydraulic _ electric control parts and controlling elements................2543
Input, Intermediate and Output Shafts................2544
Interior Shift Elements................2545
Main group 24................2546
Muffled knock during load reversal from the rear-axle area................2547
Planetary gear drive................2548
Positive engagement in drive position D delayed E46 E53 E83 E39 with A5S 390R (GM5 transmission)................2549
Primary Pump................2553
Shift Clutches................2554
Shift Valves, Parking Lock................2555
Shift travel valves, parking lock................2556
Torque converter................2557
Transmission Case, Oil Sump................2558
Transmission Extension, Bearings, Sealing Ring................2559
Transmission housing, transmission oil sump................2560
Transmission in general................2561
Transmission mounting................2563
Wire Harness, Shift Elements and Sensor................2564
Working piston sealing cap leaking E39 E46 E36 E34................2565
25 - GEARSHIFT................2566
0011... Information for handling the documents repair instructions, technical data, AZD................2567
2516 Overview of tightening torques................2569
2516... Checking _ adjusting Interlock _ Shiftlock function................2570
2516056 Removing and installing _ replacing shift tower (Steptronic)................2572
2516061 Replacing handle for selector lever................2576
2516130 Removing and installing _ replacing shiftlock solenoid (Steptronic)................2577
2516130 Removing and installing _ replacing shiftlock solenoid................2581
2516175 Adjusting interlock cable................2584
2516202 Replacing cable for gear selector lever................2587
3232170 Removing and installing _ replacing interlock cable................2588
Gearshift bracket - Automatic Transmission................2589
Group 25................2590
Pin wrench................2591
26 - PROPELLER SHAFT................2592
0011... Information for handling the documents repair instructions, technical data, AZD................2594
26 operating fluid overview................2596
2600... Evaluation criteria for assessing flexible discs................2597
2611 Overview of tightening torques................2600
2611... Overview of propeller shaft with universal joint................2606
2611000 Removing and installing complete propeller shaft (three-piece propeller shaft)................2607
2611000 Removing and installing complete propeller shaft - Version with rear constant velocity joint -................2610
2611000 Removing and installing propeller shaft (cardan universal joint) completely................2613
2611051 Replacing flexible disc for propeller shaft................2616
2611090 Removing and installing _ replacing front centring mount for propeller shaft................2617
2612001 Replacing complete propeller shaft centre bearing (constant-velocity joint)................2618
2612001 Replacing complete propeller shaft centre mount................2620
Bolt................2623
Bush................2624
Clamp................2625
Clip................2626
Frame................2627
Group 26................2628
Key................2629
Mandrel................2630
Measuring device................2631
Open-end spanner................2632
Propeller Shaft. complete................2633
Propeller shaft complete, E46, Three-part propeller shaft................2635
Propeller shaft complete, E46, Two-part propeller shaft................2636
Puller................2637
Shaped part................2638
Spindle................2639
Washer................2640
27 - TRANSFER BOX................2641
00 Danger of poisoning if oil is ingested _ absorbed through the skin................2642
00 Risk of injury if oil comes into contact with eyes and skin................2643
00 Safety instructions for handling oil................2644
0011... Information for handling the documents repair instructions, technical data, AZD................2645
27 operating fluid overview................2647
Bush................2648
Holding sleeve................2649
Main group 27................2650
Mandrel................2651
28 - TWIN_CLUTCH GEARBOX (DKG)................2652
0011... Information for handling the documents repair instructions, technical data, AZD................2653
1.0 Transmission oil for DKG GS7D36SG................2655
28 operating fluid overview................2656
Device................2657
Fitting aid................2658
Main group 28................2659
31 - FRONT AXLE, FRONT SUSPENSION................2660
00 Danger of poisoning if oil is ingested _ absorbed through the skin................2663
00 Risk of injury if oil comes into contact with eyes and skin................2664
00 Safety instructions for handling oil................2665
0000... Microencapsulated screws................2666
0002000 Raising vehicle with trolley jack................2667
0011... Information for handling the documents repair instructions, technical data, AZD................2668
31 operating fluid overview................2670
31... Front axle overview................2671
31.... Layout of spring strut shock absorber................2672
3100 Mobile table lift................2673
3100 Overview of Technical Data................2675
3100 Overview of tightening torques................2803
3100... Front axle + steering wheel _ chassis alignment check must be carried out after the following work................2805
3100... Information on replacing shock absorbers................2806
3100... Instructions (chassis components made of aluminium)................2807
3100... Notes on repairing threads................2808
3100... Notes on wheel bearing replacement following accident damage................2810
3100... Notes................2811
3110000 Removing and installing complete front axle (with spring strut shock absorber)................2812
3111001 Replacing front axle carrier................2813
3111005 Removing and installing _ replacing reinforcement (cruciform)................2814
3111506 Lowering _ raising front axle carrier................2815
3112000 Removing and installing left or right control arm................2816
3112001 Replacing left or right control arm................2817
3112023 Measuring play of wheel control joints................2818
3112049 Removing and installing _ replacing both brackets for control arm................2820
3121 Overview of tightening torques................2823
3121080 Replacing (removing and installing) left or right steering knuckle................2826
3121180 Replacing bearings (wheel hub) for front wheel................2828
3131... Instructions on handling the BMW spring tensioner................2831
3131000 Removing and installing complete left or right spring strut shock absorber................2834
3131031 Replacing front left or right spring strut shock absorber................2835
3133001 (Removing and installing) replacing front left or right spring strut support bearing................2839
3133095 Measuring ride-level height of vehicle................2840
3133100 Removing and installing _ replacing coil spring for front left or front right spring strut................2841
3135 Overview of tightening torques................2842
3135000 Removing and installing _ replacing front stabilizer................2846
3135005 Removing and installing _ replacing push rod (anti-roll bar link) for left _ right anti-roll bar................2847
3135040 Replacing rubber mount for stabilizer on body on left or right................2848
3160... Notes on removing and installing Low Profile band clamps................2849
Adapter................2851
Assessment of the rubber mounts on axle components................2852
Axle guide and axle strut................2853
Basic body................2855
Battery................2856
Belt................2857
Bolt................2858
Bridge................2859
Bush................2860
Cardboard box................2861
Clip................2862
Conversion kit................2863
Cushion................2864
Device................2865
Electronics box................2867
Extension................2868
Extractor................2869
Fixture................2870
Frame................2871
Front Axle Suspension................2872
Gauge................2874
Main group 31................2875
Notes on installation of ear hose clamps................2876
Replace wheel bearing................2877
Spring Struts................2878
Stabilizer Bar................2879
Torsional oscillations in steering wheel when braking (update) E46, except four-wheel drive and M3................2880
Visible corrosion on vehicle add-on parts................2885
Wheel Bearings and Steering Knuckle................2886
Wheel control joint check................2887
32 - STEERING & WHEEL ALIGNMENT................2888
00 Danger of poisoning if oil is ingested _ absorbed through the skin................2892
00 Risk of injury if oil comes into contact with eyes and skin................2893
00 Safety instructions for handling oil................2894
0000... Microencapsulated screws................2895
0011... Information for handling the documents repair instructions, technical data, AZD................2896
3100... Front axle + steering wheel _ chassis alignment check must be carried out after the following work................2898
32 operating fluid overview................2899
32... Overview of steering................2900
32.... Overview of steering wheel _ casing components _ lock cylinder................2901
3200 Overview of Technical Data................2902
3200... General chassis and suspension definitions................3077
3200... General information and definitions................3078
3200... Identification of suspension without label................3080
3200... KDS data statuses................3081
3200... Moving vehicle into design position................3082
3200... Moving vehicle into normal position................3083
3200... Notes and specifications for the replacement of the steering gear, steering column and the steering shaft following accident damage................3084
3200... Performing rim runout compensation................3086
3200... Test conditions for chassis _ wheel alignment check................3087
3200150 Carry out Kinematics Diagnosis System wheel alignment with vehicle load up to design position................3088
3200155 Kinematics Diagnosis System wheel alignment with ride height measurement without loading the vehicle................3090
3200610 Adjusting toe-in and camber on front axle................3092
3200620 Adjusting rear axle................3094
3211... Notes on checking steering backlash on vehicles with rack-and-pinion steering (with front axle raised)................3095
3211100 Replacing gaiter for steering gear on left or right................3096
3213 Overview of tightening torques................3097
3213006 Bleeding power steering unit................3101
3213060 Removing and installing _ replacing power steering gear................3102
3221 Overview of Technical Data................3103
3221151 Replacing left or right tie rod................3104
3221231 Replacing left or right tie rod................3105
3231... Disassembling and assembling steering column................3106
3231003 Replacing upper section of steering column trim................3112
3231020 Removing and installing _ replacing lower section of steering column trim................3113
3231053 Replacing flexible disc................3114
3231061 Replacing upper section of steering spindle................3115
3231070 Removing and installing _ replacing lower section of steering spindle................3116
3231082 Removing and installing _ replacing steering angle sensor................3117
3231090 Removing and installing steering column................3120
3231091 Replacing steering column................3122
3231102 Replacing steering spindle sleeve................3123
3231241 Replacing adjusting lever for steering column................3125
3232050 Removing and installing _ replacing steering lock cylinder................3127
3232170 Removing and installing _ replacing interlock cable................3128
3233 Overview of tightening torques................3129
3233... Replacing lower cover for sport steering wheel................3131
3233000 Removing and installing _ replacing steering wheel................3132
3234 Overview of tightening torques................3133
3234... Checklist, gas generator replacement E46................3134
3234... Notes on scrapping BMW vehicles with gas generators (airbag system)................3136
3234... Remounting horn plate of airbag unit for standard steering wheel................3139
3234... Remounting the horn plate of airbag unit for sports steering wheel................3141
3234001 Replacing the gas generator for the driver's airbag................3143
3234002 Replacing the gas generator for the driver's airbag (sports steering wheel)................3154
3234020 Removing and installing _ replacing airbag unit................3166
3234020 Removing and installing _ replacing the airbag unit (sports steering wheel, inserted airbag unit)................3168
3241... Instructions for removing and installing ear clips................3170
3241... Instructions for using special tool 32 4 000................3172
3241... Notes on hydraulic line with quick-connect coupling................3174
3241060 Removing and installing vane pump for power steering (M47TU)................3176
3241061 Replacing power steering vane pump................3178
3241100 Removing and installing _ replacing belt pulley on vane pump for power steering................3179
3241380 Removing and installing or replacing oil cooler _ cooling coil for power steering................3180
3300... Rear axle wheel _ chassis alignment check must be carried out after the following work................3181
6131996 Carrying out steering angle sensor adjustment................3182
6577... Notes on scrapping BMW vehicles with gas generators (central airbag control unit, airbag system)................3183
7200... Safety regulations for handling airbag system components................3185
7200... Safety regulations for handling components with gas generators................3187
7212... Procedure after airbag deployment as result of an accident................3189
Adapter................3192
Airbag and airbag steering wheel................3193
Assessment of the rubber mounts on axle components................3194
Group 32................3195
Kinematics diagnosis system and environment................3196
Memo from _________________................3214
Pump and Oil Supply................3216
Steering Arms................3218
Steering Column................3220
Steering Wheel................3222
Steering................3223
