Complete service repair manual for John Deere Combines 9570 STS, 9670 STS, 9770 STS, 9870 STS, with workshop information to maintain, repair, and rebuild like professional mechanics.

John Deere Combines 9570 STS, 9670 STS, 9770 STS, 9870 STS workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM101919 - John Deere Combines 9570 STS, 9670 STS, 9770 STS and 9870 STS Technical Manual (Repair).PDF
TM101919 - John Deere Combines 9570 STS, 9670 STS, 9770 STS and 9870 STS Technical Manual (Repair).EPUB

Total Pages: 2,476 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
Foreword
   General
      Safety
      Specifications
      Tune-Up and Adjustment
      Fuels And Lubricants
   Engine
      Remove And Install Engine
      Cooling System
   Fuel And Air Repair
      Air Intake System
      Diesel Fuel System
   Electrical System
      Batteries
      Harness And Connector Repair
      Wire Harness Routing
      Controllers and Power Distribution
      Lighting
      Operators Station
      Sensors And Switches
      Wiper
      Alternator
      Starting Motor
      GreenStar Components
   Power Train Repair
      Transmission And Differential-Three Speed Transmission
      Hydrostatic System-Three Speed Transmission
      Transmission and Differential-Two-Range Automatic Transmission
      Hydrostatic Drive Pump-Two-Range Automatic Transmission
      Hydrostatic Drive Motor-Two-Range Automatic Transmission
      Single Reduction Final Drive-Heavy Duty
      Cam Lobe Motor
      Tires And Wheels
   Power Steering And Brakes
      Steering
      Brakes
      Brakes-Two-Range Automatic Transmission
   Hydraulic Repair
      Hydraulic Reservoir
      Hydraulic Pumps
      Hydraulic Valves
      Hydraulic Cylinders
      Motors
      Accumulator
   Separator Shell
      Gull Wing Doors
   Operator Station Repair
      Air Conditioning System (R134a)
      System Components
      Cab
   Feeder House Repair
      Conveyor
      Top Shaft And Slip Clutch
      Feeder House Drives And Reverser Gear Case
      Lateral Tilt Cylinder
      Lateral Tilt Frame
      Five Speed Feeder House Drive Gear Case
   Separator
      Separator Repair
      Separator Drives
      Residue Disposal
      Conveyor Augers, Cleaning Fan And Chaffer And Sieve Frame
      Tailings Elevator And Augers
      Primary Countershaft Gear Case
      Header Electromagnetic Clutch
   Grain Tank And Unloading System Repair
      Grain Tank Cross Augers
      Unloading Auger System Drives
      Vertical Unloading Auger And Lower Gear Case
      Horizontal Unloading Auger And Gear Case
      Clean Grain Elevator
      Grain Tank And Extensions
   Engine Gear Case And Control Valve Repair
      Engine Gear Case And Valve
   Dealer Fabricated Tools
      Dealer Fabricated Tools

tm101919 - 9570 STS™, 9670 STS™, 9770 STS™ and 9870 STS™ Combine Repair

Table of Contents

Foreword

General

Safety

Recognize Safety Information

Understand Signal Words

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Handling Batteries Safely

Prepare for Emergencies

Prevent Acid Burns

Avoid High-Pressure Fluids

Service Accumulator Systems Safely

Wait Before Opening High-Pressure Fuel System

Park Machine Safely

Support Machine Properly

Wear Protective Clothing

Work in Clean Area

Service Machines Safely

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Service Tires Safely

Avoid Harmful Asbestos Dust

Practice Safe Maintenance

Construct Dealer-Made Tools Safely

Use Proper Tools

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Use Adequate Service Facilities

Live With Safety

Servicing Electronic Control Units

Welding Near Electronic Control Units

Keep Electronic Control Unit Connectors Clean

Specifications

Ground Speeds (Fast Idle) Two Speed Four Wheel Drive

Turning Radius

Operating Speeds - 9570 STS Combine

Specifications - 9570 STS Combine

Dimensions - 9570 STS Combine

Dimension Reference Points - 9570 STS Combine

Operating Speeds - 9670 STS, 9770 STS Combines

Specifications - 9670 STS

Specifications - 9770 STS

Dimensions - 9670 STS, 9770 STS Combines

Dimension Reference Points - 9670 STS, 9770 STS Combines

Operating Speeds - 9870 STS Combine

Specifications - 9870 STS Combine

Dimensions - 9870 STS Combine

Dimension Reference Points - 9870 STS Combine

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

Sealants and Adhesives Cross-Reference Chart

Face Seal Fittings Assembly and Installation—All Pressure Applications

Metric Face Seal And O-Ring Stud End Fitting Torque Chart—Standard Pressures

Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications

SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures

SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications

Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications

SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications

SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications

External Hexagon Port Plug Torque Chart

Prevent Hydraulic System Contamination

Check Oil Lines and Fittings

Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems

Tune-Up and Adjustment

Tune-Up and Adjustment

Care and Maintenance of Belts

Defective Belts

Prevent Hydraulic System Contamination

Check Oil Lines and Fittings

Basic Electrical Component Handling / Precautions For Vehicles Equipped With Computer Controlled Systems

