John Deere CH330 Sugar Cane Harvester Diagnosis and Tests Service Manual (TM118419)
Complete Diagnosis and Tests manual with Electrical Wiring Diagrams for John Deere Sugar Cane Combines - PIN Prefix T8 - Thibodaux Models CH330 (SN.121901-), with all the technical information to maintain, diagnose, repair, and rebuild like professional mechanics.
John Deere CH330 Sugar Cane Harvester workshop Operation & Tests manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM118419 - John Deere CH330 Sugar Cane Combines Technical Manual (Diagnosis and Tests).PDF
TM118419 - John Deere CH330 Sugar Cane Combines Technical Manual (Diagnosis and Tests).epub
Total Pages: 3,561 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
General Information
Safety
General References
Technical References
Diagnostic Trouble Codes
Engine Control Unit (ECU) Diagnostic Trouble Codes
Primary Display Unit (PDU) Diagnostic Trouble Codes
Power Control Unit (PTP) Diagnostic Trouble Codes
Vehicle Control Unit (VCU) Diagnostic Trouble Codes
CommandCenter (VTI) Diagnostic Trouble Codes
Observable Symptom and System Diagnostics
Engine
Fuel, Air Intake, Exhaust and Cooling Systems
Electrical System
Electronic Control Units
Power Train
Steering and Brakes
Hydraulic System
Engine
General Information
Theory of Operation
Schematics
Tests and Adjustments
Fuel, Air Intake, Exhaust and Cooling
General Information
Operational and Preliminary Checks
Theory of Operation
Schematics
Tests and Adjustments
Electrical System
General Information
Operational and Preliminary Checks
Theory of Operation
Schematics
Tests and Adjustments
Electronic Control Units
General Information
Operational and Preliminary Checks
Interactive Tests and Calibrations
SDUA Readings
Programming Electronic Control Units
Theory of Operation
Schematics
Tests and Adjustments
Engine Control Unit (ECU) Software Addresses
Power Train Propulsion (PTP) Control Unit Software Addresses
Primary Display Unit (PDU) Software Addresses
Vehicle Control Unit (VCU) Software Addresses
CommandCenter (VTI) Software Addresses
Electrical Component Information
Electrical Assemblies
Sensors
Lights
Fuses
Charging
Monitoring Devices
Relays
Motors
Resistors
Switches
Diodes
Wiring Harnesses
Interconnects and Ground Points
Electronically Actuated Mechanical Devices
Hydrostatic Drive
Theory of Operation
Schematics
Diagnostic Procedures
Diagnostic Tests
Powertrain Component Information
Hydrostatic Drive Components
Steering and Brakes
General Information
Operational and Preliminary Checks
Theory of Operation
Schematics
Diagnostic Procedures
Diagnostic Tests
Steering and Brakes Component Information
Steering Components
Park Brake Components
Hydraulic System
General Information
Theory of Operation
Schematics
Diagnostic Procedures
Test Procedures
Hydraulics Component Information
General Information
Accumulator
Sensor or Gauge
Cylinder, Actuator, or Piston
Check Valve
Filter
Valve Block, Assembly, or Gearcase
Cooler
Miscellaneous
Motors
Orifice
Pump
Reservoir or Tank
Valve
Diagnostic Receptacle or Coupler
Solenoid Valve
Heating, Ventilation, and Air Conditioning
General Information
Operational and Preliminary Checks
Theory of Operation
Schematics
Tests and Adjustments
Air Seat
Schematics
Tests and Adjustments
Tools
Recommended Tools
Service Tools
TABLE OF CONTENTS....1
Section 210: General Information....52
Group 05A: Safety....52
Recognize Safety Information....56
Understand Signal Words....57
Follow Safety Instructions....58
Handle Fluids Safely—Avoid Fires....59
Avoid Static Electricity Risk When Refueling....60
Prevent Battery Explosions....62
Work in Clean Area....63
Service Machines Safely....64
Work In Ventilated Area....65
Illuminate Work Area Safely....66
Replace Safety Signs....67
Use Proper Lifting Equipment....68
Avoid Heating Near Pressurized Fluid Lines....69
Remove Paint Before Welding or Heating....70
Clean Exhaust Filter Safely....71
Handle Electronic Components and Brackets Safely....74
Precautions for Welding....75
Live With Safety....77
Construct Dealer-Made Tools Safely....78
Seat Safety Shut-off....79
Protect Bystanders....80
Use Steps and Handholds Correctly....81
Wear Protective Clothing....82
Handle Fuel Safely—Avoid Fires....83
Service Accumulator Systems Safely....84
Service Cooling System Safely....85
Prepare for Emergencies....86
Use Safety Lights and Devices....87
Support Machine Properly....88
Use Cylinder Safety Stops....89
Safe Transport of Harvester....90
Harvester Elevator Safety....91
Avoid Electrical Power Lines....92
Avoid High-Pressure Fluids....2889
Wait Before Opening High-Pressure Fuel System....94
Use Caution On Slopes and Uneven Terrain....95
Park Machine Safely....96
Service Tires Safely....97
Avoid Harmful Asbestos Dust....98
Practice Safe Maintenance....99
Use Proper Tools....101
Stay Clear of Harvesting Units....102
Keep Hands Away From Knives....103
Stay Clear of Rotating Drivelines....104
Decommissioning — Proper Recycling and Disposal of Fluids and Components....105
Handling Batteries Safely....106
Servicing Electronic Control Units....1893
Welding Near Electronic Control Units....1894
Keep Electronic Control Unit Connectors Clean....1895
Fire Prevention....111
Instructional Seat....112
Emergency Exit....113
Install All Guards....114
Avoid Hot Exhaust....115
Group 05B: General References....53
Information Available in Sections, Groups and Subgroups....117
Trademarks....118
Basic Diagnostic Philosophy....119
Regions and Countries....122
Glossary of Terms....123
Group 05C: Technical References....53
Dimensions....126
Weight....127
Capacities....128
Machine Serial Number....129
Engine Serial Number....130
Pump Drive Gear Case Serial Number....131
Component Specifications....132
Engine Specifications....134
Unified Inch Bolt and Screw Torque Values....136
Metric Bolt and Screw Torque Values....138
Face Seal Fittings Assembly and Installation—All Pressure Applications....140
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures....141
Metric Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications....143
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—Standard Pressures....145
SAE Face Seal and O-Ring Stud End Fitting Torque Chart—High Pressure Applications....147
Four Bolt Flange Fittings Assembly and Installation—All Pressure Applications....149
SAE Four Bolt Flange Cap Screw Torque Values—Standard Pressure Applications....150
SAE Four Bolt Flange Cap Screw Torque Values—High Pressure Applications....151
Sealants and Adhesives Cross-Reference Chart....152
Section 211: Diagnostic Trouble Codes....154
Group ECU: Engine Control Unit (ECU) Diagnostic Trouble Codes....154
ECU 000091.09 - Communication System....154
ECU 000094.03 - Low Pressure Fuel Signal Out of Range High....154
ECU 000094.04 - Low Pressure Fuel Signal Out of Range Low....154
ECU 000094.17 - Low Pressure Fuel Detected....154
ECU 000097.03 - Water In Fuel Signal Out of Range High....154
ECU 000097.04 - Water in Fuel Signal Out of Range Low....154
ECU 000097.16 - Water in Fuel Detected....154
ECU 000100.01 - Engine Oil Level Low....154
ECU 000100.04 - Engine Oil Pressure Signal Out of Range Low....154
ECU 000100.18 - Engine Oil Pressure Signal Moderately Low....154
ECU 000100.31 - Engine Oil Pressure Detected with Engine Stopped....154
ECU 000105.00 - Manifold Air Temperature Signal Extremely High....154
ECU 000105.03 - Manifold Air Temperature Signal Out of Range High....154
ECU 000105.04 - Manifold Air Temperature Signal Out of Range Low....154
ECU 000105.15 - Manifold Air Temperature Signal Slightly High....154
ECU 000105.16 - Manifold Air Temperature Signal Moderately High....154
ECU 000107.00 - Air Filter Restriction Switch Activated....154
ECU 000108.02 - Barometric Air Pressure Signal Invalid....154
ECU 000110.00 - Coolant Temperature Signal Extremely High....154
ECU 000110.03 - Coolant Temperature Signal Out of Range High....154
ECU 000110.04 - Coolant Temperature Signal Out of Range Low....154
ECU 000110.15 - Coolant Temperature Slightly High....154
ECU 000110.16 - Coolant Temperature Signal Moderately High....154
ECU 000157.03 - Fuel Rail Pressure Signal Out of Range High....154
ECU 000157.04 - Fuel Rail Pressure Signal Out of Range Low....154
ECU 000157.10 - Fuel Rail Pressure Loss Detected....154
ECU 000157.17 - Fuel Rail Pressure Not Developed....154
ECU 000158.12 - Engine Control Unit Fault....154
ECU 000174.00 - Fuel Temperature Signal Extremely High....154
ECU 000174.03 - Fuel Temperature Signal Out of Range High....154
ECU 000174.04 - Fuel Temperature Signal Out of Range Low....154
ECU 000174.16 - Fuel Temperature Signal Moderately High....155
ECU 000189.00 - Engine Speed Derate Condition Exists....155
ECU 000611.03 - Injector Shorted to Voltage Source....155
ECU 000611.04 - Injector Shorted to Ground....155
ECU 000627.01 - All Injector Circuits Have High Resistance....155
ECU 000627.18 - Injector Power Supply Voltage Out of Range Low....155
ECU 000629.12 - Engine Control Unit Fault....155
ECU 000636.02 - Camshaft Position Signal Invalid....155
ECU 000636.05 - Camshaft Position Circuit Has High Resistance....155
ECU 000636.06 - Camshaft Position Circuit Has Low Resistance....155
ECU 000636.08 - Camshaft Position Sensor Signal Missing....155
ECU 000636.10 - Camshaft Position Signal Rate of Change Abnormal....155
ECU 000637.02 - Crankshaft Position Signal Invalid....155
ECU 000637.05 - Crankshaft Position Sensor Circuit Has High Resistance....155
ECU 000637.06 - Crankshaft Position Sensor Circuit Has Low Resistance....155
ECU 000637.07 - Crankshaft and Camshaft Position Signals Out of Sync....155
ECU 000637.08 - Crankshaft Position Signal Missing....155