Torsional oscillations in steering wheel when braking (update) E46, except four-wheel drive and M3................3224
Visible corrosion on vehicle add-on parts................3229
33 - REAR AXLE, REAR-WHEEL DRIVE, GUIDE................3230
00 Danger of poisoning if oil is ingested _ absorbed through the skin................3234
00 Risk of injury if oil comes into contact with eyes and skin................3235
00 Safety instructions for handling oil................3236
0000... Microencapsulated screws................3237
0002000 Raising vehicle with trolley jack................3238
0011... Checking _ topping up oil level in rear differential................3239
0011... Information for handling the documents repair instructions, technical data, AZD................3240
0011259 Oil change in rear differential incl. used oil disposal................3242
1600... Layout of fuel supply system (KVA)................3244
3100... Notes on wheel bearing replacement following accident damage................3245
33 operating fluid overview................3246
33... Rear axle layout................3248
3300 Overview of Technical Data................3249
3300... Information on replacing shock absorbers................3377
3300... Instructions (chassis components made of aluminium)................3378
3300... Notes on repairing threads................3379
3300... Rear axle wheel _ chassis alignment check must be carried out after the following work................3380
3310 Overview of Technical Data................3381
3310.. Overview of final drive _ output shafts................3384
3310... Rear differential Assignment to model series................3385
3310010 Removing and installing _ replacing rear differential................3386
3311... Removing and installing _ replacing vibration damper................3388
3311... Replacing rear cover gasket on rear differential (168K)................3389
3311... Replacing rear cover gasket on rear differential (188K)................3390
3311... Replacing rear cover gasket on rear differential (215K)................3391
3311021 Replacing shaft seal for input flange on final drive................3392
3311091 Replacing drive flange on left or right of final drive................3395
3311151 Replace the radial shaft seal for the left or right drive flange................3396
3311271 Replacing rear cover gasket on rear differential................3397
3311521 Replacing the dust plate on the rear axle differential (input flange removed)................3398
3317 Overview of Technical Data................3403
3317004 Replacing all rubber mounts for front final drive suspension................3404
3317005 Replacing rubber mount for final drive mounting at rear................3405
3321... Pressing output shaft out of drive flange and drawing in (output shaft removed from rear axle final drive)................3407
3321... Ribbed teeth................3409
3321000 Removing and installing _ replacing left or right output shaft................3410
3321001 Removing and installing _ replacing left output shaft................3411
3321002 Removing and installing _ replacing right output shaft................3412
3331.. Overview of rear axle carrier with rubber mounts................3413
3331000 Removing and installing complete rear axle carrier................3414
3331011 Replacing rear axle carrier................3416
3331503 Lowering _ raising rear axle carrier................3417
3332.. Overview of control arms with rubber mounts................3419
3332... Replacing bearing block for front trailing arm................3420
3332... Replacing both eccentric bolts................3422
3332000 Removing and installing complete left or right trailing arm................3423
3332021 Replacing left or right trailing arm................3425
3332042 Replacing a rubber mount in trailing arm, front................3426
3332044 Replacing a rubber mount _ ball joint in the trailing arm for bottom wishbone................3428
3332071 Replacing one upper control arm................3430
3332083 Removing and installing _ replacing lower wishbone arm................3431
3332160 Removing and installing _ replacing tension strut for rear axle carrier................3433
3332525 Replacing one ball joint in the semi-trailing arm (semi-trailing arm removed)................3434
3332671 Replacing one rubber mount in the upper control arm (control arm removed)................3435
3332681 Replacing one rubber mount in lower control arm (control arm removed)................3436
3333 Overview of Technical Data................3437
3333 Overview of tightening torques................3438
3333101 Replacing two rubber mounts for rear axle support (front rubber mount)................3441
3333515 Replacing two other rubber mounts for the rear axle support (rear rubber mount)................3443
3341... Detaching wheel bearing inner race from drive flange (drive flange removed)................3445
3341000 Replacing drive flange on left _ right rear axle shaft................3446
3341151 Replacing wheel bearing (75 mm) on rear axle shaft on left or right................3448
3341151 Replacing wheel bearing (85 mm) on rear axle shaft on left or right................3450
3352000 Removing and installing _ replacing rear left or right shock absorber................3452
3352161 Replacing rear left or right thrust bearing for spring strut _ shock absorber................3454
3353... Measuring ride-level height of vehicle................3455
3353000 Removing and installing _ replacing rear left or right coil spring................3456
3355000 Removing and installing _ replacing rear stabilizer bar................3458
3355000 Removing and installing _ replacing rear stabilizer................3460
3355021 Replacing both rubber mounts for stabilizer mounting................3461
3355040 Replacing anti-roll bar links for anti-roll bar................3462
3355040 Replacing anti-roll bar links for stabilizer bar................3463
Adapter................3464
Angle................3465
Anti-roll bar................3466
Assessment of the rubber mounts on axle components................3467
Axle guide and axle strut................3468
Basic body................3471
Bell housing................3472
Bridge................3473
Bush................3474
Case................3475
Changeover of differential oils................3476
Changing rear axle transmission fluid with the oil gun................3477
Clip................3478
Connector................3479
Device................3480
Final drive oil - new oil quality from 07 _ 2011................3481
Kinematics diagnosis system and environment................3482
Life-time oil E31 E36 E38 E39 E46................3500
Main group 33................3501
Output Shaft................3502
Rear Axle Suspension................3503
Rear Differential Case with Cover................3504
Rear axle carrier................3505
Rear axle differential mountings................3506
Replacing tailpipe bracket on rear axle crossmember E46 M47TU................3508
Shock Absorbers................3509
Snapping, knocking and smacking noises from the rear of the vehicle (rear axle _ fuel tank) E46 saloon................3510
Visible corrosion on vehicle add-on parts................3512
Wheel Bearings................3513
34 - BRAKES................3514
0000... Microencapsulated screws................3518
0011... Information for handling the documents repair instructions, technical data, AZD................3519
34 operating fluid overview................3521
3400 Overview of tightening torques................3523
3400... General Data................3524
3400... General information on braking in new brake discs _ brake pads................3526
3400009 Checking brakes on test stand................3527
3400010 Checking thickness of brake lining................3528
3400012 Parking brake function check................3529
3400025 Replacing fluid in ABS _ ASC+T brake system................3530
3400048 Bleeding brake system with ABS _ ASC+T................3531
3400050 Bleeding brake system with DSC3................3533
3400513 Checking parking brake setting (for inspection)................3535
3400519 Checking service brake high- and low-pressure tests................3536
3400x01 Guideline for applying brake pad paste on brake pads and caliper carrier................3537
3410014 Adjusting handbrake................3547
3411 Overview of tightening torques................3550
3411... Configuration of floating caliper (front)................3554
3411000 Removing and installing _ replacing brake pads of both front disc brakes................3555
3411220 Removing and installing _ replacing both front brake discs................3559
3411250 Removing and installing _ replacing a front brake anchor plate _ brake guard plate................3561
3411519 Removing and installing _ replacing left or right front brake caliper................3562
3411552 Overhauling left or right front brake caliper (brake caliper removed)................3563
3411552 Overhauling left or right front-brake caliper (brake caliper removed)................3565
3411667 Precision-turning both front brake discs on both sides (brake disc removed)................3567
3421 Overview of tightening torques................3568
3421... Layout of floating caliper (rear)................3572
3421171 Removing and installing _ replacing a brake carrier _ brake guard at rear................3573
3421200 Removing and installing _ replacing both rear brake pads of disc brake................3574
3421320 Removing and installing _ replacing both brake discs................3578
3421745 Removing and installing _ replacing left or right rear brake caliper................3580
3421812 Overhauling left or right rear brake caliper (brake caliper removed)................3581
3421947 Fine-grinding both sides of both rear brake disks (brake disks removed)................3583
3431181 Removing and installing _ replacing expansion tank for hydraulic brake actuation................3584
3431500 Removing and installing _ replacing the master brake cylinder................3585
3431505 Removing and installing _ replacing brake master cylinder for DSC (MK60)................3587
3431505 Removing and installing _ replacing master brake cylinder for DSC................3588
3432861 Replacing all brake pipes................3590
3432881 Replacing front left or right brake hoses................3591
3432971 Replacing both rear brake hoses................3592
3433505 Removing and installing _ replacing brake booster................3594
3433505 Removing and installing _ replacing brake unit (MK60)................3595
3441000 Removing and installing _ replacing handbrake lever................3596
3441120 Removing and installing _ replacing both handbrake bowden cables................3597
3441220 Removing and installing _ renewing all parking brake pads................3599
3441250 Removing and installing _ replacing brake shoe expander for handbrake shoes................3600
3451525 Removing and installing _ replacing hydraulic unit ABS _ ASC+T................3601
3451527 Removing and installing _ replacing DSC hydraulic unit (MK60)................3604
3451527 Removing and installing _ replacing DSC hydraulic unit................3605
3451550 Removing and installing pre-boost pump DSC3................3607
3452515 Removing and installing _ replacing control unit for ABS _ ASC+T................3609
3452516 Removing and installing _ replacing control unit for DSC (MK60)................3610
3452516 Removing and installing _ replacing control unit for DSC................3611
3452525 Removing and installing _ replacing ABS front pulse generator (MK60)................3612
3452525 Removing and installing _ replacing front pulse generator................3613
3452535 Replacing a rear pulse generator................3614
3452550 Removing and installing _ replacing DSC angular rate sensor................3616
3452555 Removing and installing _ replacing pressure sensor H for DSC................3618
3452560 Removing and installing _ replacing pressure sensor V for DSC................3620
6400... Information on using cleaning agent _ paints (personal protection equipment)................3622
Adapter cable................3624
Brake Booster................3625
Brake Lines................3626
Brake Master Cylinder................3627
Device................3628
Extractor................3629
Front Brake................3630
Gauge................3631
Group 34................3632
Holding sleeve................3633
Hose................3634
Key................3635
Measuring device................3636
Modified wear limit for brake disc _ brake pad replacement................3637
Parking Brake................3638
Pedal Assembly Console................3639
Pliers................3640
Rear Brake................3641
Run-out measurement of brake disc and wheel hub................3642
Slip Control System (ABS, ASC+T, DSC)................3645
Steering wheel jerking on rapid brake application E46, except four-wheel drive and M3................3646
Testing and bleeding brakes................3651
Testing of four-wheel drive vehicles using brake test and performance test stands E30 E34 E46 E53 E83................3652
Torsional oscillations in steering wheel when braking (update) E46, except four-wheel drive and M3................3653
Turning brake disc................3658
35 - PEDALS................3661
0011... Information for handling the documents repair instructions, technical data, AZD................3662
3511000 Removing and installing mounting block for pedals................3664
3521000 Removing and installing _ replacing brake pedal................3665
3531000 Removing and installing or replacing clutch pedal................3667
3540001 Removing and installing _ replacing accelerator pedal module................3668
3540503 Replacing adapter plate................3669
3541000 Removing and installing _ replacing accelerator pedal................3670
3541010 Removing and installing _ replacing accelerator pedal................3672
3541020 Removing and installing _ replacing bracket for accelerator pedal................3673
Accelerator Pedal and Linkage................3675
Device................3676
Group 35................3677
Parking Brake................3678
Pedal Assembly Console................3679
”Stick-slip” effect from accelerator pedal module................3680
36 - WHEELS WITH TYRES................3683
0011... Information for handling the documents repair instructions, technical data, AZD................3685
36 operating fluid overview................3687
3600... General Information, Series light alloy disk wheel E 46................3688
3610209 Checking front and rear wheel for face and radial runout................3689
3610300 Remove or install front or rear wheel................3691
3610508 Stationary wheel balancing................3694
