John Deere Combines S560 STS, S690 STS and S690 HILLMASTER STS Repair Service Manual (TM102719)
Complete Repair for John Deere Combines S560 STS, S690 STS and S690 HILLMASTER STS (S.N. from 725101), with all the shop information to maintain, repair, and rebuild like professional mechanics.
John Deere Combines S560 STS, S690 STS and S690 HILLMASTER STS Repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM102719 - John Deere Combines S560 STS, S690 STS and S690 HILLMASTER STS Technical Manual (Repair).PDF
TM102719 - John Deere Combines S560 STS, S690 STS and S690 HILLMASTER STS Technical Manual (Repair).EPUB
Total Pages: 2,370 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General
Safety
Specifications
Tune-Up and Adjustment
Fuels and Lubricants
Engine
Remove and Install Engine
Cooling System
Fuel and Air Repair
Air Intake System
Diesel Fuel System
Electrical System
Batteries
Harness and Connector Repair
Wire Harness Routing
Power Distribution
Lighting
Table of Contents - expanded view
Foreword
Section 10: General
Group 05: Safety
Recognize Safety Information
Understand Signal Words
Remove Paint Before Welding or Heating
Handle Fluids Safely—Avoid Fires
Prevent Battery Explosions
Handling Batteries Safely
Prepare for Emergencies
Prevent Acid Burns
Avoid High-Pressure Fluids
Service Accumulator Systems Safely
Wait Before Opening High-Pressure Fuel System
Park Machine Safely
Support Machine Properly
Wear Protective Clothing
Service Machines Safely
Work In Ventilated Area
Illuminate Work Area Safely
Replace Safety Signs
Use Proper Lifting Equipment
Service Tires Safely
Avoid Harmful Asbestos Dust
Work in Clean Area
Practice Safe Maintenance
Use Proper Tools
Construct Dealer-Made Tools Safely
Avoid Heating Near Pressurized Fluid Lines
Decommissioning — Proper Recycling and Disposal of Fluids and Components
Use Adequate Service Facilities
Live With Safety
Servicing Electronic Control Units
Precautions for Welding
Keep Electronic Control Unit Connectors Clean
Group 10: Specifications
Operating Speeds—S560 STS™
Operating Speeds—S690 STS™
Specifications—S560 STS™
Specifications—S690 STS™
Dimensions—S560 STS™
Dimension Reference Points—S560 STS™
Dimensions—S690 STS™
Dimension Reference Points—S690 STS™
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Sealants and Adhesives Cross-Reference Chart
Face Seal Fittings Assembly and Installation—All Pressure Applications
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications
Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications
Group 15: Tune-Up and Adjustment
Tune-Up and Adjustment
Care and Maintenance of Belts
Defective Belts
Prevent Hydraulic System Contamination
Check Oil Lines and Fittings
Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems
Programming Control Units
Group 20: Fuels and Lubricants
Handle Fuel Safely—Avoid Fires
Handling and Storing Diesel Fuel
Diesel Fuel
BioDiesel Fuel
Lubricity of Diesel Fuel
Testing Diesel Fuel
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Operating in Warm Temperature Climates
Supplemental Coolant Additives
Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER
Testing Diesel Engine Coolant
Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III
Diesel Engine Oil — Tier 3 and Stage III
Oilscan™ and CoolScan™
Hydrostatic Drive System, Main Hydraulic System and Main Engine Gear case Oils
Transmission (Non Two Range Automatic Transmission Machines), Final Drives, Loading Auger, Primary Countershaft and Two-Speed Separator Drive Gear Cases
Feeder House Reverser Gear Case
Grease
Brake Fluid
Lubricant Storage
Alternative and Synthetic Lubricants
Mixing of Lubricants
Section 20: Engine
Group 05: Remove and Install Engine
Essential or Recommended Tools
Specifications
John Deere Engine Repair—Use CTM
Remove Engine—9.0 L
Install Engine—9.0 L
Remove Engine—13.5 L
Install Engine—13.5 L
Remove and Install Flywheel Pilot Bearing
Group 10: Cooling System
Essential or Recommended Tools
Specifications
John Deere Engine Repair—Use CTM
Rotary Screen Drive
Remove and Install Rotary Screen Idler Arm and Sheaves
Remove and Install Upper and Lower Air Scoops
Remove and Install Rotary Screen
Adjusting Rotary Screen Knife Comb
Remove Radiator—9.0 L and 13.5 L Engines
Install Radiator—9.0 L and 13.5 L Engines
Test Radiator
