John Deere Sugar Cane Harvester 3520, 3522 Diagnosis & Tests Service Manual (TM100519)
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Price: US$ 95.00
John Deere Sugar Cane Harvester 3520, 3522 Diagnosis & Tests Service Manual (TM100519)
TM100519 - John Deere Sugar Cane Harvester 3520, 3522 Technical Manual (Diagnosis & Tests).PDF
Complete Diagnosis & Tests manual with Electrical Wiring Diagrams for John Deere 3520 (SN. before 120700), 3522 (SN. before 120020) Sugar Cane Harvesters, with all the technical information to maintain, diagnose, rebuild like professional mechanics.
John Deere Track & Wheel Sugar Cane Harvester 3520, 3522 workshop Operation & Test manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
Total Pages: 4,561 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
MAIN SECTIONS
Foreword
Sugar Cane Flow
General Information
Safety
General Specifications
General Information
Diagnostic Trouble Codes
Vehicle Specific Fault Codes
Application Fault Codes
PSC - Propulsion and Steering Controller
PTP - Power Train Propulsion Controller
Engine System
Cooling System
Electrical System - 3520
How To Use Diagnostic Information
Inspection and Safety
Diagnostic Trouble Codes (DTC) and Engine Protection
Power
Starting & Charging Circuits
Harvesting Functions
Topper Left/Right
Topper Up/Down
Basecutter Forward/Reverse
Basecutter Up/Down
Right Crop Divider Up/Down
Left Crop Divider Up/Down
Left Crop Divider Tilt
Right Crop Divider Tilt
Knockdown Tilt
Elevator Swing
Elevator Forward/Reverse
Elevator Up/Down
Sideknife
Bin Flap
Extractor Fans
Primary Hood Rotate
Secondary Hood Rotate
High Low Track
Positrac (Wheel)
Transmission (Wheel)
Transmission (Track)
Throttle
ECU power, machine connections and gauges
ECU - Engine components with EGR
ECU - Engine components without EGR
Park Brake
Camera
Radio, Dome & ACC
Auxiliary Power Outlet
Heating & A/C
Wipers & Washers
Horn
Road Lights
Field Lights
Turn Signal, Warning & Hazard Lights
Work Lights
Beacon Light (European Option)
Road Lights (European Option)
Automatic Basecutter
AutoTrac
Reversible Cooling Fan
Alternator and Battery
Connector Data
Electrical System - 3522
How To Use Diagnostic Information
Inspection and Safety
Diagnostic Trouble Codes (DTC) and Engine Protection
Power
Starting & Charging Circuits
Harvesting Functions
Topper Left/Right
Topper Up/Down
Basecutter Forward/Reverse
Basecutter Up/Down
Crop Divider Float
Left Crop Divider Tilt
Right Crop Divider Tilt
Knockdown Tilt
Elevator Swing
Elevator Forward/Reverse
Elevator Up/Down
Sideknife
Bin Flap
Extractor Fans
Primary Hood Rotate
Secondary Hood Rotate
High Low Track
Positrac (Wheel)
Transmission (Wheel)
Transmission (Track)
Throttle
ECU power, machine connections and gauges
ECU - Engine components with EGR
ECU - Engine components without EGR
Park Brake
Camera
Radio, Dome & ACC
Auxiliary Power Outlet
Heating & A/C
Wipers & Washers
Horn
Road Lights
Field Lights
Turn Signal, Warning & Hazard Lights
Work Lights
Beacon Light (European Option)
Road Lights (European Option)
Automatic Basecutter
AutoTrac
Reversible Cooling Fan
Alternator and Battery
Connector Data
Electrical System - 3520 and 3522 AutoTrac Ready™
How To Use Diagnostic Information
Inspection and Safety
Diagnostic Trouble Codes (DTC) and Engine Protection
Power
Starting & Charging Circuits
Harvesting Functions
Topper Left/Right
Topper Up/Down
Basecutter Forward/Reverse
Basecutter Up/Down
Right Crop Divider Up/Down (Without Gauge Wheel)
Left Crop Divider Up/Down (Without Gauge Wheel)
Crop Divider Float (With Gauge Wheel)
Left Crop Divider Tilt
Right Crop Divider Tilt
Knockdown Tilt
Elevator Swing
Elevator Forward/Reverse
Elevator Up/Down
Sideknife
Bin Flap
Extractor Fans
Primary Hood Rotate
Secondary Hood Rotate
High Low Track
Positrac (Wheel)
Propulsion Steering Controller Power (PSC) and (PTP)
Transmission (Wheel)
Transmission (Track)
Throttle
Field Cruise
CAN Bus
ECU power, machine connections and gauges
ECU - Engine components with EGR
ECU - Engine components without EGR
Park Brake
Camera
Radio, Dome & ACC
Auxiliary Power Outlet
Heating & A/C
Wipers & Washers
Horn
Road Lights
Field Lights
Turn Signal, Warning & Hazard Lights
Work Lights
Beacon Light (European Option)
Road Lights (European Option)
Automatic Basecutter
AutoTrac (Track)
AutoTrac (Wheel)
Reversible Cooling Fan
Alternator and Battery
Slow Maneuvering
Connector Data
Electronic Control Units
General Reference
PSC and PTP Control Units
Hydrostatic System
Transmission
Steering System
Troubleshooting
Propulsion Steering Controller - Calibration Procedure
Hydraulic System
General Information
Theory of Operation and Schematics
Topper System
Crop Divider System
Side Knife System
Basecutter System
Feed Roller System
Chopper System
Extractor System
Elevator System
Hydraulic Schematics
Operator's Station
General Information
tm100519 - 3520 and 3522 Sugar Cane Harvester Diagnostic Technical Manual
Table of Contents
Foreword
Sugar Cane Flow
Section 210: General Information
Group 05: Safety
Safety and You
Operation Safety
Service Safety
Safety in Your Service Area
Safety when Cleaning or Storing
Safety Nevers
Seat Safety Shut-off
Tilting the Cab
Recognize Safety Information
Understand Signal Words
Follow Safety Instructions
Keep Riders Off Machine
Protect Bystanders
Use Handlesand Steps
Prevent Machine Runaway
Avoid ExhaustFumes
Wear Protective Clothing
Handle Fuel Safely Avoid Fires
Safely Service Accumulator
Safely Service Cooling System
Prepare for Emergencies
Use Safety Lights and Devices
Use Cylinder Safety Stops
Transport Harvester Safely
Practice Safe Maintenance
Avoid High-Pressure Fluids
Use Caution on Hillsides
Stopping and Parking
Service Tires Safely
Avoid Electrical Power Lines
Keep Hands Away From Knives
Avoid Contact With Moving Parts
Dispose of Waste Properly
Fire Prevention
Safety Recommendations
Group 10: General Specifications
Specifications
Hydraulic System
Group 15: General Information
Introduction
Diagnostic Sections
Troubleshooting Tools
Troubleshooting
Troubleshooting Unresolved Problems
Visually Inspect Hydraulic System
Hydraulic System Testing Precautions
Visually Inspect Electrical System
Electrical System Safety Precautions
Battery Specifications
Oil Storage and Filling
Oil Filtration
Hydraulic Components
Aeration and Cavitation
Troubleshooting Tips
Symbols
Quick Field Test
Hydrostatic Pump Charge Pressure Check
Hydrostatic Pump Vacuum Pressure Check
Section 211: Diagnostic Trouble Codes
Group 05: Vehicle Specific Fault Codes
91.3 - Accelerator Position Voltage Above Normal or Short High
91.4 - Accelerator Position Voltage Below Normal or Short Low
91.14 - Accelerator Position Throttle Signal Voltage Out of Range
96.3 - Fuel Level Sensor Voltage High
96.4 - Fuel Level Sensor Voltage Low
96.17 - Fuel Level Low
107.0 - Engine Air Filter Restriction
111.1 - Low Coolant Level
627.18 - Battery Potential Below 10.5V
876.16 - A/C High Pressure
970.31 - External Engine Shutdown
1508.0 - Hydraulic Oil Temperatur Most Severe Engine Derate
1508.3 - Hydraulic Oil Temperature Voltage High
1508.4 - Hydraulic Oi Temperature Voltage Out Of Range
1508.15 - Hydaruilc Oil Temperature Moderately Severe
1713.16 - Hydraulic Filter Restriction
2602.1 - Hydraulic Oil Level Below Normal Operating Range
2602.14 - Hydraulic Oil Level Low For Excessive Time Period
523318.03 - Basecutter Pressure Sensor (High)
523318.04 - Basecutter Pressure Sensor (Low)
Group 10: Application Fault Codes
94.3 - Fuel Delivery Pressure Voltage Out Of Range High
94.4 - Fuel Delivery Pressure Voltage Out Of Range Low
94.17 - Fuel Delivery Pressure Low
97.3 - Water In Fuel Indicator Voltage Out Of Range High
97.4 - Water In Fuel Indicator Voltage Out Of Range Low
97.16 - Water In Fuel Detected
100.1 - Engine Oil Pressure Low
100.4 - Engine Oil Pressure Voltage Below Normal Or Short Low Source
100.18 - Engine Oil Pressure Low
100.31 - Oil Pressure Detected With Zero Engine Speed
102.2 - Boost Pressure Sensor In Range Failure
102.3 - Boost Pressure Voltage Out Of Range - High
102.4 - Boost Pressure Voltage Out Of Range - Low
103.0 - Turbocharger Speed High - Most Severe
103.5 - Turbocharger Speed Fault
103.6 - Turbocharger Speed Fault
103.31 - Turbocharger Speed Data Missing
105.0 - Intake Manifold 1 Air Temperature High
105.3 - Intake Manifold1 Temperature Voltage Above Normal Or Short High Source
105.4 - Intake Manifold1 Temperature Voltage Below Normal Or Short Low Source
105.15 - Manifold Air Temperature High - Least Severe
105.16 - Intake Manifold Air Temperature High
108.2 - Barometric Air Pressure Sensor Signal Invalid
110.0 - Engine Coolant Temperature High
