Complete service repair manual for John Deere Combines and Headers 9470 STS, 9570 STS, 9670 STS and 9770 STS Combine (PIN Prefix CQ - South America), with technical information to maintain, service, and repair like professional mechanics.

John Deere 9770 STS, 9670 STS, 9570 STS, 9470 STS workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM800219 - John Deere Combines 9470STS, 9570STS, 9670STS, 9770STS Technical Manual - Repair.PDF
TM800219 - John Deere Combines 9470STS, 9570STS, 9670STS, 9770STS Technical Manual - Repair.EPUB

Total Pages: 2,030 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
  Foreword
   General
      Safety
      Specifications
      Tune-Up and Adjustment
      Fuels And Lubricants
   Engine
      Remove And Install Engine
      Cooling System
   Fuel And Air Repair
      Air Intake System
      Diesel Fuel System
   Electrical System
      Batteries
      Harness And Connector Repair
      Wire Harness Routing
      Power Distribution
      Lighting
      Operators Station
      Sensors And Switches
      Wiper
      Alternator
      Starting Motor
      GreenStar Components
   Power Train Repair
      Transmission And Differential-Three Speed Transmission
      Hydrostatic System-Three Speed Transmission
      Single Reduction Final Drive-Heavy Duty
      Cam Lobe Motor
      Tires And Wheels
   Power Steering And Brakes
      Steering
      Brakes
   Hydraulic Repair
      Hydraulic Reservoir
      Hydraulic Pumps
      Hydraulic Valves
      Hydraulic Cylinders
      Motors
      Accumulator
   Separator Shell
      Gull Wing Doors
   Operator Station Repair
      Air Conditioning System (R134a)
      System Components
      Cab
   Feeder House Repair
      Conveyor
      Top Shaft And Slip Clutch
      Feeder House Drives And Reverser Gear Case
      Lateral Tilt Cylinder
      Lateral Tilt Frame
   Separator
      Separator Repair
      Separator Drives
      Residue Disposal
      Conveyor Augers, Cleaning Fan And Chaffer And Sieve Frame
      Tailings Elevator And Augers
      Primary Countershaft Gear Case
      Header Electromagnetic Clutch
   Grain Tank And Unloading System Repair
      Grain Tank Cross Augers
      Unloading Auger System Drives
      Vertical Unloading Auger And Lower Gear Case
      Horizontal Unloading Auger And Gear Case
      Clean Grain Elevator
      Grain Tank And Extensions
   Engine Gear Case And Control Valve Repair
      Engine Gear Case And Valve
   Dealer Fabricated Tools
      Dealer Fabricated Tools

tm800219 - 9470 STS, 9570 STS, 9670 STS and 9770 STS Combine Repair

Table of Contents

Foreword

Section 10: General

Group 05: Safety

Recognize Safety Information

Understand Signal Words

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Handling Batteries Safely

Prepare for Emergencies

Prevent Acid Burns

Avoid High-Pressure Fluids

Service Accumulator Systems Safely

Wait Before Opening High-Pressure Fuel System

Park Machine Safely

Support Machine Properly

Wear Protective Clothing

Work in Clean Area

Service Machines Safely

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Service Tires Safely

Avoid Harmful Asbestos Dust

Practice Safe Maintenance

Construct Dealer-Made Tools Safely

Use Proper Tools

Dispose of Waste Properly

Use Adequate Service Facilities

Live With Safety

Group 10: Specifications

Turning Radius

Operating Speeds — 9470 STS and 9570 STS Combines

Specifications — 9470 STS and 9570 STS Combines

Dimensions — 9470 STS and 9570 STS Combines

Dimension Reference Points — 9470 STS and 9570 STS Combines

Operating Speeds - 9670 STS, 9770 STS Combines

Specifications - 9670 STS Combine

Specifications - 9770 STS Combine

Dimensions — 9670 STS and 9770 STS Combines

Dimension Reference Points — 9670 STS and 9770 STS Combines

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Sealants and Adhesives Cross-Reference Chart

