John Deere Sugar Cane Harvester 3520, 3522 Diagnosis & Tests Service Manual (TM100519)

TM100519 - John Deere Sugar Cane Harvester 3520, 3522 Technical Manual (Diagnosis & Tests).PDF

Complete Diagnosis & Tests manual with Electrical Wiring Diagrams for John Deere 3520 (SN. before 120700), 3522 (SN. before 120020) Sugar Cane Harvesters, with all the technical information to maintain, diagnose, rebuild like professional mechanics.

John Deere Track & Wheel Sugar Cane Harvester 3520, 3522 workshop Operation & Test manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

Total Pages: 4,561 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English

MAIN SECTIONS
 Foreword
   Sugar Cane Flow
   General Information
      Safety
      General Specifications
      General Information
   Diagnostic Trouble Codes
      Vehicle Specific Fault Codes
      Application Fault Codes
      PSC - Propulsion and Steering Controller
      PTP - Power Train Propulsion Controller
   Engine System
      Cooling System
   Electrical System - 3520
      How To Use Diagnostic Information
      Inspection and Safety
      Diagnostic Trouble Codes (DTC) and Engine Protection
      Power
      Starting & Charging Circuits
      Harvesting Functions
      Topper Left/Right
      Topper Up/Down
      Basecutter Forward/Reverse
      Basecutter Up/Down
      Right Crop Divider Up/Down
      Left Crop Divider Up/Down
      Left Crop Divider Tilt
      Right Crop Divider Tilt
      Knockdown Tilt
      Elevator Swing
      Elevator Forward/Reverse
      Elevator Up/Down
      Sideknife
      Bin Flap
      Extractor Fans
      Primary Hood Rotate
      Secondary Hood Rotate
      High Low Track
      Positrac (Wheel)
      Transmission (Wheel)
      Transmission (Track)
      Throttle
      ECU power, machine connections and gauges
      ECU - Engine components with EGR
      ECU - Engine components without EGR
      Park Brake
      Camera
      Radio, Dome & ACC
      Auxiliary Power Outlet
      Heating & A/C
      Wipers & Washers
      Horn
      Road Lights
      Field Lights
      Turn Signal, Warning & Hazard Lights
      Work Lights
      Beacon Light (European Option)
      Road Lights (European Option)
      Automatic Basecutter
      AutoTrac
      Reversible Cooling Fan
      Alternator and Battery
      Connector Data
   Electrical System - 3522
      How To Use Diagnostic Information
      Inspection and Safety
      Diagnostic Trouble Codes (DTC) and Engine Protection
      Power
      Starting & Charging Circuits
      Harvesting Functions
      Topper Left/Right
      Topper Up/Down
      Basecutter Forward/Reverse
      Basecutter Up/Down
      Crop Divider Float
      Left Crop Divider Tilt
      Right Crop Divider Tilt
      Knockdown Tilt
      Elevator Swing
      Elevator Forward/Reverse
      Elevator Up/Down
      Sideknife
      Bin Flap
      Extractor Fans
      Primary Hood Rotate
      Secondary Hood Rotate
      High Low Track
      Positrac (Wheel)
      Transmission (Wheel)
      Transmission (Track)
      Throttle
      ECU power, machine connections and gauges
      ECU - Engine components with EGR
      ECU - Engine components without EGR
      Park Brake
      Camera
      Radio, Dome & ACC
      Auxiliary Power Outlet
      Heating & A/C
      Wipers & Washers
      Horn
      Road Lights
      Field Lights
      Turn Signal, Warning & Hazard Lights
      Work Lights
      Beacon Light (European Option)
      Road Lights (European Option)
      Automatic Basecutter
      AutoTrac
      Reversible Cooling Fan
      Alternator and Battery
      Connector Data
   Electrical System - 3520 and 3522 AutoTrac Ready™
      How To Use Diagnostic Information
      Inspection and Safety
      Diagnostic Trouble Codes (DTC) and Engine Protection
      Power
      Starting & Charging Circuits
      Harvesting Functions
      Topper Left/Right
      Topper Up/Down
      Basecutter Forward/Reverse
      Basecutter Up/Down
      Right Crop Divider Up/Down (Without Gauge Wheel)
      Left Crop Divider Up/Down (Without Gauge Wheel)
      Crop Divider Float (With Gauge Wheel)
      Left Crop Divider Tilt
      Right Crop Divider Tilt
      Knockdown Tilt
      Elevator Swing
      Elevator Forward/Reverse
      Elevator Up/Down
      Sideknife
      Bin Flap
      Extractor Fans
      Primary Hood Rotate
      Secondary Hood Rotate
      High Low Track
      Positrac (Wheel)
      Propulsion Steering Controller Power (PSC) and (PTP)
      Transmission (Wheel)
      Transmission (Track)
      Throttle
      Field Cruise
      CAN Bus
      ECU power, machine connections and gauges
      ECU - Engine components with EGR
      ECU - Engine components without EGR
      Park Brake
      Camera
      Radio, Dome & ACC
      Auxiliary Power Outlet
      Heating & A/C
      Wipers & Washers
      Horn
      Road Lights
      Field Lights
      Turn Signal, Warning & Hazard Lights
      Work Lights
      Beacon Light (European Option)
      Road Lights (European Option)
      Automatic Basecutter
      AutoTrac (Track)
      AutoTrac (Wheel)
      Reversible Cooling Fan
      Alternator and Battery
      Slow Maneuvering
      Connector Data
   Electronic Control Units
      General Reference
      PSC and PTP Control Units
   Hydrostatic System
      Transmission
   Steering System
      Troubleshooting
      Propulsion Steering Controller - Calibration Procedure
   Hydraulic System
      General Information
      Theory of Operation and Schematics
      Topper System
      Crop Divider System
      Side Knife System
      Basecutter System
      Feed Roller System
      Chopper System
      Extractor System
      Elevator System
      Hydraulic Schematics
   Operator's Station
      General Information

tm100519 - 3520 and 3522 Sugar Cane Harvester Diagnostic Technical Manual

Table of Contents

Foreword

Sugar Cane Flow

Section 210: General Information

Group 05: Safety

Safety and You

Operation Safety

Service Safety

Safety in Your Service Area

Safety when Cleaning or Storing

Safety Nevers

Seat Safety Shut-off

Tilting the Cab

Recognize Safety Information

Understand Signal Words

Follow Safety Instructions

Keep Riders Off Machine

Protect Bystanders

Use Handlesand Steps

Prevent Machine Runaway

Avoid ExhaustFumes

Wear Protective Clothing

Handle Fuel Safely Avoid Fires

Safely Service Accumulator

Safely Service Cooling System

Prepare for Emergencies

Use Safety Lights and Devices

Use Cylinder Safety Stops

Transport Harvester Safely

Practice Safe Maintenance

Avoid High-Pressure Fluids

Use Caution on Hillsides

Stopping and Parking

Service Tires Safely

Avoid Electrical Power Lines

Keep Hands Away From Knives

Avoid Contact With Moving Parts

Dispose of Waste Properly

Fire Prevention

Safety Recommendations

Group 10: General Specifications

Specifications

Hydraulic System

Group 15: General Information

Introduction

Diagnostic Sections

Troubleshooting Tools

Troubleshooting

Troubleshooting Unresolved Problems

Visually Inspect Hydraulic System

Hydraulic System Testing Precautions

Visually Inspect Electrical System

Electrical System Safety Precautions

Battery Specifications

Oil Storage and Filling

Oil Filtration

Hydraulic Components

Aeration and Cavitation

Troubleshooting Tips

Symbols

Quick Field Test

Hydrostatic Pump Charge Pressure Check

Hydrostatic Pump Vacuum Pressure Check

Section 211: Diagnostic Trouble Codes

Group 05: Vehicle Specific Fault Codes

91.3 - Accelerator Position Voltage Above Normal or Short High

91.4 - Accelerator Position Voltage Below Normal or Short Low

91.14 - Accelerator Position Throttle Signal Voltage Out of Range

96.3 - Fuel Level Sensor Voltage High

96.4 - Fuel Level Sensor Voltage Low

96.17 - Fuel Level Low

107.0 - Engine Air Filter Restriction

111.1 - Low Coolant Level

627.18 - Battery Potential Below 10.5V

876.16 - A/C High Pressure

970.31 - External Engine Shutdown

1508.0 - Hydraulic Oil Temperatur Most Severe Engine Derate

1508.3 - Hydraulic Oil Temperature Voltage High

1508.4 - Hydraulic Oi Temperature Voltage Out Of Range

1508.15 - Hydaruilc Oil Temperature Moderately Severe

1713.16 - Hydraulic Filter Restriction

2602.1 - Hydraulic Oil Level Below Normal Operating Range

2602.14 - Hydraulic Oil Level Low For Excessive Time Period

523318.03 - Basecutter Pressure Sensor (High)

523318.04 - Basecutter Pressure Sensor (Low)