3610713 Checking one road wheel on balancing machine for face and radial runout (wheel removed)................3696
3610715 Checking rim for face and radial runout................3698
3611520 Removing and installing _ replacing RDC control unit................3700
3611522 Removing and installing _ replacing front receiving antenna for RDC................3701
3611527 Removing and installing _ replacing rear receiving antenna for RDC................3702
3611533 Removing and installing _ replacing RDC wheel electronics................3703
3612 Overview of Technical Data................3706
3612... Notes and specifications for tyre _ wheel exchange................3707
3612001 Changing a tyre (on front, rear or spare wheel)................3708
3613 Subsequent installation of wheel-bolt lock................3711
Adapter................3712
Basic body................3717
Case................3718
Cosmetic repairs on wheel rims................3719
Dial gauge................3728
Extractor................3729
Fitting aid................3730
General information on tyre pressure control (RDC) E38 E39 E46 E53................3731
Group 36................3733
Holder................3734
Inflating tyres with nitrogen (N2) All series................3735
Information on tyre pressure control (RDC) E38 E46 E39................3736
Kinematics diagnosis system and environment................3737
Lever................3755
Pliers................3756
Profile strip................3757
Replacement part................3758
Roller................3759
Run Flat Indicator................3760
Run-flat tyre and inflation pressure warning systems................3767
Scraper................3775
Screw................3776
Sticker................3777
Storage of wheels and tyres................3778
Supplement................3781
Terminal................3782
Tester................3783
Tool................3785
Torque wrench................3786
Torsional oscillations in steering wheel when braking (update) E46, except four-wheel drive and M3................3787
Washer................3792
Wheel Rims................3793
Wheel bolt................3794
Wheels One-part alloy wheels................3795
Wheels Steel and aluminium strip wheels................3796
Wheels Two-part alloy wheels................3797
Wheels................3798
37 - INTEGRATED SUSPENSION SYSTEMS................3799
00 Danger of poisoning if oil is ingested _ absorbed through the skin................3800
00 Risk of injury if oil comes into contact with eyes and skin................3801
00 Safety instructions for handling oil................3802
0011... Information for handling the documents repair instructions, technical data, AZD................3803
3714511 Replacing front ride level sensor................3805
3714512 Replacing rear ride-height sensor................3806
Electric Components................3807
Group 37................3809
Main group 54................3810
41 - BODY................3811
0011... Information for handling the documents repair instructions, technical data, AZD................3818
1100... Handling components after flood damage................3820
3200... Notes and specifications for the replacement of the steering gear, steering column and the steering shaft following accident damage................3821
41 operating fluid overview................3823
41... 0 Notes on the repair technique used in the main group 41................3831
4100 Overview of Technical Data................3832
4100... 0 Contents of Body, General................4018
4100... Arranging shaped parts for cavity bulkhead................4020
4100... Basic comments on handling aluminium components................4023
4100... Blind rivet................4025
4100... Bonding on painted _ primed surfaces................4026
4100... Bonding steel on steel................4029
4100... Corrosion protection................4031
4100... EMC screws................4033
4100... Filler S1................4034
4100... Frame alignment control dimensions, body, side view, BMW E 46 4-door _ 2-door _ Touring _ Convertible................4035
4100... Frame alignment control dimensions, body, side view, front end, BMW E 46 4-door _ 2-door _ Touring _ Convertible................4036
4100... Frame alignment control dimensions, body, side view, rear end, BMW E 46 4-door _ 2-door _ Touring _ Convertible................4037
4100... Frame alignment control dimensions, body, top view, BMW E 46 4-door _ 2-door _ Touring _ Convertible................4038
4100... Frame alignment control dimensions, body, top view, front end, BMW E 46 4-door _ 2-door _ Touring _ Convertible................4039
4100... Frame alignment control dimensions, body, top view, rear end, BMW E 46 4-door _ 2-door _ Touring _ Convertible................4040
4100... Gap dimensions on doors _ engine hood and trunk lid................4041
4100... General information about body repair................4044
4100... General notes regarding bonding................4046
4100... Gluing of body components................4047
4100... Grinding aluminium components................4048
4100... Grinding steel parts................4049
4100... Handling airbags and restraint systems................4050
4100... Handling electrical system and electronics................4051
4100... Information _ warning labels................4052
4100... Information on hazards................4053
4100... Information on metal filler................4054
4100... Information on vehicle protection................4055
4100... Installation of a cavity seal with cavity foam................4056
4100... Installation solution for straight shank _ hexagon rivet nut................4058
4100... Installing a cavity sealing with 2-component PU cavity foam................4060
4100... Installing cavity bulkhead cover for side member................4062
4100... Installing cavity sealing (expanded)................4064
4100... Installing cavity sealing (not expanded)................4065
4100... Installing shaped parts for cavity bulkheads, except for cover for side member................4066
4100... Materials science................4069
4100... Notes on adhesive K1................4071
4100... Notes on adhesive K2................4073
4100... Notes on adhesive K3................4075
4100... Notes on adhesive K4................4077
4100... Notes on adhesive K5................4079
4100... Notes on adhesive K6................4081
4100... Notes on aluminum driveline components................4082
4100... Notes on cleaning agent R1................4083
4100... Notes on repairing threads................4084
4100... Notes on repairs of aluminium parts................4085
4100... Notes on the water drain hose of the slide _ tilt sunroof................4087
4100... Opening bonded connections................4088
4100... Opening brazed connections................4089
4100... Opening rivet connections................4090
4100... Opening welded connections................4091
4100... Overview of consumables (Electronic Parts Catalogue)................4092
4100... Overview of glue cartridge guns................4095
4100... Punch rivets................4097
4100... Quality standard................4098
4100... Recommended working methods and tools................4099
4100... Removal of PVC material in repair area................4101
4100... Repair methods, repair stages 1................4102
4100... Repair solution for straight shank _ hexagon rivet nut................4103
4100... Repair techniques, repair stage 2................4105
4100... Repair techniques, repair stage 3................4106
4100... Repairing plastic components................4107
4100... Replacing blind rivets................4109
4100... Riveting steel components................4112
4100... Safety at work................4113
4100... Safety instructions for handling magnets................4115
4100... Setting blind rivet nuts and bolts................4116
4100... Spot-weld bonding steel components................4117
4100... Spray gun for cavity sealant................4119
4100... Stamping vehicle identification number................4121
4100... Straightening aluminium components................4122
4100... Straightening steel components................4124
4100... Use of materials in outer skin................4126
4100... Welding and soldering steel components................4128
4100... Welding in reinforcement plate (sheet steel)................4131
4100... Welding of galvanized plates................4133
4100... Window and door seams E46, 4-door................4134
4100... Working with 2-component PU cavity foam................4136
4100... Workshop equipment (BMW and MINI vehicles)................4138
4100513 Fix bolts on the new part................4141
4105800 Releasing bonded folded seam connections................4143
4111029 Replacing right engine support (partial replacement in front of front axle) (E46)................4144
4111043 Replacing engine support front section on left (E46)................4146
4111044 Replacing engine support front section on right................4148
4111300 Replacing cover for side member, left or right (partial replacement, B-pillar before A-pillar and side panel, rear) (from 04 _ 99)................4156
4111300 Replacing cover for side member, left or right (partial replacement, B-pillar before A-pillar and side panel, rear) (up to 04 _ 99)................4171
4111400 Replacing rear axle carrier................4186
4112535 Replacing complete rear luggage compartment floor (tail panel removed) (E46)................4191
4114031 Replacing front right wheel arch................4196
4114502 Replacing outer section of left or right rear wheel housing (side panel removed)................4202
4114511 Replacing complete rear left wheel arch................4213
4121510 Replacing front left door column (partial replacement) (front side panel removed)................4226
4131010 Replacing roof panel (models with slide _ tilt sunroof)................4237
4132000 Replacing left or right cowl panel (partial replacement in front of roof connection)................4238
4133040 Replacing front left or right side wall holder................4244
4134041 Replacing tail panel (E46)................4247
4135000 Removing and installing or replacing left or right front side panel................4251
4135101 Replacing rear left side panel (partial replacement, C-pillar) (E46 saloon _ sedan)................4254
4151... Notes on replacing the door................4263
4151004 Adjusting left or right front door................4264
4152004 Adjusting left or right rear door................4268
4161014 Aligning hood lid................4272
4162014 Adjusting trunk lid to fit................4279
5114... General notes for labelling with adhesive films................4285
6100... Notes on handling the high pressure cleaner................4287
6312... Repairing headlights................4288
6400... Information on using cleaning agent _ paints (personal protection equipment)................4289
99 Notes on using temperature-controlled infra-red radiators................4291
9900... General instructions on paintwork................4292
9900... Touching up paintwork damage................4293
Accessories................4294
Adjuster................4295
Belt sander................4296
Bench hammer................4297
Blade................4298
Blind riveting gun................4299
Bulb................4300
Cartridge gun................4301
Cartridge................4302
Case................4303
Centre punch................4304
Cosmetic repairs on wheel rims................4305
Cracks in rear axle mount (inspection on customer request)................4314
Dent repairs without damaging paintwork................4315
Device................4316
Door................4317
Drill bit................4318
Filler S1................4319
Fractures on rear-axle support E46................4324
Fuel filler flap emergency release................4329
Gauge................4330
Guard................4331
Guide................4332
Measuring device................4333
Min _ max tolerance sample catalogue for paintwork and corrosion damage................4334
New BMW paint brochure................4338
New repair methods ”Gluing _ Riveting” on steel bodies................4339
Outpusher................4341
Pillar protector all................4342
Plate................4343
Pliers................4344
Punch element................4345
Punch rivet tool accessories................4346
Punch riveting tool................4347
Reinforcement plate................4348
Repair of corrosion damage................4349
Replacement of rear axle trailing arm fixture E46................4350
Ring................4353
Riveting tool set................4354
Riveting tool................4355
Rod................4356
Saw blade................4357
Seal rear left spring strut support bearing E46 _ 4................4358
Shaped element................4360
Single-handed grinder................4361
Socket wrench insert................4362
Striking element................4363
Surging................4364
Tool set................4365
Tool................4366
Transferring hole pattern................4369
Vehicle identification number, general................4372
Visible corrosion on vehicle add-on parts................4378
Washer................4379
Wedge................4380
Welding spot remover................4381
51 - BODY EQUIPMENT................4382
0011... Information for handling the documents repair instructions, technical data, AZD................4393
4100... Replacing blind rivets................4395
4100513 Fix bolts on the new part................4398
51 operating fluid overview................4400
5100 Overview of Technical Data................4407
5100... Notes on component bonding with adhesive tape................4408
5100... Notes on installing rubber window seals................4410
5100... Overview of consumables (Electronic Parts Catalogue)................4412
5100... Safety information for working on vehicles with airbag systems................4413
5100... Service position of engine compartment lid................4414
5111... Checking shock absorber (impact absorber) for front bumper................4416
5111... Installing _ replacing license plate (without base)................4417
5111000 Removing and installing complete front bumper (from 10 _ 01)................4418
5111000 Removing and installing complete front bumper (up to 9 _ 01)................4421
5111001 Replacing front bumper (from 10 _ 01)................4423
5111001 Replacing front bumper (up to 9 _ 01)................4425
5111011 Replacing front center section (carrier) of bumper................4427
5111157 Replacing front bumper trim................4428
5111158 Replacing baseplate for license plate................4429
5111170 Replacing body molding for left or right bumper................4430
5111180 Removing and installing _ replacing trim grill for bumper trim (up to 9 _ 01)................4431