Fuels And Lubricants

Handle Fuel Safely—Avoid Fires

Handling and Storing Diesel Fuel

Diesel Fuel

BioDiesel Fuel

Lubricity of Diesel Fuel

Testing Diesel Fuel

Diesel Engine Coolant (engine with wet sleeve cylinder liners)

Operating in Warm Temperature Climates

Supplemental Coolant Additives

Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER

Testing Diesel Engine Coolant

Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III

Diesel Engine Oil — Tier 3 and Stage III

Oilscan™ and CoolScan™

Hydrostatic Drive System, Main Hydraulic System and Main Engine Gearcase Oils

Transmission (Non Two Range Automatic Transmission Machines), Final Drives, Loading Auger, Primary Countershaft and Two-Speed Separator Drive Gear Cases

Feeder House Reverser Gear Case

Grease

Brake Fluid (Non Two Range Automatic Transmission Machines)

Lubricant Storage

Alternative and Synthetic Lubricants

Mixing of Lubricants

Engine

Remove And Install Engine

Essential or Recommended Tools

Specifications

Other Material

John Deere Engine Repair—Use CTM

Remove Engine—6.8 L

Install Engine—6.8 L

Remove Engine—9.0 L

Install Engine—9.0 L

Remove Engine—13.5 L

Install Engine—13.5 L

Remove and Install Flywheel Pilot Bearing

Cooling System

Essential or Recommended Tools

Specifications

John Deere Engine Repair—Use CTM

Rotary Screen Drive

Rotary Screen Idler Arm and Sheaves

Remove and Install Upper and Lower Air Scoops

Remove and Install Rotary Screen

Adjusting Rotary Screen Knife Comb

Remove Radiator—6.8 L Engine

Install Radiator—6.8 L Engine

Remove Radiator—9.0 L and 13.5 L Engines

Install Radiator—9.0 L and 13.5 L Engines

Test Radiator

Test Radiator Cap

Replace Thermostats

Repair or Replace Water Pump

Fuel And Air Repair

Air Intake System

Other Material

Specifications

John Deere Engine Repair—Use CTM

Remove and Install Turbocharger

Turbocharger Repair

Remove and Install Charge Air Cooler

Cleaning the Charge Air Cooler

Diesel Fuel System

Other Material

Specifications

Remove and Install Fuel Tank

Remove and Install Fuel Tank Shut-Off Valve and Drain Valve—9570, 9670, and 9770

Remove and Install Fuel Tank Shut-Off Valve—9870

Remove and Install Fuel Tank Strainer and Breather

Replace Cold Weather Starting Aid Can

Remove and Install Cold Weather Starting Aid

Electrical System

Batteries

Prevent Battery Explosions

Handling Batteries Safely

Prevent Damage to Electrical Systems

Checking Electrolyte Specific Gravity

Battery Replacement

Remove and Install Batteries

Connecting Booster Batteries

Charging Batteries

Connecting Battery Cables

Harness And Connector Repair

Essential or Recommended Tools

Other Material

Use Electrical Insulating Compound

Using High-Pressure Washers

Electrical System Visual Inspection

Basic Electrical Component Handling / Precautions for Vehicles Equipped with Computer Controlled Systems

Electrical Connector / Wiring Harness Handling and Repair

Repair Procedure R-A

Repair Procedure R-B

Repair Procedure R-C

Repair Procedure R-D

Repair Procedure R-E

Repair Procedure R-F

Repair Procedure R-G

Repair Procedure R-I

Repair Procedure R-J

Repair Procedure R-K

Repair Procedure R-M

Repair Procedure R-N

Repair Procedure R-AE

Repair Procedure R-AF

Repair Procedure R-AG

Repair Procedure R-AH

Repair Procedure R-AI

Repair Procedure R-AJ

Repair Procedure R-AK

Repair Procedure R-AL

Wire Harness Routing

Replace Harness

Cab Main Wiring Harness

Left-Hand Main Wiring Harness

LC1 Wiring Harness

LC2 Wiring Harness

Self-Leveling Shoe Wiring Harness

Right-Hand Main Wiring Harness

Engine Deck Wiring Harness—6.8 L and 9.0 L

Engine Deck Wiring Harness—13.5 L

Controllers and Power Distribution

Fuse Identification

Remove and Install Cab Power Module (CPM)

Remove and Install Right and Left Power Modules

Programming Control Units

Lighting

Safety Rules When Replacing Halogen Bulbs

Safety Rules When Replacing High Intensity Discharge (HID) Xenon Bulbs

Cab Head Light Bulb Replacement and Adjustment

Remove and Install High Intensity Discharge (HID-Xenon) Lights (Optional)

Remove and Install High Intensity Discharge (HID-Xenon) Ballasts

Auxiliary Field, Access Door, Grain Tank, Unload Auger and Work Light Bulb Replacement