Group 10: Application Fault Codes

94.3 - Fuel Delivery Pressure Voltage Out Of Range High

94.4 - Fuel Delivery Pressure Voltage Out Of Range Low

94.17 - Fuel Delivery Pressure Low

97.3 - Water In Fuel Indicator Voltage Out Of Range High

97.4 - Water In Fuel Indicator Voltage Out Of Range Low

97.16 - Water In Fuel Detected

100.1 - Engine Oil Pressure Low

100.4 - Engine Oil Pressure Voltage Below Normal Or Short Low Source

100.18 - Engine Oil Pressure Low

100.31 - Oil Pressure Detected With Zero Engine Speed

102.2 - Boost Pressure Sensor In Range Failure

102.3 - Boost Pressure Voltage Out Of Range - High

102.4 - Boost Pressure Voltage Out Of Range - Low

103.0 - Turbocharger Speed High - Most Severe

103.5 - Turbocharger Speed Fault

103.6 - Turbocharger Speed Fault

103.31 - Turbocharger Speed Data Missing

105.0 - Intake Manifold 1 Air Temperature High

105.3 - Intake Manifold1 Temperature Voltage Above Normal Or Short High Source

105.4 - Intake Manifold1 Temperature Voltage Below Normal Or Short Low Source

105.15 - Manifold Air Temperature High - Least Severe

105.16 - Intake Manifold Air Temperature High

108.2 - Barometric Air Pressure Sensor Signal Invalid

110.0 - Engine Coolant Temperature High

110.3 - Engine Coolant Temperature Voltage Above Normal Or Short High Source

110.4 - Engine Coolant Temperature Voltage Below Normal Or Short Low Source

110.15 - Engine Coolant Temperature High

110.16 - Engine Coolant Temperature High

110.17 - Engine Coolant Temperature Low-Least Severe

157.3 - Fuel Rail Pressure Voltage Out Of Range High

157.4 - Fuel Rail Pressure Voltage Out Of Range Low

157.10 - Fuel Rail Pressure Dropping Too Fast

157.17 - Fuel Delivery Pressure Low

158.17 - Key Switch Circuit Problem

174.0 - Fuel Temperature High

174.3 - Fuel Temperature Voltage Above Normal Or Short High Source

174.4 - Fuel Temperature Voltage Below Normal Or Short Low Source

174.16 - Fuel Temperature High

189.31 - Engine Speed Derate Condition Exists Due To Fault

412.0 - EGR Temperature Input Voltage High - Most Severe

412.3 - EGR Temperature Voltage Out Of Range - High

412.4 - EGR Temperature Voltage Out Of Range - Low

412.15 - EGR Temperature - Least Severe

412.16 - EGR Temperature - Moderately Severe

611.3 - Injector Wiring Shorted To Battery

611.4 - Injector Wiring Shorted To Ground

627.1 - Power Supply Low Voltage To Injectors

629.12 - ECU Programming Error

636.2 - Engine Position Sensor Timing Signal Error

636.5 - CAM Position Sensor Current Low Or Open Circuit

636.6 - CAM Position Sensor Current High Or Grounded Circuit

636.8 - Engine Position Sensor Timing Signal Error

636.10 - Engine Position Sensor Timing Signal Error

637.2 - Crank Sensor Timing Signal Error

637.5 - Crank Position Sensor Current Low Or Open Circuit

637.6 - Crank Position Sensor Current High Or Grounded Circuit

637.7 - Crank Sensor Timing Signal Error

637.8 - Crank Sensor Timing Signal Error

637.10 - Crank Sensor Timing Signal Error

641.4 - Variable Geometry Turbo Actuator Disabled

641.12 - Turbocharger Actuator Communication Error

641.13 - Turbocharger Learn Error

641.16 - Turbocharger Temp - High - Moderately Severe

651.2 - Cylinder #1 Injector Part Number Invalid

651.5 - Injector Cylinder 1 Current Less Than Expected

651.6 - Injector Cylinder 1 Current Increases Too Rapidly

651.7 - Injector Cylinder 1 Fuel Flow Lower Than Expected

651.13 - Cylinder #1 Injector QR Code Invalid

1075.12 - Low Pressure Fuel Pump Error Detected

1136.0 - ECU Temperature High - Most Severe

1136.16 - ECU Temperature High - Moderately Severe

1172.3 - Compressor Inlet Temp Input Voltage Out Of Range - High

1172.4 - Compressor Inlet Temperature Input Voltage Out Of Range - Low

1180.0 - Turbine Inlet Temperature High - Most Severe

1180.16 - Turbine Inlet Temperature High - Moderately Severe

1347.5 - Fuel Pump Assembly 1 Circuit Open, Shorted Ground or Overload

1347.7 - Fuel Pump Assembly 1 Rail Pressure Control Mismatch

1569.31 - Engine Protection Torque Fuel Derate Limit Condition Exist

2630.0 - Charge Air Cooler Temperature High - Most Severe

2630.3 - Charge Air Cooler Temperature Out Of Range High

2630.4 - Charge Air Cooler Temperature Out Of Range Low

2630.15 - Charge Air Cooler Temperature High-Least Severe

2630.16 - Charge Air Cooler Temperature High-Moderately Severe

2659.2 - Charge Air Cooler Flow/Temperature Mismatch

2659.15 - Charge Air Cooler Flow Rate Above Normal

2659.17 - Charge Air Cooler Flow Rate Below Normal

2790.16 - Turbocharger Compressor Outlet Temperature High-Most Severe

2791.2 - EGR Valve Sensor Voltage Mismatch

2791.3 - EGR Valve Sensor Voltage Out Of Range High

2791.4 - EGR Valve Sensor Voltage Out Of Range Low

2791.7 - EGR Valve Not Responding Or Out Of Adjustment

2791.13 - EGR Valve Out Of Calibration

2791.31 - EGR Valve Position Invalid

2795.7 - VGT Actuator Not Responding Or Out Of Adjustment

3509.3 - Sensor Voltage 1 (+5 VDC) Above Normal Or Short High

3509.4 - Sensor Voltage 1 (+5 VDC) Below Normal Or Short Low

3510.3 - Sensor Voltage 2 (+5 VDC) Above Normal Or Short High

3510.4 - Sensor Voltage 2 (+5 VDC) Below Normal Or Short Low

3511.3 - Sensor Voltage 3 (+5 VDC) Above Normal Or Short High

3511.4 - Sensor Voltage 3 (+5 VDC) Below Normal Or Short Low

3512.3 - Sensor Voltage 4 (+5 VDC) Above Normal Or Short High

3512.4 - Sensor Voltage 4 (+5 VDC) Below Normal Or Short Low

3513.3 - Sensor Voltage 5 (+5 VDC) Above Normal Or Short High

3513.4 - Sensor Voltage 5 (+5 VDC) Below Normal Or Short Low

Group 15: PSC - Propulsion and Steering Controller

PSC 70.02 - Park Brake Switch and Not Park Status Input Data Conflict

PSC 70.14 - Park Brake is Manually Engaged While Trying to Move The Vehicle

PSC 168.03 - Unswitched Supply Voltage High

PSC 168.04 - Unswitched Supply Voltage Low

PSC 237.31 - VIN Security Message Missing

PSC 517.09 - GPS Speed Message Missing

PSC 628.02 - PSC EOL Data Fault

PSC 628.12 - PSC Programming

PSC 629.12 - PSC Control Unit Fault

PSC 630.13 - PSC Calibration Fault - Not Calibrated

PSC 1504.14 - Operator Not Seated While Auto Trac Active

PSC 1638.09 - Hydraulic Oil Temperature Message Missing

PSC 2000.09 - Engine Speed Message Missing

PSC 3509.03 - Steering Input Device (SID) Supply Voltage Out of Range High

PSC 3509.04 - Steering Input Device (SID) Supply Voltage Out of Range Low

PSC 3510.03 - Secondary Handle Position and Right Speed Sensor Supply Voltage Out of Range High

PSC 3510.04 - Secondary Handle Position and Right Speed Sensor Supply Voltage Out of Range Low

PSC 3511.03 - Trim/Varitorq Potentiometer Out of Range High

PSC 3511.04 - Trim/Varitorq Potentiometer Out of Range Low

PSC 3512.03 - Primary Handle Position and Left Speed Sensor Supply Voltage Out of Range High

PSC 3512.04 - Primary Handle Position and Left Speed Sensor Supply Voltage Out of Range Low

PSC 3600.00 - Trim Potentiometer Signal Voltage Above Normal

PSC 3600.01 - Trim Potentiometer Signal Voltage Below Normal

PSC 3600.03 - Trim Potentiometer Signal Voltage Out of Range High Shorted to Battery

PSC 3600.04 - Trim Potentiometer Signal Voltage Out of Range Low Shorted to Ground

PSC 3600.13 - Trim Potentiometer Calibration Fault - Not Calibrated

PSC 3648.03 - Netural Switch and Hydro Handle Position Data Fault

PSC 520296.05 - Right Pump Secondary Forward Drive Circuit has Failed. Current feedback is Out of Range Low

PSC 520296.06 - Right Pump Secondary Forward Drive Circuit has Failed. Current feedback is Out of Range High

PSC 520297.05 - Right Pump Secondary Reverse Drive Circuit has Failed. Current feedback is Out of Range Low

PSC 520297.06 - Right Pump Secondary Reverse Drive Circuit has Failed. Current feedback is Out of Range High

PSC 520298.05 - Left Pump Secondary Forward Drive Circuit has Failed. Current feedback is Out of Range Low

PSC 520298.06 - Left Pump Secondary Forward Drive Circuit has Failed. Current feedback is Out of Range High

PSC 520299.05 - Left Pump Secondary Reverse Drive Circuit has Failed. Current feedback is Out of Range Low

PSC 520299.06. - Left Pump Secondary Reverse Drive Circuit has Failed. Current feedback is Out of Range High

PSC 520378.00 - Right Pump Primary Reverse Drive Circuit has Failed. Current feedback is above normal, Shorted to Battery

PSC 520378.01 - Right Pump Primary Reverse Drive Circuit has Failed. Current feedback is Below Normal, Shorted to Ground.

PSC 520378.05 - Right Pump Primary Reverse Drive Circuit has Failed. Current feedback is Out of Range Low.

PSC 520378.06 - Right Pump Primary Reverse Drive Circuit has Failed. Current feedback is Out of Range High.

PSC 520378.31 - Right Pump Primary Reverse Drive Circuit has Failed. Current feedback is not within 5mA of commanded current

PSC 520379.00 - Right Pump Primary Forward Drive Circuit has Failed. Current feedback is above normal, Shorted to Battery

PSC 520379.01 - Right Pump Primary Forward Drive Circuit has Failed. Current feedback is below normal, Shorted to Ground

PSC 520379.05 - Right Pump Primary Forward Drive Circuit has Failed. Current feedback is out of Range Low

PSC 520379.06 - Right Pump Primary Forward Drive Circuit has Failed. Current feedback is out of Range High

PSC 520379.16 - Right Pump Max Forward Drive Circuit Current is Out of Range.

PSC 520379.31 - Right Pump Primary Forward Drive Circuit has Failed. Current feedback is not within 5 mA of Commanded Current

PSC 520380.00 - Left Pump Primary Forward Drive Circuit has Failed. Current feedback is above normal

PSC 520380.01 - Left Pump Primary Forward Drive Circuit has Failed. Current feedback is below normal

PSC 520380.05 - Left Pump Primary Forward Drive Circuit has Failed. Current feedback is out of Range Low Shorted to Ground

PSC 520380.06 - Left Pump Primary Forward Drive Circuit has Failed. Current feedback is out of Range High Shorted to Battery

PSC 520380.16 - Left Pump Max Forward Drive Circuit Current is Out of Range.