5111701 Replacing bracket for front left or right bumper (saloon _ sedan and touring from 10 _ 01)................4432
5111701 Replacing bracket for front left or right bumper (saloon _ sedan and touring up to 9 _ 01)................4433
5111794 Replacing a shock absorber (impact absorber) for front bumper................4434
5112... Checking shock (impact) absorber for rear bumper................4435
5112000 Completely removing and installing (from 09.01) bumper................4436
5112000 Removing and installing complete rear bumper................4438
5112001 Replacing rear bumper................4441
5112011 Replace center section of rear bumper (support beam)................4442
5112080 Removing and installing _ replacing finisher strip on bumper trim................4443
5112157 Replace rear bumper trim................4444
5112432 Replacing central body molding on rear bumper................4445
5112435 Replacing left or right side molding for rear bumper................4446
5112437 Replacing all protective strips for rear bumper................4448
5112742 Replacing one shock absorber for rear bumper................4449
5112801 Replacing bracket for rear bumper at left or right (starting 9 _ 01)................4451
5112801 Replacing bracket for rear bumper at left or right................4452
5112825 Removing and installing _ replacing guide for rear centre bumper (from 09 _ 01)................4453
5113001 Removing and installing _ replacing front radiator grill, middle left or right................4454
5113065 Removing and installing _ replacing trim on left or right headlight housing (saloon _ sedan, touring)................4456
5113115 Removing and installing _ replacing cowl panel cover................4457
5113280 Removing and installing trim strip on roof frame at left or right................4458
5113282 Replacing trim strip on roof frame at left or right................4459
5113286 Replacing bracket for roof luggage rack on left or right................4462
5113316 Removing and installing _ replacing trim strip on roof gutter at left or right................4463
5113402 Removing and installing handle strip (on trunk lid)................4466
5113403 Replacing handle strip (on trunk lid)................4467
5114... General notes for labelling with adhesive films................4469
5114... Instructions for attaching number _ letter designation combination................4471
5114000 Removing and installing _ replacing front BMW badge................4472
5114010 Removing and installing _ replacing rear BMW badge................4473
5114110 Removing and installing _ replacing rear model designation................4474
5115330 Removing and installing or replacing body molding on left or right front door................4477
5115360 Removing and installing rubbing strip on rear door on left or right................4478
5116... Gluing of mirror base................4479
5116... Removing and installing _ replacing carrier in storage tray................4481
5116... Removing and installing _ replacing insert in storage tray................4483
5116... Replacing left or right outside mirror housing................4485
5116000 Removing and installing _ replacing rear-view mirror on left or right front door................4486
5116026 Replacing mirror glass for rear-view mirror (on front door)................4487
5116060 Removing and installing _ renewing inside mirror (with Japanese inside mirror with electronic toll function)................4488
5116060 Removing and installing _ replacing inside mirror (with cable ”X” and connector cover)................4490
5116060 Removing and installing _ replacing inside mirror (with full base)................4492
5116060 Removing and installing _ replacing inside mirror (with mirror arm end caps)................4493
5116060 Removing and installing _ replacing inside mirror (with rain sensor)................4495
5116060 Removing and installing _ replacing interior rearview mirror (overview)................4497
5116063 Removing and installing _ replacing interior rearview mirror (with remote control)................4499
5116080 Removing and installing or replacing sun visor and left or right counter support................4500
5116195 Removing and installing center armrest................4501
5116200 Removing and installing storage tray................4502
5116201 Replacing storage tray................4505
5116202 Removing and installing _ replacing front cup holder................4506
5116210 Removing and installing _ replacing finisher for preselector lever................4508
5116211 Removing and installing _ replacing finisher for storage tray................4510
5116221 Replacing a clipped cover (decorative strip on front or rear door) (Saloon, Touring)................4511
5116221 Replacing a clipped-in trim (decorative strip on panel for instrument panel, front or rear door)................4514
5116340 Removing and installing _ replacing glovebox lock................4518
5116350 Removing and installing left glove box................4519
5116360 Removing and installing right glove box................4520
5116361 Replacing right glovebox................4521
5116450 Removing and installing _ replacing rear left _ right grab handle................4522
5116480 Removing and installing or replacing front grab handle................4523
5116992 Disassembling and assembling lock barrel (lock barrel removed)................4524
5117400 Removing and installing _ replacing bump stop with ejector for filler flap................4526
5121... Removing weather strip with special tool 00 9 324 at front or rear................4527
5121003 Replacing door detent (lock striker), front left or right................4528
5121004 Adjusting front left or right door detent (lock wedge)................4529
5121090 Removing and installing _ replacing door lock in left or right front door (from 09 _ 00)................4530
5121140 Removing and installing _ replacing complete lock cylinder in left or right front door................4534
5121145 Replacing locks for simultaneous closing................4536
5121146 Replacing locks for simultaneous closing with EWS control module................4537
5121150 Blocking, if necessary initialising, car key in immobiliser control module................4538
5121170 Removing and installing _ replacing outer door handle of left or right front door (09 _ 00 and later)................4539
5121170 Removing and installing _ replacing outside handle on left or right front door (up to 09 _ 00)................4543
5121180 Removing and installing _ replacing cover on outside handle................4547
5121181 Removing and installing cover on outside handle with locking cylinder................4548
5121182 Replacing cover on outside handle with locking cylinder................4549
5121200 Removing and installing _ replacing outside handle and lock actuator on left or right front door (from 09 _ 00)................4550
5121200 Removing and installing _ replacing outside handle and lock actuator on left or right front door (up to 09 _ 00)................4553
5121280 Removing and installing or replacing door stop on left or right front door................4554
5121300 Removing and installing or replacing window cavity cover strip on outside of left or right front door................4555
5121330 Removing and installing _ replacing window cavity cover strip on inner front door................4556
5122001 Replacing door detent (lock striker), rear left or right................4557
5122004 Adjusting rear left or right door lock striker................4558
5122090 Removing and installing _ replacing door lock in left or right rear door (from 09 _ 00)................4559
5122170 Removing and installing _ replacing outside handle on left or right rear door (from 09 _ 00)................4562
5122180 Removing and installing _ replacing cover on outside handle, left or right................4565
5122200 Removing and installing _ replacing outside handle and lock actuator on left or right rear door (from 09 _ 00)................4566
5122280 Removing and installing _ replacing door stop on rear left or right door................4568
5122300 Removing and installing _ replacing window cavity cover strip on rear door on left or right................4570
5122330 Removing and installing _ replacing window cavity cover strip on inside rear door................4571
5123... Adjusting _ replacing bump stops................4572
5123... Adjusting _ replacing stop pads................4573
5123... Removing _ installing ball sockets with clip................4575
5123265 Removing and installing _ replacing left or right gas pressure spring for engine compartment lid................4576
5124... Removing and installing _ replacing trim on shaft bearing for rear window wiper................4577
5124050 Removing and installing _ replacing lock (lock cylinder) for rear lid................4578
5124100 Removing and installing _ replacing rear lid lock (upper section)................4580
5124130 Removing and installing _ replacing striker for rear lid lock................4582
5124145 Removing and installing _ replacing button for rear lid actuation................4583
5131 Overview of Technical Data................4584
5131... General procedure for the disassembly and installation of bonded window glass................4595
5131... Materials for bonding window................4600
5131... Notes on window bonding repair kit................4602
5131... Notes on window bonding................4605
5131... Remove windscreen with Roll Out 2000................4606
5131... Removing windows with a Spider................4610
5131... Removing windows with an oscillating knife................4614
5131... Window glass removal with wire pull handle................4616
5131015 Repairing damage to windscreens caused by stone chips (clear and tinted laminated safety glass)................4618
5131021 Removing and installing _ replacing rubber frame for windshield (top _ side)................4619
5131200 Removing and installing rear window................4620
5131221 Replacing rear window (rear window broken)................4626
5132154 Adjusting left or right front door window................4627
5132160 Removing and installing _ replacing cover (anti-trapping protection) on door window frame, left or right, inside................4628
5132170 Removing and installing _ replacing door window glass, front left or right................4630
5132211 Replacing front left or right rubber guide for left or right door window................4632
5132420 Removing and installing _ replacing finisher on front door window frame, left or right................4633
5133000 Removing and installing electric window regulator in left or right front door................4635
5134... Removing and installing _ replacing trim on window frame of rear door (rear), left or right................4637
5134000 Removing and installing _ replacing window crank, rear left or right................4639
5134160 Removing and installing _ replacing cover (trapping protection) on door window frame (rear door), inside left or right................4640
5134171 Replacing rear left or right door window................4641
5134191 Replacing left or right fixed door window in rear window frame................4643
5134211 Replacing rubber guide for rear left or right door window................4647
5134420 Removing and installing _ replacing trim on window frame of rear door (front), left or right................4648
5137000 Removing and installing complete power window lifter from rear left and right sides................4650
5141000 Removing and installing left or right front door trim panel................4651
5141001 Replacing front left or right door trim................4654
5142000 Removing and installing rear left or right door trim panel................4655
5142001 Replacing left or right rear door trim................4658
5142510 Creating opening for HiFi speaker (or window crank)................4659
5142511 Creating opening for window crank................4661
5143070 Removing and installing _ replacing side trim panel, footwell, on A-pillar, left................4662
5143075 Removing and installing _ replacing side trim panel, footwell, on A-pillar, right................4663
5143148 Removing and installing or replacing trim on left or right door pillar (top)................4664
5143150 Removing and installing or replacing trim for left or right door pillar (bottom)................4666
5143201 Removing and installing or replacing trim for front left or right roof................4667
5143251 Removing and installing _ replacing trim panel for left or right rear roof pillar (C-pillar)................4668
5144001 Removing and installing _ replacing headliner (without slide _ tilt sunroof)................4669
5144011 Removing and installing _ replacing headliner (with slide _ tilt sunroof)................4670
5145030 Removing and installing instrument panel trim................4673
5145031 Replacing instrument panel trim................4677
5145185 Removing and installing _ replacing trim for pedal assembly................4679
5146000 Removing and installing _ replacing trim for rear parcel shelf................4680
5146001 Removing and installing trim for oddments tray (back shelf with rear window roller blind)................4682
5146003 Removing and installing _ replacing trim for oddments tray (back shelf with through-loading system)................4683
5146004 Replacing trim for oddments tray (back shelf with rear window roller blind and through-loading system)................4684
5146005 Removing and installing trim for oddments tray (back shelf with rear window roller blind and through-loading system)................4685
5146013 Removing and installing _ replacing rear window roller blind................4686
5146014 Removing and installing _ replacing rear window roller blind (with through-loading system)................4687
5146050 Removing and installing _ replacing finisher for top of rear apron................4688
5147 Overview of tightening torques................4690
5147000 Removing and installing _ replacing front (inside) left or right entrance cover strip................4702
5147030 Removing and installing _ replacing the rear (inside) left or right rocker panel strip................4703
5147065 Removing and installing _ replacing finishing strip at front left or right entrance................4704
5147072 Removing and installing _ replacing finishing strip on entrance, rear left or right................4705
5147101 Removing and installing _ replacing luggage compartment floor trim panel................4706
5147151 Removing and installing _ replacing trunk wheel housing trim, left................4707
5147161 Removing and installing _ replacing right trunk wheel arch trim................4709
5148... Notes for bonding sound insulation (SI), doors................4711