ECU 000637.10 - Crankshaft Position Signal Rate of Change Abnormal....155
ECU 000640.11 - External Shutdown....155
ECU 000640.31 - External Derate Commanded....155
ECU 000651.00 - Engine Injector Fault....155
ECU 000651.01 - Engine Injector Fault....155
ECU 000651.02 - Injector 1 Part Number Invalid....155
ECU 000651.05 - Injector 1 Circuit Has High Resistance....155
ECU 000651.06 - Injector 1 Circuit Has Low Resistance....155
ECU 000651.07 - Injector 1 Not Responding....155
ECU 000651.13 - Injection 1 Calibration Fault....155
ECU 000652.00 - Engine Injector Fault....155
ECU 000652.01 - Engine Injector Fault....155
ECU 000652.02 - Injector 2 Part Number Invalid....155
ECU 000652.05 - Injector 2 Circuit Has High Resistance....155
ECU 000652.06 - Injector 2 Circuit Has Low Resistance....155
ECU 000652.07 - Injector 2 Not Responding....155
ECU 000652.13 - Injection 2 Calibration Fault....156
ECU 000653.00 - Engine Injector Fault....156
ECU 000653.01 - Engine Injector Fault....156
ECU 000653.02 - Injector 3 Part Number Invalid....156
ECU 000653.05 - Injector 3 Circuit Has High Resistance....156
ECU 000653.06 - Injector 3 Circuit Has Low Resistance....156
ECU 000653.07 - Injector 3 Not Responding....156
ECU 000653.13 - Injector 3 Calibration Fault....156
ECU 000654.00 - Engine Injector Fault....156
ECU 000654.01 - Engine Injector Fault....156
ECU 000654.02 - Injector 4 Part Number Invalid....156
ECU 000654.05 - Injector 4 Circuit Has High Resistance....156
ECU 000654.06 - Injector 4 Circuit Has Low Resistance....156
ECU 000654.07 - Injector 4 Not Responding....156
ECU 000654.13 - Injector 4 Calibration Fault....156
ECU 000655.00 - Engine Injector Fault....156
ECU 000655.01 - Engine Injector Fault....156
ECU 000655.02 - Injector 5 Part Number Invalid....156
ECU 000655.05 - Injector 5 Circuit Has High Resistance....156
ECU 000655.06 - Injector 5 Circuit Has Low Resistance....156
ECU 000655.07 - Injector 5 Not Responding....156
ECU 000655.13 - Injector 5 Calibration Fault....156
ECU 000656.00 - Engine Injector Fault....156
ECU 000656.01 - Engine Injector Fault....156
ECU 000656.02 - Injector 6 Part Number Invalid....156
ECU 000656.05 - Injector 6 Circuit Has High Resistance....156
ECU 000656.06 - Injector 6 Circuit Has Low Resistance....156
ECU 000656.07 - Injector 6 Not Responding....156
ECU 000656.13 - Injector 6 Calibration Fault....156
ECU 000970.09 - External Shutdown....156
ECU 000970.31 - Engine Compartment Door Switch....156
ECU 001347.03 - Suction Control Valve Signal Out of Range High....156
ECU 001347.05 - Suction Control Valve Circuit Has High Resistance....156
ECU 001347.07 - Fuel Rail Pressure Actual to Desired Mismatch....157
ECU 001569.31 - Engine in Power Derate Condition....157
ECU 002039.09 - CAN Communication....157
ECU 002039.14 - Engine Derated....157
ECU 003509.03 - Sensor Supply 1 Voltage Out of Range High....157
ECU 003509.04 - Sensor Supply 1 Voltage Out of Range Low....157
ECU 003510.03 - Sensor Supply 2 Voltage Out of Range High....157
ECU 003510.04 - Sensor Supply 2 Voltage Out of Range Low....157
ECU 003511.03 - Sensor Supply 3 Voltage Out of Range High....157
ECU 003511.04 - Sensor Supply 3 Voltage Out of Range Low....157
Group IHU: Improved Height Control Unit (IHU) Diagnostic Trouble Codes....157
IHU 000158.04 - Voltage Below Normal or Shorted to Low Source....157
IHU 000168.03 - Voltage Above Normal or Shorted to High Source....157
IHU 000168.04 - Voltage Below Normal or Shorted to Low Source....157
IHU 000628.02 - Data Erratic, Intermittent, or Incorrect....157
IHU 000629.12 - Bad Intelligent Device or Component....157
IHU 000630.02 - Calibration Fault....157
IHU 000630.13 - System Not Calibrated....157
IHU 000630.14 - Invalid Configuration....157
IHU 000639.12 - Bad Intelligent Device or Component....157
IHU 000639.14 - Communication System....157
IHU 002019.9 - Communication System....157
IHU 002023.09 - Communication System....157
IHU 002039.09 - Communication System....157
IHU 003509.03 - Voltage Above Normal or Shorted to a High Source....157
IHU 003509.04 - Voltage Below Normal or Shorted to a Low Source....157
IHU 003509.05 - Current Below Normal or Open Circuit....157
IHU 003509.06 - Current Above Normal or Grounded Circuit....157
IHU 003510.03 - Voltage Above Normal or Shorted to High Source....157
IHU 003510.04 - Voltage Below Normal or Shorted to Low Source....157
IHU 003510.05 - Current Below Normal or Open Circuit....157
IHU 003510.06 - Current Above Normal or Grounded Circuit....157
Group PDU: Primary Display Unit (PDU) Diagnostic Trouble Codes....157
PDU 000190.31 - Engine Low RPM Condition Exists....158
PDU 000237.02 - Vehicle Identification System....158
PDU 000237.31 - Vehicle Identification System....158
PDU 000628.02 - Operator Controls....158
PDU 000629.12 - Electrical System....158
PDU 000639.12 - Communication System....158
PDU 000639.14 - Communication System....158
PDU 001231.12 - CAN Bus System Problem....158
PDU 001231.14 - Communication System....158
PDU 002255.09 - Communication System....158
PDU 003695.14 - Exhaust Filter Restricted....158
PDU 003719.15 - Exhaust Filter Restricted....158
Group PTP: Propulsion Control Unit (PTP) Diagnostic Trouble Codes....158
PTP 000070.02 - Transmission System Fault....158
PTP 000070.14 - Park Brake....158
PTP 000168.03 - Battery System Voltage Out of Range High....158
PTP 000168.04 - Battery System Voltage Out of Range Low....158
PTP 000628.02 - Transmission System Fault....158
PTP 000629.12 - Transmission System Fault....158
PTP 002000.09 - Communication System....158
PTP 003510.03 - Transmission System Fault....158
PTP 003510.04 - Transmission System Fault....158
PTP 003512.03 - Transmission System Fault....158
PTP 003512.04 - Transmission System Fault....158
PTP 003648.13 - Multi-Function Lever Position Fault....158
PTP 520296.05 - Transmission System Circuit Fault....158
PTP 520296.06 - Transmission System Circuit Fault....158
PTP 520297.05 - Transmission System Circuit Fault....158
PTP 520297.06 - Transmission System Circuit Fault....158
PTP 520298.05 - Transmission System Circuit Fault....158
PTP 520298.06 - Transmission System Circuit Fault....158
PTP 520299.05 - Transmission System Circuit Fault....158
PTP 520299.06 - Transmission System Circuit Fault....158
PTP 520378.05 - Transmission System Circuit Fault....159
PTP 520378.06 - Transmission System Circuit Fault....159
PTP 520378.31 - Transmission System Fault....159
PTP 520379.00 - Transmission System Circuit Fault....159
PTP 520379.01 - Transmission System Circuit Fault....159
PTP 520379.05 - Transmission System Circuit Fault....159
PTP 520379.06 - Transmission System Circuit Fault....159
PTP 520380.00 - Transmission System Circuit Fault....159
PTP 520380.01 - Transmission System Circuit Fault....159
PTP 520380.05 - Transmission System Circuit Fault....159
PTP 520380.06 - Transmission System Circuit Fault....159
PTP 520380.31 - Transmission System Fault....159
PTP 520381.05 - Transmission System Circuit Fault....159
PTP 520381.06 - Transmission System Circuit Fault....159
PTP 520381.31 - Transmission System Fault....159
PTP 522363.00 - Right Motor Speed Circuit Fault....159
PTP 522363.01 - Right Motor Speed Circuit Fault....159
PTP 522363.03 - Right Motor Speed Circuit Fault....159
PTP 522363.04 - Right Motor Speed Circuit Fault....159
PTP 522363.05 - Right Motor Speed Circuit Fault....159
PTP 522363.07 - Transmission System Fault....159
PTP 522363.10 - Transmission System Fault....159
PTP 522363.16 - Transmission System Fault....159
PTP 522363.31 - Transmission System Fault....159
PTP 523216.00 - Transmission System Fault....159
PTP 523216.01 - Transmission System Fault....159
PTP 523217.00 - Transmission System Fault....159
PTP 523217.01 - Transmission System Fault....159
PTP 523218.01 - Transmission System Fault....159
PTP 523219.01 - Transmission System Fault....159
PTP 523345.00 - Multi-Function Lever Position Circuit Fault....159
PTP 523345.01 - Multi-Function Lever Position Circuit Fault....159
PTP 523345.03 - Multi-Function Lever Position Circuit Fault....159
PTP 523345.04 - Multi-Function Lever Position Circuit Fault....160
PTP 523345.14 - Multi-Function Lever Position Circuit Fault....160
PTP 523380.31 - Transmission System Fault....160
PTP 523643.00 - Multi-Function Lever Position Circuit Fault....160
PTP 523643.01 - Multi-Function Lever Position Circuit Fault....160
PTP 523643.03 - Multi-Function Lever Position Circuit Fault....160
PTP 523643.04 - Multi-Function Lever Position Circuit Fault....160
PTP 523643.07 - Multi-Function Lever Position Not in Neutral....160
PTP 523643.13 - Calibrate Multi-Function Lever Position....160
PTP 523643.14 - Multi-Function Lever Position Fault....160
PTP 523651.02 - Transmission System Fault....160
PTP 523911.05 - Transmission System Fault....160
PTP 523911.06 - Transmission System Fault....160
PTP 523912.05 - Transmission System Fault....160
PTP 523912.06 - Transmission System Fault....160
PTP 523953.03 - Multi-Function Lever Position Fault....160
PTP 523953.04 - Multi-Function Lever Position Fault....160
PTP 523953.14 - Multi-Function Lever Position Fault....160
PTP 524035.02 - Transmission System Fault....160
PTP 524160.02 - Multi-Function Lever Fault....160
PTP 524232.01 - Park Brake Pressure Low....160
PTP 524232.03 - Park Brake Circuit Fault....160
PTP 524232.04 - Park Brake Circuit Fault....160
PTP 524232.16 - Park Brake Pressure High....160
PTP 524232.18 - Park Brake Pressure Low....160
PTP 524249.14 - Operator Out of Seat....160
PTP 524254.03 - Transmission System Fault....160
PTP 524254.04 - Transmission System Fault....160