Side Finder (Optional) Light Bulb Replacement

Front Turn Signal, Tail and Side Light Bulb Replacement

Harzard/Warning Light Bulb Replacement

Cleaning Shoe Light Bulb Replacement

Turn Signal Light Bulb Replacement

Dome Light Bulb Replacement

Operators Station

Other Material

Specifications

Instruments And Controls Identification

Remove and Install Overhead Panel

Remove and Install Right-Hand Overhead Panel

Remove and Install Light Panel Dimmer Switch

Remove and Install Overhead Panel and Right-Hand Overhead Panel Rocker Switches

Remove and Install ClimaTrak ClimaTrak is a trademark of Deere & Company Automatic Air Conditioning/Heater Temperature Control Switch and Fan Switch

Remove and Install Radio

Remove and Install Radio Speaker

Remove and Install Radio Antenna

Replace Cornerpost Main Circuit Board

Remove Header Control Module

Remove VisionTrak VisionTrak is a trademark of Deere & Company Module and Digital Tachometer Module

CommandTouch Console Controls

Remove and Install CommandTouch Console

Remove and Install Armrest Display Unit

Remove and Install Header and Separator Engage Switches

Remove and Install Backlighting Driver

Remove and Install Dial-A-Speed and Active Header Control Switches

Remove and Install CommandTouch Console Switch Panel

Replace Neutral Safety Switch

Remove and Install Multi-Function Handle

Remove and Install Start Switch

Remove and Install Starting Aid Switch

Remove and Install Turn Signal/Side Finder Light Switch

Remove and Install Horn Switch

Remove and Install Remote Mirrors (Optional)

Remove and Install Remote Mirror Switch (Optional)

Sensors And Switches

Essential or Recommended Tools

Other Material

Specifications

Shaft Speed Sensor Locations

Remove and Install Ground Speed Sensor

Remove and Install Low Shaft Speed Sensor

Remove and Install STS Rotor Speed Sensor

Remove and Install Full Grain Tank Sensor

Remove and Install Straw Spreader Speed Sensor

Remove and Install Tailings Sensor

Remove and Install (Shoe/Separator) VisionTrak VisionTrak is a trademark of Deere & Company Sensors

Remove and Install Concave Position Sensor

Remove and Install Header Height and Lateral Tilt Control Sensors

Remove and Install Folding Unloading Auger Position Sensor

Remove And Install Multi-Function Handle Feed Rate Sensor

Remove and Install Hydraulic Reservoir Temperature Sensor

Remove and Install Coolant Temperature Sensor

Remove and Install Fuel Level Sensor

Remove and Install Park Brake Switch

Remove and Install Air Filter Restriction Switch

Remove and Install Fuel Transfer Pump Pressure Sensor—6.8 L Engine and 9.0 L Engine

Remove and Install High and Low Fuel Pressure Sensors—13.5 L Engine

Remove and Install Engine Gear Case Temperature and Pressure Switches

Remove and Install Hydro Charge Pressure Switch

Remove and Install Engine Oil Pressure Sensor

Remove and Install Compressor Inlet Temperature Sensor

Remove and Install Pump Position Sensor—6.8 L Engine and 9.0 L Engine

Remove and Install Cam Position Sensor—13.5 L Engine

Remove and Install Engine Speed Sensor

Remove and Install Exhaust Gas Recirculation (EGR) Exhaust Gas Temperature and Fresh Air Temperature Sensors

Remove and Install Intake Manifold Pressure and Exhaust Gas Recirculation (EGR) Mixed Gas Temperature Sensor