Test Radiator Cap
Replace Thermostats
Repair or Replace Water Pump
Section 30: Fuel and Air Repair
Group 05: Air Intake System
Other Material
Specifications
John Deere Engine Repair—Use CTM
Remove and Install Turbocharger
Turbocharger Repair
Remove and Install Charge Air Cooler
Cleaning Charge Air Cooler
Group 10: Diesel Fuel System
Other Material
Specifications
Remove and Install Fuel Tank Shut-Off Valve and Drain Valve
Remove and Install Fuel Prefilter
Remove and Install Fuel Tank
Remove and Install Fuel Tank Strainer and Breather
Section 40: Electrical System
Group 05: Batteries
Prevent Battery Explosions
Handling Batteries Safely
Prevent Damage to Electrical Systems
Checking Electrolyte Specific Gravity
Battery Replacement
Remove and Install Batteries
Connecting Booster Batteries
Charging Batteries
Connecting Battery Cables
Group 10: Harness and Connector Repair
Essential or Recommended Tools
Other Material
Use Electrical Insulating Compound
Using High-Pressure Washers
Electrical System Visual Inspection
Basic Electrical Component Handling / Precautions for Vehicles Equipped with Computer Controlled Systems
Electrical Connector / Wiring Harness Handling and Repair
Repair Procedure R-A
Repair Procedure R-B
Repair Procedure R-C
Repair Procedure R-D
Repair Procedure R-E
Repair Procedure R-F
Repair Procedure R-G
Repair Procedure R-I
Repair Procedure R-J
Repair Procedure R-K
Repair Procedure R-M
Repair Procedure R-N
Repair Procedure R-AE
Repair Procedure R-AF
Repair Procedure R-AG
Repair Procedure R-AH
Repair Procedure R-AI
Repair Procedure R-AJ
Repair Procedure R-AK
Repair Procedure R-AL
Group 15: Wire Harness Routing
Replace Harness
Cab Main Wiring Harness
Left-Hand Main Wiring Harness
LC1 Wiring Harness
LC2 Wiring Harness
Right-Hand Main Wiring Harness
Engine Deck Wiring Harness
Group 20: Power Distribution
Fuse Identification
Remove and Install Cab Power Module (CPM)
Remove and Install Right and Left Power Modules
Group 25: Lighting
Safety Rules When Replacing Halogen Bulbs
Safety Rules When Replacing High Intensity Discharge (HID) Xenon Bulbs
Cab Head Light Bulb Replacement and Adjustment
Remove and Install High Intensity Discharge (HID-Xenon) Lights (Optional)
Remove and Install High Intensity Discharge (HID-Xenon) Ballasts
Auxiliary Field, Access Door, Grain Tank, Unload Auger and Work Light Bulb Replacement
Side Finder (Optional) Light Bulb Replacement
Hazard/Warning Light Bulb Replacement
Cleaning Shoe Light Bulb Replacement
Turn Signal Light Bulb Replacement
Dome Light Bulb Replacement
Group 30: Operators Station
Other Material
Specifications
Instruments And Controls Identification
Remove and Install Overhead Panel
Remove and Install Right-Hand Overhead Panel
Remove and Install Light Panel Dimmer Switch
Remove and Install Overhead Panel and Right-Hand Overhead Panel Rocker Switches
Remove and Install ClimaTrak ClimaTrak is a trademark of Deere & Company Automatic Air Conditioning/Heater Temperature Control Switch and Fan Switch
Remove and Install Radio
Remove and Install Radio Speaker
Remove and Install Radio Antenna
Replace Cornerpost Main Circuit Board
Remove Header Control Module
Remove VisionTrak VisionTrak is a trademark of Deere & Company Module and Digital Tachometer Module
CommandTouch Console Controls
Remove and Install CommandTouch Console
Remove and Install Armrest Display Unit
Remove and Install Header and Separator Engage Switches
Remove and Install Backlighting Driver
Remove and Install Dial-A-Speed and Active Header Control Switches
Remove and Install CommandTouch Console Switch Panel
Replace Neutral Safety Switch
Remove and Install Multi-Function Handle
Remove and Install Start Switch
Remove and Install Starting Aid Switch
Remove and Install Turn Signal/Side Finder Light Switch
Remove and Install Horn Switch
Remove and Install Remote Mirrors—Style A (Optional)
Remove and Install Remote Mirrors—Style B (Optional)
Remove and Install Remote Mirror Switch (Optional)
Group 35: Sensors and Switches
Essential or Recommended Tools
Other Material
Specifications
Shaft Speed Sensor Locations
Remove and Install Ground Speed Sensor
Remove and Install Low Shaft Speed Sensor
Remove and Install STS Rotor Speed Sensor
Remove and Install Full Grain Tank Sensor
Remove and Install Straw Spreader Speed Sensor