Group VCU: Vehicle Control Unit (VCU) Diagnostic Trouble Codes....160
VCU 000091.07 - Communication System....160
VCU 000096.03 - Fuel Level Sensor Fault....160
VCU 000096.04 - Fuel Level Sensor Fault....160
VCU 000096.17 - Fuel Level Low....160
VCU 000111.01 - Coolant Level Low....161
VCU 000168.03 - Battery System Voltage High....161
VCU 000168.04 - Battery System Voltage Low....161
VCU 000237.02 - Vehicle Identification System....161
VCU 000237.31 - Vehicle Identification System....161
VCU 000444.03 - Battery System Voltage Out of Range High....161
VCU 000444.04 - Battery System Voltage Out of Range Low....161
VCU 000627.08 - Battery System Voltage Fault....161
VCU 000628.02 - Program Memory....161
VCU 000628.12 - Program Memory....161
VCU 000629.12 - Control Unit Reset Due to Watchdog Timer....161
VCU 000630.13 - Communication System....161
VCU 000876.06 - AC Compressor Clutch Circuit....161
VCU 000876.12 - Compressor Clutch Driver Circuit....161
VCU 000876.16 - Compressor Clutch Driver Circuit....161
VCU 000970.31 - Engine Compartment Door Switch....161
VCU 001071.03 - Cooling Fan High Side Driver....161
VCU 001071.04 - Cooling Fan Driver Circuit....161
VCU 001071.05 - Cooling Fan Low Side Driver....161
VCU 001321.05 - Engine Starter Motor Relay Circuit Fault....161
VCU 001321.06 - Engine Starter Motor Relay Circuit Fault....161
VCU 001321.12 - Starter Enable Driver Circuit....161
VCU 001508.00 - Hydraulic Oil Temperature Very High....161
VCU 001508.03 - Hydraulic Oil Reservoir Temperature Sensor Fault....161
VCU 001508.04 - Hydraulic Oil Temperature Sensor....161
VCU 001508.05 - Hydraulic Oil Reservoir Temperature....161
VCU 001508.15 - Hydraulic Oil Temperature High....161
VCU 001515.13 - Calibrate Base Cutter Height Sensors....161
VCU 001529.03 - Base Cutter Accumulator Shutoff Valve Drive Voltage High....161
VCU 001713.16 - Hydraulic Oil Filter Restricted....161
VCU 002602.01 - Hydraulic Oil Level Low....161
VCU 002602.14 - Hydraulic Oil Level Very Low....161
VCU 003509.03 - Sensor Supply Voltage Fault....161
VCU 003509.04 - Sensor Supply Voltage Fault....162
VCU 003510.03 - Sensor Supply Voltage Fault....162
VCU 003510.04 - Sensor Supply Voltage Fault....162
VCU 521433.03 - Harvester Elevator Reverse Circuit Fault....162
VCU 521433.04 - Elevator Reverse HSD Driver....162
VCU 521433.05 - Elevator System Circuit Fault....162
VCU 521434.03 - Elevator System Circuit Fault....162
VCU 521434.04 - Elevator Raise Driver....162
VCU 521434.05 - Elevator System Circuit Fault....162
VCU 521435.03 - Elevator System Circuit Fault....162
VCU 521435.04 - Elevator Lower Driver....162
VCU 521435.05 - Elevator System Circuit Fault....162
VCU 521436.07 - Elevator Swing Switches....162
VCU 521437.03 - Bin Flap Raise Driver....162
VCU 521437.04 - Bin Flap Raise Driver....162
VCU 521437.05 - Bin Flap Raise Driver....162
VCU 521438.03 - Bin Flap Lower Driver....162
VCU 521438.04 - Bin Flap Lower Driver....162
VCU 521438.05 - Bin Flap Lower Driver....162
VCU 521439.07 - Bin Flap Position Switches....162
VCU 521794.06 - Cooling Fan PWM Low Side Driver....162
VCU 521808.00 - Elevator Speed Sensor....162
VCU 521808.07 - Elevator Speed....162
VCU 521808.18 - Elevator Speed....162
VCU 521808.31 - Elevator Speed....162
VCU 521813.07 - Topper Control....162
VCU 521814.07 - Knockdown Roller Control....162
VCU 521815.06 - Primary Extractor Fan PWM LSD Driver....162
VCU 521815.12 - Primary Extractor Fan PWM Driver....162
VCU 521815.13 - Calibrate Primary Extractor Fan....162
VCU 521816.07 - Primary Extractor Hood Control Switch....162
VCU 521817.03 - Primary Extractor Hood Rotate CW Output Driver....162
VCU 521817.05 - Primary Extractor Hood Rotate CW Output Driver....162
VCU 521817.06 - Primary Extractor Hood Rotate CW Output Driver....163
VCU 521818.03 - Primary Extractor Hood Rotate CCW Output Driver....163
VCU 521818.04 - Extractor Hood CCW Driver....163
VCU 521818.05 - Primary Extractor Hood Rotate CCW Output Driver....163
VCU 521819.03 - Elevator Swing Circuit Fault....163
VCU 521819.05 - Elevator System - Left Swing Circuit Fault....163
VCU 521819.06 - Elevator System - Left Swing Circuit Fault....163
VCU 521820.03 - Elevator Swing Circuit Fault....163
VCU 521820.05 - Elevator System - Right Swing Circuit Fault....163
VCU 521820.06 - Elevator System - Right Swing Circuit Fault....163
VCU 521820.07 - Elevator Swing Control....163
VCU 521821.03 - Knockdown Roller Adjust Driver....163
VCU 521821.04 - Knockdown Roller Adjust Out Driver....163
VCU 521821.05 - Knockdown Roller Adjust Driver....163
VCU 521822.03 - Knockdown Roller Adjust Driver....163
VCU 521822.04 - Knockdown Roller Adjust In Driver....163
VCU 521822.05 - Knockdown Roller Adjust Driver....163
VCU 521823.03 - Topper Lower Driver....163
VCU 521823.05 - Topper Lower Driver....163
VCU 521823.06 - Topper Lower Driver....163
VCU 521824.03 - Topper Raise Driver....163
VCU 521824.05 - Topper Raise Driver....163
VCU 521824.06 - Topper Raise Driver....163
VCU 521824.07 - Topper Lift Controls....163
VCU 521825.03 - Left-Hand Side Topper Throw Output Driver....163
VCU 521825.04 - Topper Left-Hand Disc Driver....163
VCU 521825.05 - Left-Hand Side Topper Throw Output Driver....163
VCU 521826.03 - Right-Hand Side Topper Throw Output Driver....163
VCU 521826.04 - Topper Right-Hand Disc Driver....163
VCU 521826.05 - Right-Hand Side Topper Throw Output Driver....163
VCU 521829.05 - Elevator Proportional Return Driver....163
VCU 521829.06 - Elevator Proportional Return Driver....163
VCU 521829.12 - Elevator Proportional Return Driver....163
VCU 521830.03 - Elevator Speed Circuit Fault....164
VCU 521830.04 - Elevator Proportional HSD Driver....164
VCU 521830.05 - Elevator Speed Circuit Fault....164
VCU 521866.03 - Left-Hand Crop Divider Raise Lower Driver....164
VCU 521866.04 - Left- Hand Crop Divider Raise Lower Driver....164
VCU 521866.05 - Left-Hand Crop Divider Raise Lower Driver....164
VCU 521867.03 - Right-Hand Crop Divider Raise Lower Driver....164
VCU 521867.04 - Right-Hand Crop Divider Raise Lower Driver....164
VCU 521867.05 - Right-Hand Crop Divider Raise Lower Driver....164
VCU 521869.03 - Right-Hand Crop Divider Raise Driver....164
VCU 521869.05 - Right-Hand Crop Divider Raise Driver....164
VCU 521869.06 - Right-Hand Crop Divider Raise Driver....164
VCU 521869.07 - Right-Hand Crop Divider Commands....164
VCU 521872.03 - Left-Hand Crop Divider Raise Driver....164
VCU 521872.04 - Left-Hand Crop Divider Raise Driver....164
VCU 521872.05 - Left-Hand Crop Divider....164
VCU 521872.07 - Left-Hand Crop Divider Commands....164
VCU 521873.03 - Chopper Pump Reverse Drive....164
VCU 521873.04 - Chopper Pump Reverse Drive....164
VCU 521873.05 - Chopper Pump Reverse Drive....164
VCU 521874.05 - Base Cutter Lift Return Driver....164
VCU 521874.06 - Base Cutter Lift Return Driver....164
VCU 521875.03 - Chopper Forward Circuit Fault....164
VCU 521875.04 - Chopper Pump Forward Drive....164
VCU 521875.05 - Chopper System Forward Open Circuit....164
VCU 521876.03 - Base Cutter Reverse Circuit Fault....164
VCU 521876.04 - Base Cutter Reverse Driver....164
VCU 521876.05 - Base Cutter Reverse Circuit Fault....164
VCU 521877.03 - Base Cutter Forward Circuit Fault....164
VCU 521877.04 - Base Cutter Forward Driver....164
VCU 521877.05 - Base Cutter Forward Circuit Fault....164
VCU 521878.06 - Base Cutter System....164
VCU 521878.12 - Base Cutter PWM Driver....164
VCU 521879.03 - Primary Extractor Fan High Side Driver....165
VCU 521879.04 - Primary Extractor Fan Driver....165
VCU 521879.05 - Primary Extractor Fan High Side Driver....165
VCU 521880.03 - Base Cutter Lower Driver....165
VCU 521880.05 - Base Cutter Lower Driver....165
VCU 521880.06 - Base Cutter Lower Driver....165
VCU 521880.12 - Base Cutter Lower Driver....165
VCU 521881.03 - Base Cutter Raise Driver....165
VCU 521881.05 - Base Cutter Raise Driver....165
VCU 521881.06 - Base Cutter Raise Driver....165
VCU 521881.12 - Base Cutter Raise Driver....165
VCU 521885.00 - Right-Hand Base Cutter Lift Position....165
VCU 521885.01 - Right-Hand Base Cutter Lift Position....165
VCU 521886.00 - Left-Hand Base Cutter Lift Position....165
VCU 521886.01 - Left-Hand Base Cutter Lift Position....165
VCU 521888.07 - Base Cutter Raise Input....165
VCU 521894.04 - Chopper Motor Pressure Sensor....165
VCU 522826.14 - Reversing Fan Switch Fault....165
VCU 523291.03 - Rear Feed Motor Pressure....165
VCU 523291.04 - Rear Feed Motor Pressure....165
VCU 523291.16 - Rear Feed Motor Pressure....165
VCU 523315.00 - Primary Extractor Fan Speed Sensor....165
VCU 523315.07 - Extractor Fan Speed....165
VCU 523315.18 - Extractor Fan Speed....165
VCU 523315.31 - Primary Extractor Fan Speed Sensor Fault....165
VCU 523318.03 - Base Cutter Motor Pressure....165
VCU 523318.04 - Base Cutter Motor Pressure....165
VCU 523319.12 - ECU Switched Power Supply Voltage #1....165
Section 212: Observable Symptom and System Diagnostics....941
Group 20: Engine....941
Throttle....941
Group 30: Fuel, Air Intake, Exhaust and Cooling Systems....941
Fuel....941
Air Intake....941
Cooling Fan....941
Coolant....941
Group 40: Electrical System....941
Air Conditioner....941
Air Seat....941
Auxiliary Power....941
Base Cutter....941
Beacon Lights....941
Brake Lights....941
Chopper....941
Controller Area Network (CAN) Bus....941
Cooling....941
Crop Divider....941
Dome Light....941
Driver Lever....941
Elevator....941
Extractor....941
Field Lights....941
Fuel....941
Global Positioning System (GPS)....941
GreenStar Display....941
Ground Speed....941
Hazard Lights....941
Heating and Ventilating....941
Horn....941
Hydraulic Oil....941
Knockdown Roller....942