110.3 - Engine Coolant Temperature Voltage Above Normal Or Short High Source
110.4 - Engine Coolant Temperature Voltage Below Normal Or Short Low Source
110.15 - Engine Coolant Temperature High
110.16 - Engine Coolant Temperature High
110.17 - Engine Coolant Temperature Low-Least Severe
157.3 - Fuel Rail Pressure Voltage Out Of Range High
157.4 - Fuel Rail Pressure Voltage Out Of Range Low
157.10 - Fuel Rail Pressure Dropping Too Fast
157.17 - Fuel Delivery Pressure Low
158.17 - Key Switch Circuit Problem
174.0 - Fuel Temperature High
174.3 - Fuel Temperature Voltage Above Normal Or Short High Source
174.4 - Fuel Temperature Voltage Below Normal Or Short Low Source
174.16 - Fuel Temperature High
189.31 - Engine Speed Derate Condition Exists Due To Fault
412.0 - EGR Temperature Input Voltage High - Most Severe
412.3 - EGR Temperature Voltage Out Of Range - High
412.4 - EGR Temperature Voltage Out Of Range - Low
412.15 - EGR Temperature - Least Severe
412.16 - EGR Temperature - Moderately Severe
611.3 - Injector Wiring Shorted To Battery
611.4 - Injector Wiring Shorted To Ground
627.1 - Power Supply Low Voltage To Injectors
629.12 - ECU Programming Error
636.2 - Engine Position Sensor Timing Signal Error
636.5 - CAM Position Sensor Current Low Or Open Circuit
636.6 - CAM Position Sensor Current High Or Grounded Circuit
636.8 - Engine Position Sensor Timing Signal Error
636.10 - Engine Position Sensor Timing Signal Error
637.2 - Crank Sensor Timing Signal Error
637.5 - Crank Position Sensor Current Low Or Open Circuit
637.6 - Crank Position Sensor Current High Or Grounded Circuit
637.7 - Crank Sensor Timing Signal Error
637.8 - Crank Sensor Timing Signal Error
637.10 - Crank Sensor Timing Signal Error
641.4 - Variable Geometry Turbo Actuator Disabled
641.12 - Turbocharger Actuator Communication Error
641.13 - Turbocharger Learn Error
641.16 - Turbocharger Temp - High - Moderately Severe
651.2 - Cylinder #1 Injector Part Number Invalid
651.5 - Injector Cylinder 1 Current Less Than Expected
651.6 - Injector Cylinder 1 Current Increases Too Rapidly
651.7 - Injector Cylinder 1 Fuel Flow Lower Than Expected
651.13 - Cylinder #1 Injector QR Code Invalid
1075.12 - Low Pressure Fuel Pump Error Detected
1136.0 - ECU Temperature High - Most Severe
1136.16 - ECU Temperature High - Moderately Severe
1172.3 - Compressor Inlet Temp Input Voltage Out Of Range - High
1172.4 - Compressor Inlet Temperature Input Voltage Out Of Range - Low
1180.0 - Turbine Inlet Temperature High - Most Severe
1180.16 - Turbine Inlet Temperature High - Moderately Severe
1347.5 - Fuel Pump Assembly 1 Circuit Open, Shorted Ground or Overload
1347.7 - Fuel Pump Assembly 1 Rail Pressure Control Mismatch
1569.31 - Engine Protection Torque Fuel Derate Limit Condition Exist
2630.0 - Charge Air Cooler Temperature High - Most Severe
2630.3 - Charge Air Cooler Temperature Out Of Range High
2630.4 - Charge Air Cooler Temperature Out Of Range Low
2630.15 - Charge Air Cooler Temperature High-Least Severe
2630.16 - Charge Air Cooler Temperature High-Moderately Severe
2659.2 - Charge Air Cooler Flow/Temperature Mismatch
2659.15 - Charge Air Cooler Flow Rate Above Normal
2659.17 - Charge Air Cooler Flow Rate Below Normal
2790.16 - Turbocharger Compressor Outlet Temperature High-Most Severe
2791.2 - EGR Valve Sensor Voltage Mismatch
2791.3 - EGR Valve Sensor Voltage Out Of Range High
2791.4 - EGR Valve Sensor Voltage Out Of Range Low
2791.7 - EGR Valve Not Responding Or Out Of Adjustment
2791.13 - EGR Valve Out Of Calibration
2791.31 - EGR Valve Position Invalid
2795.7 - VGT Actuator Not Responding Or Out Of Adjustment
3509.3 - Sensor Voltage 1 (+5 VDC) Above Normal Or Short High
3509.4 - Sensor Voltage 1 (+5 VDC) Below Normal Or Short Low
3510.3 - Sensor Voltage 2 (+5 VDC) Above Normal Or Short High
3510.4 - Sensor Voltage 2 (+5 VDC) Below Normal Or Short Low
3511.3 - Sensor Voltage 3 (+5 VDC) Above Normal Or Short High
3511.4 - Sensor Voltage 3 (+5 VDC) Below Normal Or Short Low
3512.3 - Sensor Voltage 4 (+5 VDC) Above Normal Or Short High
3512.4 - Sensor Voltage 4 (+5 VDC) Below Normal Or Short Low
3513.3 - Sensor Voltage 5 (+5 VDC) Above Normal Or Short High
3513.4 - Sensor Voltage 5 (+5 VDC) Below Normal Or Short Low
Group 15: PSC - Propulsion and Steering Controller
PSC 70.02 - Park Brake Switch and Not Park Status Input Data Conflict
PSC 70.14 - Park Brake is Manually Engaged While Trying to Move The Vehicle
PSC 168.03 - Unswitched Supply Voltage High
PSC 168.04 - Unswitched Supply Voltage Low
PSC 237.31 - VIN Security Message Missing
PSC 517.09 - GPS Speed Message Missing
PSC 628.02 - PSC EOL Data Fault
PSC 628.12 - PSC Programming
PSC 629.12 - PSC Control Unit Fault
PSC 630.13 - PSC Calibration Fault - Not Calibrated
PSC 1504.14 - Operator Not Seated While Auto Trac Active
PSC 1638.09 - Hydraulic Oil Temperature Message Missing
PSC 2000.09 - Engine Speed Message Missing
PSC 3509.03 - Steering Input Device (SID) Supply Voltage Out of Range High
PSC 3509.04 - Steering Input Device (SID) Supply Voltage Out of Range Low
PSC 3510.03 - Secondary Handle Position and Right Speed Sensor Supply Voltage Out of Range High
PSC 3510.04 - Secondary Handle Position and Right Speed Sensor Supply Voltage Out of Range Low
PSC 3511.03 - Trim/Varitorq Potentiometer Out of Range High
PSC 3511.04 - Trim/Varitorq Potentiometer Out of Range Low
PSC 3512.03 - Primary Handle Position and Left Speed Sensor Supply Voltage Out of Range High
PSC 3512.04 - Primary Handle Position and Left Speed Sensor Supply Voltage Out of Range Low
PSC 3600.00 - Trim Potentiometer Signal Voltage Above Normal
PSC 3600.01 - Trim Potentiometer Signal Voltage Below Normal
PSC 3600.03 - Trim Potentiometer Signal Voltage Out of Range High Shorted to Battery
PSC 3600.04 - Trim Potentiometer Signal Voltage Out of Range Low Shorted to Ground
PSC 3600.13 - Trim Potentiometer Calibration Fault - Not Calibrated
PSC 3648.03 - Netural Switch and Hydro Handle Position Data Fault
PSC 520296.05 - Right Pump Secondary Forward Drive Circuit has Failed. Current feedback is Out of Range Low
PSC 520296.06 - Right Pump Secondary Forward Drive Circuit has Failed. Current feedback is Out of Range High
PSC 520297.05 - Right Pump Secondary Reverse Drive Circuit has Failed. Current feedback is Out of Range Low
PSC 520297.06 - Right Pump Secondary Reverse Drive Circuit has Failed. Current feedback is Out of Range High
PSC 520298.05 - Left Pump Secondary Forward Drive Circuit has Failed. Current feedback is Out of Range Low
PSC 520298.06 - Left Pump Secondary Forward Drive Circuit has Failed. Current feedback is Out of Range High
PSC 520299.05 - Left Pump Secondary Reverse Drive Circuit has Failed. Current feedback is Out of Range Low
PSC 520299.06. - Left Pump Secondary Reverse Drive Circuit has Failed. Current feedback is Out of Range High
PSC 520378.00 - Right Pump Primary Reverse Drive Circuit has Failed. Current feedback is above normal, Shorted to Battery
PSC 520378.01 - Right Pump Primary Reverse Drive Circuit has Failed. Current feedback is Below Normal, Shorted to Ground.
PSC 520378.05 - Right Pump Primary Reverse Drive Circuit has Failed. Current feedback is Out of Range Low.
PSC 520378.06 - Right Pump Primary Reverse Drive Circuit has Failed. Current feedback is Out of Range High.
PSC 520378.31 - Right Pump Primary Reverse Drive Circuit has Failed. Current feedback is not within 5mA of commanded current
PSC 520379.00 - Right Pump Primary Forward Drive Circuit has Failed. Current feedback is above normal, Shorted to Battery
PSC 520379.01 - Right Pump Primary Forward Drive Circuit has Failed. Current feedback is below normal, Shorted to Ground
PSC 520379.05 - Right Pump Primary Forward Drive Circuit has Failed. Current feedback is out of Range Low
PSC 520379.06 - Right Pump Primary Forward Drive Circuit has Failed. Current feedback is out of Range High
PSC 520379.16 - Right Pump Max Forward Drive Circuit Current is Out of Range.
PSC 520379.31 - Right Pump Primary Forward Drive Circuit has Failed. Current feedback is not within 5 mA of Commanded Current
PSC 520380.00 - Left Pump Primary Forward Drive Circuit has Failed. Current feedback is above normal
PSC 520380.01 - Left Pump Primary Forward Drive Circuit has Failed. Current feedback is below normal
PSC 520380.05 - Left Pump Primary Forward Drive Circuit has Failed. Current feedback is out of Range Low Shorted to Ground
PSC 520380.06 - Left Pump Primary Forward Drive Circuit has Failed. Current feedback is out of Range High Shorted to Battery
PSC 520380.16 - Left Pump Max Forward Drive Circuit Current is Out of Range.