Remove and Install Tailings Sensor
Remove and Install (Shoe/Separator) VisionTrak VisionTrak is a trademark of Deere & Company Sensors
Remove and Install Concave Position Sensor
Remove and Install Header Height and Lateral Tilt Control Sensors
Remove and Install Header Height and Lateral Tilt Control Sensors
Remove And Install Multi-Function Handle Feed Rate Sensor
Remove and Install Hydraulic Reservoir Temperature Sensor
Remove and Install Coolant Temperature Sensor
Remove and Install Fuel Level Sensor
Remove and Install Park Brake Switch
Remove and Install Air Filter Restriction Switch
Remove and Install Fuel Transfer Pump Pressure Sensor—9.0 L Engine
Remove and Install High and Low Fuel Pressure Sensors—13.5 L Engine
Remove and Install Engine Gear Case Temperature and Pressure Switches
Remove and Install Hydro Charge Pressure Switch
Remove and Install Engine Oil Pressure Sensor
Remove and Install Compressor Inlet Temperature Sensor
Remove and Install Pump Position Sensor—9.0 L Engine
Remove and Install Cam Position Sensor—13.5 L Engine
Remove and Install Engine Speed Sensor
Remove and Install Exhaust Gas Recirculation (EGR) Exhaust Gas Temperature and Fresh Air Temperature Sensors
Remove and Install Intake Manifold Pressure and Exhaust Gas Recirculation (EGR) Mixed Gas Temperature Sensor
Remove and Install Turbocharger Speed Sensor
Remove and Install Fuel Temperature Sensor
Remove and Install Fuel Rail Pressure Sensor—9.0 L Engine
Remove and Install Switches in the Ground Level Switch Bank
Remove and Install Back-Up Alarm Switch
Back-Up Alarm—S690 STS™
Back-Up Alarm—S560 STS™
Remove and Install Wheel Angle Sensor
Group 40: Wiper
Specifications
Remove And Install Wiper Motor
Adjust Windshield Wiper
Remove and Install Windshield Washer
Group 45: Alternator
Essential or Recommended Tools
Specifications
John Deere Engine Accessories—Alternator Repair
Remove and Install Alternator and Alternator Belt
Remove and Install Alternator Pulley
Group 50: Starting Motor
Essential or Recommended Tools
Specifications
John Deere Starting Motor Repair
Remove and Install Starting Motor
Group 55: GreenStar Components
Specifications
Other Material
Remove and Install GreenStar Mass-Flow Sensor
Remove and Install GreenStar Moisture Sensor
Disassemble and Assemble GreenStar Moisture Sensor
Remove and Install GreenStar Moisture Sensor Actuator
Remove and Install GreenStar Moisture Sensor Circuit Board
Remove and Replace GreenStar Moisture Sensor Lower Cell Assembly
Disassemble and Assemble Position Receiver
Remove and Install Position Receiver
Section 50: Power Train Repair
Group 05: Transmission and Differential—Three Speed Transmission
Other Material
Specifications
Remove and Repair Shifter Forks and Shifter Cam
Install Shifter Forks and Shifter Cam
Remove and Install Transmission Lube Pump
Remove and Install Suction Screen
Remove Transmission
Transmission Recondition
Disassemble and Repair Transmission
Assemble Transmission
Install Transmission
Remove and Install Gearshift Lever and Linkage
Adjust Gearshift Linkage
Group 10: Hydrostatic System—Three Speed Transmission
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Specifications
Serial Number Plate
Clean Hydrostatic Motor and Pump
Flushing the Hydrostatic System
Remove and Install Hydrostatic Motor
Disassemble Hydrostatic Motor
Inspect Parts
Lack of Lubrication
Abrasive Contamination
Cavitation
Over Speeding
Inspect Thrust Plate
Inspect Fixed Swashplate
Inspect Piston Slipper
Inspect Piston Retainer
Inspect Cylinder Block
Inspect Bearing Plate
Inspect Valve Plate
Inspect Bearing and Race
Inspect Servo Piston
Inspect Drive Shaft
Replace Cylinder Block Spring
Assemble Motor
Remove and Install Motor Valve Block (Manifold)
Repair Motor Valve Block
Remove and Install Hydrostatic Pump
Disassemble Drive Pump
Assemble Drive Pump
Replace High-Pressure Line Center Pivot O-Rings
Disassemble and Assemble End Cover
Repair Displacement Control Valve
Disassemble and Assemble DisplacementControl Valve with Feed Rate (Optional)
Electronic Proportional Displacement Control Valve Neutral Adjustment
Remove and Install Charge Pump
Repair Charge Pump
Remove and Install Control Cable
Adjust Hydrostatic Neutral Linkage
Adjust Mechanical Displacement Control Valve Neutral
Start-Up Procedure After Hydrostatic System Repair