Multi-Function Lever....942
Park Brake....942
Power....942
Radio....942
Reverse Alarm....942
Road Lights....942
Service Brake....942
Side Knives....942
Tail Lights....942
Throttle....942
Topper....942
Turn Signal Lights....942
Windshield Wiper....942
Work Lights....942
Group 45: Electronic Control Units....942
Controller Area Network (CAN) Bus....942
Engine Control Unit (ECU)....942
Primary Display Unit (PDU)....942
Propulsion Control Unit (PTP)....942
Secondary Display Unit (SDU)....942
Vehicle Control Unit (VCU)....942
Group 50: Power Train....942
Ground Speed....942
Hydrostatic Drive....942
Positive Traction....942
Group 60: Steering and Brakes....942
Steering....942
Park Brake....942
Service Brake....942
Group 70: Hydraulic System....942
Base Cutter....942
Chopper....942
Crop Divider....943
Elevator....943
Extractor....943
Knockdown Roller....943
Outer Scrolls....943
Side Knives....943
Topper....943
Section 220: Engine....1015
Group 50: Diagnostic Tests and Adjustments....1015
Use Appropriate Manuals....1025
Electrical and Hydraulic References....1026
Engine System Check....1019
Section 230: Fuel, Air Intake, Exhaust and Cooling....1023
Group 50: Diagnostic Tests and Adjustments....1023
Use Appropriate Manuals....1025
Electrical and Hydraulic References....1026
Cooling System Check....1027
Section 240: Electrical System....1031
Group 05: General Information....1031
How to Use the Electrical Diagnostic Section....1045
Intermittent Fault Diagnostics....1053
Circuit Checks....1054
Circuit Load Test....1056
Group 10: Operational and Preliminary Checks....1031
Alternator Test Procedure....1061
Battery Voltage Check....1063
Connector Terminal Test....1064
Diode Check....1067
Intermittent Diagnostic Trouble Code (DTC) Diagnostics....1068
Wire Harness Test....1069
Group 20A: Theory of Operation—Brakes....1031
Park Brake Electrical Theory of Operation....1072
Service Brake Electrical Theory of Operation....1074
Group 20B: Theory of Operation—Cab/Operator Station....1031
Air Seat Electrical Theory of Operation....1076
Auxiliary Power Electrical Theory of Operation....1077
Driver Lever Position Electrical Theory of Operation....1078
Global Positioning System (GPS) Receiver Electrical Theory of Operation....1079
GreenStar Display Electrical Theory of Operation....1080
Heating-Ventilating and Air Conditioning (HVAC) Electrical Theory of Operation....1081
Horn Electrical Theory of Operation....1082
Multi-Function Lever Electrical Theory of Operation....1083
Radio and Dome Light Electrical Theory of Operation....1085
Throttle Electrical Theory of Operation....1086
Wiper Electrical Theory of Operation....1087
Group 20C: Theory of Operation—CAN Bus....1031
Controller Area Network (CAN) Bus Electrical Theory of Operation....1090
Group 20D: Theory of Operation—Cleaning System....1031
Extractor Fan Electrical Theory of Operation....1093
Extractor Hood Rotate Electrical Theory of Operation....1094
Group 20E: Theory of Operation—Elevator System....1032
Elevator Height Electrical Theory of Operation....1096
Elevator Rotation Electrical Theory of Operation....1097
Elevator Swing Electrical Theory of Operation....1098
Group 20F: Theory of Operation—Engine....1032
Engine Air Filter Restriction Electrical Theory of Operation....1100
Engine Coolant Low Electrical Theory of Operation....1101
Fuel Level Electrical Theory of Operation....1102
Fuel Pressure Sensor Electrical Theory of Operation....1103
Fuel Transfer Electrical Theory of Operation....1104
Reversible Cooling Fan Electrical Theory of Operation....1105
Water-In-Fuel Sensor Electrical Theory of Operation....1107
Group 20G: Theory of Operation—Harvesting Functions....1032
Base Cutter Height Electrical Theory of Operation....1110
Base Cutter Rotation Electrical Theory of Operation....1112
Chopper Rotation Electrical Theory of Operation....1113
Crop Divider Height Electrical Theory of Operation....1114
Elevator Discharge Bin Flap Electrical Theory of Operation....1115
Harvesting Functions Electrical Theory of Operation....1116
Knockdown Roller Tilt Electrical Theory of Operation....1117
Outer Scrolls Electrical Theory of Operation (If Equipped)....1118
Side Knives Electrical Theory of Operation (If Equipped)....1119
Topper Height Electrical Theory of Operation....1120
Topper Rotation Electrical Theory of Operation....1121
Group 20H: Theory of Operation—Hydraulic Oil Level and Temperature....1032
Hydraulic Oil Level Electrical Theory of Operation....1123
Hydraulic Oil Filter Restriction Electrical Theory of Operation....1124
Hydraulic Oil Temperature Electrical Theory of Operation....1125
Group 20I: Theory of Operation—Lighting....1032
Beacon Lights Electrical Theory of Operation....1127
Brake and Tail Lights Electrical Theory of Operation....1128
Engine Work Light Electrical Theory of Operation....1129
Field Lights Electrical Theory of Operation....1130
Hazard-Turn Signal Lights Electrical Theory of Operation....1131
Road Lights Electrical Theory of Operation....1132
Group 20J: Theory of Operation—Power Distribution....1033
Alternator and Battery Electrical Theory of Operation....1134
Ignition Switch Electrical Theory of Operation....1135
Starting and Charging Electrical Theory of Operation....1137
Vehicle Electrical Centers 1 and 2 (VEC 1 and 2) Electrical Theory of Operation....1139
Group 20K: Theory of Operation—Power Train....1033
Ground Speed Electrical Theory of Operation....1144
Machine Reverse Alarm Electrical Theory of Operation....1147
Positive Traction Electrical Theory of Operation....1148
Group 30A: Schematics—Brakes....1033
Park Brake Electrical Schematic....1151
Group 30B: Schematics—Cab/Operator Station....1033
Air Seat Electrical Schematic....1155
Auxiliary Power Electrical Schematic....1157
Driver Lever Position Electrical Schematic....1159
Global Positioning System (GPS) Receiver Electrical Schematic....1161
GreenStar Display Electrical Schematic....1163
Heating-Ventilating and Air Conditioning (HVAC) Electrical Schematic....1165
Horn Electrical Schematic....1167
Multi-Function Lever Electrical Schematic....1169
Radio and Dome Light Electrical Schematic....1171
Throttle Electrical Schematic....1173
Wiper Electrical Schematic....1175
Group 30C: Schematics—CAN Bus....1033
Controller Area Network (CAN) Bus Electrical Schematic....1179
Group 30D: Schematics—Cleaning System....1033
Extractor Fan Electrical Schematic....1183
Extractor Hood Rotate Electrical Schematic....1185
Group 30E: Schematics—Elevator System....1034
Elevator Height Electrical Schematic....1189
Elevator Rotation Electrical Schematic....1191
Elevator Swing Electrical Schematic....1193
Group 30F: Schematics—Engine....1034
Engine Air Filter Restriction Electrical Schematic....1196
Engine Coolant Low Electrical Schematic....1197
Fuel Pressure and Water-In-Fuel Sensors Electrical Schematic....1199
Fuel Transfer Electrical Schematic....1200
Reversible Cooling Fan Electrical Schematic....1202
Group 30G: Schematics—Harvesting Functions....1034
Base Cutter and Chopper Rotation Electrical Schematic....1206
Base Cutter Height Electrical Schematic....1208
Crop Divider Height Electrical Schematic....1210
Elevator Discharge Bin Flap Electrical Schematic....1212
Harvesting Functions Electrical Schematic....1214
Knockdown Roller Tilt Electrical Schematic....1216
Side Knives Electrical Schematic (If Equipped)....1218
Topper Height Electrical Schematic....1220
Topper Rotation Electrical Schematic....1222
Group 30H: Schematics—Hydraulic Oil Level and Temperature....1034
Hydraulic Oil Level and Temperature Electrical Schematic....1226
Group 30I: Schematics—Lighting....1034
Beacon Lights Electrical Schematic....1230
Brake and Tail Lights Electrical Schematic....1232
Engine Work Light Electrical Schematic....1234
Field Lights Electrical Schematic....1236
Hazard-Turn Signal Lights Electrical Schematic....1238
Road Lights Electrical Schematic....1240
Group 30J: Schematics—Power Distribution....1034
Alternator and Battery Electrical Schematic....1245
Ignition Switch Electrical Schematic....1248
Starting and Charging Electrical Schematic....1251
Vehicle Electrical Centers 1 and 2 (VEC 1 and 2) Electrical Schematics....1253
Group 30K: Schematics—Power Train....1035
Ground Speed Electrical Schematic....1262
Machine Reverse Alarm Electrical Schematic....1264
Positive Traction Electrical Schematic....1266
Group 50A: Diagnostics—Brakes....1035
Brakes Electrical Diagnostics....1293
Group 50B: Diagnostics—Cab/Operator Station....1035
Air Seat Electrical Diagnostics....1325
Auxiliary Power Electrical Diagnostics....1332
Driver Lever Position Electrical Diagnostics....1340
Global Positioning System (GPS) Electrical Diagnostics....1346
GreenStar Display Electrical Diagnostics....1355
Heating-Ventilating and Air Conditioning (HVAC) Electrical Diagnostics....1368
Horn Electrical Diagnostics....1395
Multi-Function Lever Electrical Diagnostics....1401
Radio and Dome Light Electrical Diagnostics....1407
Throttle Electrical Diagnostics....1419
Wiper Electrical Diagnostics....1424
Group 50C: Diagnostics—CAN Bus....1035
Controller Area Network (CAN) Bus Electrical Diagnostics....1457
Group 50D: Diagnostics—Cleaning System....1035
Extractor Fan Electrical Diagnostics....1483
Extractor Hood Rotate Electrical Diagnostics....1491
Group 50E: Diagnostics—Elevator System....1035
Elevator Height Electrical Diagnostics....1520
Elevator Rotation Electrical Diagnostics....1536
Elevator Swing Electrical Diagnostics....1546
Group 50F: Diagnostics—Engine....1035
Engine Air Filter Restriction Electrical Diagnostics....1564
Engine Coolant Low Electrical Diagnostics....1567