PSC 520380.31 - Left Pump Primary Forward Drive Circuit has Failed. Current feedback is not within 5 mA of commanded current
PSC 520381.00 - Left Pump Primary Reverse Drive Circuit has Failed. Current feedback is above normal, Shorted to Battery
PSC 520381.01 - Left Pump Primary Reverse Drive Circuit has Failed. Current feedback is below normal, Shorted to Ground
PSC 520381.05 - Left Pump Primary Reverse Drive Circuit has Failed. Current feedback is out of Range Low
PSC 520381.06 - Left Pump Primary Reverse Drive Circuit has Failed. Current feedback is out of Range High
PSC 520381.31 - Left Pump Primary Reverse Drive Circuit has Failed. Current feedback is not within 5 mA of commanded current
PSC 522261.13 - Steering Wheel Position Sensor Not Centered
PSC 522265.03 - Upper Steering Angle Sensor Circuit Voltge Fault
PSC 522265.16 - Upper Steering Angle Sensor Signal Voltage Fault
PSC 522266.03 - Middle Steering Angle Sensor Circuit Voltage Fault
PSC 522266.16 - Middle Steering Angle Sensor Signal Voltage Fault
PSC 522363.00 - Right Motor Speed sensor Power Line is Open
PSC 522363.01 - Right Motor Speed sensor Ground Line is Open
PSC 522363.02 - Right Motor Speed sensor Ground Line is Open
PSC 522363.03 - Right Motor Speed sensor Direction Signal Voltage is Out of Range High Shorted to Battery
PSC 522363.04 - Right Motor Speed sensor Direction Signal Voltage is Out of Range Low Shorted to Ground
PSC 522363.05 - Right Motor Speed sensor Direction Signal Line is Open
PSC 522363.07 - Right Motor Speeded Detected at Startup
PSC 522363.08 - Right Motor Overspeed Detected, Runaway Right Pump or Abnormal Frequency, or Abnormal Pulse Width
PSC 522363.10 - Uncommanded Right Motor Speed
PSC 522363.14 - Right Motor Speed Low for Non Zero Right Pump Command
PSC 522363.16 - Right Pump Calibrations are out of Range
PSC 522363.31 - Right Motor Speed Direction Signal Line has Failed
PSC 522381.00 - Left Motor Speed Sensor Power Line is Open
PSC 522381.01 - Left Motor Speed Sensor Ground Line is Open
PSC 522381.03 - Left Motor Speed Sensor Direction Signal Voltage is Out of Range High Shorted to Battery
PSC 522381.04 - Left Motor Speed Sensor Direction Signal Voltage is Out of Range Low Shorted to Ground
PSC 522381.05 - Left Motor Speed Sensor Direction Signal Line is Open
PSC 522381.07 - Left Motor Speed Detected at Startup
PSC 522381.08 - Left Motor Overspeed Detected, Runaway Left Pump or Abnormal Frequency, or Abnormal Pulse Width
PSC 522381.10 - Uncommanded Left Motor Speed
PSC 522381.14 - Left Motor Speed Low for Non Zero Left Pump Command
PSC 522381.16 - Left Pump Calibrations are out of Range
PSC 522381.31 - Left Motor Speed Direction Signal Line has Failed
PSC 522394.09 - TCM Message Missing
PSC 522777.13 - Steering Input Device (SID) not Calibrated
PSC 522855.13 - Left Pump not Calibrated
PSC 522856.13 - Right Pump not Calibrated
PSC 523216.00 - Supply voltage VP4 for valve driver Out of Range High
PSC 523216.01 - Supply voltage VP4 for valve driver Out of Range Low
PSC 523217.00 - Supply voltage VP3 for valve driver Out of Range High
PSC 523217.01 - Supply voltage VP3 for valve driver Out of Range Low
PSC 523218.01 - Supply voltage VP2 for valve driver Out of Range Low
PSC 523219.01 - Supply voltage VP1 for valve driver Out of Range Low
PSC 523326.13 - PSC Invalid Pump Solenoid Calibration Data
PSC 523345.00 - Secondary Handle Signal Voltage Above Normal, Shorted to High
PSC 523345.01 - Secondary Handle Signal Voltage Above Normal, Shorted to Low
PSC 523345.03 - Secondary Handle Signal Voltage Out of Range High Shorted to Battery
PSC 523345.04 - Secondary Handle Signal Voltage Out of Range Low Shorted to Ground
PSC 523345.14 - The Primary and Secondary Handle Position is greater than 5 percent
PSC 523380.31 - Drive train derate conditions Active
PSC 523498.14 - Direction Mismatch between Right & Left Motors
PSC 523643.00 - Primary Handle Signal Voltage Above Normal, Shorted to High
PSC 523643.01 - Primary Handle Signal Voltage Above Normal, Shorted to Low
PSC 523643.03 - Primary Handle Signal Voltage Out of Range High Shorted to Battery
PSC 523643.04 - Primary Handle Signal Voltage Out of Range Low Shorted to Ground
PSC 523643.07 - Hydro Handle is not in Neutral Position at Startup
PSC 523643.13 - The Hydro Handle Has Not Calibrated
PSC 523643.14 - The Primary and Secondary Handle Position is greater than 5 percent
PSC 523651.02 - PSC Control Unit Fault
PSC 523660.03 - Bottom Steering Angle Sensor Circuit Voltage Fault
PSC 523660.16 - Bottom Steering Angle Sensor Signal Voltage Fault
PSC 523661.11 - Steering Motor Rotation In Park
PSC 523661.31 - Steering Angle Sensor Fault
PSC 523767.02 - Auto Trac Resume switch failed
PSC 523821.02 - Vehicle Mismatch
PSC 523953.03 - Primary & Secondary Handle Signal Voltage Out of Range High Shorted to Battery
PSC 523953.04 - Primary & Secondary Handle Signal Voltage Out of Range Low Shorted to Ground
PSC 523953.14 - Primary & Secondary Handle Signal Voltages are Out of Range but in Opposite Directions
PSC 523960.02 - Neutral Switch and Not Neutral Data Conflict
PSC 524221.09 - Yaw Rate Message Missing
PSC 524249.14 - Operator Out of Seat While Vehicle is moving for more than 10 Seconds
PSC 524254.03 - Transmission Enable Relay Supply Voltage Is Out of Range High
PSC 524254.04 - Transmission Enable Relay Supply Voltage Is Out of Range Low
Group 20: PTP - Power Train Propulsion Controller
PTP 70.02 - Park Brake Switch and Not Park Status Input Data Conflict
PTP 70.14 - Park Brake is Manually Engaged While Trying to Move The Vehicle
PTP 168.03 - Unswitched Supply Voltage High
PTP 168.04 - Unswitched Supply Voltage Low
PTP 237.31 - VIN Security Message Missing
PTP 628.02 - PTP EOL Data Fault
PTP 628.12 - PTP Programming
PTP 629.12 - PTP Control Unit Fault
PTP 1504.14 - Operator Not Seated While Auto Trac Active
PTP 1638.09 - Hydraulic Oil Temperature Message Missing
PTP 2000.09 - Engine Speed Message Missing
PTP 3509.03 - Steering Input Device (SID) Supply Voltage Out of Range High
PTP 3509.04 - Steering Input Device (SID) Supply Voltage Out of Range Low
PTP 3510.03 - Secondary Handle Position and Right Speed Sensor Supply Voltage Out of Range High
PTP 3510.04 - Secondary Handle Position and Right Speed Sensor Supply Voltage Out of Range Low
PTP 3511.03 - Trim/Varitorq Potentiometer Out of Range High
PTP 3511.04 - Trim/Varitorq Potentiometer Out of Range Low
PTP 3512.03 - Primary Handle Position and Left Speed Sensor Supply Voltage Out of Range High
PTP 3512.04 - Primary Handle Position and Left Speed Sensor Supply Voltage Out of Range Low
PTP 3648.03 - Netural Switch and Hydro Handle Position Data Fault
PTP 520296.05 - Right Pump Secondary Forward Drive Circuit has Failed. Current feedback is Out of Range Low
PTP 520296.06 - Right Pump Secondary Forward Drive Circuit has Failed. Current feedback is Out of Range High
PTP 520297.05 - Right Pump Secondary Reverse Drive Circuit has Failed. Current feedback is Out of Range Low
PTP 520297.06 - Right Pump Secondary Reverse Drive Circuit has Failed. Current feedback is Out of Range High
PTP 520298.05 - Left Pump Secondary Forward Drive Circuit has Failed. Current feedback is Out of Range Low
PTP 520298.06 - Left Pump Secondary Forward Drive Circuit has Failed. Current feedback is Out of Range High
PTP 520299.05 - Left Pump Secondary Reverse Drive Circuit has Failed. Current feedback is Out of Range Low
PTP 520299.06 - Left Pump Secondary Reverse Drive Circuit has Failed. Current feedback is Out of Range High
PTP 520378.00 - Right Pump Primary Reverse Drive Circuit has Failed. Current feedback is above normal, Shorted to Battery
PTP 520378.01 - Right Pump Primary Reverse Drive Circuit has Failed. Current feedback is Below Normal, Shorted to Ground.
PTP 520378.05 - Right Pump Primary Reverse Drive Circuit has Failed. Current feedback is Out of Range Low.
PTP 520378.06 - Right Pump Primary Reverse Drive Circuit has Failed. Current feedback is Out of Range High.
PTP 520378.31 - Right Pump Primary Reverse Drive Circuit has Failed. Current feedback is not within 5mA of commanded current
PTP 520379.00 - Right Pump Primary Forward Drive Circuit has Failed. Current feedback is above normal, Shorted to Battery
PTP 520379.01 - Right Pump Primary Forward Drive Circuit has Failed. Current feedback is below normal, Shorted to Ground
PTP 520379.05 - Right Pump Primary Forward Drive Circuit has Failed. Current feedback is out of Range Low
PTP 520379.06 - Right Pump Primary Forward Drive Circuit has Failed. Current feedback is out of Range High
PTP 520379.16 - Right Pump Max Forward Drive Circuit Current is Out of Range.
PTP 520379.31 - Right Pump Primary Forward Drive Circuit has Failed. Current feedback is not within 5 mA of Commanded Current
PTP 520380.00 - Left Pump Primary Forward Drive Circuit has Failed. Current feedback is above normal
PTP 520380.01 - Left Pump Primary Forward Drive Circuit has Failed. Current feedback is below normal
PTP 520380.05 - Left Pump Primary Forward Drive Circuit has Failed. Current feedback is out of Range Low Shorted to Ground
PTP 520380.06 - Left Pump Primary Forward Drive Circuit has Failed. Current feedback is out of Range High Shorted to Battery
PTP 520380.16 - Left Pump Max Forward Drive Circuit Current is Out of Range.