PSC 520380.31 - Left Pump Primary Forward Drive Circuit has Failed. Current feedback is not within 5 mA of commanded current

PSC 520381.00 - Left Pump Primary Reverse Drive Circuit has Failed. Current feedback is above normal, Shorted to Battery

PSC 520381.01 - Left Pump Primary Reverse Drive Circuit has Failed. Current feedback is below normal, Shorted to Ground

PSC 520381.05 - Left Pump Primary Reverse Drive Circuit has Failed. Current feedback is out of Range Low

PSC 520381.06 - Left Pump Primary Reverse Drive Circuit has Failed. Current feedback is out of Range High

PSC 520381.31 - Left Pump Primary Reverse Drive Circuit has Failed. Current feedback is not within 5 mA of commanded current

PSC 522261.13 - Steering Wheel Position Sensor Not Centered

PSC 522265.03 - Upper Steering Angle Sensor Circuit Voltge Fault

PSC 522265.16 - Upper Steering Angle Sensor Signal Voltage Fault

PSC 522266.03 - Middle Steering Angle Sensor Circuit Voltage Fault

PSC 522266.16 - Middle Steering Angle Sensor Signal Voltage Fault

PSC 522363.00 - Right Motor Speed sensor Power Line is Open

PSC 522363.01 - Right Motor Speed sensor Ground Line is Open

PSC 522363.02 - Right Motor Speed sensor Ground Line is Open

PSC 522363.03 - Right Motor Speed sensor Direction Signal Voltage is Out of Range High Shorted to Battery

PSC 522363.04 - Right Motor Speed sensor Direction Signal Voltage is Out of Range Low Shorted to Ground

PSC 522363.05 - Right Motor Speed sensor Direction Signal Line is Open

PSC 522363.07 - Right Motor Speeded Detected at Startup

PSC 522363.08 - Right Motor Overspeed Detected, Runaway Right Pump or Abnormal Frequency, or Abnormal Pulse Width

PSC 522363.10 - Uncommanded Right Motor Speed

PSC 522363.14 - Right Motor Speed Low for Non Zero Right Pump Command

PSC 522363.16 - Right Pump Calibrations are out of Range

PSC 522363.31 - Right Motor Speed Direction Signal Line has Failed

PSC 522381.00 - Left Motor Speed Sensor Power Line is Open

PSC 522381.01 - Left Motor Speed Sensor Ground Line is Open

PSC 522381.03 - Left Motor Speed Sensor Direction Signal Voltage is Out of Range High Shorted to Battery

PSC 522381.04 - Left Motor Speed Sensor Direction Signal Voltage is Out of Range Low Shorted to Ground

PSC 522381.05 - Left Motor Speed Sensor Direction Signal Line is Open

PSC 522381.07 - Left Motor Speed Detected at Startup

PSC 522381.08 - Left Motor Overspeed Detected, Runaway Left Pump or Abnormal Frequency, or Abnormal Pulse Width

PSC 522381.10 - Uncommanded Left Motor Speed

PSC 522381.14 - Left Motor Speed Low for Non Zero Left Pump Command

PSC 522381.16 - Left Pump Calibrations are out of Range

PSC 522381.31 - Left Motor Speed Direction Signal Line has Failed

PSC 522394.09 - TCM Message Missing

PSC 522777.13 - Steering Input Device (SID) not Calibrated

PSC 522855.13 - Left Pump not Calibrated

PSC 522856.13 - Right Pump not Calibrated

PSC 523216.00 - Supply voltage VP4 for valve driver Out of Range High

PSC 523216.01 - Supply voltage VP4 for valve driver Out of Range Low

PSC 523217.00 - Supply voltage VP3 for valve driver Out of Range High

PSC 523217.01 - Supply voltage VP3 for valve driver Out of Range Low

PSC 523218.01 - Supply voltage VP2 for valve driver Out of Range Low

PSC 523219.01 - Supply voltage VP1 for valve driver Out of Range Low

PSC 523326.13 - PSC Invalid Pump Solenoid Calibration Data

PSC 523345.00 - Secondary Handle Signal Voltage Above Normal, Shorted to High

PSC 523345.01 - Secondary Handle Signal Voltage Above Normal, Shorted to Low

PSC 523345.03 - Secondary Handle Signal Voltage Out of Range High Shorted to Battery

PSC 523345.04 - Secondary Handle Signal Voltage Out of Range Low Shorted to Ground

PSC 523345.14 - The Primary and Secondary Handle Position is greater than 5 percent

PSC 523380.31 - Drive train derate conditions Active

PSC 523498.14 - Direction Mismatch between Right & Left Motors

PSC 523643.00 - Primary Handle Signal Voltage Above Normal, Shorted to High

PSC 523643.01 - Primary Handle Signal Voltage Above Normal, Shorted to Low

PSC 523643.03 - Primary Handle Signal Voltage Out of Range High Shorted to Battery

PSC 523643.04 - Primary Handle Signal Voltage Out of Range Low Shorted to Ground

PSC 523643.07 - Hydro Handle is not in Neutral Position at Startup

PSC 523643.13 - The Hydro Handle Has Not Calibrated

PSC 523643.14 - The Primary and Secondary Handle Position is greater than 5 percent

PSC 523651.02 - PSC Control Unit Fault

PSC 523660.03 - Bottom Steering Angle Sensor Circuit Voltage Fault

PSC 523660.16 - Bottom Steering Angle Sensor Signal Voltage Fault

PSC 523661.11 - Steering Motor Rotation In Park

PSC 523661.31 - Steering Angle Sensor Fault

PSC 523767.02 - Auto Trac Resume switch failed

PSC 523821.02 - Vehicle Mismatch

PSC 523953.03 - Primary & Secondary Handle Signal Voltage Out of Range High Shorted to Battery

PSC 523953.04 - Primary & Secondary Handle Signal Voltage Out of Range Low Shorted to Ground

PSC 523953.14 - Primary & Secondary Handle Signal Voltages are Out of Range but in Opposite Directions

PSC 523960.02 - Neutral Switch and Not Neutral Data Conflict

PSC 524221.09 - Yaw Rate Message Missing

PSC 524249.14 - Operator Out of Seat While Vehicle is moving for more than 10 Seconds

PSC 524254.03 - Transmission Enable Relay Supply Voltage Is Out of Range High

PSC 524254.04 - Transmission Enable Relay Supply Voltage Is Out of Range Low

Group 20: PTP - Power Train Propulsion Controller

PTP 70.02 - Park Brake Switch and Not Park Status Input Data Conflict

PTP 70.14 - Park Brake is Manually Engaged While Trying to Move The Vehicle

PTP 168.03 - Unswitched Supply Voltage High

PTP 168.04 - Unswitched Supply Voltage Low

PTP 237.31 - VIN Security Message Missing

PTP 628.02 - PTP EOL Data Fault

PTP 628.12 - PTP Programming

PTP 629.12 - PTP Control Unit Fault

PTP 1504.14 - Operator Not Seated While Auto Trac Active

PTP 1638.09 - Hydraulic Oil Temperature Message Missing

PTP 2000.09 - Engine Speed Message Missing

PTP 3509.03 - Steering Input Device (SID) Supply Voltage Out of Range High

PTP 3509.04 - Steering Input Device (SID) Supply Voltage Out of Range Low

PTP 3510.03 - Secondary Handle Position and Right Speed Sensor Supply Voltage Out of Range High

PTP 3510.04 - Secondary Handle Position and Right Speed Sensor Supply Voltage Out of Range Low

PTP 3511.03 - Trim/Varitorq Potentiometer Out of Range High

PTP 3511.04 - Trim/Varitorq Potentiometer Out of Range Low

PTP 3512.03 - Primary Handle Position and Left Speed Sensor Supply Voltage Out of Range High

PTP 3512.04 - Primary Handle Position and Left Speed Sensor Supply Voltage Out of Range Low

PTP 3648.03 - Netural Switch and Hydro Handle Position Data Fault

PTP 520296.05 - Right Pump Secondary Forward Drive Circuit has Failed. Current feedback is Out of Range Low

PTP 520296.06 - Right Pump Secondary Forward Drive Circuit has Failed. Current feedback is Out of Range High

PTP 520297.05 - Right Pump Secondary Reverse Drive Circuit has Failed. Current feedback is Out of Range Low

PTP 520297.06 - Right Pump Secondary Reverse Drive Circuit has Failed. Current feedback is Out of Range High

PTP 520298.05 - Left Pump Secondary Forward Drive Circuit has Failed. Current feedback is Out of Range Low

PTP 520298.06 - Left Pump Secondary Forward Drive Circuit has Failed. Current feedback is Out of Range High

PTP 520299.05 - Left Pump Secondary Reverse Drive Circuit has Failed. Current feedback is Out of Range Low

PTP 520299.06 - Left Pump Secondary Reverse Drive Circuit has Failed. Current feedback is Out of Range High

PTP 520378.00 - Right Pump Primary Reverse Drive Circuit has Failed. Current feedback is above normal, Shorted to Battery

PTP 520378.01 - Right Pump Primary Reverse Drive Circuit has Failed. Current feedback is Below Normal, Shorted to Ground.

PTP 520378.05 - Right Pump Primary Reverse Drive Circuit has Failed. Current feedback is Out of Range Low.

PTP 520378.06 - Right Pump Primary Reverse Drive Circuit has Failed. Current feedback is Out of Range High.

PTP 520378.31 - Right Pump Primary Reverse Drive Circuit has Failed. Current feedback is not within 5mA of commanded current

PTP 520379.00 - Right Pump Primary Forward Drive Circuit has Failed. Current feedback is above normal, Shorted to Battery

PTP 520379.01 - Right Pump Primary Forward Drive Circuit has Failed. Current feedback is below normal, Shorted to Ground

PTP 520379.05 - Right Pump Primary Forward Drive Circuit has Failed. Current feedback is out of Range Low

PTP 520379.06 - Right Pump Primary Forward Drive Circuit has Failed. Current feedback is out of Range High

PTP 520379.16 - Right Pump Max Forward Drive Circuit Current is Out of Range.

PTP 520379.31 - Right Pump Primary Forward Drive Circuit has Failed. Current feedback is not within 5 mA of Commanded Current

PTP 520380.00 - Left Pump Primary Forward Drive Circuit has Failed. Current feedback is above normal

PTP 520380.01 - Left Pump Primary Forward Drive Circuit has Failed. Current feedback is below normal

PTP 520380.05 - Left Pump Primary Forward Drive Circuit has Failed. Current feedback is out of Range Low Shorted to Ground

PTP 520380.06 - Left Pump Primary Forward Drive Circuit has Failed. Current feedback is out of Range High Shorted to Battery

PTP 520380.16 - Left Pump Max Forward Drive Circuit Current is Out of Range.