Fuel Transfer Electrical Diagnostics....1570
Reversible Cooling Fan Electrical Diagnostics....1577
Water-In-Fuel and Fuel Pressure Electrical Diagnostics....1583
Group 50G: Diagnostics—Harvesting Functions....1036
Base Cutter Height Electrical Diagnostics....1602
Base Cutter Rotation Electrical Diagnostics....1618
Chopper Rotation Electrical Diagnostics....1626
Crop Divider Height Electrical Diagnostics....1634
Elevator Discharge Bin Flap Electrical Diagnostics....1651
Harvesting Functions Electrical Diagnostics....1660
Knockdown Roller Tilt Electrical Diagnostics....1684
Side Knives Electrical Diagnostics (If Equipped)....1691
Topper Height Electrical Diagnostics....1701
Topper Rotation Electrical Diagnostics....1714
Group 50H: Diagnostics—Hydraulic Electrical....1036
Hydraulic Oil Filter Electrical Diagnostics....1731
Hydraulic Oil Level Electrical Diagnostics....1739
Hydraulic Oil Temperature Electrical Diagnostics....1743
Group 50I: Diagnostics—Lighting....1036
Hazard-Turn Signal Lights Electrical Diagnostics....1766
Overall Lighting Electrical Diagnostics....1785
Group 50J: Diagnostics—Power Distribution....1036
Alternator and Battery Electrical Diagnostics....1795
Ignition Switch Electrical Diagnostics....1800
Starting and Charging Electrical Diagnostics....1815
Vehicle Electrical Centers 1 and 2 (VEC 1 and 2) Electrical Diagnostics....1834
Group 50K: Diagnostics—Power Train....1036
Ground Speed Electrical Diagnostics....1863
Machine Reverse Alarm Electrical Diagnostics....1882
Section 245: Electronic Control Units....1890
Group 05: General Information....1890
Servicing Electronic Control Units....1893
Welding Near Electronic Control Units....1894
Keep Electronic Control Unit Connectors Clean....1895
Viewing Diagnostic Addresses....1896
Viewing Diagnostic Trouble Codes (DTC)....1898
Group 10A: Operational and Preliminary Checks....1890
Controller Area Network (CAN) Bus Voltage Check....1905
Controller Area Network (CAN) Bus Circuit Check....1909
Group 10B: Interactive Tests and Calibrations....1890
Diagnostics — Calibrations....1917
Calibration — Basecutter Height....1918
Calibration — Hydro Handle Position Cal Wheel....1920
Calibration — Primary Extractor....1923
Group 10C: SDUA Readings....1890
Diagnostics — Readings....1926
Readings — Hour Meters....1927
Readings — Vehicle Control Unit....1928
Readings — Crop Dividers....1933
Readings — Topper....1935
Readings — Basecutter....1936
Readings — Elevator System....1940
Readings — Cooling Fan Controls....1944
Readings — Propulsion Controls....1946
Readings — Propulsion Controls 1....1951
Readings — Engine Controls System....1955
Readings — Engine Controls System 1....1958
Group 10D: Programming Electronic Control Units....1890
Control Units Programming Information....1962
Programming Control Units....1963
Group 20: Theory of Operation....1890
Engine Control Unit (ECU) Electrical Theory of Operation....1967
Primary Display Unit (PDU) Electrical Theory of Operation....1968
Propulsion Control Unit (PTP) Electrical Theory of Operation....1969
Secondary Display Unit (SDU) Electrical Theory of Operation....1970
Vehicle Control Unit (VCU) Electrical Theory of Operation....1971
Group 30: Schematics....1891
Engine Control Unit (ECU) Electrical Schematic....1974
Primary Display Unit (PDU) Electrical Schematic....1976
Propulsion Control Unit (PTP) Electrical Schematic....1977
Secondary Display Unit (SDU) Electrical Schematic....1979
Vehicle Control Unit (VCU) Electrical Schematic....1981
Group 50: Diagnostics....1891
Engine Control Unit (ECU) Electrical Diagnostics....1989
Primary Display Unit (PDU) Electrical Diagnostics....1995
Propulsion Control Unit (PTP) Electrical Diagnostics....2001
Secondary Display Unit (SDU) Electrical Diagnostics....2007
Vehicle Control Unit (VCU) Electrical Diagnostics....2020
Group ECU: Engine Control Unit (ECU) Software Addresses....1891
ECU - Software Addresses....2030
Group PTP: Power Train Propulsion (PTP) Control Unit Software Addresses....1891
PTP Software Addresses....2046
Group PDU: Primary Display Unit (PDU) Software Addresses....1891
PDU Software Addresses....2074
Group VCU: Vehicle Control Unit (VCU) Software Addresses....1891
VCU Software Addresses....2112
Group VTI: CommandCenter (VTI) Software Addresses....1891
VTI Software Addresses....2142
Section 249: Electrical Component Information....2148
Group 40A: Electrical Assemblies....2148
A51 — Vehicle Electrical Center 1 (VEC 1)....2162
A52 — Vehicle Electrical Center 2 (VEC 2)....2167
XA1 — Controller Area Network (CAN) Bus Diagnostic Connector....2172
XA3 — GreenStar Display Connector....2174
XA5 — Implement Controller Area Network (CAN) Bus Active Terminator Connector....2177
XA6-1 — Secondary Display Unit (SDU) Connector 1....2179
XA6-2 — Secondary Display Unit (SDU) Connector 2....2181
XA7 — Primary Display Unit (PDU) Connector....2183
XA9-1 — Propulsion Control Unit (PTP) Connector - J1....2185
XA9-2 — Propulsion Control Unit (PTP) Connector - J2....2188
XA9-3 — Propulsion Control Unit (PTP) Connector - J3....2192
XA11 — Resistor Assembly Connector....2195
XA34 — Auxiliary Power Strip Connector....2197
XA40-1 — Multi-Function Lever Connector....2199
XA40-2 — Multi-Function Lever Connector....2202
XA41-1 — Vehicle Control Unit (VCU) Connector - J1....2204
XA41-2 — Vehicle Control Unit (VCU) Connector - J2....2207
XA41-3 — Vehicle Control Unit (VCU) Connector - J3....2211
XA43 — Radio Connector....2214
XA44-2 — Engine Control Unit (ECU) Connector - J2....2216
XA45 — Global Positioning System (GPS) Receiver Connector....2220
XA51-1 — Vehicle Electrical Center 1 (VEC 1) Connector....2222
XA51-2 — Vehicle Electrical Center 1 (VEC 1) Connector....2224
XA51-5A — Vehicle Electrical Center (VEC) Starter Power Connector....2226
XA51-5B — Vehicle Electrical Center 1 (VEC 1) Connector....2228
XA51-6A — Vehicle Electrical Center (VEC) Battery Power Connector....2230
XA51-6B — Vehicle Electrical Center 1 (VEC 1) Connector....2232
XA51-7A — Vehicle Electrical Center (VEC) Ground Connector....2234
XA51-7B — Vehicle Electrical Center 1 (VEC 1) Connector....2236
XA51-9 — Vehicle Electrical Center 1 (VEC 1) Connector....2238
XA51-10 — Vehicle Electrical Center 1 (VEC 1) Connector....2240
XA51-11 — Vehicle Electrical Center 1 (VEC 1) Connector....2242
XA51-12 — Vehicle Electrical Center 1 (VEC 1) Connector....2244
XA52-1 — Vehicle Electrical Center 2 (VEC 2) Connector....2246
XA52-2 — Vehicle Electrical Center 2 (VEC 2) Connector....2248
XA52-5 — Vehicle Electrical Center 2 (VEC 2) Starter Power Connector....2250
XA52-6 — Vehicle Electrical Center 2 (VEC 2) Battery Power Connector....2252
XA52-7 — Vehicle Electrical Center 2 (VEC 2) Ground Connector....2254
XA52-11 — Vehicle Electrical Center 2 (VEC 2) Connector....2256
XA52-12 — Vehicle Electrical Center 2 (VEC 2) Connector....2258
XA53 — Implement Controller Area Network (CAN) Bus Passive Terminator Connector....2260
XA54 — Alternator Excitation Diode Connector....2262
XA57 — Air Conditioning (A/C) Panel Backlight Connector....2264
XA60 — Flasher Relay Panel....2266
Group 40B: Sensors....2149
XB4 — Park Brake Pressure Sensor Connector....2271
XB7 — Fuel Level Sensor Connector....2273
XB8 — Base Cutter Pressure Sensor Connector....2275
XB12 — Hydraulic Oil Level Switch Connector....2277
XB14 — Hydraulic Oil Filter Restriction Sensor Connector....2279
XB16 — Low Pressure Switch Connector....2281
XB17 — High Pressure Switch Connector....2283
XB18 — Hydraulic Oil Temperature Sensor Connector....2285
XB20 — Thermostat Sensor Connector....2287
XB22-1 — Right-Hand Radio Speaker Connector 1....2289
XB22-2 — Right-Hand Radio Speaker Connector 2....2291
XB23-1 — Left-Hand Radio Speaker Connector 1....2293
XB23-2 — Left-Hand Radio Speaker Connector 2....2295
XB25 — Coolant Level Sensor Connector....2297
XB47 — Right-Hand Motor Speed Sensor Connector....2299
XB51 — Driver Lever Position Sensor Connector....2301
XB52 — Extractor Speed Sensor Connector....2303
XB56 — Chopper Pressure Sensor Connector....2305
XB57 — Left-Hand Base Cutter Height Sensor Connector....2307
XB64 — Right-Hand Base Cutter Height Sensor Connector....2309
Group 40E: Lights....2150
XE5-1 — Left-Hand Front Turn and Park Light Connector....2313
XE5-2 — Left-Hand Front Turn and Park Light Connector....2315
XE5-3 — Left-Hand Front Turn and Park Light Connector....2317
XE6 — Left-Hand Lower Road Light Connector....2319
XE7 — Left-Hand Side Turn Signal Connector....2321
XE9 — Right-Hand Lower Road Light Connector....2323
XE10 — Right-Hand Side Turn Signal Connector....2325
XE11 — Right-Hand Front Outer Light Connector....2327
XE12 — Left-Hand Front Outer Light Connector....2329
XE13 — Right-Hand Front Inner Light Connector....2331
XE14 — Left-Hand Front Inner Light Connector....2333
XE15-1 — Right-Hand Front Turn and Park Light Connector....2335
XE15-2 — Right-Hand Front Turn and Park Light Connector....2337
XE15-3 — Right-Hand Front Turn and Park Light Connector....2339
XE18 — Right-Hand Front Field Light Connector....2341
XE19 — Left-Hand Front Field Light Connector....2343
XE20 — Right-Hand Elevator Field Light Connector....2345
XE21 — Left-Hand Elevator Field Light Connector....2347
XE22 — Right-Hand Side Field Light Connector....2349
XE23 — Left-Hand Side Field Light Connector....2351
XE26 — Engine Work Light Connector....2353
XE30-1 — Positive License Light Connector....2355
XE30-2 — Negative License Light Connector....2357
XE43 — Front Beacon Light Connector....2359
XE49-1 — Positive Cigarette Lighter Connector....2361
XE49-2 — Negative Cigarette Lighter Connector....2363
XE85 — Left-Hand Rear Light Connector....2365