Remove and Install Turbocharger Speed Sensor

Remove and Install Fuel Temperature Sensor

Remove and Install Fuel Rail Pressure Sensor—6.8 L Engine and 9.0 L Engine

Remove and Install Switches in the Ground Level Switch Bank

Remove and Install Wheel Angle Sensor

Remove and Install Back-Up Alarm Switch

Back-Up Alarm—9870

Back-Up Alarm—9570, 9670, 9770

Wiper

Specifications

Remove and Install Wiper Motor

Adjust Windshield Wiper

Remove and Install Windshield Washer

Alternator

Essential or Recommended Tools

Specifications

John Deere Engine Accessories—Alternator Repair—Use CTM77

Remove and Install Alternator And Alternator Belt

Remove and Install Alternator Pulley

Starting Motor

Essential or Recommended Tools

Specifications

John Deere Starting Motor Repair

Remove and Install Starting Motor

GreenStar Components

Specifications

Other Material

Remove and Install GreenStar Mass-Flow Sensor

Remove and Install GreenStar Moisture Sensor

Disassemble and Assemble GreenStar Moisture Sensor

Remove and Install GreenStar Moisture Sensor Actuator

Remove and Install GreenStar Moisture Sensor Circuit Board

Remove and Replace GreenStar Moisture Sensor Lower Cell Assembly

Disassemble and Assemble Position Receiver

Remove and Install Position Receiver

Power Train Repair

Transmission And Differential—Three Speed Transmission

Other Material

Specifications

Remove and Repair Shifter Forks and Shifter Cam

Install Shifter Forks and Shifter Cam

Remove and Install Transmission Lube Pump

Remove and Install Suction Screen

Remove Transmission

Transmission Components

Transmission Recondition

Disassemble and Repair Transmission

Assemble Transmission

Install Transmission

Remove and Install Gearshift Lever and Linkage

Adjust Gearshift Linkage

Hydrostatic System—Three Speed Transmission

Essential or Recommended Tools

Service Equipment and Tools

Other Material

Specifications

Serial Number Plate

Clean Hydrostatic Motor and Pump

Flushing the Hydrostatic System

Remove and Install Hydrostatic Motor

Disassemble Hydrostatic Motor

Inspect Parts

Lack of Lubrication

Abrasive Contamination

Cavitation

Over Speeding

Inspect Thrust Plate

Inspect Fixed Swashplate

Inspect Piston Slipper

Inspect Piston Retainer

Inspect Cylinder Block

Inspect Bearing Plate

Inspect Valve Plate

Inspect Bearing and Race

Inspect Servo Piston

Inspect Drive Shaft

Replace Cylinder Block Spring

Assemble Motor

Remove and Install Motor Valve Block (Manifold)

Repair Motor Valve Block

Remove and Install Hydrostatic Pump

Disassemble Drive Pump

Assemble Drive Pump

Replace High-Pressure Line Center Pivot O-Rings

Disassemble and Assemble End Cover

Repair Displacement Control Valve

Disassemble and Assemble DisplacementControl Valve with Feed Rate (Optional)

Electronic Proportional Displacement Control Valve Neutral Adjustment

Remove and Install Charge Pump

Repair Charge Pump

Remove and Install Control Cable

Adjust Hydrostatic Neutral Linkage

Adjust Mechanical Displacement Control Valve Neutral

Start-Up Procedure After Hydrostatic System Repair

Transmission and Differential—Two-Range Automatic Transmission

Essential or Recommended Tools

Other Material

Specifications

Drain Oil

Remove Two-Range Automatic Transmission

Transmission Components—Overview

Disassemble Two-Range Automatic Transmission

Remove Brake Assemblies

Brake Assemblies—Exploded View

Disassemble Brake Assemblies

Assemble Brake Assemblies

Install Brake Assemblies

Remove Differential Module

Disassemble Differential Module (With Differential Lock)

Differential Module (With Differential Lock)—Exploded View

Assemble Differential Module (With Differential Lock)

Install Differential Module

Remove Gear-Shift Planetary Drive With Clutch

Disassemble and Assemble Gear-Shift Planetary Drive With Clutch

Install Gear-Shift Planetary Drive With Clutch

Remove Countershaft

Repair Countershaft

Countershaft—Exploded View

Install Countershaft

Assemble Two-Range Automatic Transmission

Install Two-Range Automatic Transmission

Hydrostatic Drive Pump—Two-Range Automatic Transmission

Specifications

General View

Serial Number Plate

Clean Variable Pump

Remove and Install Hydrostatic Pump (Two-Range Automatic Transmission)