Face Seal Fittings Assembly and Installation—All Pressure Applications

Metric Face Seal And O-Ring Stud End Fitting Torque Chart—Standard Pressures

Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications

SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures

SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications

Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications

SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications

SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications

External Hexagon Port Plug Torque Chart

Prevent Hydraulic System Contamination

Check Oil Lines and Fittings

Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems

Group 15: Tune-Up and Adjustment

Tune-Up and Adjustment

Care and Maintenance of Belts

Defective Belts

Group 20: Fuels And Lubricants

Handle Fuel Safely—Avoid Fires

Handling and Storing Diesel Fuel

Diesel Fuel

Biodiesel Fuel

Lubricity of Diesel Fuel

Testing Diesel Fuel

Heavy Duty Diesel Engine Coolant

Operating in Warm Temperature Climates

Supplemental Coolant Additives

Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER

Testing Diesel Engine Coolant

Diesel Engine Break-In Oil

Diesel Engine Oil

Oilscan™ and CoolScan™

Hydrostatic Drive System, Main Hydraulic System and Main Engine Gearcase Oils

Transmission, Final Drives, Loading Auger, Primary Countershaft and Two-Speed Separator Drive Gear Cases

Feeder House Reverser Gear Case

Grease

Brake Fluid

Lubricant Storage

Alternative and Synthetic Lubricants

Mixing of Lubricants

Section 20: Engine

Group 05: Remove And Install Engine

Special Tools

Specifications

John Deere Engine Repair—Use CTM

Remove Engine—6.8 L

Install Engine—6.8 L

Remove Engine—9.0 L

Install Engine—9.0 L

Group 10: Cooling System

Special Tools

Specifications

John Deere Engine Repair—Use CTM

Rotary Screen Drive

Rotary Screen Idler Arm and Sheaves

Remove and Install Upper and Lower Air Scoops

Remove and Install Rotary Screen

Adjusting Rotary Screen Knife Comb

Remove Radiator—6.8 L Engine

Install Radiator—6.8 L Engine

Remove Radiator—9.0 L Engine

Install Radiator—9.0 L Engine

Test Radiator

Test Radiator Cap

Replace Thermostats

Repair or Replace Water Pump

Section 30: Fuel And Air Repair

Group 05: Air Intake System

Other Material

Specifications

John Deere Engine Repair—Use CTM

Remove and Install Turbocharger

Turbocharger Repair

Remove and Install Charge Air Cooler

Cleaning the Charge Air Cooler

Group 10: Diesel Fuel System

Other Material

Specifications

Remove and Install Fuel Tank

Remove and Install Fuel Tank Shut-Off Valve and Drain Valve—9570, 9670, and 9770

Remove and Install Fuel Tank Strainer and Breather

Section 40: Electrical System

Group 05: Batteries

Prevent Battery Explosions

Prevent Damage to Electrical Systems

Battery Replacement

Remove and Install Batteries

Connecting Booster Batteries

Connecting Battery Cables

Group 10: Harness And Connector Repair

Special Tools

Other Material

Use Electrical Insulating Compound

Using High-Pressure Washers

Electrical System Visual Inspection

Basic Electrical Component Handling / Precautions for Vehicles Equipped with Computer Controlled Systems

Electrical Connector / Wiring Harness Handling and Repair

Repair Procedure R-A

Repair Procedure R-B

Repair Procedure R-C

Repair Procedure R-D

Repair Procedure R-E

Repair Procedure R-F

Repair Procedure R-G

Repair Procedure R-I

Repair Procedure R-J

Repair Procedure R-K

Repair Procedure R-M

Repair Procedure R-N

Repair Procedure R-AE

Repair Procedure R-AF

Repair Procedure R-AG

Repair Procedure R-AH

Repair Procedure R-AI

Repair Procedure R-AJ

Repair Procedure R-AK

Repair Procedure R-AL

Group 15: Wire Harness Routing

Replace Harness

Cab Main Wiring Harness

Left-Hand Main Wiring Harness

LC1 Wiring Harness

LC2 Wiring Harness

Self-Leveling Shoe Wiring Harness

Right-Hand Main Wiring Harness

Engine Deck Wiring Harness—6.8 L and 9.0 L

Group 20: Power Distribution

Fuse Identification

Remove and Install Cab Power Module (CPM)

Remove and Install Right and Left Power Modules

Group 25: Lighting

Safety Rules When Replacing Halogen Bulbs

Cab Head Light Bulb Replacement and Adjustment

Remove and Install High Intensity Discharge (HID-Xenon) Lights (Optional)

Remove and Install High Intensity Discharge (HID-Xenon) Ballasts

Auxiliary Field, Access Door, Grain Tank, Unload Auger and Work Light Bulb Replacement