XE86 — Right-Hand Rear Light Connector....2367
Group 40F: Fuses....2150
XF58 — Engine Control Unit (ECU) Battery Fuse (20A) Connector....2371
XF67 — Fuel Transfer Pump Fuse (10A) Connector....2373
Group 40G: Charging....2151
XG1-1 — Battery Positive (POS) Connector....2377
XG1-N — Battery Connector....2379
XG1-P — Battery Connector....2381
XG2-1 — Alternator Excitation Terminal....2383
XG2-2 — Alternator B+ Terminal....2151
XG23-N — Battery Connector....2387
XG23-P — Battery Connector....2389
Group 40H: Monitoring Devices....2151
XH10-1 — Right-Hand Horn Connector....2393
XH10-2 — Right-Hand Horn Connector....2395
XH11-1 — Left-Hand Horn Connector....2397
XH11-2 — Left-Hand Horn Connector....2399
XH19 — Reverse Alarm Connector....2401
XH21 — Reverse Alarm Connector....2403
XH34 — Combine Indicators Connector....2405
Group 40K: Relays....2151
XK32 — Display Ignition Power Relay Connector....2409
XK37 — Seat Switch Timer Relay Connector....2411
XK60-B — Starter Relay Connector (082)....2413
XK60-E — Starter Relay Connector (359)....2415
XK60-G — Starter Relay Connector (379)....2417
XK60-C — Starter Relay Connector (370)....2419
XK71 — Flasher Timer Relay Connector....2421
XK73 — Fuel Transfer Pump Relay Connector....2423
Group 40M: Motors....2151
XM1-1 — Battery Connector....2427
XM1-2 — Alternator to Starter Motor Terminal....2429
XM1-3 — Ground Connector....2431
XM1-30A — Starter Motor Connector....2433
XM1-30B — Starter Motor Connector....2435
XM1-50 — Starter Motor Connector....2437
XM5 — Air Seat Compressor Connector....2439
XM7 — Front Washer Motor Connector....2441
XM10 — Center Wiper Motor Connector....2443
XM40 — Cab Air Conditioner (AC) Fan Motor....3545
Group 40R: Resistors....2152
XR7 — Air Conditioner Temperature Adjust Resistor Connector....2448
Group 40S: Switches....2152
XS1 — Ignition Switch Connector....2452
XS2-1A — Battery Disconnect Switch Connector....2454
XS2-1B — Battery Disconnect Switch Connector....2456
XS2-2A — Battery Disconnect Switch Connector....2458
XS2-2B — Battery Disconnect Switch Connector....2460
XS3 — Air Filter Restriction Switch Connector....2462
XS4 — Door Switch Connector....2464
XS8 — Harvesting Function Reset Switch Connector....2466
XS9-21 — Emergency Stop Switch Connector....2468
XS9-22 — Emergency Stop Switch Connector....2470
XS9-X1 — Emergency Stop Switch Connector....2472
XS9-X2 — Emergency Stop Switch Connector....2474
XS10 — Operators Presence Switch Connector....2476
XS13 — Elevator Forward/Reverse Switch Connector....2478
XS14 — Elevator On/Off Switch Connector....2480
XS15 — Elevator Up/Down Switch Connector....2482
XS18 — Brake Pedal Switch Connector....2484
XS20-1 — Dome Light Switch Connector....2486
XS20-2 — Dome Light Switch Connector....2488
XS20-3 — Dome Light Switch Connector....2490
XS21 — Air Conditioner Compressor Switch Connector....2492
XS23 — Park Brake Switch Connector....2494
XS24 — Road Light Switch Connector....2496
XS25 — Lower Road Light Switch Connector....2498
XS26 — Field Light Switch Connector....2500
XS27 — Center Wiper Switch Connector....2502
XS43 — Left-Hand Side Knife On/Off Switch Connector....2504
XS44 — Right-Hand Side Knife On/Off Switch Connector....2506
XS45 — Throttle Switch Connector....2508
XS47 — Extractor ON/OFF Switch Connector....2510
XS48 — Elevator Swing Right-Hand Pedal Connector....2512
XS49 — Elevator Swing Left-Hand Pedal Connector....2514
XS50 — Topper Left/Right Switch Connector....2516
XS51 — Base Cutter Forward/Reverse Switch Connector....2518
XS62 — Extractor Hood Rotate Switch Connector....2520
XS63 — Work Light Switch Connector....2522
XS64 — Beacon Light Switch Connector....2524
XS65 — Knockdown Roller Tilt Switch Connector....2526
XS66 — Warning Switch Connector....2528
XS67 — Turn Signal Switch Connector....2530
XS70 — Crop Divider Float Reset Switch Connector....2532
XS80 — Neutral Switch Connector....2534
XS83 — Manual Fan Reverse Switch Connector....2536
XS88 — Ground Speed Switch Connector....2538
XS92 — Air Conditioner Fan Switch Connector....2540
XS96 — Washer Switch Connector....2542
XS97 — Right-Hand Outer Scroll On/Off Switch Connector....2544
XS98 — Left-Hand Outer Scroll On/Off Switch Connector....2546
Group 40V: Diodes....2153
XV15 — Heater Valve Adjust Actuator Diode Connector....2550
Group 40X: Interconnects and Ground Points....2153
XGND1 — Engine Ground Connector....2554
XGND2A — Cab Frame Ground 1 Connector....2556
XGND2B — Cab Frame Ground 2 Connector....2558
XGND2C — Vehicle Electrical Center (VEC) Ground Jumper Connector....2560
XGND6 — Engine to Frame Ground Connector....2562
XGND7 — Engine to Frame Ground Connector....2564
XUSB-F — Female Universal Serial Bus (USB) Interconnect....2566
XX17 — Positive Traction Loop Connector....2568
XX47 — Right-Hand Motor Speed Sensor Interconnect....2570
XX61 — Base Cutter Pump Solenoid Interconnect....2572
XX84 — Chopper Pump Connector....2574
XX100 — Pedal Harness to Load Center Harness Interconnect....2576
XX110 — Steering Column Extension Harness to Load Center Harness Interconnect....2578
XX120 — Fuse and Relay Harness to Cab Load Center Harness Interconnect....2580
XX130 — Fuse and Relay Harness to Cab Load Center Harness Interconnect....2583
XX140 — Air Conditioning (A/C) Harness Interconnect....2586
XX200 — Cab Load Center Harness to Cab Main Harness 19-Pin Interconnect....2588
XX210 — Cab Load Center Harness to Cab Main Harness 14-Pin Interconnect....2590
XX220 — Flasher Relay Harness Interconnect 1....2592
XX230 — Flasher Relay Harness Interconnect 2....2594
XX240 — Cab Headlight Harness Interconnect 1....2596
XX250 — Cab Headlight Harness Interconnect 2....2598
XX260 — Cab Headlight Harness Interconnect 3....2600
XX300 — Engine Harness to Mainframe Harness 31-Pin Interconnect....2602
XX310 — Mainframe Harness to Engine Harness 14-pin Interconnect....2605
XX320 — Mainframe Harness to Cab Load Center Harness 18-Pin Interconnect....2607
XX330 — Mainframe Harness to Cab Load Center Harness 31-Pin Interconnect 1....2609
XX335 — Pressure Sensor Harness Interconnect....2612
XX340 — Mainframe Harness to Engine Harness 14-Pin Interconnect....2614
XX350 — Mainframe Harness to Cab Load Center Harness 31-Pin Interconnect 2....2616
XX360 — Mainframe Ground Interconnect....2619
XX370 — Mainframe Harness to Front Light Harness Interconnect....2621
XX380 — Mainframe Harness to Engine Work Light Interconnect....2623
XX390 — Mainframe Harness to Cooling Package Harness Interconnect....2625
XX400 — Rear Frame Harness to Elevator Harness Interconnect....2627
XX410 — Rear Frame Harness to Mainframe Harness Interconnect....2629
XX420 — Rear Frame Harness to Extractor Jumper Harness Interconnect....2632
XX430 — Rear Frame Harness to License Light Jumper Harness Interconnect....2634
XX440 — Rear Frame Harness to Extractor Jumper Harness Interconnect....2636
XX450 — Mainframe Harness to Right-Hand Base Cutter Height Sensor Harness Interconnect....2638
XX460 — Mainframe Harness To Left-Hand Base Cutter Height Sensor Interconnect....2640
XX510 — Engine Harness to Extractor Resistor Jumper Harness Interconnect....2642
XX520 — Starter Relay Diode Harness Interconnect....2644
XX530 — Engine Works Harness Interconnect....2646
XX540 — Engine Harness Interconnect....2648
XX550 — Fuel Filter Sensor Interconnect....2650
XX560 — Fuel Pressure Sensor Interconnect....2652
XX600 — Steering Column Harness to Steering Extension Harness Interconnect....2654
XX700 — Armrest Harness to Load Center Harness Interconnect....2656
XX710 — Armrest Harness to Propulsion Control Harness Interconnect....2660
XX720 — Armrest Harness to Display Harness Interconnect....2662
XX721 — Secondary Display Unit Extension Harness to Secondary Display Unit Harness Interconnect....2664
XX800 — Right-Hand Front Turn Signal Harness to Front Light Harness Interconnect....2666
XX810 — Left-Hand Front Turn Signal Harness to Front Light Harness Interconnect....2668
Group 40Y: Electronically Actuated Mechanical Devices....2155
XY3 — Right-Hand Crop Divider Raise Solenoid Connector....2672
XY7 — Elevator Raise Solenoid Connector....2674
XY8 — Elevator Lower Solenoid Connector....2676
XY11 — Air Conditioner Compressor Clutch Solenoid Connector....2678
XY12 — Brake Release Solenoid Connector....2680
XY13 — Topper Raise Solenoid Connector....2682
XY14 — Topper Lower Solenoid Connector....2684
XY15 — Left-Hand Side Knife Solenoid Connector....2686
XY16 — Right-Hand Side Knife Solenoid Connector....2688
XY18 — Elevator Swing Right-Hand Solenoid Connector....2690
XY19 — Elevator Swing Left-Hand Solenoid Connector....2692
XY20 — Topper Left-Hand Solenoid Connector....2694
XY21 — Topper Right-Hand Solenoid Connector....2696
XY28 — Left-Hand Crop Divider Raise Solenoid Connector....2698
XY36 — Elevator Discharge Flap Out Solenoid Connector....2700
XY37 — Elevator Discharge Flap In Solenoid Connector....2702
XY40 — Extractor Hood Rotate Left-Hand Solenoid Connector....2704
XY41 — Extractor Hood Rotate Right-Hand Solenoid Connector....2706
XY43 — Knockdown Tilt Lower Solenoid Connector....2708
XY44 — Knockdown Tilt Raise Solenoid Connector....2710
XY45 — Base Cutter Raise Solenoid Connector....2712
XY46-A — Left-Hand Base Cutter Lower Solenoid Connector....2714
XY46-B — Right-Hand Base Cutter Lower Solenoid Connector....2716
XY54 — Right-Hand Crop Divider Float Solenoid Connector....2718
Section 250: Power Train....2756
Group 05: General Information....2756
Avoid High-Pressure Fluids....2889
General Power Train Information....2759
Hydraulic Symbols....2891
Hydraulic Designators....2894
Aeration and Cavitation....2895
Group 20: Theory of Operation....2756