Replace Drive Shaft Seal

Replace Boost Pump Seal

Replace Control Piston Cover Seals

Remove and Install Control Unit

Disassemble Pump

Disassemble Cylinder Assembly

Disassemble Control Piston

Hydrostatic Drive Pump Inspection Notes

Assemble Pump

Install Rotary Group

Adjust Zero Position

Hydrostatic Drive Motor—Two-Range Automatic Transmission

Essential or Recommended Tools

Specifications

Remove And Install Hydrostatic Drive Motor

General View

Replace Cover Plate Seal

Replace Control Body Seals

Disassemble Port Plate

Assemble Port Plate

Disassemble Rotary Group

Inspection Notes

Assemble Rotary Group

Adjust Rotary Group

Single Reduction Final Drive—Heavy Duty

Essential Tools or Recommended Tools

Service Equipment and Tools

Other Material

Specifications

Remove and Install Final Drive

Disassemble and Assemble Final Drive

Adjust Spindle Bearing

Cam Lobe Motor

Essential or Recommended Tools

Service Equipment and Tools

Other Material

Specifications

Flushing Cam Lobe Motors

Remove Cam Lobe Motor

Install Cam Lobe Motor

Remove and Install Cam Lobe Motor Control Valve

Disassemble and Assemble Cam Lobe Motor Control Valve

Remove and Install Steering Yoke

Disassemble and Assemble Pivot Pins, Bushings, and Seals

Remove and Install Solenoid Valve and Valve Block

Remove and Install Displacement Control Valve

Remove and Install Cam and Piston Carrier

Remove and Install Stack Valve Seals

Remove and Install Axle Bearings and Seals

Tires And Wheels

Essential or Recommended Tools

Service Equipment and Tools

Specifications

Service Tires Safely

Care and Service of Tires

Using Liquid Weight

Jacking Locations

Remove and Install Wheel

Drive Wheel Bolt Torque

Dual Wheels Bolt Torque

Rear Wheel Bolt Torque

Install Axle Extension Tubes

Install Dual Wheels and Truss Rod

Power Steering And Brakes

Steering

Essential or Recommended Tools

Service Equipment and Tools

Other Material

Specifications

Steering Pump Repair

Remove Steering Valve

Steering Valve

Disassemble Steering Valve

Assemble Steering Valve

Install Steering Valve

Electro-Hydraulic Steering Valve and Flowmeter—Exploded View

Remove and Install Flowmeter

AUTOTRAC Assisted Steering Flowmeter—Exploded View

Steering Column Components

Disassemble and Assemble Steering Column

Replace Telescoping Shaft Bearings

Remove and Install Steering Cylinder

Steering Cylinder—Exploded View

Toe-In Adjustment

Remove and Install Steering Tie Rod Joint

Remove and Install Tie Rod End

Remove and Install Rear Spindle Assembly—Non-Powered

Disassemble and Assemble Rear Spindle Assembly—Non-Powered

Remove and Install Rear Axle Pivot Bushings

Rear Axle Adjustment

Brakes

Service Equipment and Tools

Other Material

Specifications

Deglazing Brake Linings

Remove Brake Drum

Remove Brake Shoe

Repair Brakes

Assemble Brakes

Install Brake Drum

Remove and Install Master Cylinder

Disassemble and Assemble Master Cylinder (Double Bleed Screw)

Brake Fluid Reservoir

Adjusting Master Cylinder

Bleeding Brake System—Double Bleed Screw

Remove and Install Slave Cylinders

Disassemble and Assemble Slave Cylinder

Disassemble and Assemble Brake Pedals

Disassemble and Assemble Parking Brake Pedal

Adjust Park Brake Pedal

Brakes—Two-Range Automatic Transmission

Specifications

Bleed Service Brakes

Disassemble and Assemble Brake Pedals

Disassemble and Assemble Oil Pressure Regulating Valve (Service Brake Circuit)

Check Brake Disk Thickness

Hydraulic Repair

Hydraulic Reservoir

Essential or Recommended Tools

Specifications

Remove and Install Reservoir

Flushing the Hydraulic System

Flushing the Reel/Belt Pickup Drive System

Hydraulic Pumps

Essential or Recommended Tools

Service Equipment and Tools

Other Material

Specifications

Remove Main Hydraulic Pump

Marking Hydraulic Pump

Disassemble Hydraulic Pump

Replace Seal

Triple Main Hydraulic Pump—Exploded View

Quad Main Hydraulic Pump—Exploded View

Assemble Triple Main Hydraulic Pump

Assemble Quad Main Hydraulic Pump

Install Main Hydraulic Pump

Proportionator Pump—Exploded View

Assemble Proportionator Pump

Reel/Belt Pickup and Straw Spreader Pump—Exploded View

Remove And Install Reel/Belt Pickup Pump Drive

Disassemble and Assemble Reel/Belt Pickup Pump Drive

Remove Straw Spreader Pump

Install Straw Spreader Pump

Disassemble Reel/Belt Pickup Straw Spreader Pump

Assemble Reel/Belt Pickup and Straw Spreader Pump

Hydraulic Valves

Essential or Recommended Tools

Service Equipment and Tools

Other Material

Specifications

Remove and Install Left Front Valve Block

Disassemble and Assemble Left Front Valve Block

Remove and Install Right Forward Valve Block

Disassemble and Assemble Right Forward Valve Block

Disassemble and Assemble Five Speed Feeder House Drive Control Valve

Remove and Install Straw Spreader Control Valve Block

Disassemble and Assemble Straw Spreader Flow Control Valve

Valve Stack Identification

Remove and Install Hydraulic Valve Stack (HIC)

Disassemble and Assemble Hydraulic Valve Stack (HIC)

Remove and Install Header Height Control Valve

Remove and Install Accumulator Shut-off Valve

Remove and Install Transmission Control Valve

Remove and Repair Valves From Transmission Control Valve

Transmission Control Valve—Exploded View

Install Valves In Transmission Control Valve

Remove and Install Hydraulic Service Brake Valve

Disassemble and Assemble Hydraulic Service Brake Valve

Adjust Hydraulic Service Brake Valve

Feeder House Multi-Coupler Valve Identification

Disassemble, Inspect and Assemble Feeder House Multi-Coupler

Hydraulic Cylinders

Specifications

Remove and Install Header Lift Cylinder

Disassemble and Assemble Header Lift Cylinder—Style A

Disassemble and Assemble Header Lift Cylinder—Style B

Remove and Install Unloading Auger Swing Cylinder

Unloading Auger Swing Cylinder Exploded View

Adjust Unloading Auger Swing Cylinder

Remove and Install Unloading Auger Drive Cylinder

Disassemble and Assemble Steering Cylinder

Motors

Remove and Install Straw Spreader Motor

Remove and Install Wide Spread Tailboard Motors

Accumulator

Essential or Recommended Tools

Accumulator (General Information)

Checking Accumulator Pressure

Header Float Accumulator Precharge Pressure

Separator Shell

Gull Wing Doors

Other Material

Specifications

Remove and Install Gull Wing Doors

Remove and Install Rear Wall Panel

Composite Panel Repair

Align Gull Wing Doors

Remove and Install Engine Platform Ladder

Operator Station Repair

Air Conditioning System (R134a)