PTP 520380.31 - Left Pump Primary Forward Drive Circuit has Failed. Current feedback is not within 5 mA of commanded current

PTP 520381.00 - Left Pump Primary Reverse Drive Circuit has Failed. Current feedback is above normal, Shorted to Battery

PTP 520381.01 - Left Pump Primary Reverse Drive Circuit has Failed. Current feedback is below normal, Shorted to Ground

PTP 520381.05 - Left Pump Primary Reverse Drive Circuit has Failed. Current feedback is out of Range Low

PTP 520381.06 - Left Pump Primary Reverse Drive Circuit has Failed. Current feedback is out of Range High

PTP 520381.31 - Left Pump Primary Reverse Drive Circuit has Failed. Current feedback is not within 5 mA of commanded current

PTP 522363.00 - Right Motor Speed sensor Power Line is Open

PTP 522363.01 - Right Motor Speed sensor Ground Line is Open

PTP 522363.03 - Right Motor Speed sensor Direction Signal Voltage is Out of Range High Shorted to Battery

PTP 522363.04 - Right Motor Speed sensor Direction Signal Voltage is Out of Range Low Shorted to Ground

PTP 522363.05 - Right Motor Speed sensor Direction Signal Line is Open

PTP 522363.07 - Right Motor Speeded Detected at Startup

PTP 522363.08 - Right Motor Overspeed Detected, Runaway Right Pump or Abnormal Frequency, or Abnormal Pulse Width

PTP 522363.10 - Uncommanded Right Motor Speed

PTP 522363.14 - Right Motor Speed Low for Non Zero Right Pump Command

PTP 522363.16 - Right Pump Calibrations are out of Range

PTP 522363.31 - Right Motor Speed Direction Signal Line has Failed

PTP 522381.00 - Left Motor Speed Sensor Power Line is Open

PTP 522381.01 - Left Motor Speed Sensor Ground Line is Open

PTP 522381.03 - Left Motor Speed Sensor Direction Signal Voltage is Out of Range High Shorted to Battery

PTP 522381.04 - Left Motor Speed Sensor Direction Signal Voltage is Out of Range Low Shorted to Ground

PTP 522381.05 - Left Motor Speed Sensor Direction Signal Line is Open

PTP 522381.07 - Left Motor Speed Detected at Startup

PTP 522381.08 - Left Motor Overspeed Detected, Runaway Left Pump or Abnormal Frequency, or Abnormal Pulse Width

PTP 522381.10 - Uncommanded Left Motor Speed

PTP 522381.14 - Left Motor Speed Low for Non Zero Left Pump Command

PTP 522381.16 - Left Pump Calibrations are out of Range

PTP 522381.31 - Left Motor Speed Direction Signal Line has Failed

PTP 522855.13 - Left Pump not Calibrated

PTP 522856.13 - Right Pump not Calibrated

PTP 523216.00 - Supply voltage VP4 for valve driver Out of Range High

PTP 523216.01 - Supply voltage VP4 for valve driver Out of Range Low

PTP 523217.00 - Supply voltage VP3 for valve driver Out of Range High

PTP 523217.01 - Supply voltage VP3 for valve driver Out of Range Low

PTP 523218.01 - Supply voltage VP2 for valve driver Out of Range Low

PTP 523219.01 - Supply voltage VP1 for valve driver Out of Range Low

PTP 523326.13 - PTP Invalid Pump Solenoid Calibration Data

PTP 523345.00 - Secondary Handle Signal Voltage Above Normal, Shorted to High

PTP 523345.01 - Secondary Handle Signal Voltage Above Normal, Shorted to Low

PTP 523345.03 - Secondary Handle Signal Voltage Out of Range High Shorted to Battery

PTP 523345.04 - Secondary Handle Signal Voltage Out of Range Low Shorted to Ground

PTP 523345.14 - The Primary and Secondary Handle Position is greater than 5 percent

PSC 523380.31 - Drive train derate conditions Active

PTP 523498.14 - Direction Mismatch between Right & Left Motors

PTP 523643.00 - Primary Handle Signal Voltage Above Normal, Shorted to High

PTP 523643.01 - Primary Handle Signal Voltage Above Normal, Shorted to Low

PTP 523643.03 - Primary Handle Signal Voltage Out of Range High Shorted to Battery

PTP 523643.04 - Primary Handle Signal Voltage Out of Range Low Shorted to Ground

PTP 523643.07 - Hydro Handle is not in Neutral Position at Startup

PTP 523643.13 - The Hydro Handle Has Not Calibrated

PTP 523643.14 - The Primary and Secondary Handle Position is greater than 5 percent

PTP 523651.02 - PTP Control Unit Fault

PTP 523660.03 - Bottom Steering Angle Sensor Circuit Voltage Fault

PTP 523660.16 - Bottom Steering Angle Sensor Signal Voltage Fault

PTP 523661.11 - Steering Motor Rotation In Park

PTP 523911.00 - Varitorq Potentiometer Signal Voltage Above Normal

PTP 523911.01 - Varitorq Potentiometer Signal Voltage Below Normal

PTP 523911.03 - Varitorq Potentiometer Signal Voltage Out of Range High Shorted to Battery

PTP 523911.04 - Varitorq Potentiometer Signal Voltage Out of Range Low Shorted to Ground

PTP 523911.05 - Varitorq Valve Drive Current is Out of Range Low

PTP 523911.06 - Varitorq Valve Drive Current is Out of Range High

PTP 523911.13 - Varitorq Potentiometer Calibration Fault - Not Calibrated

PTP 523953.03 - Primary & Secondary Handle Signal Voltage Out of Range High Shorted to Battery

PTP 523953.04 - Primary & Secondary Handle Signal Voltage Out of Range Low Shorted to Ground

PTP 523953.14 - Primary & Secondary Handle Signal Voltages are Out of Range but in Opposite Directions

PTP 523960.02 - Neutral Switch and Not Neutral Data Conflict

PTP 524249.14 - Operator Out of Seat While Vehicle is moving for more than 10 Seconds

PTP 524254.03 - Transmission Enable Relay Supply Voltage Is Out of Range High

PTP 524254.04 - Transmission Enable Relay Supply Voltage Is Out of Range Low

Section 220: Engine System

Group 05: Cooling System

Engine Theory of Operation

Test Procedures and Adjustments

Diagnosis, Tests and Adjustments

Test Cooling System

Diagnose Engine Malfunctions

Test Procedure

Section 240: Electrical System - 3520 - Propulsion and Steering Control

Group 05: How To Use Diagnostic Information

How To Use Electrical Diagnostic Group

Visual Inspection of Electrical System

Handling of Basic Electrical Components/Precautions with Vehicles Equipped with Computer Controlled Systems

Wiring Harness/Electrical Connector Repair and Handling

Diagnosis of Intermittent Failures

Diagnostic Diagram and Information on Symbols in DiagramHow to use an Electrical Diagram

Electrical Diagram Symbols

Wiring Schematic Information

Seven Steps Electrical Test Procedure

Know the System

Ask the Operator

Inspect the System

Operate the Machine (if possible)

List the Possible Causes

Come to a Conclusion

Test your Conclusion

Service Tools and EquipmentRecommended Tools

ESD - Eletrostatic Discharge

Factors Causing Static Electricity

Prevention

Equipment

Precautions while Working

Group 10: Inspection and Safety

Visually Inspect Electrical System

Safety Precautions

Battery Specifications

Group 15: Diagnostic Trouble Codes (DTC) and Engine Protection

DTC List

Vehicle Specific Fault List

Application Fault List

Engine Protection

Group 15A: Power

Theory of Operation

Electrical Diagram

Group 15B: Starting & Charging Circuits

Theory of Operation

Electrical Diagram

Group 15C: Harvesting Functions

Theory of Operation

Electrical Diagram

Diagnostics

Group 15D: Topper Left/Right

Theory of Operation

Electrical Diagram

Diagnostics

Group 15E: Topper Up/Down

Theory of Operation

Electrical Diagram

Diagnostics

Group 15F: Basecutter Forward/Reverse

Theory of Operation

Electrical Diagram

Diagnostics

Group 15G: Basecutter Up/Down

Theory of Operation

Electrical Diagram

Diagnostics

Group 15H: Right Crop Divider Up/Down

Theory of Operation

Electrical Diagram

Diagnostics

Group 15I: Left Crop Divider Up/Down

Theory of Operation

Electrical Diagram

Diagnostics

Group 15J: Left Crop Divider Tilt

Theory of Operation

Electrical Diagram

Diagnostics

Group 15K: Right Crop Divider Tilt

Theory of Operation

Electrical Diagram

Diagnostics

Group 15L: Knockdown Tilt

Theory of Operation

Electrical Diagram

Diagnostics

Group 15M: Elevator Swing

Theory of Operation

Electrical Diagram

Diagnostics

Group 15N: Elevator Forward/Reverse

Theory of Operation

Electrical Diagram

Group 15O: Elevator Up/Down

Theory of Operation

Electrical Diagram

Diagnostics

Group 15P: Sideknife

Theory of Operation

Electrical Diagram

Diagnostics

Group 15Q: Bin Flap

Theory of Operation

Electrical Diagram

Diagnostics

Group 15R: Extractor Fans

Theory of Operation

Electrical Diagram

Diagnostics

Group 15S: Primary Hood Rotate

Theory of Operation

Electrical Diagram

Diagnostics

Group 15T: Secondary Hood Rotate

Theory of Operation

Electrical Diagram

Diagnostics

Group 15U: High Low Track

Theory of Operation

Electrical Diagram

Group 15V: Positrac (Wheel)

Theory of Operation

Electrical Diagram

Diagnostics

Group 15W: Transmission (Wheel)

Theory of Operation

Electrical Diagram

Diagnostics

Group 15X: Transmission (Track)

Theory of Operation

Electrical Diagram

Diagnostics

Group 15Y: Throttle

Theory of Operation

Electrical Diagram

Group 15Z: ECU power, machine connections and gauges

Theory of Operation

Electrical Diagram

Group 15AA: ECU - Engine components with EGR

Theory of Operation

Electrical Diagram

Group 15AB: ECU - Engine components without EGR

Theory of Operation

Electrical Diagram

Group 15AC: Park Brake

Theory of Operation

Electrical Diagram

Diagnostics

Group 15AD: Camera

Theory of Operation

Electrical Diagram

Group 15AE: Radio, Dome & ACC

Theory of Operation

Electrical Diagram

Group 15AF: Auxiliary Power Outlet

Theory of Operation

Electrical Diagram

Group 15AG: Heating & A/C

Theory of Operation

Electrical Diagram

Diagnostics

Group 15AH: Wipers & Washers

Theory of Operation

Electrical Diagram

Group 15AI: Horn

Theory of Operation

Electrical Diagram

Group 15AJ: Road Lights

Theory of Operation

Electrical Diagram

Group 15AK: Field Lights

Theory of Operation

Electrical Diagram

Group 15AL: Turn Signal, Warning & Hazard Lights

Theory of Operation

Electrical Diagram

Group 15AM: Work Lights

Theory of Operation

Electrical Diagram

Group 15AN: Beacon Light (European Option)

Theory of Operation

Electrical Diagram

Group 15AO: Road Lights (European Option)

Theory of Operation

Electrical Diagram

Group 15AP: Automatic Basecutter

Theory of Operation

Electrical Diagram

Group 15AQ: AutoTrac

Theory of Operation

Electrical Diagram

Group 15AR: Reversible Cooling Fan

Theory of Operation

Electrical Diagram

Diagnostics

Group 15AS: Alternator and Battery

Theory of Operation

Cleaning Battery Posts

Jumping the Battery

Charging the Batteries

Precautions for Alternators.