PTP 520380.31 - Left Pump Primary Forward Drive Circuit has Failed. Current feedback is not within 5 mA of commanded current
PTP 520381.00 - Left Pump Primary Reverse Drive Circuit has Failed. Current feedback is above normal, Shorted to Battery
PTP 520381.01 - Left Pump Primary Reverse Drive Circuit has Failed. Current feedback is below normal, Shorted to Ground
PTP 520381.05 - Left Pump Primary Reverse Drive Circuit has Failed. Current feedback is out of Range Low
PTP 520381.06 - Left Pump Primary Reverse Drive Circuit has Failed. Current feedback is out of Range High
PTP 520381.31 - Left Pump Primary Reverse Drive Circuit has Failed. Current feedback is not within 5 mA of commanded current
PTP 522363.00 - Right Motor Speed sensor Power Line is Open
PTP 522363.01 - Right Motor Speed sensor Ground Line is Open
PTP 522363.03 - Right Motor Speed sensor Direction Signal Voltage is Out of Range High Shorted to Battery
PTP 522363.04 - Right Motor Speed sensor Direction Signal Voltage is Out of Range Low Shorted to Ground
PTP 522363.05 - Right Motor Speed sensor Direction Signal Line is Open
PTP 522363.07 - Right Motor Speeded Detected at Startup
PTP 522363.08 - Right Motor Overspeed Detected, Runaway Right Pump or Abnormal Frequency, or Abnormal Pulse Width
PTP 522363.10 - Uncommanded Right Motor Speed
PTP 522363.14 - Right Motor Speed Low for Non Zero Right Pump Command
PTP 522363.16 - Right Pump Calibrations are out of Range
PTP 522363.31 - Right Motor Speed Direction Signal Line has Failed
PTP 522381.00 - Left Motor Speed Sensor Power Line is Open
PTP 522381.01 - Left Motor Speed Sensor Ground Line is Open
PTP 522381.03 - Left Motor Speed Sensor Direction Signal Voltage is Out of Range High Shorted to Battery
PTP 522381.04 - Left Motor Speed Sensor Direction Signal Voltage is Out of Range Low Shorted to Ground
PTP 522381.05 - Left Motor Speed Sensor Direction Signal Line is Open
PTP 522381.07 - Left Motor Speed Detected at Startup
PTP 522381.08 - Left Motor Overspeed Detected, Runaway Left Pump or Abnormal Frequency, or Abnormal Pulse Width
PTP 522381.10 - Uncommanded Left Motor Speed
PTP 522381.14 - Left Motor Speed Low for Non Zero Left Pump Command
PTP 522381.16 - Left Pump Calibrations are out of Range
PTP 522381.31 - Left Motor Speed Direction Signal Line has Failed
PTP 522855.13 - Left Pump not Calibrated
PTP 522856.13 - Right Pump not Calibrated
PTP 523216.00 - Supply voltage VP4 for valve driver Out of Range High
PTP 523216.01 - Supply voltage VP4 for valve driver Out of Range Low
PTP 523217.00 - Supply voltage VP3 for valve driver Out of Range High
PTP 523217.01 - Supply voltage VP3 for valve driver Out of Range Low
PTP 523218.01 - Supply voltage VP2 for valve driver Out of Range Low
PTP 523219.01 - Supply voltage VP1 for valve driver Out of Range Low
PTP 523326.13 - PTP Invalid Pump Solenoid Calibration Data
PTP 523345.00 - Secondary Handle Signal Voltage Above Normal, Shorted to High
PTP 523345.01 - Secondary Handle Signal Voltage Above Normal, Shorted to Low
PTP 523345.03 - Secondary Handle Signal Voltage Out of Range High Shorted to Battery
PTP 523345.04 - Secondary Handle Signal Voltage Out of Range Low Shorted to Ground
PTP 523345.14 - The Primary and Secondary Handle Position is greater than 5 percent
PSC 523380.31 - Drive train derate conditions Active
PTP 523498.14 - Direction Mismatch between Right & Left Motors
PTP 523643.00 - Primary Handle Signal Voltage Above Normal, Shorted to High
PTP 523643.01 - Primary Handle Signal Voltage Above Normal, Shorted to Low
PTP 523643.03 - Primary Handle Signal Voltage Out of Range High Shorted to Battery
PTP 523643.04 - Primary Handle Signal Voltage Out of Range Low Shorted to Ground
PTP 523643.07 - Hydro Handle is not in Neutral Position at Startup
PTP 523643.13 - The Hydro Handle Has Not Calibrated
PTP 523643.14 - The Primary and Secondary Handle Position is greater than 5 percent
PTP 523651.02 - PTP Control Unit Fault
PTP 523660.03 - Bottom Steering Angle Sensor Circuit Voltage Fault
PTP 523660.16 - Bottom Steering Angle Sensor Signal Voltage Fault
PTP 523661.11 - Steering Motor Rotation In Park
PTP 523911.00 - Varitorq Potentiometer Signal Voltage Above Normal
PTP 523911.01 - Varitorq Potentiometer Signal Voltage Below Normal
PTP 523911.03 - Varitorq Potentiometer Signal Voltage Out of Range High Shorted to Battery
PTP 523911.04 - Varitorq Potentiometer Signal Voltage Out of Range Low Shorted to Ground
PTP 523911.05 - Varitorq Valve Drive Current is Out of Range Low
PTP 523911.06 - Varitorq Valve Drive Current is Out of Range High
PTP 523911.13 - Varitorq Potentiometer Calibration Fault - Not Calibrated
PTP 523953.03 - Primary & Secondary Handle Signal Voltage Out of Range High Shorted to Battery
PTP 523953.04 - Primary & Secondary Handle Signal Voltage Out of Range Low Shorted to Ground
PTP 523953.14 - Primary & Secondary Handle Signal Voltages are Out of Range but in Opposite Directions
PTP 523960.02 - Neutral Switch and Not Neutral Data Conflict
PTP 524249.14 - Operator Out of Seat While Vehicle is moving for more than 10 Seconds
PTP 524254.03 - Transmission Enable Relay Supply Voltage Is Out of Range High
PTP 524254.04 - Transmission Enable Relay Supply Voltage Is Out of Range Low
Section 220: Engine System
Group 05: Cooling System
Engine Theory of Operation
Test Procedures and Adjustments
Diagnosis, Tests and Adjustments
Test Cooling System
Diagnose Engine Malfunctions
Test Procedure
Section 240: Electrical System - 3520 - Propulsion and Steering Control
Group 05: How To Use Diagnostic Information
How To Use Electrical Diagnostic Group
Visual Inspection of Electrical System
Handling of Basic Electrical Components/Precautions with Vehicles Equipped with Computer Controlled Systems
Wiring Harness/Electrical Connector Repair and Handling
Diagnosis of Intermittent Failures
Diagnostic Diagram and Information on Symbols in DiagramHow to use an Electrical Diagram
Electrical Diagram Symbols
Wiring Schematic Information
Seven Steps Electrical Test Procedure
Know the System
Ask the Operator
Inspect the System
Operate the Machine (if possible)
List the Possible Causes
Come to a Conclusion
Test your Conclusion
Service Tools and EquipmentRecommended Tools
ESD - Eletrostatic Discharge
Factors Causing Static Electricity
Prevention
Equipment
Precautions while Working
Group 10: Inspection and Safety
Visually Inspect Electrical System
Safety Precautions
Battery Specifications
Group 15: Diagnostic Trouble Codes (DTC) and Engine Protection
DTC List
Vehicle Specific Fault List
Application Fault List
Engine Protection
Group 15A: Power
Theory of Operation
Electrical Diagram
Group 15B: Starting & Charging Circuits
Theory of Operation
Electrical Diagram
Group 15C: Harvesting Functions
Theory of Operation
Electrical Diagram
Diagnostics
Group 15D: Topper Left/Right
Theory of Operation
Electrical Diagram
Diagnostics
Group 15E: Topper Up/Down
Theory of Operation
Electrical Diagram
Diagnostics
Group 15F: Basecutter Forward/Reverse
Theory of Operation
Electrical Diagram
Diagnostics
Group 15G: Basecutter Up/Down
Theory of Operation
Electrical Diagram
Diagnostics
Group 15H: Right Crop Divider Up/Down
Theory of Operation
Electrical Diagram
Diagnostics
Group 15I: Left Crop Divider Up/Down
Theory of Operation
Electrical Diagram
Diagnostics
Group 15J: Left Crop Divider Tilt
Theory of Operation
Electrical Diagram
Diagnostics
Group 15K: Right Crop Divider Tilt
Theory of Operation
Electrical Diagram
Diagnostics
Group 15L: Knockdown Tilt
Theory of Operation
Electrical Diagram
Diagnostics
Group 15M: Elevator Swing
Theory of Operation
Electrical Diagram
Diagnostics
Group 15N: Elevator Forward/Reverse
Theory of Operation
Electrical Diagram
Group 15O: Elevator Up/Down
Theory of Operation
Electrical Diagram
Diagnostics
Group 15P: Sideknife
Theory of Operation
Electrical Diagram
Diagnostics
Group 15Q: Bin Flap
Theory of Operation
Electrical Diagram
Diagnostics
Group 15R: Extractor Fans
Theory of Operation
Electrical Diagram
Diagnostics
Group 15S: Primary Hood Rotate
Theory of Operation
Electrical Diagram
Diagnostics
Group 15T: Secondary Hood Rotate
Theory of Operation
Electrical Diagram
Diagnostics
Group 15U: High Low Track
Theory of Operation
Electrical Diagram
Group 15V: Positrac (Wheel)
Theory of Operation
Electrical Diagram
Diagnostics
Group 15W: Transmission (Wheel)
Theory of Operation
Electrical Diagram
Diagnostics
Group 15X: Transmission (Track)
Theory of Operation
Electrical Diagram
Diagnostics
Group 15Y: Throttle
Theory of Operation
Electrical Diagram
Group 15Z: ECU power, machine connections and gauges
Theory of Operation
Electrical Diagram
Group 15AA: ECU - Engine components with EGR
Theory of Operation
Electrical Diagram
Group 15AB: ECU - Engine components without EGR
Theory of Operation
Electrical Diagram
Group 15AC: Park Brake
Theory of Operation
Electrical Diagram
Diagnostics
Group 15AD: Camera
Theory of Operation
Electrical Diagram
Group 15AE: Radio, Dome & ACC
Theory of Operation
Electrical Diagram
Group 15AF: Auxiliary Power Outlet
Theory of Operation
Electrical Diagram
Group 15AG: Heating & A/C
Theory of Operation
Electrical Diagram
Diagnostics
Group 15AH: Wipers & Washers
Theory of Operation
Electrical Diagram
Group 15AI: Horn
Theory of Operation
Electrical Diagram
Group 15AJ: Road Lights
Theory of Operation
Electrical Diagram
Group 15AK: Field Lights
Theory of Operation
Electrical Diagram
Group 15AL: Turn Signal, Warning & Hazard Lights
Theory of Operation
Electrical Diagram
Group 15AM: Work Lights
Theory of Operation
Electrical Diagram
Group 15AN: Beacon Light (European Option)
Theory of Operation
Electrical Diagram
Group 15AO: Road Lights (European Option)
Theory of Operation
Electrical Diagram
Group 15AP: Automatic Basecutter
Theory of Operation
Electrical Diagram
Group 15AQ: AutoTrac
Theory of Operation
Electrical Diagram
Group 15AR: Reversible Cooling Fan
Theory of Operation
Electrical Diagram
Diagnostics
Group 15AS: Alternator and Battery
Theory of Operation
Cleaning Battery Posts
Jumping the Battery
Charging the Batteries
Precautions for Alternators.
