John Deere Combines 9650STS, 9750STS Repair Service Manual (TM2101)
Complete Service Repair Technical manual for John Deere Combines Models 9650 STS (SN: 695501-), 9750 STS (SN: 695601-), with workshop information to maintain, repair, and rebuild like professional mechanics.
John Deere Combines 9650STS, 9750STS workshop Repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM2101 - John Deere Combines 9650STS, 9750STS Technical Manual - Repair.PDF
TM2101 - John Deere Combines 9650STS, 9750STS Technical Manual - Repair.EPUB
Total Pages: 1,736 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General
Safety
Specifications
Tune-Up and Adjustment
Fuels and Lubricants
Engine
Remove and Install Engine
Cooling System
Lower Engine Repair
Fuel and Air Repair
Air Intake System
Diesel Fuel System
Electrical System
Batteries
Harness and Connector Repair
Wire Harness Routing
Fuses, Circuit Breakers and Relays
Lighting
Operators Station
Sensors and Switches
Wiper
Alternator
Starting Motor
Electrical Engine Control
GREENSTAR Components
Power Train Repair
Transmission and Differential
Single Reduction Final Drive-Heavy Duty
Hydrostatic System
Cam Lobe Motor
Tires and Wheels
Power Steering and Brakes
Steering
Brakes
Hydraulic Repair
Hydraulic Reservoir
Hydraulic Pumps
Hydraulic Valves
Hydraulic Cylinders
Motors
Accumulator
Separator Shell
Gull Wing Doors
Operator Station Repair
Air Conditioning System (R134a)
System Components
Cab
Feeder House Repair
Conveyor
Top Shaft and Slip Clutch
Feeder House Drives and Reverser Gear Case
CONTOUR MASTER Tilt Cylinder
CONTOUR MASTER Tilt Frame
Separator
Separator Repair
Separator Drives
Residue Disposal
Conveyor Augers, Cleaning Fan And Chaffer And Sieve Frame
Tailings Elevator and Augers
Primary Countershaft Gear Case
Header Electromagnetic Clutch
Grain Tank and Unloading System Repair
Grain Tank Cross Augers
Unloading Auger System Drives
Vertical Unloading Auger and Lower Gear Case
Horizontal Unloading Auger and Gear Case
Clean Grain Elevator
Grain Tank and Extensions
Engine Gear Case and Control Valve Repair
Engine Gear Case and Valve
Dealer Fabricated Tools
Dealer Fabricated Tools
TABLE OF CONTENTS - EXPANDED VIEW
000 Foreword
010 - GENERAL INFORMATION
05 - Safety
Avoid Harmful Asbestos Dust
Avoid Heating Near Pressurized Fluid Lines
Avoid High-Pressure Fluids
Construct Dealer-Made Tools Safely
Dispose of Waste Properly
Handle Fluids Safely342200224Avoid Fires
Handling Batteries Safely
Illuminate Work Area Safely
Live With Safety
Park Machine Safely
Practice Safe Maintenance
Prepare for Emergencies
Prevent Acid Burns
Prevent Battery Explosions
Recognize
Remove Paint Before Welding or Heating
Replace Safety Signs
Service Accumulator Systems Safely
Service Machines Safely
Service Tires Safely
Support Machine Properly
Understand Signal Words
Use Adequate Service Facilities
Use Proper Lifting Equipment
Use Proper Tools
Wait Before Opening High-Pressure Fuel System
Wear Protective Clothing
Work in Clean Area
Work In Ventilated Area
10 - Specifications
Basic Electrical Component Handling _ Precautions For Vehicles Equipped With Computer Controlled Systems
Check Oil Lines and Fittings
Dimension Reference Points
Dimensions
External Hexagon Port Plug Torque Chart
Face Seal Fittings Assembly and Installation342200224All Pressure Applications
Four Bolt Flange Fittings Assembly and Installation342200224All Pressure Applications
Ground Speeds (Fast Idle) Two Speed Four Wheel Drive
Metric Bolt and Screw Torque Values
Metric Face Seal Fitting Torque Chart342200224High Pressure Applications