Side Finder (Optional) Light Bulb Replacement

Front Turn Signal, Tail and Side Light Bulb Replacement

Harzard/Warning Light Bulb Replacement

Cleaning Shoe Light Bulb Replacement

Turn Signal Light Bulb Replacement

Dome Light Bulb Replacement

Group 30: Operators Station

Other Material

Specifications

Instruments And Controls Identification

Remove and Install Overhead Panel

Remove and Install Right-Hand Overhead Panel

Remove and Install Light Panel Dimmer Switch

Remove and Install Overhead Panel and Right-Hand Overhead Panel Rocker Switches

Remove and Install ClimaTrak ClimaTrak is a trademark of Deere & Company Automatic Air Conditioning/Heater Temperature Control Switch and Fan Switch

Remove and Install Radio Antenna

Replace Cornerpost Main Circuit Board

Remove Header Control Module

Remove VisionTrak VisionTrak is a trademark of Deere & Company Module and Digital Tachometer Module

CommandTouch Console Controls

Remove and Install CommandTouch Console

Remove and Install Armrest Display Unit

Remove and Install Header and Separator Engage Switches

Remove and Install Backlighting Driver

Remove and Install Dial-A-Speed and Active Header Control Switches

Remove and Install CommandTouch Console Switch Panel

Replace Neutral Safety Switch

Remove and Install Multi-Function Handle

Remove and Install Start Switch

Remove and Install Turn Signal/Side Finder Light Switch

Remove and Install Horn Switch

Group 35: Sensors And Switches

Special Tools

Other Material

Specifications

Shaft Speed Sensor Locations

Remove and Install Ground Speed Sensor

Remove and Install Low Shaft Speed Sensor

Remove And Install STS Rotor Speed Sensor

Remove and Install Full Grain Tank Sensor

Remove and Install Straw Spreader Speed Sensor

Remove and Install Tailings Sensor

Remove and Install (Shoe/Separator) VisionTrak VisionTrak is a trademark of Deere & Company Sensors

Remove and Install Concave Position Sensor

Remove And Install Header Height And Lateral Tilt Control Sensors

Remove And Install Multi-Function Handle Feed Rate Sensor

Remove and Install Hydraulic Reservoir Temperature Sensor

Remove and Install Coolant Temperature Sensor

Remove And Install Fuel Level Sensor

Remove and Install Park Brake Switch

Remove and Install Air Filter Restriction Switch

Remove and Install Fuel Transfer Pump Pressure Sensor—6.8 L Engine and 9.0 L Engine