Hydraulic Oil Temperature Sender

Fuel Sending Unit

Hydraulic Filter Pressure Switch

Air Filter Restriction Switch

Battery Visual Inspection

Multifunction Handle Check

Air Cleaner Restriction Indicator

Hydraulic Filter Restriction Indicator

Hydraulic Float Level Check

Electrical Checks

Group 20: Connector Data

A02 - Basecutter up/down lever

A03 - Autotrac display

A04 - Murphy Gauge

A05 - Murphy Gauge

A06 - Basecutter pressure gauge

A07 - Acoustic alarm

A08 - GPS speedometer

A10 - Radio

A11 - Resistor assembly

A12 - Wiper timer

A17 - Topper right timer

A18 - Topper left timer

A22 - Cigarette lighter

A26 - Primary extractor

A34 - Accessory outlet

A35 - ABC control unit

B04 - Brake pressure switch

B10 - Right horn

B11 - Left horn

B12 - Hydraulic oil level switch

B13 - Fuel level sensor

B14 - Hydraulic filter restriction

B15 - Air cleaner

B16 - A/C low pressure switch

B17 - A/C high pressure switch

B18 - Hydraulic temperature sender

B19 - Reverse alarm

B20 - A/C thermostat switch

B22 - Right speaker

B23 - Left speaker

B25 - Coolant level sensor

B26 - Optional radar input

C01 - Fuel injector connector

C02 - Auxiliary power connection

C06 - Alternator excitation

C19 - Fuel transfer pump

C23 - Turbo connection

D01 - Water-in-fuel sensor

D02 - Elevator diode

D03 - Basecutter diode pack

D04 - Elevator swing/primary extractor diode pack

D05 - Topper diode pack

D06 - Wiper diode

D07 - Transport diode

D08 - Elevator diode

F01 - Trans pump fuse

F02 - ECU fuse

J01 - ECU Connector - Engine with EGR

J01 - ECU Connector - Engine without EGR

J02 - ECU Connector

J03 - ECU Connector - Engine with EGR

J03 - ECU Connector - Engine without EGR

K38 - Transport relay

K50 - Pressurizer motor relay

K51 - Recirculate motor relay

K57 - Flasher module relay

K60 - Starter relay

L07 - Dome light

L08 - Panel light

L11 - Right outside road lamp

L12 - Left outside road lamp

L13 - Right inside road lamp

L14 - Left inside road lamp

L18 - Right field lamp

L19 - Left field lamp

L20 - Right elevator light

L21 - Left elevator light

L22 - Right side light

L23 - Left side light

L25 - High speed/low torque indicator

L26 - Engine work light

L27 - Beacon Light

L28 - Right beacon light

L29 - Left beacon light

L30 - License plate light

L33 - Right headlight

L34 - Left headlight

L39 - Left turn side light

L40 - Right turn side light

L41 - Left turn signal

L42 - Right turn signal

L43 - Active Light

L44 - Error Light

M01 - Starter motor

M02 - Motor pressure transducer

M03 - Recirculate motor

M04 - Heater valve adjust actuator

M05 - Pressurizer motor

M06 - Side washer motor

M07 - Front washer motor

M08 - Left wiper motor

M09 - Right wiper motor

M10 - Center wiper motor

M11 - Right ground drive pump

M12 - Left ground drive pump

M13 - Primary extractor pump

P01 - Manifold air pressure sensor

P02 - Exhaust pressure sensor

P03 - Fuel pressure sensor

P04 - Oil pressure sensor

P05 - Rail pressure sensor

R03 - Varitorq potentiometer

R04 - Alt resistor

R05 - Terminating resistor

R07 - Temperature adjust

R21 - Primary extractor potentiometer

R22 - High range resistor

R23 - Low range resistor

R24 - Sensitivity potentiometer

R25 - Basecutter position potentiometer

S01 - Ignition switch

S04 - Door safety switch

S08 - Hydraulic reset switch

S09 - Emergency stop switch

S10 - Operators present switch

S13 - Elevator forward/reverse switch

S14 - Elevator on/off switch

S15 - Elevator up/down switch

S16 - Transport switch

S17 - Positrac switch

S18 - Left brake pedal

S19 - Right brake pedal

S20 - Dome light switch

S21 - A/C compressor switch

S22 - Blower motor switch

S23 - Park brake

S24 - Road light switch

S25 - Cab platform/road light switch

S26 - Field light switch

S27 - Center wiper switch

S28 - Side wiper switch

S29 - System on/off switch

S30 - Ground drive forward switch

S33 - High/low switch

S43 - Left side knife on/off switch

S44 - Right side knife on/off switch

S45 - Throttle switch

S46 - Secondary extractor switch

S47 - Primary extractor switch

S48 - Right elevator swing pedal

S49 - Left elevator swing pedal

S50 - Topper left/right switch

S51 - Basecutter forward/reverse switch

S57 - Left crop divider tilt switch

S58 - Right crop divider tilt switch

S61 - High/low switch

S62 - Primary hood rotate switch

S63 - Engine work light switch

S64 - Beacon light switch

S65 - Knock-down roller tilt switch

S66 - Hazzard light switch

S67 - Turn signal switch

S68 - Hi/low pedal switch

S80 - Resume switch

S81 - Front pedal switch

S83 - Reversing cooling fan switch

T01 - EGR fresh air

T02 - EGR mixed air - Engine with EGR

T02 - Manifold air temp - Engine without EGR

T03 - EGR exhaust

T04 - Coolant temp

T05 - Fuel temp

T06 - Comp inlet temp

X01 - Engine crank sensor

X02 - Engine cam sensor

X2B - Beacon light harness connector

X03 - EGR valve

X3A - Rear frame harness connector

X04 - VGT actuator

X4A - Base diode module connector

X4B - Option diode module connector

X4C - Elevator diode module connector

X05 - VGT speed sensor

X6A - Rear frame harness connector

X8A - Joystick connector

X8B - Joystick connector

X09 - A/C harness connector

X10 - Feedroller forward/reverse solenoid

X11 - Throttle emulator harness connector

X12A - Base diode module connector

X12B - Base diode module connector

X12C - Elevator diode module connector

X12D - Elevator diode module connector

X12E - Option diode module connector

X12F - Option diode module connector

X13A - Ground drive lever

X13B - Ground drive lever

X14 - Engine 14 harness connector

X14A - Left ground drive lever

X14B - Left ground drive lever

X15A - Right ground drive lever

X15B - Right ground drive lever

X17 - Warning indicator light

X18 - Engine harness connector

X19 - Load center/cab harness connector

X21 - Engine harness connector

X22 - Left tail light connector

X23 - Right tail light connector

X24 - Left tail light connector

X25 - Right tail light connector

X26 - Right front turn signal connector

X27 - Left front turn signal connector

X28 - High/low harness connector

X29 - High/low harness connector

X31 - Load center/cab harness connector

X32 - Flasher module connector

X33 - Flasher module connector

X34 - Flasher module connector

X37 - Compressor switch harness connector

X38 - Basecutter up/down connector

X39 - Right crop divider connector

X40 - Topper up/down connector

X41 - Elevator swing connector

X42 - Left crop divider connector

X43 - Left side crop divider tilt connector

X44 - Right side crop divider tilt connector

X45 - Primary hood rotate connector

X46 - Topper right/left connector

X47 - Knock-down roller tilt connector

X48 - Basecutter pump connector

X49 - Elevator solenoid forward/reverse connector

X50 - Elevator solenoid up/down connector

X51 - Secondary hood rotate solenoid connector

X52 - Bin flap solenoid connector

X55 - ABC connector

X56 - ABC connector

X57 - Diagnostic connector

X70 - Armrest harness connector

X71 - Front harness connector

X72 - Elevator harness connector

X73A - Main frame harness connector

X73B - Main frame harness connector

X75 - Can diagnostic connector

X76 - Turn signal harness

X77 - Load center/cab harness connector

X78 - Load center/cab harness connector

X79 - Cooling harness

X80 - AT option

X81 - GPS receiver

X82 - Camera connector

X83 - Can terminator

X84 - Can terminator

X85 - Autotrac/cab harness connector

X90 - Load center ground

X91 - Engine ground

X92 - Elevator ground

X93 - Engine ground

X95 - Cab ground

Y01 - Pump control valve

Y09 - Variable speed solenoid

Y10 - Positrac solenoid

Y11 - Compressor

Y12 - Park brake solenoid

Y15 - Left side knife solenoid

Y16 - Right side knife solenoid

Y17 - Secondary extractor solenoid

Y22 - Topper collector solenoid

Y27 - Flap beater solenoid

Y38 - Elevator unload solenoid

Y39 - High/low solenoid

Y42 - Unloading solenoid

Y47 - Basecutter up solenoid

Y48 - Basecutter down solenoid

Y49 - Reverse coil (top) connector

Y50 - Proportional coil (right)

PLUG 1 - MC300 controller connector

PLUG 2 - MC300 controller connector

Section 241: Electrical System - 3522 - Propulsion and Steering Control

Group 05: How To Use Diagnostic Information

How To Use Electrical Diagnostic Group

Visual Inspection of Electrical System

Handling of Basic Electrical Components/Precautions with Vehicles Equipped with Computer Controlled Systems

Wiring Harness/Electrical Connector Repair and Handling

Diagnosis of Intermittent Failures

Diagnostic Diagram and Information on Symbols in DiagramHow to use an Electrical Diagram

Electrical Diagram Symbols

Wiring Schematic Information

Seven Steps Electrical Test Procedure

Know the System

Ask the Operator

Inspect the System

Operate the Machine (if possible)

List the Possible Causes

Come to a Conclusion

Test your Conclusion

Service Tools and EquipmentRecommended Tools

ESD - Eletrostatic Discharge

Factors Causing Static Electricity

Prevention

Equipment

Precautions while Working

Group 10: Inspection and Safety

Visually Inspect Electrical System

Safety Precautions

Battery Specifications

Group 15: Diagnostic Trouble Codes (DTC) and Engine Protection

DTC List

Vehicle Specific Fault List

Application Fault List

Engine Protection

Group 15A: Power

Theory of Operation

Electrical Diagram

Group 15B: Starting & Charging Circuits

Theory of Operation

Electrical Diagram

Group 15C: Harvesting Functions

Theory of Operation

Electrical Diagram

Diagnostics

Group 15D: Topper Left/Right

Theory of Operation

Electrical Diagram

Diagnostics

Group 15E: Topper Up/Down

Theory of Operation

Electrical Diagram

Diagnostics

Group 15F: Basecutter Forward/Reverse

Theory of Operation

Electrical Diagram

Diagnostics

Group 15G: Basecutter Up/Down

Theory of Operation

Electrical Diagram

Diagnostics

Group 15H: Crop Divider Float

Theory of Operation

Electrical Diagram

Diagnostics

Group 15J: Left Crop Divider Tilt

Theory of Operation

Electrical Diagram

Diagnostics

Group 15K: Right Crop Divider Tilt

Theory of Operation

Electrical Diagram

Diagnostics

Group 15L: Knockdown Tilt

Theory of Operation

Electrical Diagram

Diagnostics

Group 15M: Elevator Swing

Theory of Operation

Electrical Diagram

Diagnostics

Group 15N: Elevator Forward/Reverse

Theory of Operation

Electrical Diagram

Group 15O: Elevator Up/Down

Theory of Operation

Electrical Diagram

Diagnostics

Group 15P: Sideknife

Theory of Operation

Electrical Diagram

Diagnostics

Group 15Q: Bin Flap

Theory of Operation

Electrical Diagram

Diagnostics

Group 15R: Extractor Fans

Theory of Operation

Electrical Diagram

Diagnostics

Group 15S: Primary Hood Rotate

Theory of Operation

Electrical Diagram

Diagnostics

Group 15T: Secondary Hood Rotate

Theory of Operation

Electrical Diagram

Diagnostics

Group 15U: High Low Track

Theory of Operation

Electrical Diagram

Group 15V: Positrac (Wheel)