Metric Face Seal Fitting Torque Chart342200224Standard Pressure Applications
Operating Speeds
Prevent Hydraulic System Contamination
SAE Face Seal Fitting Torque Chart342200224High Pressure Applications
SAE Face Seal Fitting Torque Chart342200224Standard Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values342200224High Pressure Applications
SAE Four Bolt Flange Cap Screw Torque Values342200224Standard Pressure Applications
Sealants and Adhesives Cross-Reference Chart
Specifications3422002249650 STS Combines
Specifications3422002249750 STS Combines
Turning Radius
Unified Inch Bolt and Screw Torque Values
15 - Tune Up and Adustment
Care and Maintenance of Belts
Defective Belts
Tune-Up and Adjustment
20 - Fuels and Lubricants
Alternative and Synthetic Lubricants
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Diesel Engine Oil 342200224 Non-Emissions Certified and Certified Tier 1 and Stage I
Diesel Fuel
Grease
Hydrostatic Drive System, Main Hydraulic System and Main Engine Gear Case Oils
Liquid Coolant Conditioner
Lubricant Storage
Storing Fuel
Supplemental Coolant Additives
Transmission, Final Drives, Feeder House Reverser, Primary Countershaft, Loading Auger Elevator and STS Rotor Drive Gear Cases
020 - ENGINE
05 - Remove & Install Engine
6081 John Deere Engine Repair
Essential or Recommended Tools
Install Engine
Remove and Install Flywheel Pilot Bearing
Remove Engine
Specifications
10 - Cooling System
6081 John Deere Engine Repair
Adjusting Rotary Screen Knife Comb
Install Radiator
Remove and Install Rotary Screen Drive
Remove and Install Rotary Screen Idler Arm and Sheaves
Remove and Install Rotary Screen
Remove Radiator
Repair or Replace Water Pump
Replace Thermostats
Specifications
Test Radiator Cap
Test Radiator
15 - Lower Engine Repair
Remove and Install Engine Oil Pan Access Sheet
030 - FUEL & AIR REPAIR
05 - Air Intake System
6081 John Deere Engine Repair_{3952}
Cleaning the Charge Air Cooler
Other Material
Remove and Install Air Cleaner Filters
Remove and Install Charge Air Cooler
Remove and Install Turbocharger
Specifications_{3943}
Turbocharger Repair
10 - Diesel Fuel System
Bleed Fuel System
Install Fuel Tank Outlet Screen
Other Material_{4049}
Remove and Install Cold Weather Starting Aid
Remove and Install Fuel Tank
Remove and Install Fuel Tank Strainer and Breather
Remove Fuel Tank Outlet Screen
Replace Cold Weather Starting Aid Can
Specifications_{4058}
040 - ELECTRICAL SYSTEM
05 - Batteries
Battery Replacement
Charging Batteries
Checking Electrolyte Specific Gravity
Connecting Battery Cables
Connecting Booster Batteries
Handling Batteries Safely
Prevent Battery Explosions
Prevent Damage to Electrical Systems
Remove and Install Batteries
10 - Harness and Connector Repair
Basic Electrical Component Handling _ Precautions for Vehicles Equipped with Computer Controlled Systems
Electrical Connector _ Wiring Harness Handling and Repair
Electrical System Visual Inspection
Essential or Recommended Tools
Install DEUTSCH342204242 Contact
Install WEATHER PACK342204242 Contact
Other Material
Remove Connector Body from Blade Terminals
Repair (Pull Type) METRI-PACK342204242 Connectors
Repair (Push Type) METRI-PACK Connectors
Repair Relay Panel Connectors
Replace CPC, Large MATE-N-LOK and METRIMATE342204242 Pin Type Connectors
Replace DEUTSCH342204242 Connectors
Replace SURE-SEAL342204242 Connectors
Replace SURE-SEAL342204242 Connector with WEATHER PACK342204242 Connector
Replace WEATHER PACK342204242 Connector
Service Parts Kits
Use Electrical Insulating Compound
Using High-Pressure Washers
15 - Wiring Harness Routing
Cab Main Wiring Harness