Essential or Recommended Tools

Service Equipment and Tools

Other Material

Specifications

Service Parts Kits

Hose and Tubing O-Ring Connection Torques

Discharge and Recovery of Air Conditioning Refrigerant

Remove and Install Compressor

Test Volumetric Efficiency

Leak Testing Air Conditioning System With Dye

Test Shaft Seal Leakage

Disassemble and Assemble Compressor Clutch

Check Clutch Hub Clearance

Inspect Compressor Manifold

Disassemble, Inspect, and Assemble Compressor

Remove and Install Compressor Relief Valve

System Information

Flush Air Conditioning System

Purge Air Conditioning System

Evacuate Air Conditioning System

Compressor Oil Information

Determine Correct Oil Charge

Check Refrigerant Oil Charge

Charge Air Conditioning System

System Components

Essential or Recommended Tools

Other Material

Specifications

Air Conditioning System With Precleaner (General Information)

Remove and Install Receiver/Dryer

Remove and Install Recirculator Motor

Remove and Install Recirculator Fan Motor Driver

Remove and Install Blower Motor

Remove and Install Temperature Control Door Actuator

Remove and Install Heater Core

Remove Condenser

Repair Condenser

Install Condenser

Replace Evaporator

Replace Expansion Valve

Remove and Install Evaporator Temperature Sensor

Replace Low Pressure Switch

Replace High Pressure Switch

Replace Air Temperature Sensors

Cab

Specifications

Remove and Install Cab Windshield

Remove Cab

Install Cab

Replace Rear Window

Remove and Install Cab Outer Roof

Remove and Install Cab Inner Roof

Remove and Install Cab Headliner

Remove and Install Operator's Seat

Remove and Install Armrest Control Pivot

Remove and Install Operator Presence Switch

Operator Seat—Exploded View

Operator Seat Air Suspension Assembly—Exploded View

Disassemble and Assemble Operator Seat Air Suspension Assembly

Remove and Install Cab Door

Disassemble and Assemble Cab Door

Cab Door Latch Striker

Feeder House Repair

Conveyor

Other Material

Specifications

Remove and Install Feeder House

Feeder House Conveyor Chain—Adjust (Style A)

Feeder House Conveyor Chain—Adjust (Style B)