Theory of Operation

Electrical Diagram

Diagnostics

Group 15W: Transmission (Wheel)

Theory of Operation

Electrical Diagram

Diagnostics

Group 15X: Transmission (Track)

Theory of Operation

Electrical Diagram

Diagnostics

Group 15Y: Throttle

Theory of Operation

Electrical Diagram

Group 15Z: ECU power, machine connections and gauges

Theory of Operation

Electrical Diagram

Group 15AA: ECU - Engine components with EGR

Theory of Operation

Electrical Diagram

Group 15AB: ECU - Engine components without EGR

Theory of Operation

Electrical Diagram

Group 15AC: Park Brake

Theory of Operation

Electrical Diagram

Diagnostics

Group 15AD: Camera

Theory of Operation

Electrical Diagram

Group 15AE: Radio, Dome & ACC

Theory of Operation

Electrical Diagram

Group 15AF: Auxiliary Power Outlet

Theory of Operation

Electrical Diagram

Group 15AG: Heating & A/C

Theory of Operation

Electrical Diagram

Diagnostics

Group 15AH: Wipers & Washers

Theory of Operation

Electrical Diagram

Group 15AI: Horn

Theory of Operation

Electrical Diagram

Group 15AJ: Road Lights

Theory of Operation

Electrical Diagram

Group 15AK: Field Lights

Theory of Operation

Electrical Diagram

Group 15AL: Turn Signal, Warning & Hazard Lights

Theory of Operation

Electrical Diagram

Group 15AM: Work Lights

Theory of Operation

Electrical Diagram

Group 15AN: Beacon Light (European Option)

Theory of Operation

Electrical Diagram

Group 15AO: Road Lights (European Option)

Theory of Operation

Electrical Diagram

Group 15AP: Automatic Basecutter

Theory of Operation

Electrical Diagram

Group 15AQ: AutoTrac

Theory of Operation

Electrical Diagram

Group 15AR: Reversible Cooling Fan

Theory of Operation

Electrical Diagram

Diagnostics

Group 15AS: Alternator and Battery

Theory of Operation

Cleaning Battery Posts

Jumping the Battery

Charging the Batteries

Precautions for Alternators.

Hydraulic Oil Temperature Sender

Fuel Sending Unit

Hydraulic Filter Pressure Switch

Air Filter Restriction Switch

Battery Visual Inspection

Multifunction Handle Check

Air Cleaner Restriction Indicator

Hydraulic Filter Restriction Indicator

Hydraulic Float Level Check

Electrical Checks

Group 20: Connector Data

A02 - Basecutter up/down lever

A03 - Autotrac display

A04 - Murphy Gauge

A05 - Murphy Gauge

A06 - Basecutter pressure gauge

A07 - Acoustic alarm

A08 - GPS speedometer

A10 - Radio

A11 - Resistor assembly

A12 - Wiper timer

A17 - Topper right timer

A18 - Topper left timer

A22 - Cigarette lighter

A26 - Primary extractor

A34 - Accessory outlet

A35 - ABC control unit

B04 - Brake pressure switch

B10 - Right horn

B11 - Left horn

B12 - Hydraulic oil level switch

B13 - Fuel level sensor

B14 - Hydraulic filter restriction

B15 - Air cleaner

B16 - A/C low pressure switch

B17 - A/C high pressure switch

B18 - Hydraulic temperature sender

B19 - Reverse alarm

B20 - A/C thermostat switch

B22 - Right speaker

B23 - Left speaker

B25 - Coolant level sensor

B26 - Optional radar input

C01 - Fuel injector connector

C02 - Auxiliary power connection

C06 - Alternator excitation

C19 - Fuel transfer pump

C23 - Turbo connection

D01 - Water-in-fuel sensor

D02 - Elevator diode

D03 - Basecutter diode pack

D04 - Elevator swing/primary extractor diode pack

D05 - Topper diode pack

D06 - Wiper diode

D07 - Transport diode

D08 - Elevator diode

F01 - Trans pump fuse

F02 - ECU fuse

J01 - ECU Connector - Engine with EGR

J01 - ECU Connector - Engine without EGR

J02 - ECU Connector

J03 - ECU Connector - Engine with EGR

J03 - ECU Connector - Engine without EGR

K38 - Transport relay

K40 - Right crop divider float reset relay

K41 - Right crop divider float relay

K42 - Left crop divider float reset relay

K43 - Left crop divider float relay

K50 - Pressurizer motor relay

K51 - Recirculate motor relay

K57 - Flasher module relay

K60 - Starter relay

L07 - Dome light

L08 - Panel light

L11 - Right outside road lamp

L12 - Left outside road lamp

L13 - Right inside road lamp

L14 - Left inside road lamp

L18 - Right field lamp

L19 - Left field lamp

L20 - Right elevator light

L21 - Left elevator light

L22 - Right side light

L23 - Left side light

L25 - High speed/low torque indicator

L26 - Engine work light

L27 - Beacon Light

L28 - Right beacon light

L29 - Left beacon light

L30 - License plate light

L33 - Right headlight

L34 - Left headlight

L39 - Left turn side light

L40 - Right turn side light

L41 - Left turn signal

L42 - Right turn signal

L43 - Active Light

L44 - Error Light

M01 - Starter motor

M02 - Motor pressure transducer

M03 - Recirculate motor

M04 - Heater valve adjust actuator

M05 - Pressurizer motor

M06 - Side washer motor

M07 - Front washer motor

M08 - Left wiper motor

M09 - Right wiper motor

M10 - Center wiper motor

M11 - Right ground drive pump

M12 - Left ground drive pump

M13 - Primary extractor pump

P01 - Manifold air pressure sensor

P02 - Exhaust pressure sensor

P03 - Fuel pressure sensor

P04 - Oil pressure sensor

P05 - Rail pressure sensor

R03 - Varitorq potentiometer

R04 - Alt resistor

R05 - Terminating resistor

R07 - Temperature adjust

R21 - Primary extractor potentiometer

R22 - High range resistor

R23 - Low range resistor

R24 - Sensitivity potentiometer

R25 - Basecutter position potentiometer

S01 - Ignition switch

S04 - Door safety switch

S08 - Hydraulic reset switch

S09 - Emergency stop switch

S10 - Operators present switch

S13 - Elevator forward/reverse switch

S14 - Elevator on/off switch

S15 - Elevator up/down switch

S16 - Transport switch

S17 - Positrac switch

S18 - Left brake pedal

S19 - Right brake pedal

S20 - Dome light switch

S21 - A/C compressor switch

S22 - Blower motor switch

S23 - Park brake

S24 - Road light switch

S25 - Cab platform/road light switch

S26 - Field light switch

S27 - Center wiper switch

S28 - Side wiper switch

S29 - System on/off switch

S30 - Ground drive forward switch

S33 - High/low switch

S43 - Left side knife on/off switch

S44 - Right side knife on/off switch

S45 - Throttle switch

S46 - Secondary extractor switch

S47 - Primary extractor switch

S48 - Right elevator swing pedal

S49 - Left elevator swing pedal

S50 - Topper left/right switch

S51 - Basecutter forward/reverse switch

S57 - Left crop divider tilt switch

S58 - Right crop divider tilt switch

S61 - High/low switch

S62 - Primary hood rotate switch

S63 - Engine work light switch

S64 - Beacon light switch

S65 - Knock-down roller tilt switch

S66 - Hazzard light switch

S67 - Turn signal switch

S68 - Hi/low pedal switch

S80 - Resume switch

S81 - Front pedal switch

S83 - Reversing cooling fan switch

S85 - Oil pressure switch

S86 - Crop dividers synchronize switch

T01 - EGR fresh air

T02 - EGR mixed air - Engine with EGR

T02 - Manifold air temp - Engine without EGR

T03 - EGR exhaust

T04 - Coolant temp

T05 - Fuel temp

T06 - Comp inlet temp

X01 - Engine crank sensor

X02 - Engine cam sensor

X2B - Beacon light harness connector

X03 - EGR valve

X3A - Rear frame harness connector

X04 - VGT actuator

X4A - Base diode module connector

X4B - Option diode module connector

X4C - Elevator diode module connector

X05 - VGT speed sensor

X6A - Rear frame harness connector

X8A - Joystick connector

X8B - Joystick connector

X09 - A/C harness connector

X10 - Feedroller forward/reverse solenoid

X11 - Throttle emulator harness connector

X12A - Base diode module connector

X12B - Base diode module connector

X12C - Elevator diode module connector

X12D - Elevator diode module connector

X12E - Option diode module connector

X12F - Option diode module connector

X13A - Ground drive lever

X13B - Ground drive lever

X14 - Engine 14 harness connector

X14A - Left ground drive lever

X14B - Left ground drive lever

X15A - Right ground drive lever

X15B - Right ground drive lever

X17 - Warning indicator light

X18 - Engine harness connector

X19 - Load center/cab harness connector

X21 - Engine harness connector

X22 - Left tail light connector

X23 - Right tail light connector

X24 - Left tail light connector

X25 - Right tail light connector

X26 - Right front turn signal connector

X27 - Left front turn signal connector

X28 - High/low harness connector

X29 - High/low harness connector

X31 - Load center/cab harness connector

X32 - Flasher module connector

X33 - Flasher module connector

X34 - Flasher module connector

X37 - Compressor switch harness connector

X38 - Basecutter up/down connector

X39 - Right crop divider connector

X40 - Topper up/down connector

X41 - Elevator swing connector

X42 - Left crop divider connector

X43 - Left side crop divider tilt connector

X44 - Right side crop divider tilt connector

X45 - Primary hood rotate connector

X46 - Topper right/left connector

X47 - Knock-down roller tilt connector

X48 - Basecutter pump connector

X49 - Elevator solenoid forward/reverse connector

X50 - Elevator solenoid up/down connector

X51 - Secondary hood rotate solenoid connector

X52 - Bin flap solenoid connector

X55 - ABC connector

X56 - ABC connector

X57 - Diagnostic connector

X70 - Armrest harness connector

X71 - Front harness connector

X72 - Elevator harness connector

X73A - Main frame harness connector

X73B - Main frame harness connector

X75 - Can diagnostic connector

X76 - Turn signal harness

X77 - Load center/cab harness connector

X78 - Load center/cab harness connector

X79 - Cooling harness

X80 - AT option

X81 - GPS receiver

X82 - Camera connector

X83 - Can terminator

X84 - Can terminator

X85 - Autotrac/cab harness connector

X90 - Load center ground

X91 - Engine ground

X92 - Elevator ground

X93 - Engine ground

X95 - Cab ground

X96 - Crop divider float harness connector

X97 - Crop divider float harness connector

X98 - Crop dividers harness connector

Y01 - Pump control valve

Y09 - Variable speed solenoid

Y10 - Positrac solenoid

Y11 - Compressor

Y12 - Park brake solenoid

Y15 - Left side knife solenoid

Y16 - Right side knife solenoid

Y17 - Secondary extractor solenoid

Y22 - Topper collector solenoid

Y27 - Flap beater solenoid

Y38 - Elevator unload solenoid

Y39 - High/low solenoid

Y42 - Unloading solenoid

Y47 - Basecutter up solenoid

Y48 - Basecutter down solenoid

Y49 - Reverse coil (top) connector

Y50 - Proportional coil (right)