Engine Wiring Harness
Left-Hand Main Wiring Harness 9650 S.N. ( 342200224700500); 9750 S.N. ( 342200224700600)
Left-Hand Main Wiring Harness 9650 S.N. ( 700501342200224); 9750 S.N. ( 700601342200224)
Replace Harness
Right-Hand Main Wiring Harness
20 - Fuses, Circuit Breakers and Relays
Basic Operation
Circuit Board Replacement
Engine Compartment Relay Panel Fuse Identification
Engine Compartment Relay Panel Relay Identification
Power Distribution Board Relay Identification
Power Distribution Board System Basic Description
Relays
Specifications
25 - Lighting
Auxiliary Field and Access Door, Work Light Bulb Replacement
Bulb Part Numbers
Cab Head Light Bulb Replacement and Adjustment
Cleaning Shoe Light Bulb Replacement
COMMANDTOUCH Cornerpost Monitor Light Bulb Replacement
Dome and Console Light Bulb Replacement
Front Turn Signal, Tail and Side Light Bulb Replacement
Grain Tank and Unloading Auger Light Bulb Replacement
Header Float Gauge (Optional) Bulb Replacement
Rear Discharge Light Bulb Replacement
Safety Rules When Replacing Halogen Bulbs
Side Finder (Optional) Light Bulb Replacement
Turn Signal Light Bulb Replacement
Warning Display Panel Light Bulb Replacement
Warning Light Bulb Replacement
30 - Operators Station
COMMANDTOUCH Console Controls
Instruments and Controls Identification
Other Material
Overhead Warning Display Panel
Remove and Install Backlight Bulbs for DIAL-A-SPEED and Active Header Control Switches
Remove and Install CLIMATRAK Automatic Air Conditioning _ Heater Temperature Control Switch and Fan Switch
Remove and Install CLIMATRAK Solar Sensor
Remove and Install COMMANDTOUCH Console Circuit Board
Remove and Install COMMANDTOUCH Console Membrane Switches
Remove and Install COMMANDTOUCH Console
Remove and Install DIAL-A-SPEED and Active Header Control Switches
Remove and Install Header and Separator Engage Switches
Remove and Install Horn Switch
Remove and Install Light Panel Dimmer Switch
Remove and Install Multi-Function Handle
Remove and Install Overhead Display Rocker Switches
Remove and Install Overhead Warning Display Panel
Remove and Install Radio Antenna
Remove and Install Radio
Remove and Install Radio Speaker
Remove and Install Starting Aid Switch
Remove and Install Start Switch
Remove and Install Turn Signal _ Side Finder Light Switch
Remove Header Control Module
Remove Performance Monitor and Digital Tachometer Module
Replace Cornerpost Main Circuit Board
Replace Mini Harness
Replace Neutral Safety Switch
Replace Overhead Warning Display Panel Circuit Board
Specifications
35 - Sensors and Switches
Essential or Recommended Tools
Other Material
Remove and Install Air Filter Restriction Switch
Remove and Install Coolant Temperature Sensor
Remove and Install Engine Gear Case Temperature and Pressure Switches
Remove and Install Engine Oil Pressure Switch
Remove and Install Fuel Level Sensor
Remove and Install Full Grain Tank Sensor
Remove and Install (Header Height and Lateral Tilt) CONTOUR MASTER Control Sensors
Remove and Install Hydraulic Reservoir Temperature Sensor
Remove and Install Hydro Charge Pressure Switch
Remove And Install Low Shaft Speed Sensor
Remove and Install Park Brake Switch
Remove and Install (Shoe _ Separator) VISIONTRAK342204242 Sensors
Remove and Install Straw Chopper Raise _ Lower, Service and Cleaning Shoe Light Switch
Remove and Install STS Rotor Speed Sensor
Remove and Install Tailings Sensor
Shaft Speed Sensor Locations
Specifications
40 - Wiper
Adjust Long Windshield Wiper
Remove and Install Windshield Washer
Remove and Install Wiper Motor
Specifications
45 - Alternator
