John Deere Combine 9650 CTS Repair Service Manual (TM1821)

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Price: US$ 65.00

John Deere Combine 9650 CTS Repair Service Manual (TM1821)

TM1821 - John Deere Combine 9650 CTS Technical Manual (Repair).PDF

Complete service repair manual for John Deere Combine 9650CTS (SN. before 695400, 700401-705400), with all the shop information to maintain, repair, rebuild like professional mechanics.

John Deere Combine 9650CTS workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

Total Pages: 1,991 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English

MAIN SECTINS
  Foreword
   General
      Safety
      Specifications
      Tune Up and Adjustment
      Fuels and Lubricants
   Engine
      Remove and Install Engine
      Lower Engine Repair
      Cooling System
   Fuel and Air System
      Air Intake System
      Diesel Fuel System
   Electrical System
      Batteries
      Harness and Connector Repair
      Wiring Harness Routing
      Fuses, Circuit Breakers and Relays
      Lighting
      Operators Station
      Sensors and Switches
      Wiper
      Alternator
      Starting Motor
      Electrical Engine Control
      GREENSTARGREENSTAR is a trademark of Deere & Company Components
   Power Train Repair
      Transmission and Differential
      Single Reduction Final Drive
      Hydrostatic System
      Cam Lobe Motor
      Tires and Wheels
   Power Steering and Brakes
      Steering
      Brakes
   Hydraulic Repair
      Hydraulic Reservoir
      Hydraulic Pumps
      Hydraulic Valves
      Hydraulic Cylinders
      Motors
      Accumulator
   Separator Shell
      Gull Wing Doors
      Cleaning Fan Shields
   Operator Station Repair
      Air Conditioning System (R134a)
      System Components
      Cab
   Feeder House Repair
      Conveyor
      Top Shaft and Slip Clutch
      Feeder House Drives and Reverser Gear Case
      Contour Master Contour Master is a trademark of Deere & Company. Tilt Cylinder
      Contour Master Contour Master is a trademark of Deere & Company. Tilt Frame
   Separator
      Separator Repair
      Beaters
      Cylinder Drives
      Tine Separator Module
      Tine Separators
      Tine Separator Gear Cases
      Engine Gear Case to Module Drives
      Shaker Pan, Chaffer, Sieve and Frames
      Shoe Supply Augers And Cleaning Fan
      Tailings Elevator and Augers
      Primary Countershaft Gear Case
      Header Electromagnetic Clutch
      Straw Chopper, Straw Spreader and Chaff Spreader
   Grain Tank and Unloading System Repair
      Grain Tank Cross Augers
      Unloading Auger System Drives
      Vertical Unloading Auger and Lower Gear Case
      Horizontal Unloading Auger and Gear Case
      Clean Grain Elevator and Loading Auger Gear Case
      Grain Tank and Extensions
   Engine Gear Case and Control Valve Repair
      Engine Gear Case and Valve

tm1821 - 9650 cts combine

Table of Contents

Foreword

Section 10: General

Group 05: Safety

Recognize Safety Information

Understand Signal Words

Remove Paint Before Welding or Heating

Handle Fluids Safely-Avoid Fires

Prevent Battery Explosions

Handling Batteries Safely

Prepare for Emergencies

Prevent Acid Burns

Avoid High-Pressure Fluids

Park Machine Safely

Support Machine Properly

Wear Protective Clothing

Service Machines Safely

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Service Tires Safely

Avoid Harmful Asbestos Dust

Work in Clean Area

Practice Safe Maintenance

Use Proper Tools

Dispose of Waste Properly

Use Adequate Service Facilities

Live With Safety

Group 10: Specifications

Specifications

Operating Speeds

Ground Speeds (Fast Idle) Two Speed Four Wheel Drive

Ground Speeds (Fast Idle) Two Speed Four Wheel Drive

Ground Speeds (Separator Full Load)

Turning Radius

Dimensions

Dimension Reference Points

Unified Inch Bolt and Cap Screw Torque Values

Metric Bolt and Cap Screw Torque Values

Sealants and Adhesives Cross-Reference Chart

O-Ring Boss Fitting Torque Chart

Flat Face O-Ring Seal Fitting Torque Chart

SAE Four Bolt Flange Fitting Torque Chart

Prevent Hydraulic System Contamination

Check Oil Lines and Fittings

Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems

Group 15: Tune Up and Adjustment

Tune-Up and Adjustment

Care and Maintenance of Belts

Defective Belts

Group 20: Fuels and Lubricants

Diesel Fuel

Diesel Engine Coolant

Storing Fuel

Supplemental Coolant Additives

Liquid Coolant Conditioner

Diesel Engine Oil

Hydrostatic Drive System, Main Hydraulic System and Main Engine Gear Case Oils

Transmission, Final Drives, Feeder House Reverser, Dual-Range Cylinder Drive, Primary Countershaft, Loading Auger Elevator and Module Drive Gear Case Oil