Group 15: Transmission and Differential—Two-Range Automatic Transmission
Essential or Recommended Tools
Other Material
Specifications
Drain Oil
Remove Two-Range Automatic Transmission
Transmission Components—Overview
Disassemble Two-Range Automatic Transmission
Remove Brake Assemblies
Brake Assemblies—Exploded View
Disassemble Brake Assemblies
Assemble Brake Assemblies
Install Brake Assemblies
Remove Differential Module
Disassemble Differential Module (With Differential Lock)
Differential Module (With Differential Lock)—Exploded View
Assemble Differential Module (With Differential Lock)
Install Differential Module
Remove Gear-Shift Planetary Drive With Clutch (Forward/Reverse)
Disassemble and Assemble Gear-Shift Planetary Drive With Clutch (Forward/Reverse)
Install Gear-Shift Planetary Drive With Clutch (Forward/Reverse)
Remove Countershaft
Repair Countershaft
Countershaft—Exploded View
Install Countershaft
Assemble Two-Range Automatic Transmission
Install Two-Range Automatic Transmission
Group 20: Hydrostatic Drive Pump—Two-Range Automatic Transmission
Specifications
General View
Serial Number Plate
Clean Variable Pump
Remove And Install Hydrostatic Pump
Replace Drive Shaft Seal
Replace Boost Pump Seal
Replace Control Piston Cover Seals
Replace Boost Pressure Valve Seals
Replace Pressure Cut Off Valve Seals
Remove and Install Control Unit
Disassemble Pump
Disassemble Cylinder Assembly
Disassemble Control Piston
Hydrostatic Drive Pump Inspection Notes
Assemble Pump
Install Rotary Group
Adjust Zero Position
Group 25: Hydrostatic Drive Motor—Two-Range Automatic Transmission
Essential or Recommended Tools
Specifications
Remove and Install Hydrostatic Drive Motor
General View
Replace Cover Plate Seal
Replace Control Body Seals
Disassemble Port Plate
Assemble Port Plate
Disassemble Rotary Group
Inspection Notes
Assemble Rotary Group
Adjust Rotary Group
Group 30: Single Reduction Final Drive
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Specifications
Remove and Install Final Drive
HILLMASTER Left-Hand Rocker Assembly—Exploded View
HILLMASTER Right-Hand Rocker Assembly—Exploded View
Disassemble and Assemble Final Drive
Adjust Spindle Bearing
Group 35: Cam Lobe Motor
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Specifications
Flushing Cam Lobe Motors
Remove Cam Lobe Motor
Install Cam Lobe Motor
Remove and Install Cam Lobe Motor Control Valve
Disassemble and Assemble Cam Lobe Motor Control Valve
Remove and Install Steering Yoke
Disassemble and Assemble Pivot Pins, Bushings, and Seals
Remove and Install Solenoid Valve and Valve Block
Remove and Install Displacement Control Valve
Remove and Install Cam and Piston Carrier
Remove and Install Stack Valve Seals
Remove and Install Axle Bearings and Seals
Group 40: Tires and Wheels
Essential or Recommended Tools
Service Equipment and Tools
Specifications
Tire Identification
Service Tires Safely
Care and Service of Tires
Using Liquid Weight
Jacking Locations
Remove and Install Tire
Drive Wheel Bolt Torque
Rear Wheel Bolt Torque
Install Axle Extension Tubes
Section 60: Power Steering and Brakes
Group 05: Steering
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Specifications
Steering Pump Repair
Remove Steering Valve
Steering Valve
Disassemble Steering Valve
Assemble Steering Valve
Install Steering Valve
Electro-Hydraulic Steering Valve and Flowmeter—Exploded View
Remove and Install Flowmeter
AUTOTRAC Assisted Steering Flowmeter—Exploded View
Steering Column Components
Disassemble and Assemble Steering Column
Replace Telescoping Shaft Bearings
Remove and Install Steering Cylinder
Bleed Steering Cylinder
Steering Cylinder—Exploded View
Toe-In Adjustment
Remove and Install Steering Tie Rod Joint
Remove and Install Tie Rod End
Remove and Install Rear Spindle Assembly—Non-Powered
Disassemble and Assemble Rear Spindle Assembly—Non-Powered
Remove and Install Rear Axle Pivot Bushings
Rear Axle Adjustment
Group 10: Brakes
Service Equipment and Tools
Other Material
Specifications
Deglazing Brake Linings
Remove Brake Drum
Remove Brake Shoe
Repair Brakes
Assemble Brakes
Install Brake Drum
Remove and Install Master Cylinder
Disassemble and Assemble Master Cylinder (Double Bleed Screw)
Brake Fluid Reservoir
Adjusting Master Cylinder