John Deere Engine Accessories342200224Alternator Repair342200224Use CTM77
Remove and Install Alternator and Alternator Belt
Remove and Install Voltage Regulator (185 Amp Leece-Neville)
Specifications
50 - Starting Motor
John Deere Starting Motor Repair342200224Use CTM77
Remove and Install Starting Motor
Service Equipment and Tools
Specifications
55 - Electrical Engine Control
05 - Grain Tank Cross Augers
10 - Unloading Auger System Drives
15 - Vertical Unloading Auger and Lower Gear Case
20 - Horizontal Unloading Auger and Gear Case
25 - Clean Grain Elevator and Loading Auger Gear Case
30 - Grain Tank and Extensions
Electronic Governor and Speed Controller Repair
60 - GREENSTAR Components
Remove and Install GREENSTAR Mass-Flow Sensor
Remove and Install GREENSTAR Moisture Meter Motor
Remove and Install GREENSTAR Moisture Sensor
Remove and Install GREENSTAR Paddle Wheel
Remove and Install Position Receiver
Specifications
050 - POWER TRAIN
05 - Transmission and Differential
Adjust Gearshift Linkage
Assemble Transmission
Disassemble and Repair Transmission
Install Shifter Forks and Shifter Cam
Install Transmission
Other Material
Remove and Install Gearshift Lever and Linkage
Remove and Install Suction Screen
Remove and Install Transmission Lube Pump
Remove and Repair Shifter Forks and Shifter Cam
Remove Transmission
Specifications
Transmission Components
Transmission Recondition
10 - Single Reduction Final Drive - Heavy Duty
Adjust Spindle Bearing (Alternate Method)
Adjust Spindle Bearing (Preferred Method)
Disassemble and Assemble Final Drive
Essential Tools or Recommended Tools
Other Material
Remove and Install Final Drive
Service Equipment and Tools
Specifications
15 - Hydrostatic System
Abrasive Contamination
Adjust Displacement Control Valve Neutral
Adjust Hydrostatic Neutral Linkage
Assemble Drive Pump
Assemble Motor
Cavitation
Clean Hydrostatic Motor and Pump
Disassemble and Assemble End Cover
Disassemble Drive Pump
Disassemble Hydrostatic Motor
Essential or Recommended Tools
Flushing the Hydrostatic System
Inspect Bearing and Race
Inspect Bearing Plate
Inspect Cylinder Block
Inspect Drive Shaft
Inspect Fixed Swashplate
Inspect Parts
Inspect Piston Retainer
Inspect Piston Slipper
Inspect Servo Piston
Inspect Shaft Seal
Inspect Thrust Plate
Inspect Valve Plate
Install Hydrostatic Pump
Lack of Lubrication
Other Material
Over Speeding
Remove and Install Charge Pump
Remove and Install Control Cable
Remove and Install Hydrostatic Motor
Remove and Install Motor Valve Block (Manifold)
Remove Hydrostatic Pump
Repair Charge Pump
Repair Control Valve
Repair Motor Valve Block
Replace Cylinder Block Spring
Replace High-Pressure Line Center Pivot O-Rings
Serial Number Plate
Service Equipment and Tools
Specifications
Start-Up Procedure After Hydrostatic System Repair
20 - Cam Lobe Motor
Disassemble and Assemble Cam Lobe Motor Control Valve
Disassemble and Assemble Pivot Pins, Bushings, and Seals
Essential or Recommended Tools
Flushing Cam Lobe Motors
Install Cam Lobe Motor
Other Material
Remove and Install Axle Bearings and Seals
Remove and Install Cam and Piston Carrier
Remove and Install Cam Lobe Motor Control Valve
Remove and Install Displacement Control Valve
Remove and Install Solenoid Valve and Valve Block
Remove and Install Steering Yoke
Remove and Install Valve Stack Seals
Remove Cam Lobe Motor
Service Equipment and Tools
Specifications
25 - Tires and Wheels
Care and Service of Tires
Drive Wheel Bolt Torque
Dual Wheels Bolt Torque
Essential or Recommended Tools
Install Axle Extension Tubes
Install Dual Wheels and Truss Rod
Install Ladder Landing Extension