Hydraulic Oil Temperature Sender
Fuel Sending Unit
Hydraulic Filter Pressure Switch
Air Filter Restriction Switch
Battery Visual Inspection
Multifunction Handle Check
Air Cleaner Restriction Indicator
Hydraulic Filter Restriction Indicator
Hydraulic Float Level Check
Electrical Checks
Group 20: Connector Data
A02 - Basecutter up/down lever
A03 - Autotrac display
A04 - Murphy Gauge
A05 - Murphy Gauge
A06 - Basecutter pressure gauge
A07 - Acoustic alarm
A08 - GPS speedometer
A10 - Radio
A11 - Resistor assembly
A12 - Wiper timer
A17 - Topper right timer
A18 - Topper left timer
A22 - Cigarette lighter
A26 - Primary extractor
A34 - Accessory outlet
A35 - ABC control unit
B04 - Brake pressure switch
B10 - Right horn
B11 - Left horn
B12 - Hydraulic oil level switch
B13 - Fuel level sensor
B14 - Hydraulic filter restriction
B15 - Air cleaner
B16 - A/C low pressure switch
B17 - A/C high pressure switch
B18 - Hydraulic temperature sender
B19 - Reverse alarm
B20 - A/C thermostat switch
B22 - Right speaker
B23 - Left speaker
B25 - Coolant level sensor
B26 - Optional radar input
C01 - Fuel injector connector
C02 - Auxiliary power connection
C06 - Alternator excitation
C19 - Fuel transfer pump
C23 - Turbo connection
D01 - Water-in-fuel sensor
D02 - Elevator diode
D03 - Basecutter diode pack
D04 - Elevator swing/primary extractor diode pack
D05 - Topper diode pack
D06 - Wiper diode
D07 - Transport diode
D08 - Elevator diode
F01 - Trans pump fuse
F02 - ECU fuse
J01 - ECU Connector - Engine with EGR
J01 - ECU Connector - Engine without EGR
J02 - ECU Connector
J03 - ECU Connector - Engine with EGR
J03 - ECU Connector - Engine without EGR
K38 - Transport relay
K50 - Pressurizer motor relay
K51 - Recirculate motor relay
K57 - Flasher module relay
K60 - Starter relay
L07 - Dome light
L08 - Panel light
L11 - Right outside road lamp
L12 - Left outside road lamp
L13 - Right inside road lamp
L14 - Left inside road lamp
L18 - Right field lamp
L19 - Left field lamp
L20 - Right elevator light
L21 - Left elevator light
L22 - Right side light
L23 - Left side light
L25 - High speed/low torque indicator
L26 - Engine work light
L27 - Beacon Light
L28 - Right beacon light
L29 - Left beacon light
L30 - License plate light
L33 - Right headlight
L34 - Left headlight
L39 - Left turn side light
L40 - Right turn side light
L41 - Left turn signal
L42 - Right turn signal
L43 - Active Light
L44 - Error Light
M01 - Starter motor
M02 - Motor pressure transducer
M03 - Recirculate motor
M04 - Heater valve adjust actuator
M05 - Pressurizer motor
M06 - Side washer motor
M07 - Front washer motor
M08 - Left wiper motor
M09 - Right wiper motor
M10 - Center wiper motor
M11 - Right ground drive pump
M12 - Left ground drive pump
M13 - Primary extractor pump
P01 - Manifold air pressure sensor
P02 - Exhaust pressure sensor
P03 - Fuel pressure sensor
P04 - Oil pressure sensor
P05 - Rail pressure sensor
R03 - Varitorq potentiometer
R04 - Alt resistor
R05 - Terminating resistor
R07 - Temperature adjust
R21 - Primary extractor potentiometer
R22 - High range resistor
R23 - Low range resistor
R24 - Sensitivity potentiometer
R25 - Basecutter position potentiometer
S01 - Ignition switch
S04 - Door safety switch
S08 - Hydraulic reset switch
S09 - Emergency stop switch
S10 - Operators present switch
S13 - Elevator forward/reverse switch
S14 - Elevator on/off switch
S15 - Elevator up/down switch
S16 - Transport switch
S17 - Positrac switch
S18 - Left brake pedal
S19 - Right brake pedal
S20 - Dome light switch
S21 - A/C compressor switch
S22 - Blower motor switch
S23 - Park brake
S24 - Road light switch
S25 - Cab platform/road light switch
S26 - Field light switch
S27 - Center wiper switch
S28 - Side wiper switch
S29 - System on/off switch
S30 - Ground drive forward switch
S33 - High/low switch
S43 - Left side knife on/off switch
S44 - Right side knife on/off switch
S45 - Throttle switch
S46 - Secondary extractor switch
S47 - Primary extractor switch
S48 - Right elevator swing pedal
S49 - Left elevator swing pedal
S50 - Topper left/right switch
S51 - Basecutter forward/reverse switch
S57 - Left crop divider tilt switch
S58 - Right crop divider tilt switch
S61 - High/low switch
S62 - Primary hood rotate switch
S63 - Engine work light switch
S64 - Beacon light switch
S65 - Knock-down roller tilt switch
S66 - Hazzard light switch
S67 - Turn signal switch
S68 - Hi/low pedal switch
S80 - Resume switch
S81 - Front pedal switch
S83 - Reversing cooling fan switch
T01 - EGR fresh air
T02 - EGR mixed air - Engine with EGR
T02 - Manifold air temp - Engine without EGR
T03 - EGR exhaust
T04 - Coolant temp
T05 - Fuel temp
T06 - Comp inlet temp
X01 - Engine crank sensor
X02 - Engine cam sensor
X2B - Beacon light harness connector
X03 - EGR valve
X3A - Rear frame harness connector
X04 - VGT actuator
X4A - Base diode module connector
X4B - Option diode module connector
X4C - Elevator diode module connector
X05 - VGT speed sensor
X6A - Rear frame harness connector
X8A - Joystick connector
X8B - Joystick connector
X09 - A/C harness connector
X10 - Feedroller forward/reverse solenoid
X11 - Throttle emulator harness connector
X12A - Base diode module connector
X12B - Base diode module connector
X12C - Elevator diode module connector
X12D - Elevator diode module connector
X12E - Option diode module connector
X12F - Option diode module connector
X13A - Ground drive lever
X13B - Ground drive lever
X14 - Engine 14 harness connector
X14A - Left ground drive lever
X14B - Left ground drive lever
X15A - Right ground drive lever
X15B - Right ground drive lever
X17 - Warning indicator light
X18 - Engine harness connector
X19 - Load center/cab harness connector
X21 - Engine harness connector
X22 - Left tail light connector
X23 - Right tail light connector
X24 - Left tail light connector
X25 - Right tail light connector
X26 - Right front turn signal connector
X27 - Left front turn signal connector
X28 - High/low harness connector
X29 - High/low harness connector
X31 - Load center/cab harness connector
X32 - Flasher module connector
X33 - Flasher module connector
X34 - Flasher module connector
X37 - Compressor switch harness connector
X38 - Basecutter up/down connector
X39 - Right crop divider connector
X40 - Topper up/down connector
X41 - Elevator swing connector
X42 - Left crop divider connector
X43 - Left side crop divider tilt connector
X44 - Right side crop divider tilt connector
X45 - Primary hood rotate connector
X46 - Topper right/left connector
X47 - Knock-down roller tilt connector
X48 - Basecutter pump connector
X49 - Elevator solenoid forward/reverse connector
X50 - Elevator solenoid up/down connector
X51 - Secondary hood rotate solenoid connector
X52 - Bin flap solenoid connector
X55 - ABC connector
X56 - ABC connector
X57 - Diagnostic connector
X70 - Armrest harness connector
X71 - Front harness connector
X72 - Elevator harness connector
X73A - Main frame harness connector
X73B - Main frame harness connector
X75 - Can diagnostic connector
X76 - Turn signal harness
X77 - Load center/cab harness connector
X78 - Load center/cab harness connector
X79 - Cooling harness
X80 - AT option
X81 - GPS receiver
X82 - Camera connector
X83 - Can terminator
X84 - Can terminator
X85 - Autotrac/cab harness connector
X90 - Load center ground
X91 - Engine ground
X92 - Elevator ground
X93 - Engine ground
X95 - Cab ground
Y01 - Pump control valve
Y09 - Variable speed solenoid
Y10 - Positrac solenoid
Y11 - Compressor
Y12 - Park brake solenoid
Y15 - Left side knife solenoid
Y16 - Right side knife solenoid
Y17 - Secondary extractor solenoid
Y22 - Topper collector solenoid
Y27 - Flap beater solenoid
Y38 - Elevator unload solenoid
Y39 - High/low solenoid
Y42 - Unloading solenoid
Y47 - Basecutter up solenoid
Y48 - Basecutter down solenoid
Y49 - Reverse coil (top) connector
Y50 - Proportional coil (right)
PLUG 1 - MC300 controller connector
PLUG 2 - MC300 controller connector
Section 241: Electrical System - 3522 - Propulsion and Steering Control
Group 05: How To Use Diagnostic Information
How To Use Electrical Diagnostic Group
Visual Inspection of Electrical System
Handling of Basic Electrical Components/Precautions with Vehicles Equipped with Computer Controlled Systems
Wiring Harness/Electrical Connector Repair and Handling
Diagnosis of Intermittent Failures
Diagnostic Diagram and Information on Symbols in DiagramHow to use an Electrical Diagram
Electrical Diagram Symbols
Wiring Schematic Information
Seven Steps Electrical Test Procedure
Know the System
Ask the Operator
Inspect the System
Operate the Machine (if possible)
List the Possible Causes
Come to a Conclusion
Test your Conclusion
Service Tools and EquipmentRecommended Tools
ESD - Eletrostatic Discharge
Factors Causing Static Electricity
Prevention
Equipment
Precautions while Working
Group 10: Inspection and Safety
Visually Inspect Electrical System
Safety Precautions
Battery Specifications
Group 15: Diagnostic Trouble Codes (DTC) and Engine Protection
DTC List
Vehicle Specific Fault List
Application Fault List
Engine Protection
Group 15A: Power
Theory of Operation
Electrical Diagram
Group 15B: Starting & Charging Circuits
Theory of Operation
Electrical Diagram
Group 15C: Harvesting Functions
Theory of Operation
Electrical Diagram
Diagnostics
Group 15D: Topper Left/Right
Theory of Operation
Electrical Diagram
Diagnostics
Group 15E: Topper Up/Down
Theory of Operation
Electrical Diagram
Diagnostics
Group 15F: Basecutter Forward/Reverse
Theory of Operation
Electrical Diagram
Diagnostics
Group 15G: Basecutter Up/Down
Theory of Operation
Electrical Diagram
Diagnostics
Group 15H: Crop Divider Float
Theory of Operation
Electrical Diagram
Diagnostics
Group 15J: Left Crop Divider Tilt
Theory of Operation
Electrical Diagram
Diagnostics
Group 15K: Right Crop Divider Tilt
Theory of Operation
Electrical Diagram
Diagnostics
Group 15L: Knockdown Tilt
Theory of Operation
Electrical Diagram
Diagnostics
Group 15M: Elevator Swing
Theory of Operation
Electrical Diagram
Diagnostics
Group 15N: Elevator Forward/Reverse
Theory of Operation
Electrical Diagram
Group 15O: Elevator Up/Down
Theory of Operation
Electrical Diagram
Diagnostics
Group 15P: Sideknife
Theory of Operation
Electrical Diagram
Diagnostics
Group 15Q: Bin Flap
Theory of Operation
Electrical Diagram
Diagnostics
Group 15R: Extractor Fans
Theory of Operation
Electrical Diagram
Diagnostics
Group 15S: Primary Hood Rotate
Theory of Operation
Electrical Diagram
Diagnostics
Group 15T: Secondary Hood Rotate
Theory of Operation
Electrical Diagram
Diagnostics
Group 15U: High Low Track
Theory of Operation
Electrical Diagram
Group 15V: Positrac (Wheel)
Theory of Operation
Electrical Diagram
Diagnostics
Group 15W: Transmission (Wheel)
Theory of Operation
Electrical Diagram
Diagnostics
Group 15X: Transmission (Track)
Theory of Operation
Electrical Diagram
Diagnostics
Group 15Y: Throttle
Theory of Operation
Electrical Diagram
Group 15Z: ECU power, machine connections and gauges
Theory of Operation
Electrical Diagram
Group 15AA: ECU - Engine components with EGR
Theory of Operation
Electrical Diagram
Group 15AB: ECU - Engine components without EGR
Theory of Operation
Electrical Diagram
Group 15AC: Park Brake
Theory of Operation
Electrical Diagram
Diagnostics
Group 15AD: Camera
Theory of Operation
Electrical Diagram
Group 15AE: Radio, Dome & ACC
Theory of Operation
Electrical Diagram
Group 15AF: Auxiliary Power Outlet
Theory of Operation
Electrical Diagram
Group 15AG: Heating & A/C
Theory of Operation
Electrical Diagram
Diagnostics
Group 15AH: Wipers & Washers
Theory of Operation
Electrical Diagram
Group 15AI: Horn
Theory of Operation
Electrical Diagram
Group 15AJ: Road Lights
Theory of Operation
Electrical Diagram
Group 15AK: Field Lights
Theory of Operation
Electrical Diagram
Group 15AL: Turn Signal, Warning & Hazard Lights
Theory of Operation
Electrical Diagram
Group 15AM: Work Lights
Theory of Operation
Electrical Diagram
Group 15AN: Beacon Light (European Option)
Theory of Operation
Electrical Diagram
Group 15AO: Road Lights (European Option)
Theory of Operation
Electrical Diagram
Group 15AP: Automatic Basecutter
Theory of Operation
Electrical Diagram
Group 15AQ: AutoTrac
Theory of Operation
Electrical Diagram
Group 15AR: Reversible Cooling Fan
Theory of Operation
Electrical Diagram
Diagnostics
Group 15AS: Alternator and Battery
Theory of Operation
Cleaning Battery Posts
Jumping the Battery
Charging the Batteries
Precautions for Alternators.