Grease

Lubricant Storage

Alternative and Synthetic Lubricants

Filter Part Numbers

Section 20: Engine

Group 05: Remove and Install Engine

Essential or Recommended Tools

Specifications

6081 John Deere Engine Repair-Use CTM86

Remove Engine

Install Engine

Group 10: Lower Engine Repair

Remove and Install Engine Oil Pan Access Sheet

Group 15: Cooling System

Specifications

6081 John Deere Engine Repair-Use CTM86

Remove and Install Rotary Screen

Adjusting Rotary Screen Knife Comb

Remove Radiator

Install Radiator

Test Radiator

Test Radiator Cap

Replace Thermostat

Repair or Replace Water Pump

Section 30: Fuel and Air System

Group 05: Air Intake System

Other Material

Specifications

John Deere Engine Repair

Remove and Install Turbocharger

Remove and Install Charge Air Cooler

Remove and Install Air Cleaner Filters

Group 10: Diesel Fuel System

Other Material

Specifications

Remove Fuel Tank

Install Fuel Tank

Remove and Install Fuel Sensor

Remove and Install Fuel Tank Strainer and Breather

Remove Fuel Tank Outlet Screen

Install Fuel Tank Outlet Screen

Replace Cold Weather Starting Aid Can

Remove and Install Cold Weather Starting Aid

Section 40: Electrical System

Group 05: Batteries

Prevent Battery Explosions

Handling Batteries Safely

Prevent Damage to Electrical Systems

Checking Electrolyte Specific Gravity

Battery Replacement

Remove and Install Batteries

Connecting Booster Batteries

Charging Batteries

Connecting Battery Cables

Group 10: Harness and Connector Repair

Essential or Recommended Tools

Service Equipment and Tools

Electrical Tool Repair Kit

Wire Repair Pliers

Terminal Applicator

Service Parts Kits

Use Electrical Insulating Compound

Using High-Pressure Washers

Connector Identification

Electrical Connector Handling

Replace WEATHER PACK WEATHER PACK is a trademark of PACKARD ELECTRIC. Connector

Install WEATHER PACK WEATHER PACK is a trademark of PACKARD ELECTRIC. Contact

Remove Connector Body From Blade Terminals

Replace DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Style Connectors.

Install DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Contact

Replace (Pull Type) METRI-PACKMETRI-PACK is a trademark of Packard Electric. Connectors

Replace (Push Type) METRI-PACKMETRI-PACK is a trademark of Packard Electric. Connectors

Harness Repair -Splice Broken or Cut Wire

Harness Repair-Splice Connector

Group 15: Wiring Harness Routing

Replace Harness

Cab Main Wiring Harness - Reference

Left-Hand Main Wiring Harness - Reference

Right-Hand Main Wiring Harness, Without GREENSTARGREENSTAR is a trademark of Deere & Company - Reference

Right-Hand Main Wiring Harness, With GREENSTARGREENSTAR is a trademark of Deere & Company - Reference

Engine/Rear Light Wiring Harness - Reference

Group 20: Fuses, Circuit Breakers and Relays

Specifications

Basic Operation

Fuses and Relays (Central Electronics Box)

Fuse Locations

Relays

Power Distribution Board System Basic Description

Circuit Board Replacement

Power Distribution Board Number 1-Relay Identification

Power Distribution Board Number 2-Relay Identification

Power Distribution Board Number 3 (Optional)-Relay Identification

Power Distribution Board Number 1-Fuse Identification

Power Distribution Board Number 2-Fuse Identification

Power Distribution Board Number 3 (Optional)-Fuse Identification

Circuit Breakers and Relays (Engine Compartment)

Group 25: Lighting

Safety Rules When Replacing Halogen Bulbs

Bulb Part Numbers

Cab Head Light Bulb Replacement and Adjustment

Auxiliary Field and Access Door, Work Light Bulb Replacement

Rear Discharge Light Bulb Replacement

Side Finder Light Bulb Replacement

Grain Tank and Unloading Auger Light Bulb Replacement

Tail Light Assembly Bulb Replacement

Warning Light Bulb Replacement

Cleaning Shoe Light Bulb Replacement

Turn Signal and Maximum Tilt Indicator Light Bulb Replacement

Dome and Console Light Bulb Replacement

CommandTouchCommandTouch is a trademark of Deere & Company Cornerpost Monitor Light Bulb Replacement