Jacking Locations
Rear Wheel Bolt Torque
Remove and Install Rear Wheel Weights
Remove and Install Tire
Service Equipment and Tools
Service Tires Safely
Specifications
Stubble Shoes
Using Liquid Weight
060 - POWER STEERING AND BRAKES
05 - Steering
Assemble Steering Valve
Disassemble And Assemble Steering Column
Disassemble And Assemble Steering Cylinder
Disassemble Steering Valve
Essential or Recommended Tools
Install Steering Valve
Other Material
Rear Axle Adjustment
Rear Spindle Assembly
Remove and Install Rear Axle Pivot Bushings
Remove and Install Rear Spindle Assembly342200224 Non-Powered
Remove and Install Steering Cylinder
Remove and Install Steering Tie Rod Joint
Remove And Install Tie Rod End
Remove Steering Valve
Replace Telescoping Shaft Bearings
Service Equipment and Tools
Specifications
Steering Column Components
Steering Valve
Toe-In Adjustment
10 - Brakes
Adjusting Master Cylinder
Adjust Park Brake Pedal
Assemble Brakes
Bleeding Brake System342200224Double Bleed Screw
Brake Fluid Reservoir
Deglazing Brake Linings
Disassemble and Assemble Brake Pedals
Disassemble and Assemble Master Cylinder (Double Bleed Screw)
Disassemble and Assemble Parking Brake Pedal
Disassemble and Assemble Slave Cylinder
Install Brake Drum
Other Material
Remove and Install Master Cylinder
Remove and Install Slave Cylinders
Remove Brake Drum
Remove Brake Shoe
Repair Brakes
Service Equipment and Tools
Specifications
070 - HYDRAULIC SYSTEM
05 - Hydraulic Reservoir
Essential or Recommended Tools
Flushing the Hydraulic System
Flushing the Reel _ Belt Pickup Drive System
Other Material
Remove and Install Reservoir
Specifications
Start-Up Procedure After Hydrostatic System Repair
10 - Hydraulic Pumps
Assemble Main Hydraulic Pump
Assemble Reel _ Belt Pickup and Straw Spreader Pump
Disassemble and Assemble Reel _ Belt Pickup Pump Drive
Disassemble Main Hydraulic Pump
Disassemble Reel _ Belt Pickup Straw Spreader Pump
Essential or Recommended Tools
Install Main Hydraulic Pump
Install Straw Spreader Pump
Main Hydraulic Pump
Other Material
Reel _ Belt Pickup and Straw Spreader Pump
Remove and Install Reel _ Belt Pickup Pump Drive
Remove Main Hydraulic Pump
Remove Straw Spreader Pump
Service Equipment and Tools
Specifications
15 - Hydraulic Valves
Auger Swing Valve Module
CONTOUR MASTER (Header Tilt) Valve Module
Disassemble and Assemble Active Header Height Control Valve
Disassemble and Assemble Hydraulic Valve Stack
Disassemble and Assemble Straw Spreader Flow Control Valve
Header Lift Valve Module
Hydraulic Solenoid Control Valve Leakage Repair
Install Reel _ Belt Speed Flow Control Valve
Install Straw Spreader Flow Control Valve
Reel Fore _ Aft Valve Module
Remove and Install Active Header Height Control Valve
Remove and Install Hydraulic Valve Stack
Remove Reel _ Belt Speed Flow Control Valve
Remove Straw Spreader Flow Control Valve
Repair Reel _ Belt Speed Flow Control Valve
Replacing Pilot Sleeve O-Rings
Replacing Pilot Solenoid Assemblies
Service Equipment and Tools
Solenoid Control Relief Valve Module
Specifications
Threshing Speed Valve Module
Two-Way Reel Lift and Variable Speed Feeder House Valve Module
20 - Hydraulic Cylinders
Adjust Unloading Auger Swing Cylinder
Disassemble and Assemble Header Lift Cylinder
Remove and Install Header Lift Cylinder
Remove and Install Unloading Auger Drive Cylinder
Remove and Install Unloading Auger Swing Cylinder
Specifications
25 - Motors
Remove and Install Straw Spreader Motor
30 - Accumulator
Accumulator (General Information)
Accumulator Lock-Out
Accumulator Precharge Pressure
Additional Precharge Information