Bleeding Brake System—Double Bleed Screw
Remove and Install Slave Cylinders
Disassemble and Assemble Slave Cylinder
Disassemble and Assemble Brake Pedals
Disassemble and Assemble Parking Brake Pedal
Adjust Park Brake Pedal
Group 15: Brakes—Two-Range Automatic Transmission
Essential Tools
Other Material
Specifications
Bleed Service Brakes
Disassemble and Assemble Brake Pedals
Disassemble and Assemble Oil Pressure Regulating Valve (Service Brake Circuit)
Check Brake Disk Thickness
Group 20: Trailer Hitch
Remove and Install Hitch
Section 70: Hydraulic Repair
Group 05: Hydraulic Reservoir
Essential or Recommended Tools
Specifications
Remove and Install Reservoir
Flushing the Hydraulic System
Flushing the Reel/Belt Pickup Drive System
Group 10: Hydraulic Pumps
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Specifications
Remove Main Hydraulic Pump
Marking Hydraulic Pump
Disassemble Hydraulic Pump
Replace Seal
Triple Main Hydraulic Pump—Exploded View
Quad Main Hydraulic Pump—Exploded View
Assemble Triple Main Hydraulic Pump
Assemble Quad Main Hydraulic Pump
Install Main Hydraulic Pump
Proportionator Pump—Exploded View
Assemble Proportionator Pump
Reel/Belt Pickup and Straw Spreader Pump—Exploded View
Remove and Install Reel/Belt Pickup Pump Drive
Disassemble and Assemble Reel/Belt Pickup Pump Drive
Remove Chaff Spreader Pump
Install Chaff Spreader Pump
Group 15: Hydraulic Valves
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Specifications
Remove and Install Left Front Valve Block
Disassemble and Assemble Left Front Valve Block
Remove and Install Right Forward Valve Block
Disassemble and Assemble Right Forward Valve Block
Disassemble and Assemble Chassis Tilt Valve Block
Disassemble and Assemble Five Speed Feeder House Drive Control Valve
Remove and Install Chopper Feed Beater Valve
Remove and Install Chaff Spreader Valve
Valve Stack Identification
Remove and Install Hydraulic Valve Stack (HIC)
Disassemble and Assemble Hydraulic Valve Stack (HIC)
Remove and Install Header Height Control Valve
Remove and Install Accumulator Shut-Off Valve
Remove and Install Transmission Control Valve
Remove and Repair Valves From Transmission Control Valve
Transmission Control Valve—Exploded View
Install Valves In Transmission Control Valve
Remove and Install Hydraulic Service Brake Valve
Disassemble and Assemble Hydraulic Service Brake Valve
Adjust Hydraulic Service Brake Valve
Feeder House Multi-Coupler Valve Identification
Disassemble, Inspect and Assemble Feeder House Multi-Coupler
Group 20: Hydraulic Cylinders
Other Material
Specifications
Remove and Install Header Lift Cylinder
Disassemble and Assemble Header Lift Cylinder—Style A
Disassemble and Assemble Header Lift Cylinder—Style B
Remove and Install Unloading Auger Swing Cylinder
Unloading Auger Swing Cylinder Exploded View
Adjust Unloading Auger Swing Cylinder
Remove and Install Unloading Auger Drive Cylinder
Disassemble and Assemble Steering Cylinder
Group 21: HILLMASTER Cylinders
Other Material
Specifications
HILLMASTER Cylinder Components
Remove and Install Check Valve Components
Compensating Valve Components
Compensating Valve Installed in Piston
HILLMASTER Lower Header Tilt Cylinder
HILLMASTER Upper Header Tilt Cylinder
Group 25: Accumulators
Essential or Recommended Tools
Accumulator (General Information)
Checking Accumulator Pressure
Accumulator Precharge Pressures
Group 30: Hydraulic Motors
Remove and Install Chopper Feed Beater Motor
Remove and Install Chaff Spreader Motor—Premium
Section 80: Separator Shell
Group 05: Gull Wing Doors
Other Material
Specifications
Remove and Install Gull Wing Doors
Remove and Install Rear Wall Panel
Composite Panel Repair
Align Gull Wing Doors
Remove and Install Engine Platform Ladder
Section 90: Operator Station Repair
Group 05: Air Conditioning System (R134a)
Essential or Recommended Tools
Service Equipment and Tools
Other Material
Specifications
Service Parts Kits
Hose and Tubing O-Ring Connection Torques
Discharge and Recovery of Air Conditioning Refrigerant
Remove and Install Compressor
Test Volumetric Efficiency
Test Volumetric Efficiency
Leak Testing Air Conditioning System With Dye
Test Shaft Seal Leakage
Disassemble and Assemble Compressor Clutch
Check Clutch Hub Clearance
Inspect Compressor Manifold
Disassemble, Inspect, and Assemble Compressor