Warning Display Panel Light Bulb Replacement

Header Float Gauge (Optional) Bulb Replacement

Group 30: Operators Station

Other Material

Specifications

Instruments and Controls Identification

Overhead Warning Display Panel

Remove and Install Overhead Warning Display Panel

Replace Overhead Warning Display Panel Circuit Board

Remove and Install Light Panel Dimmer Switch

Remove and Install Overhead Console Rocker Switches

Remove and Install ClimaTrak ClimaTrak is a trademark of Deere & Company Automatic Air Conditioning/Heater Temperature Control Switch and Fan Switch

Remove and Install Radio

Remove and Install Radio Speakers

Remove and Install Radio Antenna

Cornerpost Main Circuit Board Removal

Remove Header Control Module

Remove Performance Monitor and Digital Tachometer Module

Digital Tachometer Calibration

CommandTouchCommandTouch is a trademark of Deere & Company Console Controls

Remove and Install CommandTouch CommandTouch is a trademark of Deere & Company Console

Remove and Install Header and Separator Engage Switches

Remove and Install DIAL-A-SPEED DIAL-A-SPEED is a trademark of Deere & Company and Active Header Control Active Header Control is a trademark of Deere & Company Switches

Remove and Install ClimaTrak ClimaTrak is a trademark of Deere & Company Solar Sensor

Remove and Install Back Ground Light Bulbs for DIAL-A-SPEEDDIAL-A-SPEED is a trademark of Deere & Company and Active Header ControlActive Header Control is a trademark of Deere & Company Switches

Remove and Install CommandTouch CommandTouch is a trademark of Deere & Company Console Membrane Switches

Remove and Install CommandTouch CommandTouch is a trademark of Deere & Company Console Circuit Board

Replace Neutral Safety Switch

Replace Mini Harness

Remove and Install Multi-Function Handle

Remove and Install Start Switch

Remove and Install Starting Aid Switch

Remove and Install Turn Signal/Side Finder Light Switch

Remove and Install Horn Switch

Group 35: Sensors and Switches

Other Material

Specifications

Shaft Speed Sensor Locations

Shaft Speed Sensor Locations

Remove and Install Conveyor Auger, Tailings Elevator, Grain Elevator and Grain Separator Sensors

Remove and Install Straw Chopper Sensor

Remove and Install Full Grain Tank Sensor

Remove and Install Tailings Sensor

Remove and Install (Shoe/Separator) VisionTrakVisionTrak is a trademark of Deere & Company Sensors

Remove and Install (Header Height and Lateral Tilt) Contour MasterContour Master is a trademark of Deere & Company Control Sensors

Remove and Install Coolant Temperature Sensor

Remove and Install Fuel Sensor

Remove and Install Park Brake Switch

Remove and Install Air Filter Restriction Switch

Remove and Install Engine Gear Case Temperature and Pressure Switches

Remove and Install Hydro Charge Pressure Switch

Remove and Install Hydraulic Reservoir Temperature Sensor

Remove and Install Engine Oil Pressure Switch

Remove and Install Service and Cleaning Shoe Light Switch

Group 40: Wiper

Specifications

Remove and Install Wiper Motor

Adjust Long Windshield Wiper

Remove and Install Windshield Washer

Group 45: Alternator

Specifications

John Deere Engine Accessories-Alternator Repair-Use CTM77

Remove and Install Alternator

Remove and Install Alternator Belt

Remove and Install Voltage Regulator (185 Amp Leece-Neville)

Group 50: Starting Motor

Service Equipment and Tools

Specifications

John Deere Starting Motor Repair-Use CTM77

Remove and Install Starting Motor

Replace Starting Motor Dust Cover

Group 55: Electrical Engine Control

Electronic Governor and Speed Controller Repair

Pump

Engine Control Unit

Machine Wiring

Group 60: GREENSTARGREENSTAR is a trademark of Deere & Company Components

Specifications

Remove and Install GREENSTAR GREENSTAR is a trademark of Deere & Company Mass-Flow Sensor

Remove and Install GREENSTAR GREENSTAR is a trademark of Deere & Company Moisture Sensor