Adjust Header Drop Rate
Charge Accumulator
Charging an Accumulator With Over 1000 Hours of Combine Operation
Install Accumulator
Remove Accumulator
Repair Shut-Off Valve
Replace Header Float Gauge
Service Equipment and Tools
Specifications
080 - SEPARATOR SHELL
05 - Gull Wing Doors
Align Gull Wing Doors
Composite Panel Repair
Other Material
Remove and Install Gull Wing Doors
Remove and Install Rear Access Door
Remove and Install Rear Wall Panel
Specifications
090 - OPERATOR STATION
05 - Air Conditioning System (R134a)
Charge Air Conditioning System
Check Clutch Hub Clearance
Check Refrigerant Oil Charge
Compressor Oil Information
Determine Correct Oil Charge
Disassemble and Assemble Compressor Clutch
Disassemble, Inspect, and Assemble Compressor
Discharge and Recovery of Air Conditioning Refrigerant
Essential or Recommended Tools
Evacuate Air Conditioning System
Flush Air Conditioning System
Hose and Tubing O-Ring Connection Torques
Inspect Compressor Manifold
Other Material
Purge Air Conditioning System
Remove and Install Compressor
Remove and Install Compressor Relief Valve
Service Equipment and Tools
Service Parts Kits
Specifications
System Information
Test Shaft Seal Leakage
Test Volumetric Efficiency
10 - System Components
Air Conditioning System With Precleaner(General Information)
Essential or Recommended Tools
Install Condenser
Other Material
Remove and Install Evaporator Temperature Sensor
Remove and Install Receiver _ Dryer
Remove Condenser
Repair Condenser
Replace Air Temperature Sensors
Replace Blower Motor
Replace Evaporator
Replace Heater Control Valve
Replace High Pressure Switch
Replace Low Pressure Switch
Replace Recirculator Motor Drive Module
15 - Cab
Cab Door Latch Striker
Disassemble and Assemble Operator's Seat Air Suspension Assembly
Install Cab
Operator Seat Air Suspension Assembly342200224Exploded View
Operator Seat342200224Exploded View
Remove and Install Cab Roof
Remove and Install Cab Windshield
Remove and Install Operator Presence Switch
Remove and Install Operator's Seat
Remove Cab
Replace Rear Window
Specifications
110 - FEEDER HOUSE
05 - Conveyor
Adjust Drum Height
Adjust Feeder Conveyor Chain
Disassemble and Assemble Conveyor Drum
Feed Plate Support342200224Exploded View
Measure Conveyor Chain Wear
Other Material
Remove and Install Conveyor Chain
Remove and Install Conveyor Drum
Remove and Install Feeder House
Remove and Install Front Wear Plate
Remove And Install Mid-Floor Assembly
Remove And Install Sub-Floor Assembly
Removing Conveyor Chain Link
Replace Conveyor Chain Slats
Replace Conveyor Chain Wear Strips
Specifications
10 - Top Shaft and Slip Clutch
Disassemble and Assemble Top Shaft
Disassemble and Assemble Top Shaft Slip Clutch
Essential or Recommended Tools
Install Top Shaft Slip Clutch
Other Material
Remove and Install Top Shaft Supports
Remove Top Shaft Slip Clutch
Specifications
15 - Feeder House Drives and Reverser Gear Case
Adjust Reverser Cable and Shift Fork
Adjust Variable Speed Feeder House Belt
Backshaft Speed Sensor
Disassemble and Assemble Conveyor Drive Chain, Tightener and Guides
Disassemble and Assemble Feeder House Reverser Gear Case
Disassemble and Assemble Fixed Speed Drive Tightener
Disassemble and Assemble Reverser Gear Case Oil Pump
Disassemble and Assemble Standard Capacity Fixed Speed Countershaft
Disassemble and Assemble Upper Variable Drive Countershaft
Feeder House Reverser Gear Case 342200224Exploded View
Other Material
Remove and Install Backshaft (1-Piece) 9650 S.N. ( 342200224 700500); 9750 S.N. ( 342200224 700600)