5148... Removing and installing _ replacing sound insulation in front door, left or right................4713
5148... Removing and installing _ replacing sound insulation in rear door, left or right................4715
5149000 Removing and installing or replacing trim for trunk lid................4718
5171... Attaching seal on front and rear doors, left or right................4719
5171000 Removing and installing _ replacing seal on front door, left or right................4722
5171041 Removing and installing _ replacing rear left or right wheel arch cover................4726
5171080 Removing and installing _ replacing heater bulkhead................4727
5171200 Removing and installing _ replacing seal on rear door, left or right................4729
5171374 Removing and installing _ replacing reinforcement plate on front axle support................4733
5171447 Removing and installing or replacing panel for cover on left or right side member................4735
5172... Sealing installation................4737
5175 Overview of tightening torques................4739
6135... Overview, rain sensor (additional work when replacing the windscreen _ sensor replacement)................4746
Accessories................4751
Adapter................4752
Blade................4753
Body storage trolley................4754
Box spanner................4755
Cartridge gun................4756
Cleaning and care of leather in vehicles All model series................4757
Clip................4758
Device................4759
Fitting aid................4760
Foil................4761
Front Bumper................4762
Front Door Locks................4763
Front Door Windows................4765
Front door trim panel with armrests................4766
Front licence plate holder All models................4767
Gaskets and loose body components................4768
Hood _ bonnet locks................4770
Information sticker exterior paintwork All Models................4771
Mirrors, Finishers, Ashtrays, Consoles................4772
Panel, rear parcel shelf, roller sun blind................4773
Power windows, front................4774
Radio CD 43 CD is not ejected E46................4775
Rear Bumper................4777
Rear Door Locks................4778
Rear door trim panel with armrests................4779
Removing and installing front windscreen................4780
Removing the windscreen................4784
Repair of damage caused by stone chips on the windshied................4786
Replace the gel pad for rain-light-solar-condensation sensors................4795
Side Trim Panel with Armrests................4798
Stowage compartment E46................4799
Trim Parts, Covers, Handle Strip................4800
Underbody panelling................4801
52 - SEATS & MOTORCYCLE SEAT................4802
0000... Microencapsulated screws................4808
0011... Information for handling the documents repair instructions, technical data, AZD................4809
5123... Removing _ installing ball sockets with clip................4811
52 operating fluid overview................4812
5213... Removing and installing _ replacing guide for front left or right head restraint................4813
5213... Removing and installing _ replacing seat pan and flexmat (normal _ manual), left or................4815
5213000 Removing and installing left or right front seat (normal _ manual)................4817
5213015 Removing and installing _ replacing controls on left _ right front seat (normal................4819
5213025 Removing and installing _ replacing seat mechanism (on front seat normal _ manual),................4824
5213030 Removing and installing _ replacing back-rest frame on left or right front seat................4825
5213040 Removing and installing _ replacing outer cover on left or right front seat back-rest (normal _ manual)................4826
5213041 Removing and installing _ replacing inner cover on left or right front seat backrest (normal _ manual)................4828
5213050 Replacing lumbar cushion on front left or right seat................4829
5213060 Removing and installing _ replacing valve housing for left or right lumbar support, front (normal _ manual)................4831
5213070 Removing and installing _ replacing seat angle adjuster (normal _ manual) on left or right front seat................4833
5213198 Removing and installing _ replacing rear panel on left or right front seat backrest (normal _ manual)................4834
5213390 Removing and installing _ replacing front headrest (normal _ manual)................4836
5213400 Replacing seat cover on left or right front seat (normal _ manual)................4837
5213405 Replacing back-rest cover for left or right front seat (normal _ manual)................4843
5213410 Replacing seat and backrest covers for front seat (normal _ manual), left or right................4846
5213415 Replacing left or right support for front seat (normal _ manual)................4847
5213420 Replacing left or right support for front seat back-rest (normal _ manual)................4848
5214... Removing and installing _ replacing guide for front left or right head restraint (normal _ electric)................4849
5214000 Removing and installing left or right front seat (normal _ electric)................4851
5214025 Removing and installing _ replacing seat mechanism on left or right front seat (normal _ electric)................4852
5214030 Removing and installing _ replacing backrest frame on front left or right seat (normal _ electric)................4853
5214040 Removing and installing _ replacing outer cover on front left or right seat (normal _ electric)................4854
5214041 Removing and installing _ replacing inner cover on front left or right seat (normal _ electric)................4855
5214050 Replacing lumbar cushion on front left or right seat (normal _ electric)................4856
5214060 Removing and installing _ replacing valve housing for front left or right lumbar support (normal _ electric)................4857
5214070 Removing and installing _ replacing seat angle adjuster on left or right front seat (normal _ electric)................4858
5214198 Removing and installing _ replacing rear panel on left or right front seat backrest (normal _ electric)................4859
5214390 Removing and installing or replacing front left or right head restraints (normal _ electric)................4861
5214390 Removing and installing or replacing front left or right head restraints (standard _ electric)................4862
5214400 Replacing seat cover for left or right front seat (normal _ electric)................4863
5214405 Replacing backrest cover for front left or right seat (normal _ electric)................4864
5214415 Replacing support for left or right front seat (normal _ electric)................4865
5214420 Replacing padding for left or right front seat backrest (normal _ electric)................4866
5214899 Additional work (normal _ electric) with defective drive for longitudinal adjustment................4867
5215... Removing and installing _ replacing guide for front left or right head restraint (sports _ normal)................4869
5215... Removing and installing _ replacing holder for thigh support on front seat, left or right (sports _ manual)................4870
5215000 Removing and installing front seat (sports _ manual), left or right................4871
5215015 Removing and installing _ replacing actuating unit on front left or right seat (sports _ manual)................4872
5215025 Removing and installing _ replacing seat mechanism on left or right front seat (sport _ manual)................4873
5215030 Removing and installing _ replacing backrest frame on left or right front seat (sport _ manual)................4874
5215040 Removing and installing _ replacing outer cover on front left or right seat (sports _ manual)................4876
5215041 Removing and installing _ replacing inner cover on front left or right seat (sports _ manual)................4877
5215050 Replacing lumbar cushion on front left or right seat (sports _ manual)................4878
5215070 Removing and installing _ replacing seat angle adjuster (sport _ manual) on left or................4879
5215198 Removing and installing _ replacing rear panel on front left or right seat backrest (sports _ manual)................4880
5215390 Removing and installing _ replacing front left or right head restraints (sports _ manual)................4882
5215390 Removing and installing or replacing front left or right head restraints (sports _ manual)................4883
5215400 Replacing seat cover for left or right front seat (sport _ manual)................4884
5215405 Replacing backrest cover for left or right front seat (sport _ manual)................4885
5215415 Replacing padding for left or right front seat (sport _ manual)................4886
5215420 Replacing padding for left or right front seat backrest (sport _ manual)................4887
5216... Removing and installing _ replacing carrier for outer cover on left or right front seat (sports _ electric)................4888
5216... Removing and installing _ replacing guide for front left or right head restraint (sports _ electric)................4889
5216... Removing and installing _ replacing seat pan and flex mat on front left or right seat (sports _ electric)................4890
5216... Removing and installing _ replacing thigh support holder on front seat, left or right (sports _ electric)................4893
5216000 Removing and installing front seat (sports _ electric), left or right................4895
5216025 Removing and installing _ replacing left or right seat mechanism (on sport _ electric front seat)................4896
5216030 Removing and installing _ replacing backrest frame on left or right front seat (sport _ electric)................4897
5216040 Removing and installing _ replacing outer cover on front left or right seat (sports _ electric)................4898
5216041 Removing and installing _ replacing inner cover on front left or right seat (sports _ electric)................4901
5216050 Removing and installing _ replacing lumbar cushion on front left or right seat (sports _ electric)................4902
5216070 Removing and installing _ replacing seat angle adjuster on left or right front seat (sport _ electric)................4903
5216198 Removing and installing _ replacing rear panel on front left or right seat backrest (sports _ electric)................4904
5216390 Removing and installing _ replacing front head restraint (sports _ electric) on left or right................4905
5216390 Removing and installing or replacing front left or right head restraints (sport _ electric)................4906
5216400 Replacing seat cover for left or right front seat (sports _ electric)................4907
5216405 Replacing backrest cover on front left or right seat (sports _ electric)................4915
5216415 Replacing support for left or right front seat (sport _ electric)................4919
5216420 Replacing padding for left or right front seat backrest (sport _ electric)................4920
5224005 Removing and installing _ replacing rear seat (normal)................4921
5224390 Removing and installing _ replacing rear head restraints (normal)................4922
5224400 Replacing seat cover for rear seat (normal)................4923
5226005 Removing and installing _ replacing rear seat (through-loading system)................4924
5226008 Removing and installing _ replacing left _ right sides of backrest on rear seat backrest (through-loading)................4925
5226301 Removing and installing _ replacing actuating mechanism for left rear seat backrest (through-loading system)................4926
5226309 Removing and installing _ replacing lock for rear seat backrest (through-loading system), left................4927
5226390 Removing and installing _ replacing rear head restraints (through-loading system)................4928
5226400 Replacing seat cover for rear seat (through-loading system)................4929
5230 Overview of tightening torques................4930
Adapter cable................4932
Check front seat for damage................4933
Cleaning and care of leather in vehicles All model series................4938
Fitting aid................4939
Front seats................4940
Guard................4942
Holder................4943
Measures for leather complaints (seats)................4944
Pliers................4950
Rear Seat (normal), manual................4951
Sport seat causes cracking noises E46................4952
54 - SLIDE_TILT SUNROOF & SOFT TOP................4954
0000... Microencapsulated screws................4956
0011... Information for handling the documents repair instructions, technical data, AZD................4957
4100... Notes on the water drain hose of the slide _ tilt sunroof................4959
5123... Removing _ installing ball sockets with clip................4960
54 operating fluid overview................4961
540... Notes on steel and glass slide _ tilt sunroofs (initialization _ normalization _ learning of characteristic curve)................4962
5410... Repair instructions for bonded seals................4964
5412... Replacing seal for complete glass slid _ tilt sunroof frame................4967
5412003 Adjusting glass slide _ tilt sunroof lid................4968
5412115 Removing and installing glass sliding _ tilting sunroof lid................4970
5412116 Replacing glass sliding _ tilting sunroof lid................4971
5412117 Replacing seal for glass sliding _ tilting sunroof lid................4972
5412136 Removing and installing _ replacing headliner for glass slide _ tilt sunroof lid................4973
5412138 Removing and installing _ replacing water gutter for glass slide _ tilt sunroof (from 09 _ 2001)................4975
5412211 Removing and installing complete glass slide _ tilt sunroof (frame)................4976
5412497 Removing and installing _ replacing wind deflector for glass sliding _ tilting sunroof................4977
5412646 Replacing glass slide _ tilt sunroof frame................4978
5413 Overview of Technical Data................4979
Adapter................4982
Angle................4983
Convertible Top, Frame and Actuation (Mechanical Components)................4984
Crimping tool................4985
Electrical slide _ tilt sunroof components................4986
Fitting aid................4987
Guide................4988
Mechanical components, slide _ tilt sunroof................4989
Pin wrench................4990
Saw blade................4991
Screwdriver................4992
Sliding _ tilting sunroof - changed function E46................4993
Sliding _ tilting sunroof cassette - repair solution E46 _ 2 E46 _ 3 E46 _ 4 E46 _ 5................4994
Support................4998
61 - GENERAL VEHICLE ELECTRICAL SYSTEM................4999
0011... Information for handling the documents repair instructions, technical data, AZD................5005