Remove and Install Position Receiver

Section 50: Power Train Repair

Group 05: Transmission and Differential

Other Material

Specifications

Remove and Repair Shifter Forks and Shifter Cam

Install Shifter Forks and Shifter Cam

Remove and Install Transmission Lube Pump

Remove and Install Suction Screen

Remove Transmission

Transmission Components

Transmission Recondition

Disassemble and Repair Transmission

Assemble Transmission

Install Transmission

Remove and Install Gearshift Lever and Linkage

Adjust Gearshift Linkage

Group 10: Single Reduction Final Drive

Essential or Recommended Tools

Service Equipment and Tools

Other Material

Specifications

Remove and Install Final Drive

Disassemble and Assemble Final Drive

Adjust Spindle Bearing (Preferred Method)

Adjust Spindle Bearing (Alternate Method)

Group 15: Hydrostatic System

Essential or Recommended Tools

Service Equipment and Tools

Other Material

Specifications

Serial Number Plate

Clean Hydrostatic Motor and Pump

Flushing the Hydrostatic System

Remove and Install Hydrostatic Motor

Disassemble Hydrostatic Motor

Inspect Parts

Lack of Lubrication

Abrasive Contamination

Cavitation

Over Speeding

Inspect Shaft Seal

Inspect Thrust Plate

Inspect Fixed Swashplate

Inspect Piston Slipper

Inspect Piston Retainer

Inspect Cylinder Block

Inspect Bearing Plate

Inspect Valve Plate

Inspect Bearing and Race

Inspect Servo Piston

Inspect Drive Shaft

Replace Cylinder Block Spring

Assemble Motor

Remove and Install Motor Valve Block (Manifold)

Repair Motor Valve Block

Remove Hydrostatic Pump

Disassemble Drive Pump

Assemble Drive Pump

Replace High-Pressure Line Center Pivot O-Rings

Disassemble and Assemble End Cover

Repair Control Valve

Install Hydrostatic Pump

Remove and Install Charge Pump

Repair Charge Pump

Remove and Install Control Cable

Adjust Hydrostatic Neutral Linkage

Adjust Displacement Control Valve Neutral

Start-Up Procedure After Hydrostatic System Repair

Group 20: Cam Lobe Motor

Essential or Recommended Tools

Service Equipment and Tools

Other Material

Specifications

John Deere Single Speed Cam Lobe Motor Repair-Use CTM19

Flushing Cam Lobe Motors

Remove Cam Lobe Motor

Install Cam Lobe Motor

Remove and Install Cam Lobe Motor Control Valve

Disassemble and Assemble Cam Lobe Motor Control Valve

Remove and Install Steering Yoke-2-Speed Cam Lobe Motor

Disassemble and Assemble Pivot Pins, Bushings, and Seals-2-Speed Cam Lobe Motor

Remove and Install Solenoid Valve and Valve Block-2-Speed Cam Lobe Motor

Remove and Install Displacement Control Valve-2-Speed Cam Lobe Motor

Remove and Install Cam and Piston Carrier-2-Speed Cam Lobe Motor

Remove and Install Stack Valve Seals-2-Speed Cam Lobe Motor

Remove and Install Axle Bearings and Seals-2–Speed Cam Lobe Motor

Group 25: Tires and Wheels

Essential or Recommended Tools

Service Equipment and Tools

Specifications

Tire Identification

Service Tires Safely

Care and Service of Tires

Using Liquid Weight

Remove and Install Tires

Drive Wheel Bolt Torque

Dual Wheels Bolt Torque

Rear Wheel Bolt Torque

Jacking Locations

Stubble Shoes

Remove and Install Rear Wheel Weights

Section 60: Power Steering and Brakes

Group 05: Steering

Essential or Recommended Tools

Service Equipment and Tools

Other Material

Specifications

Remove Steering Valve

Steering Valve-Style A

Steering Valve-Style B

Disassemble Steering Valve-Style A

Assemble Steering Valve-Style A

Disassemble Steering Valve-Style B

Assemble Steering Valve-Style B

Install Steering Valve

Steering Column Components

Disassemble And Assemble Steering Column

Replace Telescoping Shaft Bearings

Remove and Install Steering Cylinder

Repair Steering Cylinder

Toe-In Adjustment

Remove and Install Steering Tie Rod

Remove and Install Rear Spindle Assembly-Non-powered Standard Duty

Disassemble and Assemble Rear Spindle Assembly-Non-Powered Standard Duty

Remove and Install Rear Spindle Assembly-Non-Powered Heavy Duty

Disassemble and Assemble Rear Spindle Assembly-Non-Powered Heavy Duty

Group 10: Brakes

Service Equipment and Tools

Other Material

Specifications

Deglazing Brake Linings

Remove Brake Drum

Remove Brake Shoe-Standard Duty

Repair Brakes-Standard Duty

Assemble Brakes-Standard Duty

Remove Brake Shoe-Heavy Duty

Repair Brakes-Heavy Duty

Assemble Brakes-Heavy Duty

Install Brake Drum

Remove and Install Master Cylinder

Disassemble and Assemble Master Cylinder (Double Bleed Screw)