Hydrostatic Drive System Theory of Operation....2766
Hydrostatic Pump Theory of Operation....2767
Ground Speed Hydraulic Theory of Operation....2771
Hydrostatic Motor Theory of Operation....2773
Group 30: Schematics....2756
Hydrostatic Drive Hydraulic Schematic....2777
Group 50: Diagnostic Tests and Adjustments....2756
Ground Drive Speed Diagnostics....2790
Hydrostatic Drive System Diagnostics....2801
Hydrostatic Pump Charge Pressure Test....2808
Hydrostatic Pump Pilot Pressure Test....2810
Hydrostatic Pump Pressure Test....2813
Hydrostatic Pump Servo Pressure Test....2817
Positive Traction Valve Pressure Test....2819
Front Hydrostatic Motors Case Drain Test....2822
Rear Hydrostatic Motors Case Drain Test....2825
Section 259: Power Train Component Information....2828
Group 40C: Hydrostatic Drive Components....2830
Hydrostatic Drive Components....2830
Section 260: Steering and Brakes....2831
Group 05: General Information....2831
Avoid High-Pressure Fluids....2889
General Steering and Brakes Information....2834
Hydraulic Symbols....2891
Hydraulic Designators....2894
Aeration and Cavitation....2895
Group 10: Operational and Preliminary Checks....2831
Steering Check....2846
Group 20: Theory of Operation....2831
Steering System Hydraulic Theory of Operation....2855
Park Brake Hydraulic Theory of Operation....2858
Service Brake Hydraulic Theory of Operation....2859
Group 30: Schematics....2831
Park Brake Hydraulic Schematic....2861
Steering Hydraulic Schematic....2862
Group 50: Diagnostic Tests and Adjustments....2831
Park Brake Hydraulic Diagnostics....2867
Park Brake Pressure Test....2870
Steering Hydraulic Diagnostics....2872
Steering Pressure Test....2878
Section 269: Steering and Brakes Component Information....2879
Group 40A: Steering Components....2879
Steering Component....2881
Group 40B: Park Brake Components....2883
Park Brake Components....2883
Section 270: Hydraulic System....2884
Group 05: General Information....2884
Avoid High-Pressure Fluids....2889
General Hydraulics Information....2890
Hydraulic Symbols....2891
Hydraulic Designators....2894
Aeration and Cavitation....2895
Group 10: Operational and Preliminary Checks....2884
Hydraulic Specifications....2900
Preliminary Hydraulic Checks....2904
Group 20: Theory of Operation....2884
Base Cutter Height Hydraulic Theory of Operation....2906
Base Cutter Rotation Hydraulic Theory of Operation....2907
Cab Tilt Hydraulic Theory of Operation....2909
Chopper Hydraulic Theory of Operation....2910
Crop Divider Height Hydraulic Theory of Operation....2912
Crop Divider Rotation Hydraulic Theory of Operation....2913
Elevator Discharge Flap Hydraulic Theory of Operation....2914
Elevator Height Hydraulic Theory of Operation....2915
Elevator Rotation Hydraulic Theory of Operation....2916
Elevator Swing Hydraulic Theory of Operation....2918
Extractor Fan Hydraulic Theory of Operation....2919
Extractor Hood Rotate Hydraulic Theory of Operation....2921
Feed Roller Hydraulic Theory of Operation....2922
Harvesting Functions Hydraulic Theory of Operation....2924
Hydraulic Oil Cooler Theory of Operation....2927
Knockdown Roller Height Hydraulic Theory of Operation....2928
Knockdown Roller Rotation Hydraulic Theory of Operation....2929
Outer Scrolls Hydraulic Theory of Operation....2931
Reversible Cooling Fan Hydraulic Theory of Operation....2932
Side Knives Hydraulic Theory of Operation....2934
Topper Height Hydraulic Theory of Operation....2936
Topper Rotation Hydraulic Theory of Operation....2937
Group 30: Schematics....2885
Base Cutter Height Hydraulic Schematic....2941
Base Cutter Rotation Hydraulic Schematic....2943
Cab Tilt Hydraulic Schematic....2947
Chopper Hydraulic Schematic....2949
Crop Divider Height Hydraulic Schematic....2951
Crop Divider Rotation Hydraulic Schematic....2952
Elevator Discharge Flap Hydraulic Schematic....2954
Elevator Height Hydraulic Schematic....2956
Elevator Rotation Hydraulic Schematic....2958
Elevator Swing Hydraulic Schematic....2960
Extractor Fan Hydraulic Schematic....2962
Extractor Hood Rotate Hydraulic Schematic....2964
Feed Roller Hydraulic Schematic....2965
Hydraulic Oil Cooler Schematic....2967
Knockdown Roller Height Hydraulic Schematic....2969
Knockdown Roller Rotation Hydraulic Schematic....2971
Outer Scrolls Hydraulic Schematic (If Equipped)....2973
Reversible Cooling Fan Hydraulic Schematic....2975
Side Knives Hydraulic Schematic (If Equipped)....2977
Topper Height Hydraulic Schematic....2979
Topper Rotation Hydraulic Schematic....2981
Group 50A: Diagnostic Procedures....2885
Base Cutter Height Hydraulic Diagnostics....2992
Base Cutter Rotation Hydraulic Diagnostics....3001
Cab Tilt Hydraulic Diagnostics....3011
Chopper Hydraulic Diagnostics....3014
Crop Divider Height Hydraulic Diagnostics....3025
Crop Divider Rotation Hydraulic Diagnostics....3031
Elevator Discharge Flap Hydraulic Diagnostics....3036
Elevator Height Hydraulic Diagnostics....3041
Elevator Rotation Hydraulic Diagnostics....3046
Elevator Swing Hydraulic Diagnostics....3052
Extractor Fan Hydraulic Diagnostics....3058
Extractor Hood Rotate Hydraulic Diagnostics....3066
Feed Roller Hydraulic Diagnostics....3071
Hydraulic Cylinder Function Pump Diagnostics....3081
Hydraulic Oil Cooler Hydraulic Diagnostics....3086
Knockdown Roller Height Hydraulic Diagnostics....3090
Knockdown Roller Rotation Hydraulic Diagnostics....3098
Outer Scrolls Hydraulic Diagnostics....3101
Reversible Cooling Fan Hydraulic Diagnostics....3105
Side Knife Hydraulic Diagnostics....3111
Topper Height Hydraulic Diagnostics....3120
Topper Rotation Hydraulic Diagnostics....3126
Group 50B: Diagnostic Tests....2886
Base Cutter Height Counterbalance Valves Test....3140
Base Cutter Motors Case Drain Test....3143
Base Cutter Motors Relief Valve Test....3145
Base Cutter Pump (P006) Case Drain Test....3149
Base Cutter Pump (P006) Flow Test....3151
Base Cutter Pump (P006) Pressure Test....3153
Chopper Motor Case Drain Test....3159
Chopper Motor Reverse Synchronization Test....3161
Chopper Pump (P008) Case Drain Test....3163
Chopper Pump (P008) Flow Test....3165
Chopper Pump (P008) Pressure Test....3167
Cooling Fan Pump (P002) Flow Test....3172
Cooling Fan Pump (P002) Pressure Test....3174
Crop Divider Scroll Relief Pressure Test....3178
Elevator Pump (P001) Flow Test....3181
Extractor Hood Rotation Pressure Test....3183
Extractor Pump (P007) Case Drain Test....3185
Extractor Pump (P007) Flow Test....3186
Extractor Pump (P007) Pressure Test....3188
Feed Motors Case Drain Test....3193
Feed Motors Flow Test....3195
Feed Motors Speed Test....3197
Feed Roller Valve Assembly Tests....3200
Hydraulic Cylinder Function Pump (P003) Flow Test....3203
Hydraulic Cylinder Function Pump (P003) Pressure Test....3205
Section 279: Hydraulics Component Information....3206
Group 40A: Accumulator....3206
A004 — Topper Lift Accumulator....3216
A014 — Right-Hand Base Cutter Accumulator....3217
A015 — Left-Hand Base Cutter Accumulator....3218
Group 40B: Sensor or Gauge....3206
B4 — Park Brake Pressure Sensor....3220
B8 — Base Cutter Pressure Sensor....3221
B52 — Extractor Speed Sensor....3222
B56 — Chopper Pressure Sensor....3223
Group 40C: Cylinder, Actuator, or Piston....3206
C002 — Right-Hand Crop Divider Cylinder....3225
C003 — Left-Hand Crop Divider Cylinder....3226
C004 — Topper Lift Cylinder....3227
C006 — Knockdown Tilt Cylinder....3228
C009 — Left-Hand Steering Cylinder....3229
C010 — Right-Hand Elevator Height Cylinder....3230
C011 — Elevator Discharge Flap Cylinder....3231
C012 — Cab Tilt Cylinder....3232
C013 — Left-Hand Elevator Height Cylinder....3233
C014 — Right-Hand Base Cutter Cylinder....3234
C015 — Left-Hand Base Cutter Cylinder....3235
C018 — Right-Hand Elevator Swing Cylinder....3236
C019 — Left-Hand Elevator Swing Cylinder....3237
C020 — Right-Hand Steering Cylinder....3238
Group 40D: Check Valve....3206
D005 — Thermal Bypass Valve....3240
D006 — Butt-Lifter Motors Cross Over Check Valve....3241
D016 — Base Cutter Flow Control Valve....3242
D017 — Chopper Feed Roller Check Valve....3243
D025 — Topper Valve Assembly Check Valve....3244
D050 — Positive Traction Right-Hand Check Valve....3245
D051 — Positive Traction Left-Hand Check Valve....3246
D062 — Right-Hand Side Knife Check Valve....3247
D063 — Left-Hand Side Knife Check Valve....3248
D114 — Right-Hand Base Cutter Up Check Valve....3249
D115 — Left-Hand Base Cutter Up Check Valve....3250
DP04-A — Hydrostatic Drive Pump 1 System A Check Valve....3251
DP04-B — Hydrostatic Drive Pump 1 System B Check Valve....3252
DP05-A — Hydrostatic Drive Pump 2 System A Check Valve....3253
DP05-B — Hydrostatic Drive Pump 2 System B Check Valve....3254
Group 40F: Filter....3207
F001 — Hydraulic Oil Filter....3256
Group 40G: Valve Block, Assembly, or Gearcase....3207
G5 — Power Distribution Gearcase....3258
G012 — Steering Valve....3259
G016 — Base Cutter Bypass Control Valve....3260
G017 — Chopper Feed Roller Valve Assembly....3262
G021 — Topper Control Valve Assembly....3264
G023 — Elevator Actuation Valve Assembly....3265
G025 — Topper Combination Valve Assembly....3267
G026 — Hydrostatic Pilot Control Valve Assembly....3269
G027 — Main Hydraulic Function Control Valve Assembly....3271
G035 — Cooling Fan and Elevator Pump Assembly....3274
G050 — Positive Traction Valve Assembly....3275
G062 — Right-Hand Side Knife Valve....3277
G063 — Left-Hand Side Knife Valve....3279
G125 — Side Knife Control Valve....3281
Group 40H: Cooler....3207
H001 — Oil Cooler....3283
Group 40J: Miscellaneous....3207
J001 — Return Manifold....3285
J014 — Right-Hand Base Cutter Raise Flow Control Valve....3286
J015 — Left-Hand Base Cutter Raise Flow Control Valve....3287