1200... Notes _ information on start assistance (jump starting)................5007
1200... Notes for disconnecting and connecting battery................5008
61 operating fluid overview................5010
6100... Battery charging calendar................5011
6100... Encode _ program control unit(s)................5012
6100... Notes for disconnecting and connecting the vehicle battery................5013
6100... Notes on handling the high pressure cleaner................5014
6100... Repairing airbag cables................5015
6100... Safety information on handling hybrid cars................5016
6100... Safety instructions for handling vehicle battery................5018
6100730 Programming _ encoding the control unit(s) including deletion of fault memory (After vehicle test)................5019
6112... Information on intelligent battery sensor (IBS)................5021
6113... Antenna elbow plug on radio receiver................5022
6113... Butt connector for repairing a plug connection................5024
6113... Connector housing, LCC contact (load current contact)................5027
6113... Control unit plugs, 25-, 35-, 55-, 83-, 88-pin................5029
6113... Crimping Micro Power Quadlock contacts (MPQ)................5031
6113... Crimping Micro Quadlock System contacts (MQS)................5032
6113... Crimping annular contacts................5033
6113... Crimping optical fibres................5034
6113... Cutting off, stripping insulation and cutting optical fibres to length................5036
6113... Cutting to length and stripping insulation from cables................5039
6113... Fuse holder................5040
6113... In-line connectors, 24- _ 44-pin, Hybrid System MQS _ MPQ................5041
6113... In-line connectors, 30-pin, Hybrid System MQS _ MPQ................5043
6113... In-line plugs, 2-pin, System JPT ELA................5045
6113... In-line plugs, 4-pin, System DFK ELA................5046
6113... In-line plugs, 6- to 50-pin, System Elo................5047
6113... Inline connectors, 6-, 8-pin, System MQS................5049
6113... Inline plugs, 4-, 10-pin, System Elo................5050
6113... Installing comb connector for retrofitting _ repairs................5051
6113... Main relay connector for DME................5055
6113... Opening plug housings and removing contacts of different plug systems................5056
6113... Relay carrier................5058
6113... Repairing ribbon cables................5059
6113... Socket housing (radio connector), Hybrid System MQS _ MPQ................5060
6113... Socket housing 42-, 43-, 46-pin, Hybrid System MQS _ MPQ................5063
6113... Socket housings, 2x21-, 2x27-pin, Hybrid Systems MQS _ MPQ, Elo _ Elo Power................5064
6113... Socket housings, 5-pin, 8-pin, System MQS _ MPQ................5066
6113... Socket of tab connector housings................5068
6113... Special tools for wiring harness repairs................5069
6113... Treating cables and fibre-optic cables................5071
6113... Unlocking and disconnecting different plug connections................5072
6113... Unlocking and disconnecting various plug connections in electrical and hybrid vehicles................5080
6120... Notes on AGM battery................5084
6120... Threshold values for battery assessment of all batteries (except telephone batteries)................5087
6120503 Vehicle battery - closed-circuit current monitoring................5088
6120908 Carrying out a voltage interruption of the 12-V battery................5089
6121028 Charging battery................5090
6121028 Support voltage of the vehicle electrical system _ recharge vehicle electrical system battery................5091
6125... Notes on repair of high-voltage battery unit................5095
6131005 Removing and installing _ replacing fixture for steering column stalk................5098
6131016 Removing and installing _ replacing turn indicator _ headlight dipping switch................5100
6131033 Removing and installing light switch unit................5101
6131036 Removing and installing _ replacing operating unit for light switch unit................5102
6131040 Removing and installing _ replacing switch for windscreen wipers................5103
6131055 Removing and installing _ replacing switch for SMG transmission (program selector switch)................5104
6131057 Removing and installing switch unit in center console................5106
6131058 Replacing switch unit in center console................5107
6131079 Replacing switch for hazard warning system _ central locking................5108
6131104 Removing and installing _ replacing shifters for SMG transmission (both)................5110
6131115 Replacing rocker switch for side-window operation................5111
6131204 Replacing switch combination for seat adjustment................5112
6131208 Removing and installing _ replacing switch for front lumbar support................5113
6131224 Replacing switch on impact cushion for left or right airbag................5114
6131228 Replacing switch on sport steering wheel (with connected airbag unit)................5115
6131255 Replacing switch for door mirror................5116
6131310 Replacing brake-light switch................5117
6131313 Replacing a brake lining sensor................5118
6131348 Replacing microswitch for unlocking rear lid................5119
6131492 Replacing level switch for windshield washer system................5120
6131996 Carrying out steering angle sensor adjustment................5121
6135... Note on replacing codable _ programmable control units................5122
6135... Notes on ESD protection (Electro Static Discharge)................5123
6135... Overview, rain sensor (additional work when replacing the windscreen _ sensor replacement)................5125
6135122 Removing and installing _ replacing general module................5130
6135175 Removing and installing _ replacing rain sensor................5131
6135680 Initialise rain sensor................5132
6135900 Removing and installing _ replacing ring antenna of electronic immobilizer................5133
6135910 Removing and installing (replacing) the control unit of the electronic immobiliser................5134
6161 Overview of Technical Data................5136
6161... Adjusting left or right windscreen wiper................5141
6161010 Checking _ adjusting approach angle of windshield wiper arms on front windscreen................5143
6161010 Checking _ adjusting contact angle of windscreen wiper arms on windscreen................5144
6161041 Replacing both windshield wiper blades................5146
6161100 Removing and installing _ replacing both windshield wiper arms................5147
6161270 Removing and installing complete wiper console................5149
6167010 Removing and installing _ replacing washer pump of headlight cleaning system................5150
6167040 Adjusting spray nozzles for headlight cleaning system................5151
6167045 Removing and installing _ replacing spray nozzles for left or right headlight cleaning system................5152
6171 Overview of Technical Data................5154
6171004 Adjusting windshield washer spray nozzles................5155
6171061 Replacing fluid tank for windshield washer system................5156
6171100 Removing and installing _ replacing windshield washer pump................5158
AGM battery All models from E39................5159
Accessories................5162
Adapter cable for OBD socket All series................5163
Adapter cable, 3-pin All series................5164
Adapter cable................5165
Adapter................5166
Adjuster................5167
Automatic driving lights in bright conditions switched on................5168
BMW circuit diagrams on DVDWiring Diagram System................5169
Basic body................5174
Basic check-list for HVTPlus deployment................5175
Battery exchange in vehicles with a high-voltage system................5176
Battery master document................5177
Battery recharging intervals for booth vehicles, battery charging calendars and battery tags (12-V battery, high-voltage battery unit)................5183
Battery with terminal................5185
Blade................5186
Brightness variations with seat heating switched on E46................5187
Bus structures All models from E38 and MINI................5188
Butt connector................5194
Cable end................5195
Cable................5196
Car and Key Memory................5197
Dipped headlights remain on E46................5201
Exterior mirror reset imprecise E46................5202
Form for equipotential bonding screw connections................5203
Guideline for the assessment of high-voltage battery unit _ cell module for transportation................5205
Instructions for 12 V dual storage system................5210
Notes for opening and closing cable straps................5215
Notes on 48-V battery................5219
Notes on earth bonding screw connections................5224
Notes on handling the high-voltage battery unit in vehicles with water damage................5225
Notes on the 12-V lithium-ion auxiliary battery................5227
Overview of high-voltage battery unit cooling................5231
Peripherals box, 26-pin all models................5233
Radio station or CD track jumps when volume button is pressed E39, E46, E53................5234
Rain sensor (AIC) Diverse malfunctions E38 E39, E46................5235
Release _ pressing-off tool................5238
Repair information for high-voltage component................5239
Repair information for high-voltage components................5244
Replace the gel pad for rain-light-solar-condensation sensors................5247
Safety information for handling electric and hybrid vehicles................5250
Sliding _ tilting sunroof no automatic functions E38 E39 E46 E53................5254
Socket housing 32-, 54-, 64-pin hybrid system MQS _ MPQ _ MCON................5255
Sprayer for air conditioner E39 E46 E53................5258
Sunroof will not open or close E38 E46................5259
Switch................5261
Windscreen wipers making noises All models................5262
Windshield Wipers................5264
62 - INSTRUMENTS................5265
0011... Information for handling the documents repair instructions, technical data, AZD................5266
6221000 Removing and installing complete instrument carrier................5268
6221001 Replacing instrument carrier................5269
ASC+T cannot be deactivated, or incorrect indicator light displays in the instrument cluster E46 with automatic stability contro................5270
Adapter cable................5272
Adapter................5273
Double frequency of turn indicator in instrument cluster E46 with trailer tow hitch (option 235)................5274
Fuel gauge reading incorrect E46................5276
Odometer jumps E46................5277
Reset................5278
Roller operation................5279
Service menu in the instrument cluster................5280
63 - LIGHTS................5281
0011... Information for handling the documents repair instructions, technical data, AZD................5285
6310 Adjusting headlight for RHD _ LHD vehicles................5287
6310... Adjust the fog lights (with electronic headlight adjustment device MAHA Lite 3)................5288
6310... Adjust the high-beam headlight (with electronic headlight adjustment device MAHA Lite 3)................5289
6310... Adjust the low-beam headlight (with electronic headlight adjustment device MAHA Lite 3)................5290
6310... Light patterns from different low-beam headlight types................5292
6310... Notes on headlight adjustment (overview of adjustment options of the lighting functions)................5294
6310... Test requirements for headlights vertical aim adjustment................5296
6310004 Adjusting headlights................5300
6310014 Adjusting fog lamps................5301
6312... Headlight fogging fault pattern................5303
6312... Repairing headlights................5304
6312001 Removing and installing _ replacing left headlight................5305
6312002 Removing and installing _ replacing right headlight................5306
6312005 Removing and installing _ replacing left headlight (xenon headlight)................5307
6312006 Removing and installing _ replacing right headlight (xenon headlight)................5308
6312034 Removing and installing _ replacing lens cover for left headlight (halogen headlight)................5309
6312035 Removing and installing _ replacing lens cover for right headlight (halogen headlight)................5310
6312037 Removing and installing _ replacing lens cover for left headlight (xenon headlight)................5311
6312038 Removing and installing _ replacing lens cover for right headlight (xenon headlight)................5312
6312860 Replacing control unit for left xenon headlight (saloon _ sedan, touring)................5313
6312861 Replacing control unit for right xenon headlight................5314
6312870 Replacing ignition unit for left xenon headlight (saloon _ sedan, touring)................5315
6312871 Replacing right ignition unit for right xenon headlight................5316
6312950 Replacing a lower holder for headlight mounting................5317
6313150 Removing and installing _ replacing complete front left or right turn signal lamp................5318
6313200 Removing and installing _ replacing front left or right additional turn signal lamp (saloon _ sedan, touring)................5320
6317000 Removing and installing _ replacing left or right fog lamp insert (saloon _ sedan, touring)................5321
6317030 Removing and installing _ replacing left or right foglamp insert (M _ aerodynamics package)................5323
6321055 Replacing a socket housing for left or right rear light (saloon _ sedan, touring)................5325
6321180 Removing and installing _ replacing left or right rear light (in side panel)................5327
6321183 Removing and installing _ replacing left or right tail light (on rear lid)................5328
6331000 Removing and installing _ replacing complete ceiling light................5329
6331015 Removing and installing _ replacing left or right interior light (C-pillar or hard top)................5330
6331020 Removing and installing _ replacing footwell light................5331
6331050 Removing and installing _ replacing mirror light................5332
6331150 Removing and installing _ replacing glovebox light................5333
6399... Notes for handling bulbs _ bulb light sources (exterior lights)................5334
6399... Notes for replacing light bulbs (interior lights)................5335
6399... Notes for replacing the protective cap of the headlight................5336