Remove and Install Engine Gear Case Temperature and Pressure Switches

Remove and Install Hydro Charge Pressure Switch

Remove and Install Engine Oil Pressure Sensor

Remove and Install Compressor Inlet Temperature Sensor

Remove and Install Pump Position Sensor—6.8 L Engine and 9.0 L Engine

Remove And Install Engine Speed Sensor

Remove and Install Turbocharger Speed Sensor

Remove and Install Fuel Temperature Sensor

Remove and Install Fuel Rail Pressure Sensor—6.8 L Engine and 9.0 L Engine

Remove and Install Switches in the Ground Level Switch Bank

Remove and Install Back-Up Alarm Switch

Back-Up Alarm—9570, 9670, 9770

Group 40: Wiper

Specifications

Remove And Install Wiper Motor

Adjust Windshield Wiper

Remove and Install Windshield Washer

Group 45: Alternator

Special Tools

Specifications

John Deere Engine Accessories—Alternator Repair—Use CTM77

Remove And Install Alternator And Alternator Belt

Remove and Install Alternator Pulley

Group 50: Starting Motor

Special Tools

Specifications

John Deere Starting Motor Repair—Use CTM77

Remove And Install Starting Motor

Group 55: GreenStar Components

Specifications

Other Material

Remove and Install GreenStar Mass-Flow Sensor

Remove and Install GreenStar Moisture Sensor

Disassemble and Assemble GreenStar Moisture Sensor

Remove and Install GreenStar Moisture Sensor Actuator

Remove and Install GreenStar Moisture Sensor Circuit Board

Remove And Replace GreenStar Moisture Sensor Lower Cell Assembly

Disassemble and Assemble Position Receiver

Remove and Install Position Receiver

Section 50: Power Train Repair

Group 05: Transmission And Differential—Three Speed Transmission

Other Material

Specifications

Remove and Repair Shifter Forks and Shifter Cam

Install Shifter Forks and Shifter Cam

Remove and Install Transmission Lube Pump

Remove and Install Suction Screen

Remove Transmission

Transmission Components

Transmission Recondition

Disassemble and Repair Transmission

Assemble Transmission

Install Transmission

Remove and Install Gearshift Lever and Linkage

Adjust Gearshift Linkage

Group 10: Hydrostatic System—Three Speed Transmission

Special Tools

Other Material

Specifications

Serial Number Plate

Clean Hydrostatic Motor and Pump

Flushing the Hydrostatic System

Remove and Install Hydrostatic Motor

Disassemble Hydrostatic Motor

Inspect Parts

Lack of Lubrication

Abrasive Contamination

Cavitation

Over Speeding

Inspect Shaft Seal

Inspect Thrust Plate

Inspect Fixed Swashplate

Inspect Piston Slipper

Inspect Piston Retainer

Inspect Cylinder Block

Inspect Bearing Plate

Inspect Valve Plate

Inspect Bearing and Race

Inspect Servo Piston

Inspect Drive Shaft

Replace Cylinder Block Spring

Assemble Motor

Remove and Install Motor Valve Block (Manifold)

Repair Motor Valve Block

Remove Hydrostatic Pump

Disassemble Hydrostatic Drive Pump

Assemble Hydrostatic Drive Pump

Replace High-Pressure Line Center Pivot O-Rings

Disassemble and Assemble End Cover

Repair Displacement Control Valve

Disassemble and Assemble DisplacementControl Valve with Feed Rate (Optional)

Electronic Proportional Displacement Control Valve Neutral Adjustment

Install Hydrostatic Pump

Remove and Install Charge Pump

Repair Charge Pump

Remove and Install Control Cable

Adjust Hydrostatic Neutral Linkage

Adjust Mechanical Displacement Control Valve Neutral

Start-Up Procedure After Hydrostatic System Repair

Group 15: Single Reduction Final Drive—Heavy Duty

Special Tools

Other Material

Specifications

Remove and Install Final Drive

Disassemble and Assemble Final Drive

Adjust Spindle Bearing (Preferred Method)

Adjust Spindle Bearing (Alternate Method)

Group 20: Cam Lobe Motor

Special Tools

Other Material

Specifications

Flushing Cam Lobe Motors

Remove Cam Lobe Motor

Install Cam Lobe Motor

Remove and Install Cam Lobe Motor Control Valve

Disassemble and Assemble Cam Lobe Motor Control Valve

Remove and Install Steering Yoke

Disassemble and Assemble Pivot Pins, Bushings, and Seals

Remove and Install Solenoid Valve and Valve Block

Remove and Install Displacement Control Valve

Remove and Install Cam and Piston Carrier

Remove and Install Stack Valve Seals

Remove and Install Axle Bearings and Seals

Group 25: Tires And Wheels

Special Tools

Specifications

Service Tires Safely

Care and Service of Tires

Using Liquid Weight

Jacking Locations

Remove and Install Tire

Drive Wheel Bolt Torque

Dual Wheels Bolt Torque

Rear Wheel Bolt Torque

Install Axle Extension Tubes

Install Dual Wheels and Truss Rod

Section 60: Power Steering And Brakes

Group 05: Steering

Special Tools

Other Material

Specifications

Steering Pump Repair

Remove Steering Valve

Steering Valve

Disassemble Steering Valve

Assemble Steering Valve

Install Steering Valve

Electro-Hydraulic Steering Valve and Flowmeter—Exploded View

Remove And Install Flowmeter

AUTOTRAC Assisted Steering Flowmeter—Exploded View

Steering Column Components

Disassemble And Assemble Steering Column

Replace Telescoping Shaft Bearings

Remove And Install Steering Cylinder

Steering Cylinder—Exploded View

Toe-In Adjustment

Remove and Install Steering Tie Rod Joint

Remove And Install Tie Rod End

Remove And Install Rear Spindle Assembly—Non-Powered

Disassemble And Assemble Rear Spindle Assembly—Non-Powered

Remove And Install Rear Axle Pivot Bushings

Rear Axle Adjustment

Group 10: Brakes

Special Tools

Other Material

Specifications

Deglazing Brake Linings

Remove Brake Drum

Remove Brake Shoe

Repair Brakes

Assemble Brakes

Install Brake Drum

Remove and Install Master Cylinder

Disassemble and Assemble Master Cylinder (Double Bleed Screw)