J017 — Chopper Feed Roller Flow Restriction Valve 1....3288
J019 — Extractor Hood Rotate Flow Control Valve....3289
J100 — Elevator Swing Flow Control Valve....3290
J114 — Right-Hand Base Cutter Lower Flow Control Valve....3291
J115 — Left-Hand Base Cutter Lower Flow Control Valve....3292
J117 — Chopper Feed Roller Flow Restriction Valve 2....3293
Group 40M: Motors....3208
M019 — Extractor Hood Rotate Motor....3295
M021 — Cooling Fan Motor....3296
M022 — Extractor Fan Motor....3297
M027 — Topper Severing Disk Motor....3298
M030 — Upper Knockdown Motor....3299
M031 — Left-Hand Base Cutter Motor....3300
M032 — Right-Hand Base Cutter Motor....3301
M033 — Left-Hand Rear Hydrostatic Motor....3302
M034 — Right-Hand Rear Hydrostatic Motor....3303
M038 — Right-Hand Elevator Drive Motor....3304
M039 — Left-Hand Elevator Drive Motor....3305
M042 — Primary Chopper Motor....3306
M043 — Left-Hand Front Hydrostatic Motor....3307
M044 — Right-Hand Front Hydrostatic Motor....3308
M045 — Secondary Chopper Motor....3309
M046 — Right-Hand Topper Collector Motor....3310
M047 — Left-Hand Topper Collector Motor....3311
M052 — Right-Hand Butt-Lifter Motor (B1)....3312
M053 — Left-Hand Butt-Lifter Motor (B1)....3313
M054 — Top Feed Roller Motor (T1)....3314
M055 — Bottom Feed Roller Motor (B2)....3315
M056 — Top Feed Roller Motor (T2)....3316
M057 — Bottom Feed Roller Motor (B3)....3317
M058 — Top Feed Roller Motor (T3)....3318
M059 — Bottom Feed Roller Motor (B4)....3319
M060 — Top Feed Roller Motor (T4)....3320
M061 — Bottom Feed Roller Motor (B5)....3321
M062 — Right-Hand Side Knife Motor....3322
M063 — Left-Hand Side Knife Motor....3323
M064 — Right-Hand Outer Scroll Motor....3324
M065 — Left-Hand Outer Scroll Motor....3325
M066 — Right-Hand Lower Knockdown Motor....3326
M067 — Left-Hand Lower Knockdown Motor....3327
M068 — Right-Hand Crop Divider Knockdown Motor....3328
M069 — Left-Hand Crop Divider Knockdown Motor....3329
M072 — Right-Hand Crop Divider Motor....3330
M073 — Left-Hand Crop Divider Motor....3331
Group 40O: Orifice....3209
O002 — Right-Hand Crop Divider Orifice....3333
O003 — Left-Hand Crop Divider Orifice....3334
O004 — Topper Height Orifice....3335
O006 — Knockdown Height Orifice....3336
O010 — Elevator Height Orifice....3337
O011 — Elevator Discharge Flap Orifice....3338
O101 — Positive Traction Bleed Orifice....3339
O112 — Steering Load Sense Orifice....3340
Group 40P: Pump....3209
Pump Identification....3342
P001 — Elevator Pump....3343
P002 — Cooling Fan Pump....3344
P003 — Hydraulic Cylinder Function Pump....3345
P004 — Hydrostatic Drive Pump 1....3346
P005 — Hydrostatic Drive Pump 2....3347
P006 — Base Cutter Pump....3348
P007 — Extractor Pump....3349
P008 — Chopper Pump....3350
P010 — Cab Hand Pump....3351
P035 — Elevator and Cooling Charge Pump....3352
Group 40R: Reservoir or Tank....3209
R001 — Hydraulic Oil Reservoir....3354
Group 40V: Valve....3210
V006 — Knockdown Height Counterbalance Valve....3356
V013 — Priority Valve....3357
V016 — Base Cutter Load Sense Valve....3358
V017 — Chopper Feed Roller Pressure Relief Valve....3359
V018 — Cab Tilt Directional Control Valve....3360
V021 — Cooling Fan Motor Directional Flush Valve....3361
V025 — Topper Valve Assembly Shuttle Valve....3362
V027 — Positive Traction Flow Divider Valve....3363
V031 — Left-Hand Base Cutter Motor Relief Valve....3364
V032 — Right-Hand Base Cutter Motor Relief Valve....3365
V033 — Left-Hand Rear Motor Displacement Valve....3366
V034 — Right-Hand Rear Motor Displacement Valve....3367
V035 — Elevator and Cooling Charge Pressure Relief Valve....3368
V035-A — Cooling Fan Pump System A Relief Valve....3369
V035-B — Cooling Fan Pump System B Relief Valve....3370
V035-C — Elevator Pump System C Relief Valve....3371
V035-D — Elevator Pump System D Relief Valve....3372
V036 — Right-Hand Rear Motor Flushing Valve....3373
V037 — Left-Hand Rear Motor Flushing Valve....3374
V038 — Right-Hand Rear Motor Directional Valve....3375
V039 — Left-Hand Rear Motor Directional Valve....3376
V043 — Left-Hand Front Motor Displacement Valve....3377
V044 — Right-Hand Front Motor Displacement Valve....3378
V046-A — Left-Hand Base Cutter Counterbalance Valve....3379
V046-B — Right-Hand Base Cutter Counterbalance Valve....3380
V062 — Right-Hand Side Knife Pilot Control Valve....3381
V063 — Left-Hand Side Knife Pilot Control Valve....3382
V103 — Hydraulic Cylinder Function Pressure Relief Valve....3383
V112 — Steering Load Sense Pressure Relief Valve....3384
V116 — Base Cutter Pilot Control Valve....3385
V117 — Chopper Feed Roller Shuttle Valve....3386
V118 — Cab Tilt Pressure Relief Valve....3387
V119 — Extractor Hood Rotate Pressure Relief Valve....3388
V121 — Cooling Fan Motor Flush Valve....3389
V125 — Topper Left-Hand Directional Control Valve....3390
V131 — Left-Hand Harvesting Function Relief Valve....3391
V132 — Right-Hand Harvesting Function Relief Valve....3392
V210 — Elevator Height Counterbalance Valve....3393
V217 — Chopper Feed Roller Pilot Valve....3394
V218 — Elevator Swing Right-Hand Counterbalance Valve....3395
V219 — Elevator Swing Left-Hand Counterbalance Valve....3396
V225 — Topper Right-Hand Directional Control Valve....3397
V325 — Topper Valve Assembly Directional Control Valve....3398
VP04-A — Hydrostatic Drive Pump 1 Forward Multi-Function Valve....3399
VP04-B — Hydrostatic Drive Pump 1 Reverse Multi-Function Valve....3400
VP04-C — Hydrostatic Drive Pump 1 Charge Pressure Relief Valve....3401
VP05-A — Hydrostatic Drive Pump 2 Forward Multi-Function Valve....3402
VP05-B — Hydrostatic Drive Pump 2 Reverse Multi-Function Valve....3403
VP05-C — Hydrostatic Drive Pump 2 Charge Pressure Relief Valve....3404
VP06-A — Base Cutter Pump Forward Multi-Function Valve....3405
VP06-B — Base Cutter Pump Reverse Multi-Function Valve....3406
VP06-C — Base Cutter Pump Charge Pressure Relief Valve....3407
VP07-A — Extractor Fan System A Multi-Function Valve....3408
VP07-B — Extractor Fan System B Multi-Function Valve....3409
VP07-C — Extractor Pump Charge Pressure Relief Valve....3410
VP08-A — Chopper System A (Reverse) Multi-Function Valve....3411
VP08-B — Chopper System B (Forward) Multi-Function Valve....3412
VP08-C — Chopper Pump Charge Pressure Relief Valve....3413
Group 40X: Diagnostic Receptacle or Coupler....3211
X001 — Extractor Hood Rotate Motor Diagnostic Receptacle....3415
XG16-1 — Right-Hand Harvesting Function Pressure Diagnostic Receptacle....3416
XG16-2 — Left-Hand Harvesting Function Pressure Diagnostic Receptacle....3417
XG17 — Chopper Feed Roller Valve Diagnostic Receptacle....3418
XG21-1 — Left-Hand Topper Severing Rotation Diagnostic Receptacle....3419
XG21-2 — Right-Hand Topper Severing Rotation Diagnostic Receptacle....3420
XG25-1 — Topper Valve Left-Hand Rotation Pressure Diagnostic Receptacle....3421
XG25-2 — Topper Valve Right-Hand Rotation Pressure Diagnostic Receptacle....3422
XG25-3 — Topper Valve Out Pressure Diagnostic Receptacle....3423
XG25-4 — Topper Valve In Pressure Diagnostic Receptacle....3424
XG25-5 — Topper Valve Collector Motors Pressure Diagnostic Receptacle....3425
XG27-1 — Diagnostic Receptacle (Port PD)....3426
XG27-2 — Diagnostic Receptacle (Port SD)....3427
XG27-3 — Diagnostic Receptacle (Port PBD)....3428
XG27-4 — Diagnostic Receptacle (Port SLSD)....3429
XG50 — Positive Traction Valve Diagnostic Receptacle....3430
XP01-C — Elevator Pump System C (Forward) Diagnostic Port....3431
XP01-D — Elevator Pump System D (Reverse) Diagnostic Port....3432
XP02-A — Cooling Fan Pump System A (Forward) Diagnostic Port....3433
XP02-B — Cooling Fan Pump System B (Reverse) Diagnostic Port....3434
XP04-1 — Hydrostatic Drive Pump 1 System A Pressure Diagnostic Receptacle....3435
XP04-2 — Hydrostatic Drive Pump 1 System B Pressure Diagnostic Receptacle....3436
XP04-3 — Hydrostatic Drive Pump 1 Charge Pressure Diagnostic Receptacle....3437
XP05-1 — Hydrostatic Drive Pump 2 System A Pressure Diagnostic Receptacle....3438
Section 290: Cab and Operator Station....3491
Group 05: General Information....3491
Proper Refrigerant Handling....3493
Refrigerant Precautions....3494
Group 20: Theory of Operation....3491
Principle Of Heat Exchange....3497
Heating-Ventilating and Air Conditioning (HVAC) Theory of Operation....3499
Group 30: Schematics....3491
Heating-Ventilating and Air Conditioning (HVAC) Schematic....3507
Group 50: Diagnostics....3491
Air Conditioning System Diagnostics....3514
Heating-Ventilating System Diagnostics....3519
Pressure Deviations....3525
Section 299: Cab and Operator Station Component Information....3527
Group 40A: Assemblies....3527
A16 — Engine....3529
A17 — Machine....3530
A18 — Cab and Operator Station....3531
A19 — Heating-Ventilating and Air Conditioning (HVAC) Unit....3532
Group 40B: Sensors....3527
B16 — Low Pressure Switch....3534
B17 — High Pressure Switch....3535
Group 40F: Fans and Filters....3527
F2 — Engine Cooling Fan....3537
F3 — Air Intake Filter....3538
F4 — Recirculation Filter....3539
Group 40H: Cores....3527
H2 — Condenser....3541
H3 — Heater Core....3542
H4 — Evaporator Core....3543
Group 40M: Motors....3527
M40 — Cab Air Conditioner (AC) Fan Motor....3545
Group 40P: Pumps....3527
P13 — Compressor....3547
Group 40R: Miscellaneous....3527
R2 — Receiver Dryer....3549
R7 — Air Conditioner (AC) Temperature Adjust Potentiometer....3550
Group 40V: Valves....3527
V1 — Expansion Valve....3552
V15 — Heater Valve Adjust Actuator....3553
Section 300: Tools....3554
Group 05A: Dealer Fabricated Tools....3554
DFT8T9—Dual Resistance Jumper Harness....3557
John Deere CH330 Sugar Cane Harvester Diagnosis and Tests Service Manual (TM118419)