Remove and Install Compressor Relief Valve
System Information
Flush Air Conditioning System
Purge Air Conditioning System
Evacuate Air Conditioning System
Compressor Oil Information
Determine Correct Oil Charge
Check Refrigerant Oil Charge
Charge Air Conditioning System
Group 10: System Components
Essential or Recommended Tools
Other Material
Specifications
Air Conditioning System With Precleaner (General Information)
Remove and Install Receiver/Dryer
Remove and Install Blower Motor
Remove and Install Recirculator Fan Motor Driver
Remove and Install Recirculator Motor
Remove and Install Temperature Control Door Actuator
Remove and Install Heater Core
Remove Condenser
Repair Condenser
Install Condenser
Replace Evaporator
Replace Expansion Valve
Remove and Install Evaporator Temperature Sensor
Replace Low Pressure Switch
Replace High Pressure Switch
Replace Air Temperature Sensors
Group 15: Cab
Specifications
Remove and Install Cab Windshield
Remove Cab
Install Cab
Replace Rear Window
Remove and Install Cab Outer Roof
Remove and Install Cab Inner Roof
Remove and Install Cab Headliner
Remove and Install Operator's Seat
Remove and Install Armrest Control Pivot
Remove and Install Operator Presence Switch
Operator Seat—Exploded View
Operator Seat Air Suspension Assembly—Exploded View
Disassemble and Assemble Operator Seat Air Suspension Assembly
Remove and Install Cab Door
Disassemble and Assemble Cab Door
Cab Door Latch Striker
Section 110: Feeder House Repair
Group 05: Conveyor
Other Material
Specifications
Remove and Install Feeder House
Feeder House Conveyor Chain—Adjust (Style A)
Feeder House Conveyor Chain—Adjust (Style B)
Remove and Install Conveyor Chain
Measure Conveyor Chain Wear
Removing Conveyor Chain Link
Replace Conveyor Chain Slats
Replace Conveyor Chain Wear Strips
Adjust Drum Height
Remove and Install Conveyor Drum—Style A
Remove and Install Conveyor Drum—Style B
Remove and Install Sub-Floor Assembly
Remove and Install Mid-Floor Assembly—Style A
Remove and Install Mid-Floor Assembly—Style B
Remove and Install Feed Plate
Adjust Feed Plate Assembly
Feed Plate Support—Exploded View
Group 10: Top Shaft and Slip Clutch
Essential Or Recommended Tools
Other Material
Specifications
Remove Top Shaft Slip Clutch
Disassemble and Assemble Top Shaft Slip Clutch
Install Top Shaft Slip Clutch
Remove and Install Top Shaft Supports
Disassemble and Assemble Top Shaft
Group 15: Feeder House Drives and Reverser Gear Case
Other Material
Specifications
Disassemble and Assemble Fixed Speed Countershaft
Remove and Install Fixed Drive Sheave
Remove and Install Reverser Gear Case
Remove and Install Oil Cooler
Feeder House Reverser Gear Case—Exploded View
Disassemble and Assemble Feeder House Reverser Gear Case
Disassemble and Assemble Reverser Gear Case Oil Pump
Remove and Install Reverser Shift Piston
Remove and Install Lower Shaft
Disassemble and Assemble Fixed Speed Drive Tightener
Disassemble and Assemble Conveyor Drive Chain, Tightener and Guides
Remove and Install Feeder House Fixed Speed Drive Belt
Remove and Install Feeder House Multi-Speed Drive Belt
Group 20: HEADERTRAK Tilt Cylinder and Frame
Other Material
Specifications
HEADERTRAK Tilt Cylinder Hoses and Fittings
HEADERTRAK Tilt Cylinder
Remove and Install HEADERTRAK Tilt Cylinder
Tilt Beam and Closure Plates
Remove and Install Tilt Frame
Remove and Install Tilt Beam with Single Point Latching
Adjust Single Point Latching
Lateral Tilt Beam with Single Point Latching—Exploded View
HILLMASTER Single Point Latching—Exploded View
Adjust Fore-Aft Turnbuckles
Remove Fore-Aft Tilt Frame
Install Fore-Aft Tilt Frame
Group 25: Five Speed Feeder House Drive Gear Case
Essential or Recommended Tools
Other Material
Specifications
General Repair Procedures—Five Speed Gear Case
Remove and Install Five Speed Feeder House Drive Gear Case
Cross-Sectional View—Five Speed Feeder House Drive Gear Case
Cross-Sectional View—Gear Case Output Shaft
Cross-Sectional View—Gear Case Countershaft
Disassemble Five Speed Feeder House Drive Gear Case
Disassemble and Assemble Gear/Clutch Assemblies
Assemble Five Speed Feeder House Drive Gear Case
Section 120: Separator
Group 05: Separator Repair
Essential or Recommended Tools
Other Material
Specifications
Remove and Install Feed Accelerator and Shaft