Brake Fluid Reservoir

Adjusting Master Cylinder

Bleeding Brake System—Double Bleed Screw

Remove and Install Slave Cylinders

Disassemble and Assemble Slave Cylinder

Disassemble and Assemble Brake Pedals

Disassemble and Assemble Parking Brake Pedal

Adjust Park Brake Pedal

Section 70: Hydraulic Repair

Group 05: Hydraulic Reservoir

Special Tools

Other Material

Specifications

Remove And Install Reservoir

Flushing the Hydraulic System

Flushing the Reel/Belt Pickup Drive System

Start-Up Procedure After Hydrostatic System Repair

Group 10: Hydraulic Pumps

Special Tools

Other Material

Specifications

Remove Main Hydraulic Pump

Marking Hydraulic Pump

Disassemble Hydraulic Pump

Replace Seal

Triple Main Hydraulic Pump—Exploded View

Quad Main Hydraulic Pump—Exploded View

Assemble Triple Main Hydraulic Pump

Assemble Quad Main Hydraulic Pump

Install Main Hydraulic Pump

Proportionator Pump—Exploded View

Assemble Proportionator Pump

Reel/Belt Pickup and Straw Spreader Pump—Exploded View

Remove And Install Reel/Belt Pickup Pump Drive

Disassemble and Assemble Reel/Belt Pickup Pump Drive

Remove Straw Spreader Pump

Install Straw Spreader Pump

Disassemble Reel/Belt Pickup Straw Spreader Pump

Assemble Reel/Belt Pickup and Straw Spreader Pump

Group 15: Hydraulic Valves

Special Tools

Other Material

Specifications

Remove And Install Left Front Valve Block

Disassemble And Assemble Left Front Valve Block

Remove And Install Right Front Valve Block

Disassemble And Assemble Right Front Valve Block

Remove And Install Straw Spreader Control Valve Block

Disassemble And Assemble Straw Spreader Flow Control Valve

Valve Stack Identification

Remove and Install Hydraulic Valve Stack (HIC)

Disassemble And Assemble Hydraulic Valve Stack (HIC)

Remove and Install Header Height Control Valve

Remove and Install Accumulator Shut-off Valve

Feeder House Multi-Coupler Valve Identification

Disassemble, Inspect and Assemble Feeder House Multi-Coupler

Remove And Install Air Compressor Valve Block

Air Compressor Valve Block Type Identification

Air Compressor Valve Block Components— Type A

Disassemble And Assemble Air Compressor Valve Block — Type B

Group 20: Hydraulic Cylinders

Specifications

Remove And Install Header Lift Cylinder

Disassemble And Assemble Header Lift Cylinder—Style A

Disassemble and Assemble Header Lift Cylinder—Style B

Remove and Install Unloading Auger Swing Cylinder

Unloading Auger Swing Cylinder Exploded View

Adjust Unloading Auger Swing Cylinder

Remove and Install Unloading Auger Drive Cylinder

Disassemble and Assemble Steering Cylinder

Group 25: Motors

Remove and Install Straw Spreader Motor

Remove and Install Wide Spread Tailboard Motors

Group 30: Accumulator

Special Tools

Accumulator (General Information)

Checking Accumulator Pressure

Header Float Accumulator Precharge Pressure

Section 80: Separator Shell

Group 05: Gull Wing Doors

Other Material

Specifications

Remove and Install Gull Wing Doors

Remove and Install Rear Wall Panel

Composite Panel Repair

Align Gull Wing Doors

Remove and Install Engine Platform Ladder

Section 90: Operator Station Repair

Group 05: Air Conditioning System (R134a)

Special Tools

Other Material

Specifications

Service Parts Kits

Hose and Tubing O-Ring Connection Torques

Discharge and Recovery of Air Conditioning Refrigerant

Remove and Install Compressor

Test Volumetric Efficiency

Leak Testing Air Conditioning System With Dye

Test Shaft Seal Leakage

Disassemble and Assemble Compressor Clutch

Check Clutch Hub Clearance

Inspect Compressor Manifold

Disassemble, Inspect, and Assemble Compressor

Remove and Install Compressor Relief Valve

System Information

Flush Air Conditioning System

Purge Air Conditioning System

Evacuate Air Conditioning System

Compressor Oil Information

Determine Correct Oil Charge

Check Refrigerant Oil Charge

Charge Air Conditioning System

Group 10: System Components

Special Tools

Other Material

Specifications

Air Conditioning System With Precleaner (General Information)