Remove and Install Conveyor Chain

Measure Conveyor Chain Wear

Removing Conveyor Chain Link

Replace Conveyor Chain Slats

Replace Conveyor Chain Wear Strips

Adjust Drum Height

Remove and Install Conveyor Drum—Style A

Remove and Install Conveyor Drum—Style B

Remove and Install Sub-Floor Assembly

Remove and Install Mid-Floor Assembly—Style A

Remove and Install Mid-Floor Assembly—Style B

Single Point Latching Level Land—Exploded View

Remove and Install Feed Plate

Adjust Feed Plate Assembly

Feed Plate Support—Exploded View

Top Shaft And Slip Clutch

Essential Or Recommended Tools

Other Material

Specifications

Remove Top Shaft Slip Clutch

Disassemble and Assemble Top Shaft Slip Clutch

Install Top Shaft Slip Clutch

Remove and Install Top Shaft Supports

Disassemble and Assemble Top Shaft

Feeder House Drives and Reverser Gear Case

Essential or Recommended Tools

Other Material

Specifications

Remove and Install Variable Drive Countershaft

Disassemble and Assemble Upper Variable Drive Countershaft

Disassemble and Assemble Standard Capacity Fixed Speed Countershaft

Remove, Repair and Install Variable Drive Sheaves and Cams—Style A

Remove, Repair and Install Variable Drive Sheaves and Cams—Style B

Remove and Install Multi-Speed Feeder House Countershaft

Remove and Install Fixed Drive Sheave

Remove and Install Reverser Gear Case

Remove and Install Oil Cooler

Feeder House Reverser Gear Case—Exploded View

Disassemble and Assemble Feeder House Reverser Gear Case

Disassemble and Assemble Reverser Gear Case Oil Pump

Remove and Install Reverser Shift Piston

Remove and Install Lower Shaft

Disassemble and Assemble Fixed Speed Drive Tightener

Disassemble and Assemble Conveyor Drive Chain, Tightener and Guides

Feeder House Variable Speed Belt—Adjustment

Replace Variable Speed Feeder House Belt

Remove and Install Feeder House Multi-Speed Drive Belt

Replace and Adjust Fixed Speed Feeder House Belt

Lateral Tilt Cylinder

Lateral Tilt CylinderHoses and Fittings

Lateral Tilt Cylinder—Exploded View

Remove and Install Lateral Tilt Cylinder

Lateral Tilt Frame

Other Material

Specifications

Lateral Tilt Frame and Beam

Remove and Install Lateral Tilt Frame

Remove and Install Lateral Tilt Beam

Adjust Single Point Latching

Lateral Tilt Beam with Single Point Latching

Adjust Fore-Aft Turnbuckles

Remove Fore-Aft Tilt Frame

Install Fore-Aft Tilt Frame

Five Speed Feeder House Drive Gear Case

Essential or Recommended Tools

Other Material

Specifications

General Repair Procedures—Five Speed Gear Case

Remove and Install Five Speed Feeder House Drive Gear Case

Cross-Sectional View—Five Speed Feeder House Drive Gear Case

Cross-Sectional View—Gear Case Output Shaft

Cross-Sectional View—Gear Case Countershaft

Disassemble Five Speed Feeder House Drive Gear Case

Disassemble and Assemble Gear/Clutch Assemblies

Assemble Five Speed Feeder House Drive Gear Case

Separator

Separator Repair

Essential or Recommended Tools

Other Material

Specifications

Remove And Install Feed Accelerator And Shaft

Remove and Install Feed Accelerator Wear Strips

Remove And Install Separator Top Covers

Remove And Install Separator Rails

Remove And Install Rotor Front Bearing

Remove and Install Stone Trap Door

Remove And Install Rotor

Replace Rear Bulkhead (Rotor Drive Gear Case Support)

Remove And Install Rotor Torque Sensing—Driven

Disassemble And Assemble Rotor Torque Sensing—Driven

Remove and Install Rotor Drive Gear Case

Disassemble and Assemble Rotor Drive Gear Case

Remove And Install Discharge Beater Grate Section

Remove And Install Discharge Beater Grate Frame

Remove And Install Discharge Beater

Remove and Install Discharge Beater Drive Hub

Remove and Install Discharge Beater Housing

Remove And Install Separator Grates

Remove and Install Concave Sections

Adjust Concave Level

Remove And Install Concave Adjusting Motor

Remove And Install Concave Adjusting Tube

Remove and Install Front Bulkhead

Remove and Install Center Bulkhead

Repair Separator Rotor Shell

Remove And Install Threshing Elements And Tines

Threshing Element and Separator Tine Location (9570)

Threshing Element And Separator Tine Location (15 Element Configuration)

Threshing Element and Separator Tine Location (24 Element Dense Pack Configuration)

Remove And Replace RIVNUT Threaded Inserts

Remove And Install Rotor Feed Flights

Static Balance Rotor

Aligning Rotor Drive Bulkhead

Separator Drives

Essential or Recommended Tools

Specifications

Remove and Install Right-Hand Front Jackshaft

Remove and Install Right-Hand Rear Jackshaft

Remove and Install Primary Countershaft Bearing

Remove and Install Primary Countershaft—Style A

Remove and Install Primary Countershaft—Style B

Remove and Install Primary Drive Shafts—Style A

Remove and Install Primary Drive Shafts—Style B

Replace Drive Shaft Carrier Bearing—Style A

Residue Disposal

Service Equipment and Tools

Other Material

Specifications

Straw Chopper Housing

Remove Straw Chopper

Remove and Install Chopper Raise/Lower Actuator

Install Straw Chopper

Chopper Blades—Replacement and Configuration (9570 STS)

Chopper Blades—Replacement and Configuration (9670, 9770 and 9870 STS)