Brake Fluid Reservoir

Adjusting Master Cylinder

Bleeding Brake System-Double Bleed Screw

Remove and Install Slave Cylinders

Disassemble and Assemble Slave Cylinder

Disassemble and Assemble Brake Pedals

Disassemble and Assemble Parking Brake Pedal

Adjust Park Brake Pedal

Section 70: Hydraulic Repair

Group 05: Hydraulic Reservoir

Service Equipment and Tools

Other Material

Specifications

Remove and Install Reservoir

Flushing the Hydraulic System

Flushing the Reel/Belt Pickup Drive System

Start-Up Procedure After Hydrostatic System Repair

Group 10: Hydraulic Pumps

Essential or Recommended Tools

Service Equipment and Tools

Other Material

Specifications

Remove Main Hydraulic Pump

Main Hydraulic Pump

Disassemble Main Hydraulic Pump

Assemble Main Hydraulic Pump

Install Main Hydraulic Pump

Remove and Install Reel/Belt Pickup Pump Drive

Disassemble and Assemble Reel/Belt Pickup Pump Drive

Remove Chaff Spreader Pump

Reel/Belt Pickup and Chaff Spreader Pump

Disassemble Reel/Belt Pickup and Chaff Spreader Pump

Assemble Reel/Belt Pick-Up and Chaff Spreader Pump

Install Chaff Spreader Pump

Group 15: Hydraulic Valves

Service Equipment and Tools

Specifications

Remove and Install Hydraulic Valve Stack

Disassemble and Assemble Hydraulic Valve Stack (SN -685999)

Disassemble and Assemble Hydraulic Valve Stack (SN 690000-)

Remove and Install Active Header Height Control Valve

Disassemble and Assemble Active Header Control Unit Height Control Valve

Solenoid Control Relief Valve Module

Header Lift Valve Module

Reel Lift, Variable Speed Feeder House and Threshing Speed Valve Module (SN -685999)

Two Way Reel Lift and Variable Speed Feeder House Valve Module (SN 690000-)

Threshing Speed Valve Module (SN 690000-)

Auger Swing Valve Module

Reel Fore/Aft Valve Module

Contour Master Contour Master is a trademark of Deere & Company. (Header Tilt) Valve Module

Hydraulic Solenoid Control Valve Leakage Repair

Replacing Pilot Solenoid Assemblies (SN -685999)

Replacing Pilot Solenoid Assemblies (SN 690000-)

Replacing Pilot Sleeve O-Rings (SN -685999)

Replacing Pilot Sleeve O-Rings (SN 690000-)

Remove Reel/Belt Speed Flow Control Valve

Repair Reel/Belt Speed Flow Control Valve

Install Reel/Belt Speed Flow Control Valve

Group 20: Hydraulic Cylinders

Specifications

Remove and Install Header Lift Cylinder

Disassemble and Assemble Header Lift Cylinder

Platform Hydraulic Cylinders

Remove and Install Unloading Auger Swing Cylinder

Disassemble and Assemble Unloading Auger Swing Cylinder

Adjust Unloading Auger Swing Cylinder

Remove and Install Unloading Auger Drive Cylinder

Unloading Auger Drive Cylinder Adjustment

Group 25: Motors

Reel Drive Motors

Remove and Install Chaff Spreader Motor

Platform Hydraulic Motors

Group 30: Accumulator

Service Equipment and Tools

Specifications

Accumulator (General Information)

Accumulator Lock-Out

Remove Accumulator

Install Accumulator

Charge Accumulator

Charging an Accumulator With Over 1000 Hours of Combine Operation

Accumulator Precharge Pressure

Additional Precharge Information

Repair Shut-Off Valve

Replace Header Float Gauge

Adjust Header Drop Rate

Section 80: Separator Shell

Group 05: Gull Wing Doors

Other Material

Remove and Install Gull Wing

Composite Panel Repair

Group 10: Cleaning Fan Shields

Specifications

Cleaning Fan Shield Adjustment

Install Bevel Gear Cover and Axle Shield

Section 90: Operator Station Repair

Group 05: Air Conditioning System (R134a)