Y51 - Right crop divider float solenoid

Y52 - Left crop divider float solenoid

PLUG 1 - MC300 controller connector

PLUG 2 - MC300 controller connector

Section 242: Electrical System - 3520 and 3522 AutoTrac Ready™ - Power Train Propulsion Control

Group 05: How To Use Diagnostic Information

How To Use Electrical Diagnostic Group

Visual Inspection of Electrical System

Handling of Basic Electrical Components/Precautions with Vehicles Equipped with Computer Controlled Systems

Wiring Harness/Electrical Connector Repair and Handling

Diagnosis of Intermittent Failures

Diagnostic Diagram and Information on Symbols in DiagramHow to use an Electrical Diagram

Electrical Diagram Symbols

Wiring Schematic Information

Seven Steps Electrical Test Procedure

Know the System

Ask the Operator

Inspect the System

Operate the Machine (if possible)

List the Possible Causes

Come to a Conclusion

Test your Conclusion

Service Tools and EquipmentRecommended Tools

ESD - Eletrostatic Discharge

Factors Causing Static Electricity

Prevention

Equipment

Precautions while Working

Group 10: Inspection and Safety

Visually Inspect Electrical System

Safety Precautions

Battery Specifications

Group 15: Diagnostic Trouble Codes (DTC) and Engine Protection

DTC List

Vehicle Specific Fault List

Application Fault List

Steering and Propulsion Fault List

Engine Protection

Group 15A: Power

Theory of Operation

Electrical Diagram

Group 15B: Starting & Charging Circuits

Theory of Operation

Electrical Diagram

Group 15C: Harvesting Functions

Theory of Operation

Electrical Diagram

Diagnostics

Group 15D: Topper Left/Right

Theory of Operation

Electrical Diagram

Diagnostics

Group 15E: Topper Up/Down

Theory of Operation

Electrical Diagram

Diagnostics

Group 15F: Basecutter Forward/Reverse

Theory of Operation

Electrical Diagram

Diagnostics

Group 15G: Basecutter Up/Down

Theory of Operation

Electrical Diagram

Diagnostics

Group 15H: Right Crop Divider Up/Down (Without Gauge Wheel)

Theory of Operation

Electrical Diagram

Diagnostics

Group 15I: Left Crop Divider Up/Down (Without Gauge Wheel)

Theory of Operation

Electrical Diagram

Diagnostics

Group 15J: Crop Divider Float (With Gauge Wheel)

Theory of Operation

Electrical Diagram

Diagnostics

Group 15K: Left Crop Divider Tilt

Theory of Operation

Electrical Diagram

Diagnostics

Group 15L: Right Crop Divider Tilt

Theory of Operation

Electrical Diagram

Diagnostics

Group 15M: Knockdown Tilt

Theory of Operation

Electrical Diagram

Diagnostics

Group 15N: Elevator Swing

Theory of Operation

Electrical Diagram

Diagnostics

Group 15O: Elevator Forward/Reverse

Theory of Operation

Electrical Diagram

Group 15P: Elevator Up/Down

Theory of Operation

Electrical Diagram

Diagnostics

Group 15Q: Sideknife

Theory of Operation

Electrical Diagram

Diagnostics

Group 15R: Bin Flap

Theory of Operation

Electrical Diagram

Diagnostics

Group 15S: Extractor Fans

Theory of Operation

Electrical Diagram

Diagnostics

Group 15T: Primary Hood Rotate

Theory of Operation

Electrical Diagram

Diagnostics

Group 15U: Secondary Hood Rotate

Theory of Operation

Electrical Diagram

Diagnostics

Group 15V: High Low Track

Theory of Operation

Electrical Diagram

Group 15W: Positrac (Wheel)

Theory of Operation

Electrical Diagram

Group 15X: Propulsion Steering Controller Power (PSC) and (PTP)

Theory of Operation

Electrical Diagram

Group 15Y: Transmission (Wheel)

Theory of Operation

Electrical Diagram

Group 15Z: Transmission (Track)

Theory of Operation

Electrical Diagram

Group 15AA: Throttle

Theory of Operation

Electrical Diagram

Group 15AB: Field Cruise

Theory of Operation

Electrical Diagram

Group 15AC: CAN Bus

Theory of Operation

Electrical Diagram

Group 15AD: ECU power, machine connections and gauges

Theory of Operation

Electrical Diagram

Group 15AE: ECU - Engine components with EGR

Theory of Operation

Electrical Diagram

Group 15AF: ECU - Engine components without EGR

Theory of Operation

Electrical Diagram

Group 15AG: Park Brake

Theory of Operation

Electrical Diagram

Diagnostics

Group 15AH: Camera

Theory of Operation

Electrical Diagram

Group 15AI: Radio, Dome & ACC

Theory of Operation

Electrical Diagram

Group 15AJ: Auxiliary Power Outlet

Theory of Operation

Electrical Diagram

Group 15AK: Heating & A/C

Theory of Operation

Electrical Diagram

Diagnostics

Group 15AL: Wipers & Washers

Theory of Operation

Electrical Diagram

Group 15AM: Horn

Theory of Operation

Electrical Diagram

Group 15AN: Road Lights

Theory of Operation

Electrical Diagram

Group 15AO: Field Lights

Theory of Operation

Electrical Diagram

Group 15AP: Turn Signal, Warning & Hazard Lights

Theory of Operation

Electrical Diagram

Group 15AQ: Work Lights

Theory of Operation

Electrical Diagram

Group 15AR: Beacon Light (European Option)

Theory of Operation

Electrical Diagram

Group 15AS: Road Lights (European Option)

Theory of Operation

Electrical Diagram

Group 15AT: Automatic Basecutter

Theory of Operation

Electrical Diagram

Group 15AU: AutoTrac (Track)

Theory of Operation

Electrical Diagram

Group 15AV: AutoTrac (Wheel)

Theory of Operation

Electrical Diagram

Group 15AW: Reversible Cooling Fan

Theory of Operation

Electrical Diagram

Diagnostics

Group 15AX: Alternator and Battery

Theory of Operation

Cleaning Battery Posts

Jumping the Battery

Charging the Batteries

Precautions for Alternators.