Remove and Install Feed Accelerator Wear Strips
Remove and Install Separator Top Covers
Remove and Install Separator Rails
Remove And Install Rotor Front Bearing
Remove and Install Stone Trap Door
Remove and Install Rotor
Remove and Install Rotor Torque Sensing—Driven
Disassemble and Assemble Rotor Torque Sensing—Driven
Remove and Install Rotor Drive Gear Case
Disassemble and Assemble Rotor Drive Gear Case
Remove and Install Discharge Beater Grate Section
Remove and Install Discharge Beater Grate Frame
Remove and Install Discharge Beater
Remove and Install Discharge Beater Drive Hub
Remove and Install Discharge Beater Housing
Remove and Install Separator Grates
Remove and Install Concave Sections
Adjust Concave Level
Remove and Install Concave Adjusting Motor
Remove And Install Concave Adjusting Tube
Remove and Install Front Bulkhead
Remove and Install Center Bulkhead
Repair Separator Rotor Shell
Remove and Install Threshing Elements and Tines
Threshing Element and Separator Tine Location (15 Element Hi Performance Configuration)
Threshing Element and Separator Tine Location (24 Element Dense Pack Configuration)
Threshing Element and Separator Tine Location
Remove and Replace RIVNUT Threaded Inserts
Remove and Install Rotor Feed Flights
Static Balance Rotor
Aligning Rotor Drive Bulkhead
Group 10: Separator Drives
Essential or Recommended Tools
Specifications
Remove and Install Right-Hand Front Jackshaft
Remove and Install Right-Hand Rear Jackshaft
Remove and Install Primary Countershaft Bearing
Remove and Install Primary Countershaft—Style A
Remove and Install Primary Countershaft—Style B
Remove and Install Primary Drive Shafts—Style A
Remove and Install Primary Drive Shafts—Style B
Replace Drive Shaft Carrier Bearing—Style A
Group 15: Residue Disposal
Service Equipment and Tools
Other Material
Specifications
Straw Chopper Housing
Straw Chopper Housing—Premium
Remove Straw Chopper
Remove Straw Chopper—Premium
Remove and Install Chopper Raise/Lower Actuator
Remove and Install Chopper Open/Close Actuator—Premium
Chopper Blades—Replacing and Configuration—S560
Chopper Blades—Replacing and Configuration—S690
Chopper Blades—Replacement And Configuration—Premium
Install Straw Chopper
Install Straw Chopper—Premium
Remove and Install Chopper Feed Beater Bearings—Premium
Remove and Install Chopper Feed Beater—Premium
Replace Stationary Knife Blades
Replace Knife Blades—Premium
Remove and Install Easy Adjust Knife Bank
Remove and Install Knife Bank—Premium
Remove and Install Crop Diverter
Replace Left-Hand Chopper Rotor Bearing
Replace Left-Hand Chopper Rotor Bearing—Premium
Replace Right-Hand Chopper Rotor Bearing
Replace Right-Hand Chopper Rotor Bearing—Premium
Remove Straw Chopper Drive Jackshaft—Style A
Install Straw Chopper Drive Jackshaft—Style A
Remove and Install Straw Chopper Drive Jackshaft—Style B
Remove and Install Chopper Drive Clutch—Premium
Straw Chopper Tailboard
Straw Chopper Tailboard—Premium
Straw Chopper Vane Settings
Group 20: Conveyor Augers, Cleaning Fan And Chaffer And Sieve Frame
Other Material
Specifications
Remove and Install Conveyor Auger Drive Shaft
Remove and Install Conveyor Augers
Remove and Install Conveyor Auger Trough
Remove and Install Conveyor Auger Slip Clutch
Remove and Install Conveyor Auger Bulkhead
Remove and Install Cleaning Fan Sheave and Bearing
Fan Drive Speed Control
Remove Cleaning Fan Drive
Disassemble and Assemble Cleaning Fan Drive Jackshaft
Install Cleaning Fan Drive
Adjust Fan Speed Actuator
Remove and Install Cleaning Fan
Remove and Install Cleaning Fan Blade Inserts
Remove and Install Chaffer
Remove and Install Sieve
Remove and Install Remote Shoe Actuator Motor
Remove and Install Front Chaffer Element (S560)
Remove and Install Front Chaffer Element (S690)
Remove And Install Chaffer Frame
Remove And Install Sieve Frame
Remove and Install Shake Pan
Remove and Install Shoe Pitman Arms
Group 25: Tailings Elevator and Augers
Specifications
Remove and Install Tailings Paddle Chain
Remove and Install Tailings Paddle
Remove Lower Tailings Auger
Install Lower Tailings Auger
Remove Upper Tailings Auger
Install Upper Tailings Auger
Remove Tailings Elevator
Install Tailings Elevator
Group 30: Primary Countershaft Gear Case
Essential or Recommended Tools
Other Material