Remove and Install Backshaft (2-Piece) 9650 S.N. ( 700501 342200224); 9750 S.N. ( 700601 342200224)
Remove and Install Oil Cooler
Remove and Install Reverser Gear Case
Remove and Install Variable Drive Countershaft
Remove and Install Variable Drive Sheaves and Cams
Replace and Adjust Fixed Speed Feeder House Belt
Replace Variable Speed Feeder House Belt
Specifications
20 - CONTOUR MASTER Tilt Cylinder
CONTOUR MASTERTilt Cylinder Hoses and Fittings
Remove and Install CONTOUR MASTER Tilt Cylinder
Tilt Cylinder
25 - CONTOUR MASTER Tilt Frame
Feeder House Shell,
Other Material
Remove and Install Tilt Beam
Remove and Install Tilt Frame
Specifications
Tilt Beam and Closure Plates
120 - SEPARATOR
05 - Separator
Adjust Concave Level
Disassemble and Assemble STS Rotor Drive Gear Case
Disassemble and Assemble STS Rotor Torque Sensing342200224Driven
Essential or Recommended Tools
Other Material
Remove and Install Concave Adjusting Motor
Remove And Install Concave Adjusting Tube
Remove And Install Concave Position Sensor
Remove and Install Concave Sections
Remove and Install Discharge Beater Drive Hub
Remove and Install Discharge Beater Housing
Remove And Install Discharge Beater
Remove And Install Feed Accelerator And Shaft
Remove and Install Feed Accelerator Wear Strips
Remove And Install Separator Grates
Remove and Install Separator Rails
Remove And Install Separator Top Covers
Remove and Install STS Rotor Drive Gear Case
Remove And Install STS Rotor Feed Flights
Remove And Install STS Rotor Front Bearing
Remove and Install STS Rotor
Remove and Install STS Rotor Torque Sensing342200224Driven
Remove And Install Threshing Bars And Tines
Remove And Replace RIVNUT Threaded Inserts
Repair Separator Rotor Shell
Replace Rear Bulkhead (Rotor Drive Gear Case Support)
Specifications
Static Balance STS Rotor
Threshing Bar And Separator Tine Location
Threshing Bar And Separator Tine Location (Rice)
10 - Separator Drives
Essential or Recommended Tools
Remove and Install Primary Countershaft Bearing
Remove and Install Primary Countershaft
Remove and Install Primary Drive Shafts
Remove and Install Right-Hand Front Jackshaft
Remove and Install Right-Hand Rear Jackshaft
Replace Drive Shaft Carrier Bearing
Specifications
15 - Residue Disposal
Disassemble and Assemble Straw Spreader
Install Straw Chopper Drive Jackshaft
Install Straw Chopper
Install Straw Spreader
Remove and Install Chopper Raise _ Lower Actuator
Remove and Install Crop Diverter
Remove and Replace Straw Chopper Blades
Remove Straw Chopper Drive Jackshaft
Remove Straw Chopper
Remove Straw Spreader
Replace Knife Blades
Replace Left-Hand Chopper Rotor Bearing
Replace Right-Hand Chopper Rotor Bearing
Service Equipment and Tools
Specifications
Straw Chopper Housing
Straw Chopper Rotor 9650 S.N. ( 342200224700500); 9750 S.N. ( 342200224700600)
Straw Chopper Rotor 9650 S.N. ( 700501342200224); 9750 S.N. ( 700601342200224)
20 - Conveyor Augers, Cleaning Fan & Chaffer & Sieve Frame
Adjust Fan Speed Actuator
Disassemble and Assemble Cleaning Fan Drive Jackshaft
Install Cleaning Fan Drive
Remove And Install Chaffer Frame
Remove And Install Chaffer
Remove And Install Cleaning Fan
Remove and Install Cleaning Fan Sheave and Bearing
Remove and Install Conveyor Auger Drive Shaft
Remove and Install Conveyor Auger Slip Clutch
Remove and Install Conveyor Augers
Remove and Install Conveyor Auger Trough
Remove And Install Discharge Beater Grate Frame
Remove And Install Discharge Beater Grate Section
Remove and Install Front Chaffer Element
Remove and Install Shake Pan
Remove and Install Shoe Pitman Arms
Remove And Install Sieve Frame
Remove And Install Sieve