Hydraulic Oil Temperature Sender
Fuel Sending Unit
Hydraulic Filter Pressure Switch
Air Filter Restriction Switch
Battery Visual Inspection
Multifunction Handle Check
Air Cleaner Restriction Indicator
Hydraulic Filter Restriction Indicator
Hydraulic Float Level Check
Electrical Checks
Group 20: Connector Data
A02 - Basecutter up/down lever
A03 - Autotrac display
A04 - Murphy Gauge
A05 - Murphy Gauge
A06 - Basecutter pressure gauge
A07 - Acoustic alarm
A08 - GPS speedometer
A10 - Radio
A11 - Resistor assembly
A12 - Wiper timer
A17 - Topper right timer
A18 - Topper left timer
A22 - Cigarette lighter
A26 - Primary extractor
A34 - Accessory outlet
A35 - ABC control unit
B04 - Brake pressure switch
B10 - Right horn
B11 - Left horn
B12 - Hydraulic oil level switch
B13 - Fuel level sensor
B14 - Hydraulic filter restriction
B15 - Air cleaner
B16 - A/C low pressure switch
B17 - A/C high pressure switch
B18 - Hydraulic temperature sender
B19 - Reverse alarm
B20 - A/C thermostat switch
B22 - Right speaker
B23 - Left speaker
B25 - Coolant level sensor
B26 - Optional radar input
C01 - Fuel injector connector
C02 - Auxiliary power connection
C06 - Alternator excitation
C19 - Fuel transfer pump
C23 - Turbo connection
D01 - Water-in-fuel sensor
D02 - Elevator diode
D03 - Basecutter diode pack
D04 - Elevator swing/primary extractor diode pack
D05 - Topper diode pack
D06 - Wiper diode
D07 - Transport diode
D08 - Elevator diode
F01 - Trans pump fuse
F02 - ECU fuse
J01 - ECU Connector - Engine with EGR
J01 - ECU Connector - Engine without EGR
J02 - ECU Connector
J03 - ECU Connector - Engine with EGR
J03 - ECU Connector - Engine without EGR
K38 - Transport relay
K40 - Right crop divider float reset relay
K41 - Right crop divider float relay
K42 - Left crop divider float reset relay
K43 - Left crop divider float relay
K50 - Pressurizer motor relay
K51 - Recirculate motor relay
K57 - Flasher module relay
K60 - Starter relay
L07 - Dome light
L08 - Panel light
L11 - Right outside road lamp
L12 - Left outside road lamp
L13 - Right inside road lamp
L14 - Left inside road lamp
L18 - Right field lamp
L19 - Left field lamp
L20 - Right elevator light
L21 - Left elevator light
L22 - Right side light
L23 - Left side light
L25 - High speed/low torque indicator
L26 - Engine work light
L27 - Beacon Light
L28 - Right beacon light
L29 - Left beacon light
L30 - License plate light
L33 - Right headlight
L34 - Left headlight
L39 - Left turn side light
L40 - Right turn side light
L41 - Left turn signal
L42 - Right turn signal
L43 - Active Light
L44 - Error Light
M01 - Starter motor
M02 - Motor pressure transducer
M03 - Recirculate motor
M04 - Heater valve adjust actuator
M05 - Pressurizer motor
M06 - Side washer motor
M07 - Front washer motor
M08 - Left wiper motor
M09 - Right wiper motor
M10 - Center wiper motor
M11 - Right ground drive pump
M12 - Left ground drive pump
M13 - Primary extractor pump
P01 - Manifold air pressure sensor
P02 - Exhaust pressure sensor
P03 - Fuel pressure sensor
P04 - Oil pressure sensor
P05 - Rail pressure sensor
R03 - Varitorq potentiometer
R04 - Alt resistor
R05 - Terminating resistor
R07 - Temperature adjust
R21 - Primary extractor potentiometer
R22 - High range resistor
R23 - Low range resistor
R24 - Sensitivity potentiometer
R25 - Basecutter position potentiometer
S01 - Ignition switch
S04 - Door safety switch
S08 - Hydraulic reset switch
S09 - Emergency stop switch
S10 - Operators present switch
S13 - Elevator forward/reverse switch
S14 - Elevator on/off switch
S15 - Elevator up/down switch
S16 - Transport switch
S17 - Positrac switch
S18 - Left brake pedal
S19 - Right brake pedal
S20 - Dome light switch
S21 - A/C compressor switch
S22 - Blower motor switch
S23 - Park brake
S24 - Road light switch
S25 - Cab platform/road light switch
S26 - Field light switch
S27 - Center wiper switch
S28 - Side wiper switch
S29 - System on/off switch
S30 - Ground drive forward switch
S33 - High/low switch
S43 - Left side knife on/off switch
S44 - Right side knife on/off switch
S45 - Throttle switch
S46 - Secondary extractor switch
S47 - Primary extractor switch
S48 - Right elevator swing pedal
S49 - Left elevator swing pedal
S50 - Topper left/right switch
S51 - Basecutter forward/reverse switch
S57 - Left crop divider tilt switch
S58 - Right crop divider tilt switch
S61 - High/low switch
S62 - Primary hood rotate switch
S63 - Engine work light switch
S64 - Beacon light switch
S65 - Knock-down roller tilt switch
S66 - Hazzard light switch
S67 - Turn signal switch
S68 - Hi/low pedal switch
S80 - Resume switch
S81 - Front pedal switch
S83 - Reversing cooling fan switch
S85 - Oil pressure switch
S86 - Crop dividers synchronize switch
T01 - EGR fresh air
T02 - EGR mixed air - Engine with EGR
T02 - Manifold air temp - Engine without EGR
T03 - EGR exhaust
T04 - Coolant temp
T05 - Fuel temp
T06 - Comp inlet temp
X01 - Engine crank sensor
X02 - Engine cam sensor
X2B - Beacon light harness connector
X03 - EGR valve
X3A - Rear frame harness connector
X04 - VGT actuator
X4A - Base diode module connector
X4B - Option diode module connector
X4C - Elevator diode module connector
X05 - VGT speed sensor
X6A - Rear frame harness connector
X8A - Joystick connector
X8B - Joystick connector
X09 - A/C harness connector
X10 - Feedroller forward/reverse solenoid
X11 - Throttle emulator harness connector
X12A - Base diode module connector
X12B - Base diode module connector
X12C - Elevator diode module connector
X12D - Elevator diode module connector
X12E - Option diode module connector
X12F - Option diode module connector
X13A - Ground drive lever
X13B - Ground drive lever
X14 - Engine 14 harness connector
X14A - Left ground drive lever
X14B - Left ground drive lever
X15A - Right ground drive lever
X15B - Right ground drive lever
X17 - Warning indicator light
X18 - Engine harness connector
X19 - Load center/cab harness connector
X21 - Engine harness connector
X22 - Left tail light connector
X23 - Right tail light connector
X24 - Left tail light connector
X25 - Right tail light connector
X26 - Right front turn signal connector
X27 - Left front turn signal connector
X28 - High/low harness connector
X29 - High/low harness connector
X31 - Load center/cab harness connector
X32 - Flasher module connector
X33 - Flasher module connector
X34 - Flasher module connector
X37 - Compressor switch harness connector
X38 - Basecutter up/down connector
X39 - Right crop divider connector
X40 - Topper up/down connector
X41 - Elevator swing connector
X42 - Left crop divider connector
X43 - Left side crop divider tilt connector
X44 - Right side crop divider tilt connector
X45 - Primary hood rotate connector
X46 - Topper right/left connector
X47 - Knock-down roller tilt connector
X48 - Basecutter pump connector
X49 - Elevator solenoid forward/reverse connector
X50 - Elevator solenoid up/down connector
X51 - Secondary hood rotate solenoid connector
X52 - Bin flap solenoid connector
X55 - ABC connector
X56 - ABC connector
X57 - Diagnostic connector
X70 - Armrest harness connector
X71 - Front harness connector
X72 - Elevator harness connector
X73A - Main frame harness connector
X73B - Main frame harness connector
X75 - Can diagnostic connector
X76 - Turn signal harness
X77 - Load center/cab harness connector
X78 - Load center/cab harness connector
X79 - Cooling harness
X80 - AT option
X81 - GPS receiver
X82 - Camera connector
X83 - Can terminator
X84 - Can terminator
X85 - Autotrac/cab harness connector
X90 - Load center ground
X91 - Engine ground
X92 - Elevator ground
X93 - Engine ground
X95 - Cab ground
X96 - Crop divider float harness connector
X97 - Crop divider float harness connector
X98 - Crop dividers harness connector
Y01 - Pump control valve
Y09 - Variable speed solenoid
Y10 - Positrac solenoid
Y11 - Compressor
Y12 - Park brake solenoid
Y15 - Left side knife solenoid
Y16 - Right side knife solenoid
Y17 - Secondary extractor solenoid
Y22 - Topper collector solenoid
Y27 - Flap beater solenoid
Y38 - Elevator unload solenoid
Y39 - High/low solenoid
Y42 - Unloading solenoid
Y47 - Basecutter up solenoid
Y48 - Basecutter down solenoid
Y49 - Reverse coil (top) connector
Y50 - Proportional coil (right)
Y51 - Right crop divider float solenoid
Y52 - Left crop divider float solenoid
PLUG 1 - MC300 controller connector
PLUG 2 - MC300 controller connector
Section 242: Electrical System - 3520 and 3522 AutoTrac Ready™ - Power Train Propulsion Control
Group 05: How To Use Diagnostic Information
How To Use Electrical Diagnostic Group
Visual Inspection of Electrical System
Handling of Basic Electrical Components/Precautions with Vehicles Equipped with Computer Controlled Systems
Wiring Harness/Electrical Connector Repair and Handling
Diagnosis of Intermittent Failures
Diagnostic Diagram and Information on Symbols in DiagramHow to use an Electrical Diagram
Electrical Diagram Symbols
Wiring Schematic Information
Seven Steps Electrical Test Procedure
Know the System
Ask the Operator
Inspect the System
Operate the Machine (if possible)