Essential or Recommended Tools

Service Equipment and Tools

Other Material

Specifications

Service Parts Kits

DFRW20-Compressor Holding Fixture

Hose and Tubing O-Ring Connection Torques

Discharge and Recovery of Air Conditioning Refrigerant

Remove and Install Compressor

Test Volumetric Efficiency

Test Shaft Seal Leakage

Disassemble and Assemble Compressor Clutch

Check Clutch Hub Clearance

Inspect Compressor Manifold

Disassemble, Inspect, and Assemble Compressor

Remove and Install Compressor Relief Valve

System Information

Flush Air Conditioning System

Purge Air Conditioning System

Evacuate Air Conditioning System

Compressor Oil Information

Determine Correct Oil Charge

Check Refrigerant Oil Charge

Charge Air Conditioning System

Group 10: System Components

Essential or Recommended Tools

Other Material

Air Conditioning System With Precleaner (General Information)

Remove and Install Receiver/Dryer

Replace Blower Motor

Replace Recirculator Motor Drive Module

Replace Heater Control Valve

Remove Condenser

Repair Condenser

Install Condenser

Replace Evaporator

Remove and Install Evaporator Temperature Sensor

Replace Low Pressure Switch

Replace High Pressure Switch

Replace Air Temperature Sensors

Replace ATC Controller

Group 15: Cab

Specifications

Remove and Install Cab Windshield

Remove Cab

Install Cab

Replace Rear Window

Remove and Install Cab Roof

Remove and Install Operator's Seat

Remove and Install Operator's Presence Switch

Remove Operator's Seat Air Suspension Assembly

Disassemble Operator's Seat AirSuspension Assembly

Inspect Operator's Seat Air Suspension Assembly

Assemble Operator's Seat Air Suspension Assembly

Install Operator's Seat AirSuspension Assembly

Cab Door Latch Striker

Section 110: Feeder House Repair

Group 05: Conveyor

Other Material

Specifications

Feeder House Drive Shields

Remove and Install Feeder House

Adjust Feeder Conveyor Chain

Remove and Install Conveyor Chain

Measure Conveyor Chain Wear

Removing Conveyor Chain Link

Replace Conveyor Chain Wear Strips

Adjust Drum Height

Remove and Install Conveyor Drum

Disassemble and Assemble Conveyor Drum

Remove And Install Mid-Floor Assembly

Remove and Install Front Wear Plate

Disassemble and Assemble Feed Plate Support

Group 10: Top Shaft and Slip Clutch

Other Material

Specifications

Remove and Install Top Shaft Supports

Disassemble and Assemble Top Conveyor Shaft

Group 15: Feeder House Drives and Reverser Gear Case

Other Material

Specifications

Remove and Install Variable Drive Countershaft

Disassemble and Assemble Upper Variable Drive Countershaft

Disassemble and Assemble Standard Capacity Fixed Speed Countershaft

Backshaft Speed Sensor

Remove and Install Variable Drive Sheaves and Cams

Remove Reverser Gear Case

Feeder House Reverser Gear Case - High Capacity With Oil Pump

Feeder House Reverser Gear Case - Standard Duty

Disassemble and Assemble Feeder House Reverser Gear Case

Install Reverser Gear Case

Disassemble and Assemble Reverser Gear Case Oil Pump

Remove and Install Oil Cooler

Remove and Install Lower Shaft

Adjust Reverser Cable and Shift Fork

Disassemble and Assemble Fixed Speed Drive Tightener

Disassemble and Assemble Conveyor Drive Chain, Tightener and Guides

Adjust Variable Speed Feeder House Belt

Replace Variable Speed Feeder House Belt

Adjust Fixed Speed Feeder House Belt

Replace Fixed Speed Feeder House Belt

Remove and Install Feeder House (Air Flow Dust Suppression)

Adjust Air Flow Drive Belt

Remove and Replace Air Flow Drive Belt

Group 20: Contour Master Contour Master is a trademark of Deere & Company. Tilt Cylinder

Contour Master Contour Master is a trademark of Deere & Company. Tilt Cylinder Hoses and Fittings

Tilt Cylinder

Remove Contour Master Contour Master is a trademark of Deere & Company. Tilt Cylinder

Group 25: Contour Master Contour Master is a trademark of Deere & Company. Tilt Frame

Other Material

Specifications

Feeder House Shell, Wear Plates and Seal Location Drawings

Tilt Beam and Closure Plates Location Drawings

Remove and Install Tilt Frame

Remove and Install Tilt Beam

Section 120: Separator

Group 05: Separator Repair

Essential or Recommended Tools

Other Material

Specifications

Remove and Install Rasp Bars

Static Balance Cylinder

Remove Threshing Cylinder

Install Threshing Cylinder

Check Concave Wear

Remove Concave

Install Concave

Level Concave (Rasp Bar)

Level Concave (Spike Tooth)