6399... Safety information for handling bulbs _ light sources (exterior lights)................5337
6399002 Replacing halogen bulb for high-beam headlight on left................5338
6399003 Replacing halogen bulb for high beam headlight on right................5340
6399071 Replacing the halogen bulb for the left or right headlight................5341
6399076 Replacing the bulb for the left xenon headlight (Saloon, Touring)................5342
6399077 Replacing right lamp for xenon light................5343
6399132 Replacing bulb for side lights, front left................5344
6399133 Replacing bulb for side lights, front right................5345
6399201 Replacing halogen bulb for left or right front fog lamp................5346
6399230 Replacing halogen bulb for left or right fog lamp (M aerodynamics package)................5347
6399273 Replacing bulb for turn indicator, front left................5348
6399275 Replacing bulb for turn indicator, front right................5349
6399295 Replacing bulb for auxiliary turn indicator light, front left or right................5350
6399315 Replacing bulb(s) for left or right rear light (saloon _ sedan, touring)................5351
6399401 Replacing bulb for left or right number _ license plate light................5353
6399431 Replacing light bulb(s) for ceiling light................5354
6399435 Replacing bulb for left or right interior light (C-pillar or hard top)................5355
6399437 Replacing light bulb for footwell light................5357
6399445 Replacing bulb(s) for mirror light................5358
6399451 Replacing light bulb for luggage compartment lighting................5359
6716010 Removing and installing _ replacing left headlight vertical aim adjuster (halogen................5360
6716011 Removing and installing _ replacing left headlight vertical aim adjuster (xenon headlight)................5363
6716015 Removing and installing _ replacing right headlight vertical aim adjuster (halogen headlight)................5365
6716016 Removing and installing _ replacing right headlight vertical aim adjuster (xenon headlight)................5366
Adapter................5367
Adaptive Headlights................5368
Adaptive headlights E46 _ 2, E46 _ C, E53, E83................5381
Headlight delayed switch-off not working correctly E46................5390
Headlight misting E46................5391
Measuring adapter for xenon headlights E38 E39 E46 from 9 _ 98................5393
Remounting the LED module................5394
Sprayer for air conditioner E39 E46 E53................5396
Turn Signals................5397
Unauthorised replacement of xenon light components................5398
Xenon light intermittently inoperable E46 with xenon light (option 522)................5399
64 - HEATING & AIR CONDITIONING................5401
0011... Information for handling the documents repair instructions, technical data, AZD................5405
6100... Safety information on handling hybrid cars................5407
64 operating fluid overview................5409
6400... Information on using cleaning agent _ paints (personal protection equipment)................5412
6400... Overview of A _ C service stations................5414
6400... Overview of refrigerant oil to be filled................5415
6411... Removing and installing _ replacing air duct for right footwell................5416
6411200 Removing and installing _ replacing heater................5417
6411205 Removing and installing _ replacing heater (automatic air conditioner)................5420
6411206 Removing and installing _ replacing heater (A _ C control)................5424
6411207 Replacing heater core................5425
6411213 Removing and installing _ replacing heater - A _ C unit fan................5427
6411220 Removing and installing _ replacing resistor for heater blower................5429
6411228 Replacing output stage _ switch for heater - A _ C system blower................5430
6411260 Removing and installing _ replacing auxiliary water pump................5431
6411271 Replacing water valve for heater................5432
6411321 Replacing front plate (air conditioner controls)................5434
6411322 Replacing front panel (IHKR)................5435
6411331 Replacing heater controls (automatic air conditioning)................5436
6411332 Replacing heater controls (A _ C control)................5437
6411748 Removing and installing heater controls (A _ C control)................5438
6411749 Removing and installing heater controls (automatic air conditioning)................5439
6411750 Removing and installing heating control (heater)................5440
6411800 Replacing servodrive on gear for flap control (A _ C control)................5442
6411806 Removing and installing _ replacing servodrive for right fresh-air _ recirculated-air flap................5443
6411829 Replacing actuator drive of ventilation flaps................5444
6411839 Replacing actuator drive of footwell flap................5445
6411845 Replacing actuator drive of defrosting flaps................5446
6411939 Replacing temperature sensor for heater (in cover for heating element)................5447
6411942 Replacing evaporator temperature sensor................5448
6411992 Removing and installing _ replacing solar sensor................5449
6412060 Removing and installing complete electric auxiliary heater (flow heater)................5450
6412061 Replacing complete electric auxiliary heater (flow heater)................5451
6422135 Removing and installing _ replacing left fresh-air grill................5452
6422136 Removing and installing _ replacing right fresh-air grill................5453
6422161 Removing and installing _ replacing center fresh air grill (heating)................5454
6422162 Removing and installing _ replacing center fresh air grill (air conditioning)................5455
6431010 Replacing microfilter for interior ventilation................5456
6450... A _ C performance test................5457
6450... Instructions for handling R 134a refrigerant................5459
6450... Instructions for handling refrigerant oil (for refrigerant R 134a)................5460
6450... Leak detection with forming gas................5461
6450... Leak detection with ultraviolet additives (UV additives) (BMW leak-testing case)................5467
6450... Safety informations for handling refrigerant oil................5469
6450... Safety informations for handling tetrafluorethane refrigerant R134a................5470
6450... Troubleshooting by pressure measurement (R 134a)................5471
6450010 Drawing off, evacuating and filling air conditioning (R134a)................5473
6451... Leak-testing condenser................5477
6451... Leak-testing evaporator................5479
6451001 Cleaning evaporator................5481
6451002 Cleaning evaporator (automatic climate control)................5483
6451522 Removing and installing or replacing expansion valve................5484
6451590 Removing and installing _ replacing evaporator................5486
6452... Instructions for opening and part replacement in refrigerant circuit................5488
6452... Notes for changing the air conditioning compressor, determining the amount of refrigerant oil (amount of refrigerant oil of new air conditioning compressor known)................5490
6452... Notes on changing the air conditioning compressor, determining the amount of refrigerant oil (amount of refrigerant oil of new air conditioning compressor not known)................5495
6452520 Removing and installing _ replacing complete A _ C compressor (M47, M47TU)................5499
6453... Instructions for desiccant insert replacement................5501
6453... Instructions for replacement of air conditioning capacitors and radiator _ coolers................5502
6453510 Removing and installing _ replacing dryer flask for heating and air conditioning system................5503
A _ C system, refrigerant amounts................5505
Accessories................5506
Adapter................5507
Air conditioning compressor................5508
Air outlet at ventilation nozzles not correct E46 with air conditioning (option 530)................5509
Automatic rear-window heater activation inactive E46................5510
Cleaning agent................5511
Cleaning device................5512
Condenser and Drier with Pipes................5513
Device................5514
Draw off the contaminated R1234yf refrigerant and dispose of it................5515
Drill bit................5518
Excessive heating at temperatures below 0 C E46................5519
Failure or continuous operation of electric fan E46................5520
Gauge................5522
Guide................5523
Heater blower fails or runs permanently E39, E46, E53 with air conditioning (option 530) or automatic air conditioning (option 5................5524
Heating and air-conditioning unit (evaporator), switching elements................5526
Heating and air-conditioning unit (expansion valve), switching elements................5527
Hook................5528
Hose................5529
Humming, droning noises when air-conditioning system is switched on E46 M47 _ TU, M52, M54, M56, M57, N40, N42................5530
IHKA control panel LED in A _ C button flashes All models with integrated automatic heating and air conditioning (option 534)................5532
Key................5533
Main group 64................5534
Musty odour from heating and air conditioning system, evaporator cleaning................5535
No air throughput in air conditioning mode E46 with automatic air conditioning system (option 534)................5540
Plug................5542
Refrigerant Lines and Expansion Valve................5543
Release tool................5544
Screw................5545
Socket wrench insert................5546
Spray lance................5547
Sprayer................5549
Template................5550
Tool set................5551
65 - AUDIO, NAVIGATION, INFORMATION SYSTEMS................5552
0011... Information for handling the documents repair instructions, technical data, AZD................5556
20220506_211946_AZD-AZD-................5558
6113... Antenna elbow plug on radio receiver................5559
6135900 Removing and installing _ replacing ring antenna of electronic immobilizer................5561
6511030 Removing and installing _ replacing radio receiver (built-in unit)................5562
6511040 Removing and installing _ replacing radio control panel (radio navigation)................5563
6511055 Removing and installing _ replacing radio receiver (radio navigation or on-board monitor)................5564
6511070 Removing and installing _ replacing CD-changer................5565
6512000 Removing and installing _ replacing speaker (front left or right door)................5566
6512020 Removing and installing _ replacing rear speaker................5567
6512070 Removing and installing _ replacing amplifier................5568
6513050 Removing and installing _ replacing speaker (treble speaker in quarterlight mirror)................5569
6524010 Removing and installing or replacing antenna amplifier................5571
6524020 Removing and installing or replacing block circuit................5572
6550010 Removing and installing _ replacing video module for on-board monitor................5573
6550020 Replacing video module for on-board monitor and loading operating software................5574
6552010 Removing and installing on-board monitor................5575
6552013 Removing and installing complete on-board monitor (widescreen)................5576
6552020 Replacing trim panel for on-board monitor (control panel)................5577
6552023 Replacing panel for on-board monitor (control panel, widescreen)................5578
6552030 Removing and installing _ replacing LC display for on-board monitor................5580
6552040 Removing and installing _ replacing complete housing with drive for on-board monitor................5581
6552043 Removing and installing _ replacing housing with drive for on-board monitor (widescreen)................5582
6575551 Removing and installing _ replacing pitch sensor................5583
6575565 Removing and installing _ replacing ultrasound module................5584
6577... Notes on scrapping BMW vehicles with gas generators (central airbag control unit, airbag system)................5585
6577016 Removing and installing airbag control unit................5587
6577518 Replacing airbag control unit................5588
6577550 Removing and installing _ replacing impact sensor for left or right side airbag................5589
6577551 Removing and installing impact sensor for left or right side airbag (multiple restraint system 4)................5591
6577552 Replacing impact sensor for left or right side airbag (multiple restraint system 4)................5593
6577600 Replacing sensor mat for passenger seat occupancy detector................5594
6581060 Removing and installing _ replacing external temperature sensor................5595
6590... Notes on handling navigation computers................5596
6590510 Removing and installing _ replacing navigation computer with CD-drive................5598
6590550 Replacing CD _ DVD drive for navigation computer................5600
Adapter cable................5603
Airbag Repair Instructions for belt tensioner and _ or side airbag triggering circuit E46 R50 _ R53 E53 E38, E39 E36 Z3 Z4................5604
Airbag triggering control................5605
Audible instructions too loud - tone settings lost E46 with Radio navigation (option 606)................5606
Check side airbag impact sensors and recode the airbag control unit................5608
Clip................5611
Copy-protected audio CD cannot be played E31, E32, E34, E36, E38, E39, E46, E52, E53, E65, E66, E85................5612
Cruise control intermittently inoperable E38 E39 E46................5613
Deactivating and reactivating airbags _ acoustic seat belt reminder................5614
Fault rectification for navigation system operating software BMW Navigation V24.0 E46 with radio navigation system (option 606................5619
Knife................5620
Master document for airbag _ belt tensioner................5621
New audio test CD for complaints about sound system playback All series................5622
On-board monitor radio fault patterns E39 E46 E53 with on-board monitor radio (option 602) or with navigation system (option 609................5623
Position inaccuracies in navigation system E38 E39 E46 with navigation system option 606 _ 609................5625
Problems when installing navigation software E38, E39, E46, E52, E53, E65, E66 with radio navigation (option 606) or navigation................5629
Problems with audio _ navigation CDs _ DVDs All series................5630
Radio CD 43 CD is not ejected E46................5632
Radio country code E31 E32 E34 E36 E39 E46, E53 with BMW Business CD radio (global receiver)................5634