List the Possible Causes
Come to a Conclusion
Test your Conclusion
Service Tools and EquipmentRecommended Tools
ESD - Eletrostatic Discharge
Factors Causing Static Electricity
Prevention
Equipment
Precautions while Working
Group 10: Inspection and Safety
Visually Inspect Electrical System
Safety Precautions
Battery Specifications
Group 15: Diagnostic Trouble Codes (DTC) and Engine Protection
DTC List
Vehicle Specific Fault List
Application Fault List
Steering and Propulsion Fault List
Engine Protection
Group 15A: Power
Theory of Operation
Electrical Diagram
Group 15B: Starting & Charging Circuits
Theory of Operation
Electrical Diagram
Group 15C: Harvesting Functions
Theory of Operation
Electrical Diagram
Diagnostics
Group 15D: Topper Left/Right
Theory of Operation
Electrical Diagram
Diagnostics
Group 15E: Topper Up/Down
Theory of Operation
Electrical Diagram
Diagnostics
Group 15F: Basecutter Forward/Reverse
Theory of Operation
Electrical Diagram
Diagnostics
Group 15G: Basecutter Up/Down
Theory of Operation
Electrical Diagram
Diagnostics
Group 15H: Right Crop Divider Up/Down (Without Gauge Wheel)
Theory of Operation
Electrical Diagram
Diagnostics
Group 15I: Left Crop Divider Up/Down (Without Gauge Wheel)
Theory of Operation
Electrical Diagram
Diagnostics
Group 15J: Crop Divider Float (With Gauge Wheel)
Theory of Operation
Electrical Diagram
Diagnostics
Group 15K: Left Crop Divider Tilt
Theory of Operation
Electrical Diagram
Diagnostics
Group 15L: Right Crop Divider Tilt
Theory of Operation
Electrical Diagram
Diagnostics
Group 15M: Knockdown Tilt
Theory of Operation
Electrical Diagram
Diagnostics
Group 15N: Elevator Swing
Theory of Operation
Electrical Diagram
Diagnostics
Group 15O: Elevator Forward/Reverse
Theory of Operation
Electrical Diagram
Group 15P: Elevator Up/Down
Theory of Operation
Electrical Diagram
Diagnostics
Group 15Q: Sideknife
Theory of Operation
Electrical Diagram
Diagnostics
Group 15R: Bin Flap
Theory of Operation
Electrical Diagram
Diagnostics
Group 15S: Extractor Fans
Theory of Operation
Electrical Diagram
Diagnostics
Group 15T: Primary Hood Rotate
Theory of Operation
Electrical Diagram
Diagnostics
Group 15U: Secondary Hood Rotate
Theory of Operation
Electrical Diagram
Diagnostics
Group 15V: High Low Track
Theory of Operation
Electrical Diagram
Group 15W: Positrac (Wheel)
Theory of Operation
Electrical Diagram
Group 15X: Propulsion Steering Controller Power (PSC) and (PTP)
Theory of Operation
Electrical Diagram
Group 15Y: Transmission (Wheel)
Theory of Operation
Electrical Diagram
Group 15Z: Transmission (Track)
Theory of Operation
Electrical Diagram
Group 15AA: Throttle
Theory of Operation
Electrical Diagram
Group 15AB: Field Cruise
Theory of Operation
Electrical Diagram
Group 15AC: CAN Bus
Theory of Operation
Electrical Diagram
Group 15AD: ECU power, machine connections and gauges
Theory of Operation
Electrical Diagram
Group 15AE: ECU - Engine components with EGR
Theory of Operation
Electrical Diagram
Group 15AF: ECU - Engine components without EGR
Theory of Operation
Electrical Diagram
Group 15AG: Park Brake
Theory of Operation
Electrical Diagram
Diagnostics
Group 15AH: Camera
Theory of Operation
Electrical Diagram
Group 15AI: Radio, Dome & ACC
Theory of Operation
Electrical Diagram
Group 15AJ: Auxiliary Power Outlet
Theory of Operation
Electrical Diagram
Group 15AK: Heating & A/C
Theory of Operation
Electrical Diagram
Diagnostics
Group 15AL: Wipers & Washers
Theory of Operation
Electrical Diagram
Group 15AM: Horn
Theory of Operation
Electrical Diagram
Group 15AN: Road Lights
Theory of Operation
Electrical Diagram
Group 15AO: Field Lights
Theory of Operation
Electrical Diagram
Group 15AP: Turn Signal, Warning & Hazard Lights
Theory of Operation
Electrical Diagram
Group 15AQ: Work Lights
Theory of Operation
Electrical Diagram
Group 15AR: Beacon Light (European Option)
Theory of Operation
Electrical Diagram
Group 15AS: Road Lights (European Option)
Theory of Operation
Electrical Diagram
Group 15AT: Automatic Basecutter
Theory of Operation
Electrical Diagram
Group 15AU: AutoTrac (Track)
Theory of Operation
Electrical Diagram
Group 15AV: AutoTrac (Wheel)
Theory of Operation
Electrical Diagram
Group 15AW: Reversible Cooling Fan
Theory of Operation
Electrical Diagram
Diagnostics
Group 15AX: Alternator and Battery
Theory of Operation
Cleaning Battery Posts
Jumping the Battery
Charging the Batteries
Precautions for Alternators.
Hydraulic Oil Temperature Sender
Fuel Sending Unit
Hydraulic Filter Pressure Switch
Air Filter Restriction Switch
Battery Visual Inspection
Multifunction Handle Check
Air Cleaner Restriction Indicator
Hydraulic Filter Restriction Indicator
Hydraulic Float Level Check
Electrical Checks
Group 15AY: Slow Maneuvering
Theory of Operation
Electrical Diagram
Group 20: Connector Data
A02 - Basecutter up/down lever
A03 - Autotrac display
A04 - Murphy Gauge
A05 - Murphy Gauge
A06 - Basecutter pressure gauge
A07 - Acoustic alarm
A08 - GPS speedometer
A10 - Radio
A12 - Wiper timer
A17 - Topper right timer
A18 - Topper left timer
A22 - Cigarette lighter
A26 - Primary extractor
A34 - Accessory outlet
A35 - ABC control unit
A40 - Steering Input Device
B04 - Brake pressure switch
B10 - Right horn
B11 - Left horn
B12 - Hydraulic oil level switch
B13 - Fuel level sensor
B14 - Hydraulic filter restriction
B15 - Air cleaner
B17 - A/C high pressure switch
B18 - Hydraulic temperature sender
B19 - Reverse alarm
B22 - Right speaker
B23 - Left speaker
B25 - Coolant level sensor
B26 - Optional radar input
B30 - Ground drive position sensor
B31 - Left Speed Sensor
B32 - Right Speed Sensor
C01 - Fuel injector connector
C02 - Auxiliary power connection
C06 - Alternator excitation
C19 - Fuel transfer pump
C23 - Turbo connection
D01 - Water-in-fuel sensor
D02 - Elevator diode
D03 - Basecutter diode pack
D04 - Elevator swing/primary extractor diode pack
D05 - Topper diode pack
D06 - Wiper diode
D08 - Elevator diode
D70 - BC Diode
F01 - Trans pump fuse
F02 - ECU fuse
J01 - ECU Connector - Engine with EGR
J01 - ECU Connector - Engine without EGR
J02 - ECU Connector
J03 - ECU Connector - Engine with EGR
J03 - ECU Connector - Engine without EGR
J04 - PSC/PTP Connector
J05 - PSC/PTP Connector
J06 - PSC/PTP Connector
K40 - Right crop divider float reset relay
K41 - Right crop divider float relay
K42 - Left crop divider float reset relay
K43 - Left crop divider float relay
K57 - Flasher module relay
K60 - Starter relay
L07 - Dome light
L08 - Panel light
L11 - Right outside road lamp
L12 - Left outside road lamp
L13 - Right inside road lamp
L14 - Left inside road lamp
L18 - Right field lamp
L19 - Left field lamp
L20 - Right elevator light
L21 - Left elevator light
L22 - Right side light
L23 - Left side light
L26 - Engine work light
L27 - Beacon Light
L28 - Right beacon light
L29 - Left beacon light
L30 - License plate light
L33 - Right headlight
L34 - Left headlight
L41 - Left turn signal
L42 - Right turn signal
L43 - Active Light
L44 - Error Light
L50 - Turn Signal Lamps
M01 - Starter motor
M02 - Motor pressure transducer
M06 - Side washer motor
M07 - Front washer motor
M08 - Left wiper motor
M09 - Right wiper motor
M10 - Center wiper motor
M11 - Right ground drive pump
M12 - Left ground drive pump
M13 - Primary extractor pump
P01 - Manifold air pressure sensor
P02 - Exhaust pressure sensor
P03 - Fuel pressure sensor
P04 - Oil pressure sensor
P05 - Rail pressure sensor
R03 - Varitorq Potentiometer
R04 - Alt resistor
R05 - Terminating resistor
R21 - Primary extractor potentiometer
R22 - High range resistor
R23 - Low range resistor
R24 - Sensitivity potentiometer
R25 - Basecutter position potentiometer
S01 - Ignition Switch
S04 - Door safety switch
S08 - Hydraulic reset switch
S09 - Emergency stop switch
S10 - Operators present switch
S13 - Elevator forward/reverse switch
S14 - Elevator on/off switch
S15 - Elevator up/down switch
S16 - Transport switch
S17 - Positrac switch
S18 - Left brake pedal
S19 - Right brake pedal
S20 - Dome light switch
S21 - A/C compressor switch
S22 - Blower motor switch
S23 - Park brake
S24 - Road light switch
S25 - Cab platform/road light switch
S26 - Field light switch
S27 - Center wiper switch
S28 - Side wiper switch
S29 - System on/off switch
S33 - High/low switch
S43 - Left side knife on/off switch
S44 - Right side knife on/off switch
S45 - Throttle switch
S46 - Secondary extractor switch
S47 - Primary extractor switch
S48 - Right elevator swing pedal
S49 - Left elevator swing pedal
S50 - Topper left/right switch
S51 - Basecutter forward/reverse switch
S57 - Left crop divider tilt switch
S58 - Right crop divider tilt switch
S62 - Primary hood rotate switch
S63 - Engine work light switch
S64 - Beacon light switch
S65 - Knock-down roller tilt switch
S66 - Hazzard light switch
S67 - Turn Signal Switch
S83 - Reversing cooling fan switch
S85 - Oil pressure switch
S86 - Crop dividers float switch
S201 - Hi/Low Switch
S202 - Fuel Misor Switch
S203 - Resume Switch
S204 - Hi/Low Switch
S206 - Topper up/down switch