Replace Knife Blades

Remove and Install Easy Adjust Knife Bank

Remove and Install Crop Diverter

Replace Left-Hand Chopper Rotor Bearing

Replace Right-Hand Chopper Rotor Bearing

Remove Straw Chopper Drive Jackshaft—Style A

Install Straw Chopper Drive Jackshaft—Style A

Remove and Install Straw Chopper Drive Jackshaft—Style B

Powered Tailboard—Exploded View

Remove and Install Powered Tailboard Blades

Remove Straw Spreader

Disassemble and Assemble Straw Spreader

Install Straw Spreader

Conveyor Augers, Cleaning Fan and Chaffer and Sieve Frame

Other Material

Specifications

Remove And Install Conveyor Auger Drive Shaft

Remove And Install Conveyor Augers

Remove and Install Conveyor Auger Trough

Remove And Install Conveyor Auger Slip Clutch

Remove and Install Conveyor Auger Bulkhead

Remove And Install Cleaning Fan Sheave And Bearing

Fan Drive Speed Control

Remove Cleaning Fan Drive

Disassemble and Assemble Cleaning Fan Drive Jackshaft

Install Cleaning Fan Drive

Adjust Fan Speed Actuator

Remove And Install Cleaning Fan

Remove And Install Cleaning Fan Blade Inserts

Remove And Install Chaffer/Sieve Frame Clevis—Self-Leveling Shoe

Remove And Install Chaffer

Remove And Install Chaffer With Remote Shoe

Remove And Install Chaffer/Sieve—Self-leveling Shoe

Remove And Install Sieve

Remove And Install Sieve With Remote Shoe

Remove And Install Chaffer/Sieve Rear Channel Assembly—Self-Leveling Shoe

Remove And Install Remote Shoe Actuator Motor

Remove And Install Remote Shoe Actuator Motor—Self-Leveling Shoe

Remove And Install Chaffer/Sieve Tilt Actuator Motor—Self-Leveling Shoe

Remove And Install Front Chaffer Element

Remove And Install Front Chaffer Element—With Chaffer Extension

Remove And Install Chaffer Frame—Without Self-Leveling Shoe

Remove And Install Chaffer Frame—With Self-Leveling Shoe

Remove And Install Sieve Frame—Without Self-Leveling Shoe

Remove And Install Sieve Frame—With Self-Leveling Shoe

Remove And Install Shake Pan

Remove And Install Shoe Pitman Arms

Tailings Elevator And Augers

Specifications

Remove and Install Tailings Paddle Chain

Remove and Install Tailings Paddle

Remove Lower Tailings Auger

Install Lower Tailings Auger

Remove Upper Tailings Auger

Install Upper Tailings Auger

Remove Tailings Elevator

Install Tailings Elevator

Primary Countershaft Gear Case

Essential or Recommended Tools

Other Material

Specifications

Remove and Install Primary Countershaft Gear Case

Disassemble and Assemble Primary Countershaft Gear Case

Header Electromagnetic Clutch

Specifications

Remove Header Electromagnetic Clutch

Header Electromagnetic Clutch—Exploded View

Install Header Electromagnetic Clutch

Grain Tank And Unloading System Repair

Grain Tank Cross Augers

Remove Grain Tank Cross Augers (Regular Unload Rate)

Install Grain Tank Cross Augers (Regular Unload Rate)

Remove Grain Tank Cross Augers (High Unload Rate)

Install Grain Tank Cross Augers (High Unload Rate)

Unloading Auger System Drives

Specifications

Remove and Install Unloading Auger Drive Belt

Remove and Install Unloading Auger Drive Countershaft

Vertical Unloading Auger And Lower Gear Case

Essential or Recommended Tools

Specifications

Remove Vertical Auger Lower Gear Case and Vertical Auger

Disassemble and Assemble Vertical Auger Lower Gear Case

Install Vertical Auger and Vertical Auger Lower Gear Case

Horizontal Unloading Auger And Gear Case

Essential or Recommended Tools

Other Material

Specifications

Inspection of Horizontal Unloading Auger

Horizontal Unloading Auger—Regular Unload Rate

Horizontal Unloading Auger—High Unload Rate

Remove and Install Unloading Auger Grain Saver Door

Remove Horizontal Auger

Install Horizontal Auger

Folding Horizontal Auger Housing—Exploded View

Folding Horizontal Auger—Exploded View

Folding Horizontal Auger Pivot—Exploded View

Remove and Install Folding Auger Actuator

Remove and Install Outer Folding Auger Assembly

Remove and Install Folding Auger Rings

Remove Rear Horizontal Folding Auger

Remove Front Horizontal Folding Auger

Install Front Horizontal Folding Auger

Install Rear Horizontal Folding Auger

Remove Horizontal Auger Gear Case

Disassemble And Assemble Horizontal Unloading Auger Gear Case

Install Horizontal Auger Gear Case

Remove Horizontal Unloading Auger Tube

Install Horizontal Unloading Auger Tube

Unloading Auger Elbow—Exploded View

Remove Horizontal Auger Elbow

Install Horizontal Auger Elbow

Remove Unloading Auger Charge Housing

Install Unloading Auger Charge Housing

Clean Grain Elevator

Other Material

Specifications

Adjust Clean Grain Elevator Chain

Remove and Install Clean Grain Paddle Chain

Remove and Install Clean Grain Paddle

Remove Clean Grain Elevator

Install Clean Grain Elevator

Remove and Install Clean Grain Elevator Gear Case

Disassemble and Assemble Clean Grain Elevator Gear Case

Remove and Install Clean Grain Loading Auger

Replace Clean Grain Loading Auger Bearing

Remove and Install Lower Clean Grain Auger

Grain Tank And Extensions

Grain Tank

Grain Tank Extensions

Engine Gear Case And Control Valve Repair

Engine Gear Case And Valve

Essential or Recommended Tools

Other Material

Specifications

General Information

Remove and Install Engine Gear Case

Engine Gear Case Specifications

Remove and Install Rotor Variable Drive

Disassemble and Assemble Rotor Variable Drive

Remove and Install Rotor Variable Drive Shaft

Remove and Install Transfer Gear Case

Disassemble and Assemble Transfer Gear Case

Disassemble and Assemble Separator Drive Wet Clutch

Disassemble and Assemble Hydrostatic Gear Set

Set Gear Position

Preload Bearings

Disassemble and Assemble Straw Chopper/Unloading System

Set Separator Gear Position

Preload Bearings

Disassemble and Assemble Separator Drive

Preload Separator Drive Bearings

Set Separator Drive Gear Backlash

Disassemble and Assemble Hydrostatic Pump Drive

Preload Hydrostatic Pump Drive Bearings

Set Hydrostatic Pump Drive Gear Backlash

Disassemble and Assemble Oil Screen

Disassemble and Assemble Oil Trough

Disassemble and Assemble Dipstick Tube

Remove and Install Filter

Remove and Install Pressure Regulating Valve

Disassemble and Assemble Pressure Regulating Valve

Dealer Fabricated Tools

Dealer Fabricated Tools

DFRW20—Compressor Holding Fixture

DFHXT1—Split Ring Tool

DFHXT3—Swash Plate Holding Tool

DFHXT4—Split Ring Tool

DFHXT5—Shrink Ring Installation Tool

John Deere Combines 9570 STS, 9670 STS, 9770 STS, 9870 STS Repair Service Manual (TM101919)