Hydraulic Oil Temperature Sender

Fuel Sending Unit

Hydraulic Filter Pressure Switch

Air Filter Restriction Switch

Battery Visual Inspection

Multifunction Handle Check

Air Cleaner Restriction Indicator

Hydraulic Filter Restriction Indicator

Hydraulic Float Level Check

Electrical Checks

Group 15AY: Slow Maneuvering

Theory of Operation

Electrical Diagram

Group 20: Connector Data

A02 - Basecutter up/down lever

A03 - Autotrac display

A04 - Murphy Gauge

A05 - Murphy Gauge

A06 - Basecutter pressure gauge

A07 - Acoustic alarm

A08 - GPS speedometer

A10 - Radio

A12 - Wiper timer

A17 - Topper right timer

A18 - Topper left timer

A22 - Cigarette lighter

A26 - Primary extractor

A34 - Accessory outlet

A35 - ABC control unit

A40 - Steering Input Device

B04 - Brake pressure switch

B10 - Right horn

B11 - Left horn

B12 - Hydraulic oil level switch

B13 - Fuel level sensor

B14 - Hydraulic filter restriction

B15 - Air cleaner

B17 - A/C high pressure switch

B18 - Hydraulic temperature sender

B19 - Reverse alarm

B22 - Right speaker

B23 - Left speaker

B25 - Coolant level sensor

B26 - Optional radar input

B30 - Ground drive position sensor

B31 - Left Speed Sensor

B32 - Right Speed Sensor

C01 - Fuel injector connector

C02 - Auxiliary power connection

C06 - Alternator excitation

C19 - Fuel transfer pump

C23 - Turbo connection

D01 - Water-in-fuel sensor

D02 - Elevator diode

D03 - Basecutter diode pack

D04 - Elevator swing/primary extractor diode pack

D05 - Topper diode pack

D06 - Wiper diode

D08 - Elevator diode

D70 - BC Diode

F01 - Trans pump fuse

F02 - ECU fuse

J01 - ECU Connector - Engine with EGR

J01 - ECU Connector - Engine without EGR

J02 - ECU Connector

J03 - ECU Connector - Engine with EGR

J03 - ECU Connector - Engine without EGR

J04 - PSC/PTP Connector

J05 - PSC/PTP Connector

J06 - PSC/PTP Connector

K40 - Right crop divider float reset relay

K41 - Right crop divider float relay

K42 - Left crop divider float reset relay

K43 - Left crop divider float relay

K57 - Flasher module relay

K60 - Starter relay

L07 - Dome light

L08 - Panel light

L11 - Right outside road lamp

L12 - Left outside road lamp

L13 - Right inside road lamp

L14 - Left inside road lamp

L18 - Right field lamp

L19 - Left field lamp

L20 - Right elevator light

L21 - Left elevator light

L22 - Right side light

L23 - Left side light

L26 - Engine work light

L27 - Beacon Light

L28 - Right beacon light

L29 - Left beacon light

L30 - License plate light

L33 - Right headlight

L34 - Left headlight

L41 - Left turn signal

L42 - Right turn signal

L43 - Active Light

L44 - Error Light

L50 - Turn Signal Lamps

M01 - Starter motor

M02 - Motor pressure transducer

M06 - Side washer motor

M07 - Front washer motor

M08 - Left wiper motor

M09 - Right wiper motor

M10 - Center wiper motor

M11 - Right ground drive pump

M12 - Left ground drive pump

M13 - Primary extractor pump

P01 - Manifold air pressure sensor

P02 - Exhaust pressure sensor

P03 - Fuel pressure sensor

P04 - Oil pressure sensor

P05 - Rail pressure sensor

R03 - Varitorq Potentiometer

R04 - Alt resistor

R05 - Terminating resistor

R21 - Primary extractor potentiometer

R22 - High range resistor

R23 - Low range resistor

R24 - Sensitivity potentiometer

R25 - Basecutter position potentiometer

S01 - Ignition Switch

S04 - Door safety switch

S08 - Hydraulic reset switch

S09 - Emergency stop switch

S10 - Operators present switch

S13 - Elevator forward/reverse switch

S14 - Elevator on/off switch

S15 - Elevator up/down switch

S16 - Transport switch

S17 - Positrac switch

S18 - Left brake pedal

S19 - Right brake pedal

S20 - Dome light switch

S21 - A/C compressor switch

S22 - Blower motor switch

S23 - Park brake

S24 - Road light switch

S25 - Cab platform/road light switch

S26 - Field light switch

S27 - Center wiper switch

S28 - Side wiper switch

S29 - System on/off switch

S33 - High/low switch

S43 - Left side knife on/off switch

S44 - Right side knife on/off switch

S45 - Throttle switch

S46 - Secondary extractor switch

S47 - Primary extractor switch

S48 - Right elevator swing pedal

S49 - Left elevator swing pedal

S50 - Topper left/right switch

S51 - Basecutter forward/reverse switch

S57 - Left crop divider tilt switch

S58 - Right crop divider tilt switch

S62 - Primary hood rotate switch

S63 - Engine work light switch

S64 - Beacon light switch

S65 - Knock-down roller tilt switch

S66 - Hazzard light switch

S67 - Turn Signal Switch

S83 - Reversing cooling fan switch

S85 - Oil pressure switch

S86 - Crop dividers float switch

S201 - Hi/Low Switch

S202 - Fuel Misor Switch

S203 - Resume Switch

S204 - Hi/Low Switch

S206 - Topper up/down switch

S207 - Neutral Switch

T01 - EGR fresh air

T02 - EGR mixed air - Engine with EGR

T02 - Manifold air temp - Engine without EGR

T03 - EGR exhaust

T04 - Coolant temp

T05 - Fuel temp

T06 - Comp inlet temp

X01 - Engine crank sensor

X02 - Engine cam sensor

X2B - Beacon light harness connector

X03 - EGR valve

X3A - Rear frame harness connector

X04 - VGT actuator

X4A - Base diode module connector

X4B - Option diode module connector

X4C - Elevator diode module connector

X05 - VGT speed sensor

X6A - Rear frame harness connector

X8A - Joystick connector

X8B - Joystick connector

X09 - A/C harness connector

X10 - Feedroller forward/reverse solenoid

X11 - Throttle emulator harness connector

X12A - Base diode module connector

X12B - Base diode module connector

X12C - Elevator diode module connector

X12D - Elevator diode module connector

X12E - Option diode module connector

X12F - Option diode module connector

X14 - Engine 14 harness connector

X17 - Warning indicator light

X18 - Engine 18 harness connector

X19 - Load center/cab harness connector

X22 - Left tail light connector

X23 - Right tail light connector

X26 - Right front turn signal connector

X27 - Left front turn signal connector

X31 - Load center/cab harness connector

X32 - Flasher module connector

X33 - Flasher module connector

X34 - Flasher module connector

X37 - Compressor switch harness connector

X38 - Basecutter up/down connector

X39 - Right crop divider connector

X40 - Topper up/down connector

X41 - Elevator swing connector

X42 - Left crop divider connector

X43 - Left side crop divider tilt connector

X44 - Right side crop divider tilt connector

X45 - Primary hood rotate connector

X46 - Topper right/left connector

X47 - Knock-down roller tilt connector

X48 - Basecutter pump connector

X49 - Elevator solenoid forward/reverse connector

X50 - Elevator solenoid up/down connector

X51 - Secondary hood rotate solenoid connector

X52 - Bin flap solenoid connector

X55 - ABC connector

X56 - ABC connector

X57 - Diagnostic connector

X70 - Load Center/Armrest harness connector (Wheel)

X70 - Load Center/Armrest harness connector (Track)

X71 - Front harness connector

X72 - Elevator harness connector

X73A - Main frame harness connector

X73B - Main frame harness connector

X75 - Can diagnostic connector

X76 - Turn signal harness

X79 - Cooling harness

X80 - JD Link

X81 - GPS receiver

X82 - Camera connector

X83 - JD Link

X84 - Can terminator

X90 - Load center ground

X91 - Engine ground

X95 - Cab ground

X96 - Crop divider float harness connector

X504 - Armrest/Steering Column Harness

X507 - Engine/Load Center Harness Connector

X508 - Autotrac Connector

X511 - Disconnect Batery Side

X512 - Disconnect Machine Side

X513 - Fuel Misor Connector

X514 - UAT Connector

X515 - UAT Connector

X523 - Cornerpost bulkhead

X528 - ATU Connector

X529 - ATU Connector

X530 - Engine/Turn Signal Harness

X533 - Convenience outlet connector

X534 - GSD Connector

X535 - MP Connector

X536 - SF Connector

Y01 - Pump control valve

Y09 - Variable speed solenoid

Y10 - Positrac solenoid

Y11 - Compressor

Y12 - Park brake solenoid

Y15 - Left side knife solenoid

Y16 - Right side knife solenoid

Y17 - Secondary extractor solenoid

Y22 - Topper collector solenoid

Y27 - Flap beater solenoid

Y38 - Elevator unload solenoid

Y39 - High/low solenoid

Y42 - Unloading solenoid

Y47 - Basecutter up solenoid

Y48 - Basecutter down solenoid

Y49 - Reverse coil (top) connector

Y50 - Proportional coil (right)

Y51 - Right crop divider float solenoid

Y52 - Left crop divider float solenoid

Section 245: Electronic Control Units

Group 05: General Reference

CAN Communication System Theory Of Operation

CAN Network Voltage Checks

CAN Communication Fault Checks

CAN System Diagnosis

CAN System Diagram

Recall, Record, and Clear Codes

Programming Control Units

VIN Security Fault Diagnosis

Group 10: PSC and PTP Control Units

Propulsion and Steering Controller (PSC) and (PTP) Control Unit Calibration

Propulsion Steering Controller (PSC) and (PTP) Control Unit Test

Auto Resume Switch Circuit Test

Ground Speed Drive Lever Circuit Test

Hydraulic Oil Temperature Sensor Circuit Test

Left Ground Drive Pump Circuit Test

Lower Steering Wheel Position Potentiometer Circuit Test

Middle Steering Wheel Position Potentiometer Circuit Test

Upper Steering Wheel Position Potentiometer Circuit Test

Neutral Switch Circuit Test

Operator's Presence Switch Circuit Test

Park Brake Circuit Test

Steering Input Device Supply Circuit Test

Propulsion Motor Shaft Speed Sensor Circuit Test

Propulsion Steering Control (PSC) and (PTP) Controller Unit Supply Voltage and Ground Test

Propulsion Steering Control Controller (PSC) and (PTP) Unit Valve Power Supply 3 & 4 Voltage and Ground Test

Right Ground Drive Pump Circuit Test

Trim-Varitorq Potentiometer Circuit Test

Varitorq Valve Circuit Test

Section 250: Hydrostatic System

Group 05: Transmission

Theory of Operation

Hydrostatic Transmission Pump Theory of Operation

High Pressure Relief Valve

Charge Relief Valve

Pump Control Operation Neutral

Pump Control Operation Initial Movement

Flow / Pressure Specifications

Hydrostatic Transmission Control Operation

Track Harvester Hydrostatic Motor Description

Theory of Operation

Operation in Neutral

Operation in Forward

Wheel Harvester Hydrostatic Motor Description

Theory of Operation

Control Neutral

Displacement Regulation

Loop Flushing Components

Positrac Theory of Operation

Hydrostatic System Checks

Section 260: Steering System

Group 05: Troubleshooting

Front Suspension and Steering

Steering Pivot Assembly

Steering Test Procedure

Troubleshooting

Steering

Group 10: Propulsion Steering Controller - Calibration Procedure

Theory of Operation

Propulsion/Steering System Calibration (Short Form)

Propulsion/Steering System Calibration (Long Form)

Hydro Handle Calibration Procedure

Sid Calibration Procedure

Factory PWM Displacement Calibration Procedure

Trim Potentiometer Calibration Procedure

Field Deadband Calibration Procedure

Displacement Control Valve Neutral Adjustment

Propulsion Motor Speed Sensor Installation Adjustment

Errors

Calibration DTC List

Icons

Technician Mode

Section 270: Hydraulic System

Group 05: General Information

General Information

Group 10: Theory of Operation and Schematics

Hydraulic System Theory of Operation

Right Side Triple Pump

Left Side Triple Pump

Main Relief Test Procedure

Electrical Control Over Hydraulic Pilot Operation Lines

Main Relief

6 Bank Direction Control Valve

Primary Hood Motor Specification:

Load Check

Throttling Valves

Check Valves

Cab Tilt Circuit

Group 15: Topper System

Topper Theory of Operation

Topper / Collectors / Side Knife Hydraulic Theory of Operation

Side Knife Valve (Optional) Cartridge only

Diagnostics

Group 20: Crop Divider System

Crop Divider Theory of Operation

Crop Divider Hydraulic Theory of Operation

Crop Divider Control Operation

Test Procedure

Diagnostics

Group 25: Side Knife System

Side Knife Theory of Operation

Side Knife Hydraulic Theory of Operation

Side Knife Control Operation

Test Procedure

Diagnostics

Group 30: Basecutter System

Basecutter Theory of Operation

Basecutter Specifications

Basecutter Control

Basecutter Lift Circuit

Diagnostics

Group 35: Feed Roller System

Description

Feed Roller System Theory of Operation

Knockdown / Fin Roller Specifications

Crop Divider Roller Specifications

Theory of Operation

Feed Circuit Theory of Operation

Feed Roller Specifications

Feed Roller Control Operation

Buttlifter Theory of Operation

Front Feed Roller Test Procedure

Power Finned Roller Theory of Operation

Power Finned Roller Control

Diagnostics

Group 40: Chopper System

Chopper System Theory of Operation

Chopper / Basecutter Specifications

Chopper Specifications

Set Chopper Shaft Timing (Pinch)

Diagnostics

Group 45: Extractor System

Variable Primary Extractor

Primary Extractor Theory of Operation

Hydraulic System Operation

Diagnostics

Group 50: Elevator System

Elevator Circuit Hydraulic Theory of Operation

Rotary Screen and Elevator Auxiliary Function System

Diagnostics

Group 55: Hydraulic Schematics

Topper Collector and Side Knives

Front Feed Rollers

Chopper and Basecutter (Standard)

Chopper and Basecutter (High Performance)

Ground Drive (Track)

Ground Drive (Wheel)

Rear Feed Roller

Crop Divider and Knockdown Roller

Cylinder (Track) - Without Float System

Cylinder (Track) - With Float System

Cylinder (Wheel) - Without Float System

Cylinder (Wheel) - With Float System

Cooling System

Reversible Cooling Fan System

Primary Extractor

Elevator

ABC Track

ABC Wheel

Hand Pump

Section 290: Operator's Station

Group 05: General Information

Theory of Operation

Air Conditioning and Heating Theory of Operation

Air Pressurizing Circuit Theory of Operation

Air Conditioning Circuit Theory of Operation

A/C and Heater Air Flow Operation

Refrigerant Precautions

R134A Component Oil Charge

R134A Refrigerant Recover, Recycling and Charging System Installation Procedure

Recover R134A System

Evacuate R134A System

Air Conditioning System Test

Charge R134A System

Safety Precautions