S207 - Neutral Switch
T01 - EGR fresh air
T02 - EGR mixed air - Engine with EGR
T02 - Manifold air temp - Engine without EGR
T03 - EGR exhaust
T04 - Coolant temp
T05 - Fuel temp
T06 - Comp inlet temp
X01 - Engine crank sensor
X02 - Engine cam sensor
X2B - Beacon light harness connector
X03 - EGR valve
X3A - Rear frame harness connector
X04 - VGT actuator
X4A - Base diode module connector
X4B - Option diode module connector
X4C - Elevator diode module connector
X05 - VGT speed sensor
X6A - Rear frame harness connector
X8A - Joystick connector
X8B - Joystick connector
X09 - A/C harness connector
X10 - Feedroller forward/reverse solenoid
X11 - Throttle emulator harness connector
X12A - Base diode module connector
X12B - Base diode module connector
X12C - Elevator diode module connector
X12D - Elevator diode module connector
X12E - Option diode module connector
X12F - Option diode module connector
X14 - Engine 14 harness connector
X17 - Warning indicator light
X18 - Engine 18 harness connector
X19 - Load center/cab harness connector
X22 - Left tail light connector
X23 - Right tail light connector
X26 - Right front turn signal connector
X27 - Left front turn signal connector
X31 - Load center/cab harness connector
X32 - Flasher module connector
X33 - Flasher module connector
X34 - Flasher module connector
X37 - Compressor switch harness connector
X38 - Basecutter up/down connector
X39 - Right crop divider connector
X40 - Topper up/down connector
X41 - Elevator swing connector
X42 - Left crop divider connector
X43 - Left side crop divider tilt connector
X44 - Right side crop divider tilt connector
X45 - Primary hood rotate connector
X46 - Topper right/left connector
X47 - Knock-down roller tilt connector
X48 - Basecutter pump connector
X49 - Elevator solenoid forward/reverse connector
X50 - Elevator solenoid up/down connector
X51 - Secondary hood rotate solenoid connector
X52 - Bin flap solenoid connector
X55 - ABC connector
X56 - ABC connector
X57 - Diagnostic connector
X70 - Load Center/Armrest harness connector (Wheel)
X70 - Load Center/Armrest harness connector (Track)
X71 - Front harness connector
X72 - Elevator harness connector
X73A - Main frame harness connector
X73B - Main frame harness connector
X75 - Can diagnostic connector
X76 - Turn signal harness
X79 - Cooling harness
X80 - JD Link
X81 - GPS receiver
X82 - Camera connector
X83 - JD Link
X84 - Can terminator
X90 - Load center ground
X91 - Engine ground
X95 - Cab ground
X96 - Crop divider float harness connector
X504 - Armrest/Steering Column Harness
X507 - Engine/Load Center Harness Connector
X508 - Autotrac Connector
X511 - Disconnect Batery Side
X512 - Disconnect Machine Side
X513 - Fuel Misor Connector
X514 - UAT Connector
X515 - UAT Connector
X523 - Cornerpost bulkhead
X528 - ATU Connector
X529 - ATU Connector
X530 - Engine/Turn Signal Harness
X533 - Convenience outlet connector
X534 - GSD Connector
X535 - MP Connector
X536 - SF Connector
Y01 - Pump control valve
Y09 - Variable speed solenoid
Y10 - Positrac solenoid
Y11 - Compressor
Y12 - Park brake solenoid
Y15 - Left side knife solenoid
Y16 - Right side knife solenoid
Y17 - Secondary extractor solenoid
Y22 - Topper collector solenoid
Y27 - Flap beater solenoid
Y38 - Elevator unload solenoid
Y39 - High/low solenoid
Y42 - Unloading solenoid
Y47 - Basecutter up solenoid
Y48 - Basecutter down solenoid
Y49 - Reverse coil (top) connector
Y50 - Proportional coil (right)
Y51 - Right crop divider float solenoid
Y52 - Left crop divider float solenoid
Section 245: Electronic Control Units
Group 05: General Reference
CAN Communication System Theory Of Operation
CAN Network Voltage Checks
CAN Communication Fault Checks
CAN System Diagnosis
CAN System Diagram
Recall, Record, and Clear Codes
Programming Control Units
VIN Security Fault Diagnosis
Group 10: PSC and PTP Control Units
Propulsion and Steering Controller (PSC) and (PTP) Control Unit Calibration
Propulsion Steering Controller (PSC) and (PTP) Control Unit Test
Auto Resume Switch Circuit Test
Ground Speed Drive Lever Circuit Test
Hydraulic Oil Temperature Sensor Circuit Test
Left Ground Drive Pump Circuit Test
Lower Steering Wheel Position Potentiometer Circuit Test
Middle Steering Wheel Position Potentiometer Circuit Test
Upper Steering Wheel Position Potentiometer Circuit Test
Neutral Switch Circuit Test
Operator's Presence Switch Circuit Test
Park Brake Circuit Test
Steering Input Device Supply Circuit Test
Propulsion Motor Shaft Speed Sensor Circuit Test
Propulsion Steering Control (PSC) and (PTP) Controller Unit Supply Voltage and Ground Test
Propulsion Steering Control Controller (PSC) and (PTP) Unit Valve Power Supply 3 & 4 Voltage and Ground Test
Right Ground Drive Pump Circuit Test
Trim-Varitorq Potentiometer Circuit Test
Varitorq Valve Circuit Test
Section 250: Hydrostatic System
Group 05: Transmission
Theory of Operation
Hydrostatic Transmission Pump Theory of Operation
High Pressure Relief Valve
Charge Relief Valve
Pump Control Operation Neutral
Pump Control Operation Initial Movement
Flow / Pressure Specifications
Hydrostatic Transmission Control Operation
Track Harvester Hydrostatic Motor Description
Theory of Operation
Operation in Neutral
Operation in Forward
Wheel Harvester Hydrostatic Motor Description
Theory of Operation
Control Neutral
Displacement Regulation
Loop Flushing Components
Positrac Theory of Operation
Hydrostatic System Checks
Section 260: Steering System
Group 05: Troubleshooting
Front Suspension and Steering
Steering Pivot Assembly
Steering Test Procedure
Troubleshooting
Steering
Group 10: Propulsion Steering Controller - Calibration Procedure
Theory of Operation
Propulsion/Steering System Calibration (Short Form)
Propulsion/Steering System Calibration (Long Form)
Hydro Handle Calibration Procedure
Sid Calibration Procedure
Factory PWM Displacement Calibration Procedure
Trim Potentiometer Calibration Procedure
Field Deadband Calibration Procedure
Displacement Control Valve Neutral Adjustment
Propulsion Motor Speed Sensor Installation Adjustment
Errors
Calibration DTC List
Icons
Technician Mode
Section 270: Hydraulic System
Group 05: General Information
General Information
Group 10: Theory of Operation and Schematics
Hydraulic System Theory of Operation
Right Side Triple Pump
Left Side Triple Pump
Main Relief Test Procedure
Electrical Control Over Hydraulic Pilot Operation Lines
Main Relief
6 Bank Direction Control Valve
Primary Hood Motor Specification:
Load Check
Throttling Valves
Check Valves
Cab Tilt Circuit
Group 15: Topper System
Topper Theory of Operation
Topper / Collectors / Side Knife Hydraulic Theory of Operation
Side Knife Valve (Optional) Cartridge only
Diagnostics
Group 20: Crop Divider System
Crop Divider Theory of Operation
Crop Divider Hydraulic Theory of Operation
Crop Divider Control Operation
Test Procedure
Diagnostics
Group 25: Side Knife System
Side Knife Theory of Operation
Side Knife Hydraulic Theory of Operation
Side Knife Control Operation
Test Procedure
Diagnostics
Group 30: Basecutter System
Basecutter Theory of Operation
Basecutter Specifications
Basecutter Control
Basecutter Lift Circuit
Diagnostics
Group 35: Feed Roller System
Description
Feed Roller System Theory of Operation
Knockdown / Fin Roller Specifications
Crop Divider Roller Specifications
Theory of Operation
Feed Circuit Theory of Operation
Feed Roller Specifications
Feed Roller Control Operation
Buttlifter Theory of Operation
Front Feed Roller Test Procedure
Power Finned Roller Theory of Operation
Power Finned Roller Control
Diagnostics
Group 40: Chopper System
Chopper System Theory of Operation
Chopper / Basecutter Specifications
Chopper Specifications
Set Chopper Shaft Timing (Pinch)
Diagnostics
Group 45: Extractor System
Variable Primary Extractor
Primary Extractor Theory of Operation
Hydraulic System Operation
Diagnostics
Group 50: Elevator System
Elevator Circuit Hydraulic Theory of Operation
Rotary Screen and Elevator Auxiliary Function System
Diagnostics
Group 55: Hydraulic Schematics
Topper Collector and Side Knives
Front Feed Rollers
Chopper and Basecutter (Standard)
Chopper and Basecutter (High Performance)
Ground Drive (Track)
Ground Drive (Wheel)
Rear Feed Roller
Crop Divider and Knockdown Roller
Cylinder (Track) - Without Float System
Cylinder (Track) - With Float System
Cylinder (Wheel) - Without Float System
Cylinder (Wheel) - With Float System
Cooling System
Reversible Cooling Fan System
Primary Extractor
Elevator
ABC Track
ABC Wheel
Hand Pump
Section 290: Operator's Station
Group 05: General Information
Theory of Operation
Air Conditioning and Heating Theory of Operation
Air Pressurizing Circuit Theory of Operation
Air Conditioning Circuit Theory of Operation
A/C and Heater Air Flow Operation
Refrigerant Precautions
R134A Component Oil Charge
R134A Refrigerant Recover, Recycling and Charging System Installation Procedure
Recover R134A System
Evacuate R134A System
Air Conditioning System Test
Charge R134A System
Safety Precautions