Remove Cleaning Fan Drive
Specifications
25 - Tailings Elevator and Augers
Install Lower Tailings Auger
Install Tailings Elevator
Install Upper Tailings Auger
Remove Lower Tailings Auger
Remove Tailings Elevator
Remove Upper Tailings Auger
Specifications
30 - Primary Countershaft Gear Case
Disassemble and Assemble Primary Countershaft Gear Case
Essential or Recommended Tools
Other Material
Remove and Install Primary Countershaft Gear Case
Specifications
35 - Header Electromagnetic Clutch
Disassemble and Assemble Header Electromagnetic Clutch
Install Header Electromagnetic Clutch
Remove Header Electromagnetic Clutch
Specifications
130 - GRAIN TANK AND UNLOADING SYSTEM
05 - Grain Tank Cross Augers
Install Grain Tank Cross Augers
Remove Grain Tank Cross Augers
10 - Unloading Auger System Drives
Remove and Install Unloading Auger Drive Belt
Remove and Install Unloading Auger Drive Countershaft
Replacing Unloading Auger Grain Saver Door
15 - Vertical Unloading Auger and Lower Gear Case
Disassemble and Assemble Vertical Auger Lower Gear Case
Essential or Recommended Tools
Install Vertical Auger and Vertical Auger Lower Gear Case
Remove Vertical Auger Lower Gear Case and Vertical Auger
Specifications
20 - Horizontal Unloading Auger and Gear Case
20 Foot Horizontal Unloading Auger
Disassemble And Assemble Horizontal Unloading Auger Gear Case
Essential or Recommended Tools
Inspection of Horizontal Unloading Auger
Install Horizontal Auger Gear Case
Install Horizontal Auger
Install Horizontal Unloading Auger Tube
Install Unloading Auger Charge Housing
Install Unloading Auger Elbow
Other Material
Remove Horizontal Auger Elbow
Remove Horizontal Auger Gear Case
Remove Horizontal Auger
Remove Horizontal Unloading Auger Tube
Remove Unloading Auger Charge Housing
Specifications
Unloading Auger Elbow342200224Exploded View
25 - Clean Grain Elevator and Loading Auger Gear Case
Adjust Clean Grain Elevator Chain
Disassemble and Assemble Clean Grain Elevator Gear Case
Install Clean Grain Elevator
Other Material
Remove and Install Clean Grain Elevator Gear Case
Remove And Install Clean Grain Loading Auger
Remove And Install Lower Clean Grain Auger
Remove Clean Grain Elevator
Replace Clean Grain Loading Auger Bearing
Specifications
30 - Grain Tank and Extensions
Grain Tank Extensions
Grain Tank
140 - ENGINE GEAR CASE AND CONTROL VALVE
05 - Engine Gear Case & Valve
Disassemble and Assemble Dipstick Tube
Disassemble and Assemble Hydrostatic Gear Set
Disassemble and Assemble Hydrostatic Pump Drive
Disassemble and Assemble Oil Screen
Disassemble and Assemble Oil Trough
Disassemble and Assemble Pressure Regulating Valve
Disassemble and Assemble Separator Drive
Disassemble and Assemble Separator Drive Wet Clutch
Disassemble and Assemble Straw Chopper _ Unloading System
Disassemble and Assemble STS Rotor Variable Drive
Disassemble and Assemble Transfer Gear Case
Engine Gear Case Specifications
Essential or Recommended Tools
General Information
Other Material
Preload Bearings
Preload Hydrostatic Pump Drive Bearings
Preload Separator Drive Bearings
Remove and Install Engine Gear Case
Remove and Install Filter
Remove and Install Pressure Regulating Valve
Remove and Install STS Rotor Variable Drive
Remove and Install STS Rotor Variable Drive Shaft
Remove and Install Transfer Gear Case
Set Gear Position
Set Hydrostatic Pump Drive Gear Backlash
Set Separator Drive Gear Backlash
Set Separator Gear Position
Specifications
199 - DEALER FABRICATED TOOLS
DFRW20342200224Compressor Holding Fixture
John Deere Combines 9650STS, 9750STS Repair Service Manual (TM2101)