Remove and Install Receiver/Dryer

Remove And Install Blower Motor

Remove and Install Recirculator Fan Motor Driver

Remove and Install Recirculator Motor

Remove And Install Temperature Control Door Actuator

Remove And Install Heater Core

Remove Condenser

Repair Condenser

Install Condenser

Replace Evaporator

Replace Expansion Valve

Remove and Install Evaporator Temperature Sensor

Replace Low Pressure Switch

Replace High Pressure Switch

Replace Air Temperature Sensors

Group 15: Cab

Specifications

Remove And Install Cab Windshield

Remove Cab

Install Cab

Replace Rear Window

Remove and Install Cab Outer Roof

Remove And Install Cab Inner Roof

Remove and Install Cab Headliner

Remove and Install Operator's Seat

Remove and Install Armrest Control Pivot

Remove and Install Operator Presence Switch

Operator Seat—Exploded View

Operator Seat Air Suspension Assembly—Exploded View

Disassemble and Assemble Operator Seat Air Suspension Assembly

Remove and Install Cab Door

Disassemble and Assemble Cab Door

Cab Door Latch Striker

Section 110: Feeder House Repair

Group 05: Conveyor

Other Material

Specifications

Remove and Install Feeder House

Feeder House Conveyor Chain—Adjust (Style A)

Feeder House Conveyor Chain—Adjust (Style B)

Remove And Install Conveyor Chain

Measure Conveyor Chain Wear

Removing Conveyor Chain Link

Replace Conveyor Chain Slats

Replace Conveyor Chain Wear Strips

Adjust Drum Height

Remove And Install Conveyor Drum—Style A

Remove And Install Conveyor Drum—Style B

Remove And Install Sub-Floor Assembly

Remove And Install Mid-Floor Assembly—Style A

Remove And Install Mid-Floor Assembly—Style B

Single Point Latching Level Land—Exploded View

Remove and Install Feed Plate

Adjust Feed Plate Assembly

Feed Plate Support—Exploded View

Group 10: Top Shaft And Slip Clutch

Special Tools

Other Material

Specifications

Remove Top Shaft Slip Clutch

Disassemble And Assemble Top Shaft Slip Clutch

Install Top Shaft Slip Clutch

Remove And Install Top Shaft Supports

Disassemble And Assemble Top Shaft

Group 15: Feeder House Drives And Reverser Gear Case

Special Tools

Other Material

Specifications

Remove and Install Variable Drive Countershaft

Disassemble and Assemble Upper Variable Drive Countershaft

Remove, Repair and Install Variable Drive Sheaves and Cams—Style A

Repair Variable Drive Sheaves and Cams—Style B

Remove and Install Variable Drive Sheaves and Cams—Style B

Remove and Install Fixed Drive Sheave

Remove And Install Reverser Gear Case

Remove and Install Oil Cooler

Feeder House Reverser Gear Case—Exploded View

Disassemble and Assemble Feeder House Reverser Gear Case

Disassemble and Assemble Reverser Gear Case Oil Pump

Remove and Install Reverser Shift Piston

Remove And Install Lower Shaft

Disassemble and Assemble Conveyor Drive Chain, Tightener and Guides

Feeder House Variable Speed Belt—Adjustment

Replace Variable Speed Feeder House Belt

Group 20: Lateral Tilt Cylinder

Lateral Tilt CylinderHoses and Fittings

Lateral Tilt Cylinder—Exploded View

Remove And Install Lateral Tilt Cylinder

Group 25: Lateral Tilt Frame

Other Material

Specifications

Lateral Tilt Frame and Beam

Remove and Install Lateral Tilt Frame

Remove and Install Lateral Tilt Beam

Adjust Single Point Latching

Lateral Tilt Beam with Single Point Latching

Adjust Fore-Aft Turnbuckles

Remove Fore-Aft Tilt Frame

Install Fore-Aft Tilt Frame

Section 120: Separator

Group 05: Separator Repair

Special Tools

Other Material

Specifications

Remove And Install Feed Accelerator And Shaft

Remove and Install Feed Accelerator Wear Strips

Remove And Install Separator Top Covers

Remove And Install Separator Rails

Remove And Install STS Rotor Front Bearing

Remove and Install Stone Trap Door

Remove And Install STS Rotor

Replace Rear Bulkhead (Rotor Drive Gear Case Support)

Remove And Install STS Rotor Torque Sensing—Driven

Disassemble And Assemble STS Rotor Torque Sensing—Driven

Remove and Install STS Rotor Drive Gear Case

Disassemble And Assemble STS Rotor Drive Gear Case

Remove And Install Discharge Beater Grate Section

Remove And Install Discharge Beater Grate Frame

Remove And Install Discharge Beater

Remove and Install Discharge Beater Drive Hub

Remove and Install Discharge Beater Housing

Remove And Install Separator Grates

Remove and Install Concave Sections

Adjust Concave Type Identification

Adjust Concave Level—Type A

Adjust Concave Level—Type B

Remove And Install Concave Adjusting Motor

Remove And Install Concave Adjusting Tube

Remove and Install Front Bulkhead

Remove and Install Center Bulkhead

Repair Separator Rotor Shell

Remove And Install Threshing Elements And Tines

Threshing Element and Separator Tine Location (9470 and 9570 STS - Standard Configuration)