Concave Position Sensor and Linkage

Remove and Install Concave Position Sensor

Remove and Install Concave Adjusting Motor

Adjust Concave Adjusting Motor

Group 10: Beaters

Essential or Recommended Tools

Service Equipment and Tools

Other Material

Specifications

Tine Separator System Diagram (Rice Combine Illustrated)

Serrated Beater Drive Gear Case Idler

Remove Serrated Beater Drive Gear Case

Serrated Beater Drive Gear Case

Disassemble Serrated Beater Drive Gear Case

Assemble Serrated Beater Drive Gear Case

Install Serrated Beater Drive Gear Case

Serrated Beater and Shaft

Remove Left-Hand Serrated Beater Shaft Bearing

Install Left-Hand Serrated Beater Shaft Bearing

Remove Right-Hand Serrated Beater Shaft Bearing

Install Right-Hand Serrated Beater Shaft Bearing

Remove Serrated Beater Shaft

Install Serrated Beater Shaft

Remove Beater Drive Sheave

Install Beater Drive Sheave

Remove/Install Serrated Beater Wings

Stripper Beater

Remove Stripper Beater Drive Sheave

Remove and Install Stripper Beater Shaft

Remove and Install Stripper Beater

Install Stripper Beater Drive Sheave

Serrated Beater Cover

Remove Serrated Beater Cover

Remove Stripper Beater Cover

Install Stripper Beater Cover

Install Serrated Beater Cover

Remove Module Feed Assembly

Install Module Feed Assembly

Remove Serrated Beater Lower Covers

Install Serrated Beater Lower Covers

Group 15: Cylinder Drives

Essential or Recommended Tools

Other Material

Specifications

Check Cylinder Drive Runout

Remove and Install Single Speed Extended Range Cylinder Drive Sheave

Remove and Install Dual Range Cylinder Drive Gear Case

Disassemble and Assemble Dual Range Cylinder Drive Gear Case

Remove and Install Intermediate Cylinder Drive

Repair Intermediate Cylinder Drive

Remove and Install Intermediate Cylinder Drive Support

Disassemble and Assemble Intermediate Cylinder Drive Upper Sheave

Group 20: Tine Separator Module

Essential or Recommended Tools

Specifications

Move Tine Separator Module to the Service Position

Move Tine Separator Module to the Working Position

Remove Module

Repair Module

Tine Module Backbone Wearout Repair

Module Frame and Covers

Module Rear Shields

Remove Front Feed Section Assembly

Install Front Feed Section Assembly

Module Grate Assembly

Remove Separator Grates

Install Separator Grates

Replace Grate Fingerbar

Module Crank-Out System

Remove Module Crank-Out System

Install Module Crank-Out System

Install Module

Group 25: Tine Separators

Essential or Recommended Tools

Specifications

Tine Separator Front Bearings and Lube Lines

Tine Separator Tubes

Remove Tine Separators

Install Tine Separators

Repair Tine Separators

Replace Tine Separator Drive Coupler

Replace Tine Separator Flow Dividers

Replace Tines

Replace Discharge Paddles

Group 30: Tine Separator Gear Cases

Other Material

Specifications

Module Drive Gear Case, Shaft and Coupling

Module Drive Gear Case-Right-Hand

Module Drive Gear Case-Left-Hand

Remove Module Drive Gear Case

Disassemble Module Drive Left-hand Gear Case

Assemble Module Drive Left-Hand Gear Case

Disassemble Module Drive Right-Hand gear Case

Assemble Module Drive Right-Hand Gear Case

Install Module Drive Gear Case

Group 35: Engine Gear Case to Module Drives

Essential or Recommended Tools

Service Equipment and Tools

Specifications

Engine Gear Case to Module Drive

Disassemble Module Drive

Assemble Module Drive

Group 40: Shaker Pan, Chaffer, Sieve and Frames

Specifications

Shaker Pan Location Drawing

Chaffer Extension Element Location Drawing

Chaffer Frame Location Drawing

Chaffer Element Location Drawing

Sieve Frame Location Drawing

Sieve Element Location Drawing

Remove Chaffers, Sieve and Frames

Precleaning Chaffer Location Drawing

Repair Chaffer, Sieve and Precleaner

Replace Bushings for Chaffer/Sieve/Precleaner

Remove and Install Shoe Pittman Arms

Install Chaffers, Sieve, and Frames

Group 45: Shoe Supply Augers And Cleaning Fan

Other Material

Specifications

Remove Shoe Supply Augers

Install Shoe Supply Augers

Remove Separator Drive Jackshaft

Install Separator Drive Jackshaft

Remove and Install Cleaning Fan Drive