Radio navigation system Load operating software................5635
Reception interference in on-board monitor radio E39 E46 E53 Euro with on-board monitor radio (option 602) or navigation system................5637
Recode airbag control unit................5638
Release tool................5640
Repair kit................5641
Retrofit ITS head airbag holder................5642
Retrofitting adapter cable for navigation computer................5645
Software errors in navigation system E38, E39, E46, E53 with navigation system (option 609) E46, E52 with radio navigation syste................5648
System does not switch back to original mode after traffic news announcement E39 with BMW Business radio, E46 with BMW Reverse r................5650
Test CD for audio systems................5651
Time intermittently fails to appear in radio display E46 with BMW Business radio (option 661)................5653
Volume of navigation instructions (option 609) too low E39 E46 E53................5654
66 - DISTANCE SYSTEM, CRUISE CONTROL, REMOTE OPERATION................5656
0011... Information for handling the documents repair instructions, technical data, AZD................5657
6620510 Removing and installing _ replacing control unit (Park Distance Control)................5659
6620540 Removing and installing _ replacing a rear ultrasonic transducer (Park Distance Control)................5661
Adapter cable................5662
Adapter................5663
Cable................5664
Holder................5665
MOST devices................5666
New master key................5667
Operating instructions................5676
Tool................5677
67 - ELECTRIC MOTOR................5678
0011... Information for handling the documents repair instructions, technical data, AZD................5680
6711555 Removing and installing _ replacing servodrive for tank filler flap................5682
6711560 Replacing actuator drive for rear lid locking................5684
6713001 Replacing drive unit for electrically operated left or right door mirror................5685
6713005 Replacing drive unit for electrically operated left or right door mirror (with memory)................5686
6716010 Removing and installing _ replacing left headlight vertical aim adjuster (halogen................5687
6716011 Removing and installing _ replacing left headlight vertical aim adjuster (xenon headlight)................5690
6716015 Removing and installing _ replacing right headlight vertical aim adjuster (halogen headlight)................5692
6716016 Removing and installing _ replacing right headlight vertical aim adjuster (xenon headlight)................5693
6731501 Removing and installing _ replacing drive for longitudinal seat adjustment (front................5694
6731511 Removing and installing _ replacing drive for seat tilt adjustment (front seat removed)................5695
6731521 Removing and installing _ replacing drive for seat height adjustment (front seat removed)................5696
6731531 Removing and installing _ replacing drive for backrest angle adjustment (front seat removed)................5697
6761510 Removing and installing or replacing drive with gear for actuating slide _ tilt sunroof................5699
6762000 Removing and installing _ replacing flat motor for front left or right power window unit................5701
6765511 Removing and installing or replacing drive for sun roller blind................5703
6766010 Removing and installing _ replacing lumbar support drive mechanism on front seat,................5704
6766013 Removing and installing _ replacing drive unit for lumbar support on left or right front seat (sports seat)................5706
Accessories................5707
Drives, power windows................5708
71 - PARTS & ACCESSORIES FOR ENGINE & CHASSIS................5709
0011... Information for handling the documents repair instructions, technical data, AZD................5710
Trailer Hitch................5712
Trailer tow hitch................5713
72 - BODY PARTS & ACCESSORIES................5714
0000... Microencapsulated screws................5716
0011... Information for handling the documents repair instructions, technical data, AZD................5717
4100... Replacing blind rivets................5719
4100513 Fix bolts on the new part................5722
6100... Repairing airbag cables................5724
72 Safety precautions and general information................5725
7200... Replacing the seat belt clip................5726
7200... Safety regulations for handling airbag system components................5727
7200... Safety regulations for handling components with gas generators................5729
7211... Check list for automatic seat belt................5731
7211... Checking automatic seat belt................5733
7211... Seat belt tensioner (electrical system notes)................5736
7211030 Removing and installing _ replacing front seat belt................5737
7211102 Removing and installing or replacing all rear seat belts (compl., with lap belt)................5740
7211108 Removing and installing or replacing all rear seat belts (complete, with retractor belt)................5744
7212... Airbag system................5748
7212... Deactivation of airbags................5749
7212... Notes on scrapping vehicles with gas generators (airbag system)................5752
7212... Procedure after airbag deployment as result of an accident................5754
7212... Safety regulations for handling airbag modules, airbag components and pyrotechnical seat belt tensioners................5757
7212... Scrapping vehicles with passenger airbag and pyrotechnic belt tensioners................5758
7212... Unlocking _ locking airbag plug connections................5759
7212000 Removing and installing or replacing airbag unit on passenger's side................5762
7212010 Removing and installing _ replacing airbag module on left or right front door................5766
7212015 Removing and installing _ replacing airbag module on left or right rear door................5768
7212020 Removing and installing _ replacing left or right ITS head airbag (model without slide _ tilt sunroof)................5769
7212025 Removing and installing _ replacing left or right ITS head airbag (model fitted with sliding _ tilting sunroof)................5782
7214... Replacing outer _ inner Isofix holders................5783
Airbag Repair Instructions for belt tensioner and _ or side airbag triggering circuit E46 R50 _ R53 E53 E38, E39 E36 Z3 Z4................5784
Airbag modules................5785
Check side airbag impact sensors and recode the airbag control unit................5786
Deactivating and reactivating airbags _ acoustic seat belt reminder................5789
Holder................5794
Master document for airbag _ belt tensioner................5795
Overview of the clips and unlocking tools for head airbag fastening................5796
Recode airbag control unit................5797
Release tool................5799
Seat Belts................5800
Tester................5802
84 - COMMUNICATION SYSTEM................5803
0011... Information for handling the documents repair instructions, technical data, AZD................5804
8411500 Removing and installing _ replacing telephone handset with keypad................5806
8411510 Removing and installing _ replacing eject box (fixed mounting)................5807
8411510 Removing and installing _ replacing eject box (mobile phone)................5809
8411520 Removing and installing _ replacing transceiver (fixed mounting)................5811
8411530 Removing and installing _ replacing interface for D-Network car phone................5812
8411550 Removing and installing _ replacing hands-free microphone................5813
8411600 Replacing cordless keypad handset................5815
8411610 Removing and installing _ replacing eject box (cordless keypad handset)................5816
8421530 Removing and installing _ replacing hands-free charging electronics (cellular phone)................5817
8431020 Removing and installing _ replacing hands-free system speaker................5818
8450035 Replacing multiband telephone antenna................5819
8450050 Removing and installing _ replacing basic antenna................5821
Car telephone Professional................5822
Hands-free set volume too low E38 E39 E46 with communications package (option 628), car phone GSM (option 629) or complete prep................5828
Information on charging new batteries in cordless handset on GSM car phone E38 E39 E46 E53 with GSM car phone with cordless hand................5832
Nokia mobile phone Telephone mute intermittently inactive E38 E39 E46................5833
Siemens fixed telephone Various fault patterns E38, E39 E46 E53 with GSM car phone with cordless handset (option 630)................5835
Tester................5838
ULF universal charging and hands-free facility................5839
99 - PAINT................5843
0011... Information for handling the documents repair instructions, technical data, AZD................5844
4100... Information _ warning labels................5846
6100... Notes on handling the high pressure cleaner................5847
6400... Information on using cleaning agent _ paints (personal protection equipment)................5848
99 Notes on using temperature-controlled infra-red radiators................5850
99 operating fluid overview................5851
9900... General instructions on paintwork................5852
9900... Touching up paintwork damage................5853
ColorSystem................5854
Cosmetic repairs on wheel rims................5857
New BMW paint brochure................5866
BMW Series 3 - (E46) 316• 318•320•325•330 benzina Integrazione redazionale allo Studio Tecnico della (IT)................5867
Generalità................5869
Identificazione................5869
Sollevamento................5870
Traino................5870
Periodicità di manutenzione................5871
Motore N46................5872
Dati tecnici................5872
Generalità................5872
Testata................5874
Blocco cilindri................5875
Manovellismo................5876
Cinematismo distribuzione................5878
Lubrificazione................5879
Raffreddamento................5880
Alimentazione carburante................5881
Alimentazione aria................5882
Coppie di serraggio................5883
Gestione motore................5885
Generalità................5885
Legenda schemi elettrici................5895
Operazioni manutenzione................5916
Operazioni senza distacco................5916
Distribuzione................5916
Testata................5919
Operazioni con distacco motore................5925
Gruppo motopropulsore................5925
Alimentazione carburante................5930
Lubrificazione................5931
Raffreddamento................5933
Motore M54................5936
Dati tecnici................5936
Generalità................5936
Testata................5938
Blocco cilindri................5940
Manovellismo................5941
Cinematismo distribuzione................5943
Lubrificazione................5944
Raffreddamento................5944
Alimentazione carburante................5945
Alimentazione aria................5945
Coppie di serraggio................5946
Gestione motore................5948
Generalità................5948
Legenda schemi elettrici................5961
Operazioni manutenzione................5978
Operazione senza distacco motore................5978
Distribuzione................5978
Testata................5978
Operazioni con distacco motore................5987
Gruppo motopropulsore................5987
Alimentazione carburante................5992
Lubrificazione................5992
Raffreddamento................5993
Frizione................5996
Dati tecnici................5996
Generalità................5996
Coppie di serraggio................5997
Operazioni manutenzione................5998
Gruppo frizione................5998
Cambio................6004
Dati tecnici................6004
Generalità................6004
Coppie di serraggio................6006
Cambio manuele robotizzato GS6 S37B2................6007
Gestione cambio................6014
Legenda schemi elettrici................6015
Operazioni manutenzione................6020
Scatola cambio................6020
Cambio automatico A5S360/390R................6035
Dati tecnici................6035
Generalità................6035
Coppie di serraggio................6037
Gestione cambio................6038
Legenda schemi elettrici................6043
Operazioni manutenzione................6047
Operazioni senza distacco del cambio................6047
Gruppo cambio................6047
Operazioni con distacco del cambio................6049
Gruppo cambio................6049
Trasmissione e ponte posteriore................6053
Dati tecnici................6053
Generalità................6053
Coppie di serraggio................6055
Operazioni manutenzione................6056
Complessivo albero trasmissione................6056
Complessivo ponte posteriore................6058
Complessivo semiassi................6060
Sterzo................6062
Dati tecnici................6062
Generalità................6062
Coppie di serraggio................6063
Operazioni manutenzione................6064
Complessivo sterzo................6064
Sospensioni................6069
Dati Tecnici................6069
Generalità................6069
Geometria ruote................6071
Coppie di serraggio................6075
Operazione manutenzione................6076
Sospensioni anteriori................6076
Sospensioni posteriori................6081
Caratteristiche geometriche................6086
Freni................6087
Dati tecnici................6087
Generalità................6087
Coppie di serraggio................6089
Sistema antibloccaggio................6090
Legenda schemi elettrici................6093
Operazioni manutenzione................6095
Freni anteriori................6098
Freni posteriori................6100
Impianto frenante................6103
Impianto elettrico................6106
Dati tecnici................6106
Generalità................6106
Sistemi elettronici................6107
Coppie di serraggio................6113
Operazioni manutenzione................6114
Schemi elettrici................6116
Varie................6138
Climatizzazione................6138
Dati tecnici................6138
Coppie di serraggio................6140
Operazioni manutenzione................6141
Air Bag................6145
Dati tecnici................6145
Coppie di serraggio................6148
Operazioni manutenzione................6149
Carrozzeria................6151
Dati tecnici................6151
Generalità................6151
Coppie di serraggio................6153
Operazioni manutenzione................6154
Esterno vettura................6154
Interno vettura................6155
BMW E46-Series Repair & Service Manual 1998-2005