Threshing Element and Separator Tine Location (9470 and 9570 STS - Rice Configuration)

Threshing Element And Separator Tine Location (9670 and 9770 STS - Standard Configuration)

Threshing Element and Separator Tine Location (9670 and 9770 STS - Rice Configuration - Type A)

Threshing Element and Separator Tine Location (9670 and 9770 STS - Rice Configuration - Type B)

Remove And Replace RIVNUT Threaded Inserts

Remove And Install STS Rotor Feed Flights

Static Balance STS Rotor

Aligning Rotor Drive Bulkhead

Group 10: Separator Drives

Special Tools

Specifications

Remove and Install Right-Hand Front Jackshaft

Remove and Install Right-Hand Rear Jackshaft

Remove and Install Primary Countershaft Bearing

Remove and Install Primary Countershaft—Style A

Remove and Install Primary Countershaft—Style B

Remove And Install Primary Drive Shafts—Style A

Remove and Install Primary Drive Shafts—Style B

Replace Drive Shaft Carrier Bearing—Style A

Group 15: Residue Disposal

Special Tools

Other Material

Specifications

Straw Chopper Housing

Remove Straw Chopper

Remove and Install Chopper Raise/Lower Actuator

Install Straw Chopper

Chopper Blades—Replacement And Configuration (9570 STS)

Chopper Blades—Replacement And Configuration (9670, 9770 and 9870 STS)

Replace Knife Blades

Remove and Install Easy Adjust Knife Bank

Remove and Install Crop Diverter

Replace Left-Hand Chopper Rotor Bearing

Replace Right-Hand Chopper Rotor Bearing

Remove Straw Chopper Drive Jackshaft—Style A

Install Straw Chopper Drive Jackshaft—Style A

Remove and Install Straw Chopper Drive Jackshaft—Style B

Powered Tailboard—Exploded View

Remove and Install Powered Tailboard Blades

Remove Straw Spreader

Disassemble and Assemble Straw Spreader

Install Straw Spreader

Group 20: Conveyor Augers, Cleaning Fan And Chaffer And Sieve Frame

Other Material

Specifications

Remove And Install Conveyor Auger Drive Shaft

Remove And Install Conveyor Augers

Remove And Install Conveyor Auger Trough

Remove And Install Conveyor Auger Slip Clutch

Remove And Install Conveyor Auger Bulkhead

Remove And Install Cleaning Fan Sheave And Bearing

Fan Drive Speed Control

Remove Cleaning Fan Drive

Disassemble and Assemble Cleaning Fan Drive Jackshaft

Install Cleaning Fan Drive

Adjust Fan Speed Actuator

Remove And Install Cleaning Fan

Remove And Install Cleaning Fan Blade Inserts

Remove And Install Chaffer/Sieve Frame Clevis—Self-Leveling Shoe

Remove And Install Chaffer

Remove And Install Chaffer With Remote Shoe

Remove And Install Chaffer/Sieve—Self-leveling Shoe

Remove And Install Sieve

Remove And Install Sieve With Remote Shoe

Remove And Install Chaffer/Sieve Rear Channel Assembly—Self-Leveling Shoe

Remove And Install Remote Shoe Actuator Motor

Remove And Install Remote Shoe Actuator Motor—Self-Leveling Shoe

Remove And Install Chaffer/Sieve Tilt Actuator Motor—Self-Leveling Shoe

Remove And Install Front Chaffer Element

Remove And Install Front Chaffer Element—With Chaffer Extension

Remove And Install Chaffer Frame—Without Self-Leveling Shoe

Remove And Install Chaffer Frame—With Self-Leveling Shoe

Remove And Install Sieve Frame—Without Self-Leveling Shoe

Remove And Install Sieve Frame—With Self-Leveling Shoe

Remove And Install Shake Pan

Remove And Install Shoe Pitman Arms

Group 25: Tailings Elevator And Augers

Specifications

Remove and Install Tailings Paddle Chain

Remove and Install Tailings Paddle

Remove Lower Tailings Auger

Install Lower Tailings Auger

Remove Upper Tailings Auger

Install Upper Tailings Auger

Remove Tailings Elevator

Install Tailings Elevator

Group 30: Primary Countershaft Gear Case

Special Tools

Other Material

Specifications

Remove and Install Primary Countershaft Gear Case

Disassemble and Assemble Primary Countershaft Gear Case

Group 35: Header Electromagnetic Clutch

Specifications

Remove Header Electromagnetic Clutch

Header Electromagnetic Clutch—Exploded View

Install Header Electromagnetic Clutch

Section 130: Grain Tank And Unloading System Repair

Group 05: Grain Tank Cross Augers

Remove Grain Tank Cross Augers (Regular Unload Rate)