Specifications
Remove and Install Primary Countershaft Gear Case
Disassemble and Assemble Primary Countershaft Gear Case
Group 35: Header Electromagnetic Clutch
Specifications
Remove Header Electromagnetic Clutch
Header Electromagnetic Clutch—Exploded View
Install Header Electromagnetic Clutch
Section 130: Grain Tank and Unloading System Repair
Group 05: Grain Tank Cross Augers
Remove Grain Tank Cross Augers (Regular Unload Rate)
Install Grain Tank Cross Augers (Regular Unload Rate)
Remove Grain Tank Cross Augers (High Unload Rate)
Install Grain Tank Cross Augers (High Unload Rate)
Group 10: Unloading Auger System Drives
Specifications
Remove and Install Unloading Auger Drive Belt
Remove and Install Unloading Auger Drive Countershaft
Group 15: Vertical Unloading Auger and Lower Gear Case
Essential or Recommended Tools
Specifications
Remove Vertical Auger Lower Gear Case and Vertical Auger
Disassemble and Assemble Vertical Auger Lower Gear Case-Regular Unload Rate
Install Vertical Auger and Vertical Auger Lower Gear Case
Group 20: Horizontal Unloading Auger and Gear Case
Essential or Recommended Tools
Other Material
Specifications
Inspection of Horizontal Unloading Auger
Horizontal Unloading Auger—Regular Unload Rate
Horizontal Unloading Auger—High Unload Rate
Remove and Install Unloading Auger Grain Saver Door
Remove Horizontal Auger
Install Horizontal Auger
Folding Horizontal Auger Tube—Exploded View
Folding Horizontal Auger—Exploded View
Folding Horizontal Auger Pivot—Exploded View
Remove and Install Folding Auger Actuator
Remove and Install Outer Folding Auger Assembly
Remove and Install Folding Auger Rings
Remove Rear Horizontal Folding Auger
Remove Front Horizontal Folding Auger
Install Front Horizontal Folding Auger
Install Rear Horizontal Folding Auger
Remove Horizontal Auger Gear Case
Disassemble and Assemble Horizontal Unloading Auger Gear Case
Install Horizontal Auger Gear Case
Remove Horizontal Unloading Auger Tube
Install Horizontal Unloading Auger Tube
Unloading Auger Elbow—Exploded View
Remove Horizontal Auger Elbow
Install Horizontal Auger Elbow
Remove Unloading Auger Charge Housing
Install Unloading Auger Charge Housing
Group 25: Clean Grain Elevator
Other Material
Specifications
Adjust Clean Grain Elevator Chain
Remove and Install Clean Grain Paddle Chain
Remove and Install Clean Grain Paddle
Remove Clean Grain Elevator
Install Clean Grain Elevator
Remove and Install Clean Grain Elevator Gear Case
Disassemble and Assemble Clean Grain Elevator Gear Case
Remove and Install Clean Grain Loading Auger Assembly
Remove And Install Clean Grain Loading Auger
Replace Clean Grain Loading Auger Bearing
Remove and Install Lower Clean Grain Auger
Group 30: Grain Tank and Covers
Front and Rear Grain Tank Covers
Side Grain Tank Covers
Side Grain Tank Covers—HILLMASTER
Grain Tank Cover Linkage
Remove and Install Grain Tank Covers
Section 140: Engine Gear Case and Control Valve Repair
Group 05: Engine Gear Case and Valve
Essential or Recommended Tools
Other Material
Specifications
General Information
Remove and Install Engine Gear Case
Engine Gear Case Specifications
Remove and Install Rotor Variable Drive
Disassemble and Assemble Rotor Variable Drive
Remove and Install Rotor Variable Drive Shaft
Remove and Install Transfer Gear Case
Disassemble and Assemble Transfer Gear Case
Disassemble and Assemble Separator Drive Wet Clutch
Disassemble and Assemble Hydrostatic Gear Set
Set Gear Position
Preload Bearings
Disassemble and Assemble Straw Chopper/Unloading System
Set Separator Gear Position
Preload Bearings
Disassemble and Assemble Separator Drive
Preload Separator Drive Bearings
Set Separator Drive Gear Backlash
Disassemble and Assemble Hydrostatic Pump Drive
Preload Hydrostatic Pump Drive Bearings
Set Hydrostatic Pump Drive Gear Backlash
Disassemble and Assemble Oil Screen
Disassemble and Assemble Oil Trough
Disassemble and Assemble Dipstick Tube
Remove and Install Filter
Remove and Install Pressure Regulating Valve
Disassemble And Assemble Pressure Regulating Valve
Section 199: Dealer Fabricated Tools
Group 05: Dealer Fabricated Tools
DFRW20—Compressor Holding Fixture
DFHXT1—Split Ring Tool
DFHXT2—Hydraulic Cylinder Tool
DFHXT3—Swash Plate Holding Tool
DFHXT4—Split Ring Tool
DFHXT5—Shrink Ring Installation Tool