Fan Drive Speed Control

Remove Cleaning Fan

Install Cleaning Fans

Remove and Install Cleaning Fan Housing

Adjust Fan Speed Actuator

Group 50: Tailings Elevator and Augers

Specifications

Disassemble Tailings Elevator and Augers

Assemble Tailings Elevator and Augers

Group 55: Primary Countershaft Gear Case

Essential or Recommended Tools

Other Material

Specifications

Remove and Install Primary Countershaft Gear Case

Disassemble and Assemble Primary Countershaft Gear Case

Group 60: Header Electromagnetic Clutch

Specifications

Remove Header Electromagnetic Clutch

Disassemble and Assemble Header Electromagnetic Clutch

Install Header Electromagnetic Clutch

Electromagnetic Clutch Air Gap Inspection

Group 65: Straw Chopper, Straw Spreader and Chaff Spreader

Service Equipment And Tools

Specifications

Straw Chopper Drives

Remove and Install Straw Chopper

Straw Spreader Drive

Remove and Install Chaff Spreader Pump

Section 130: Grain Tank and Unloading System Repair

Group 05: Grain Tank Cross Augers

Specifications

Check Cross Auger Covers

Remove and Install Grain Tank Cross Augers

Group 10: Unloading Auger System Drives

Specifications

Replacing Unloading Auger Drive Belt

Remove and Install Cross Auger Countershaft Hub and Shear Bolt

Remove Unloading Auger Drive Countershaft

Install Unloading Auger Drive Countershaft

Aligning Unloading Auger Drive

Unloading Auger Drive Cylinder Adjustment

Replacing Unloading Auger Grain Saver Door

Group 15: Vertical Unloading Auger and Lower Gear Case

Essential or Recommended Tools

Specifications

Remove Vertical Auger Lower Gear Case And Vertical Auger

Disassemble and Assemble Vertical Auger Lower Gear Case

Install Vertical Auger and Vertical Auger Lower Gear Case

Group 20: Horizontal Unloading Auger and Gear Case

Essential or Recommended Tools

Other Material

Specifications

Inspection of Horizontal Unloading Auger

14 Feet Augers-One Piece

17 Feet and 20 Feet Augers-Two Piece

Remove Horizontal Auger

Install Horizontal Auger

Remove Horizontal Auger Gear Case

Disassemble And Assemble Horizontal Unloading Auger Gear Case

Install Horizontal Auger Gear Case

Remove Horizontal Unloading Auger Tube

Install Horizontal Unloading Auger Tube

Remove and Install Unloading Auger Elbow

Remove Horizontal Auger Elbow

Install Unloading Auger Elbow

Remove Unloading Auger Charge Housing

Install Unloading Auger Charge Housing

Group 25: Clean Grain Elevator and Loading Auger Gear Case

Other Material

Specifications

Clean Grain Elevator Top Access Doors for Drives

Adjust Clean Grain Elevator Chain

Clean Grain Elevator Belt Replacement

Remove and Install Clean Grain Loading Auger and Housing

Disassemble and Assemble Clean Grain Loading Auger Housing

Clean Grain Elevator Upper Shaft, Sprocket and Sheave

Replace Clean Grain Loading Auger Bearing

Remove Clean Grain Elevator

Install Clean Grain Elevator

Remove and Install Clean Grain Elevator Gear Case

Disassemble and Assemble Clean Grain Elevator Gear Case

Group 30: Grain Tank and Extensions

Grain Tank Base

Grain Tank

Grain Tank Extensions

Grain Tank Extension Support Angles

Section 140: Engine Gear Case and Control Valve Repair

Group 05: Engine Gear Case and Valve

Essential or Recommended Tools

Other Material

Specifications

General Information

Remove and Install Engine Gear Case

Engine Gear Case Specifications

Disassemble and Assemble Separator Drive Wet Clutch

Disassemble and Assemble Hydrostatic Gear Set

Set Gear Position

Preload Bearings

Disassemble and Assemble Straw Chopper/Unloading System

Set Separator Gear Position

Preload Bearings

Disassemble and Assemble Separator Drive

Preload Separator Drive Bearings

Set Separator Drive Gear Backlash

Disassemble and Assemble Hydrostatic Pump Drive

Preload Hydrostatic Pump Drive Bearings

Set Hydrostatic Pump Drive Gear Backlash

Disassemble and Assemble Oil Screen

Disassemble and Assemble Oil Trough

Disassemble and Assemble Dipstick Tube

Remove and Install Filter

Remove and Install Pressure Regulating Valve

Disassemble and Assemble Pressure Regulating Valve

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