Install Grain Tank Cross Augers (Regular Unload Rate)

Remove Grain Tank Cross Augers (High Unload Rate)

Install Grain Tank Cross Augers (High Unload Rate)

Group 10: Unloading Auger System Drives

Specifications

Remove and Install Unloading Auger Drive Belt

Remove and Install Unloading Auger Drive Countershaft

Group 15: Vertical Unloading Auger And Lower Gear Case

Special Tools

Specifications

Remove Vertical Auger Lower Gear Case and Vertical Auger

Disassemble and Assemble Vertical Auger Lower Gear Case

Install Vertical Auger and Vertical Auger Lower Gear Case

Group 20: Horizontal Unloading Auger And Gear Case

Special Tools

Other Material

Specifications

Inspection of Horizontal Unloading Auger

Horizontal Unloading Auger—Regular Unload Rate

Horizontal Unloading Auger—High Unload Rate

7.93 m Horizontal Unloading Auger—High Unload Rate

Remove and Install Unloading Auger Grain Saver Door

Remove Horizontal Auger

Install Horizontal Auger

Remove Horizontal Auger Gear Case

Disassemble And Assemble Horizontal Unloading Auger Gear Case

Install Horizontal Auger Gear Case

Remove Horizontal Unloading Auger Tube

Install Horizontal Unloading Auger Tube

Unloading Auger Elbow—Exploded View

7.93 m Unloading Auger Elbow—Exploded View

Remove Horizontal Auger Elbow

Install Horizontal Auger Elbow

Remove Unloading Auger Charge Housing

Install Unloading Auger Charge Housing

Group 25: Clean Grain Elevator

Other Material

Specifications

Adjust Clean Grain Elevator Chain

Remove and Install Clean Grain Paddle Chain

Remove and Install Clean Grain Paddle

Remove Clean Grain Elevator

Install Clean Grain Elevator

Remove and Install Clean Grain Elevator Gear Case

Disassemble and Assemble Clean Grain Elevator Gear Case

Remove And Install Clean Grain Loading Auger

Replace Clean Grain Loading Auger Bearing

Remove and Install Lower Clean Grain Auger

Group 30: Grain Tank And Extensions

Grain Tank

Grain Tank Extensions

Section 140: Engine Gear Case And Control Valve Repair

Group 05: Engine Gear Case And Valve

Special Tools

Other Material

Specifications

General Information

Remove And Install Engine Gear Case

Engine Gear Case Specifications

Remove and Install STS Rotor Variable Drive

Disassemble And Assemble STS Rotor Variable Drive

Remove and Install STS Rotor Variable Drive Shaft

Remove and Install Transfer Gear Case

Disassemble and Assemble Transfer Gear Case

Disassemble and Assemble Separator Drive Wet Clutch

Disassemble and Assemble Hydrostatic Gear Set

Set Gear Position

Preload Bearings

Disassemble and Assemble Straw Chopper/Unloading System

Set Separator Gear Position

Preload Bearings

Disassemble and Assemble Separator Drive

Preload Separator Drive Bearings

Set Separator Drive Gear Backlash

Disassemble and Assemble Hydrostatic Pump Drive

Preload Hydrostatic Pump Drive Bearings

Set Hydrostatic Pump Drive Gear Backlash

Disassemble And Assemble Oil Screen

Disassemble And Assemble Oil Trough

Disassemble and Assemble Dipstick Tube

Remove and Install Filter

Remove and Install Pressure Regulating Valve

Disassemble and Assemble Pressure Regulating Valve

Section 199: Dealer Fabricated Tools

Group 05: Dealer Fabricated Tools

DFRW20—Compressor Holding Fixture

DFHXT1—Split Ring Tool

DFHXT2—Shrink Ring Installation Tool

DFHXT3—Swash Plate Holding Tool

John Deere Combines 9470STS, 9570STS, 9670STS, 9770STS Service Repair Manual (TM800219)