Complete Repair Service Manual for John Deere Self-Propelled Sprayer 4700, with workshop information to maintain, repair, and service like professional mechanics.

John Deere Self-Propelled Sprayer 4700 workshop Repair service manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM1688 - John Deere Self-Propelled Sprayer 4700 Technical Manual - Repair.PDF
TM1688 - John Deere Self-Propelled Sprayer 4700 Technical Manual - Repair.EPUB

Total Pages: 920 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
Foreword
John Deere Dealers
Safety
Safety
General Information
General Information
Fuels and Lubricants
Engine
Component Removal and Installation
Engine Repair
Fuel, Air Intake, and Cooling Systems
Throttle Controls
Diesel Fuel System
Engine Cooling System
Electrical
Connectors
Wiring Harness Routings
Charging Circuit
Starting Circuit
Solenoids, Switches, and Relays
Monitoring Systems and Sensors
Accessory Connectors
Convenience and Accessory Components
Retractable Ladder
Power Train Repair
Remove and Install Hydrostatic Components
Hydrostatic Drive Repair
Planetary Hub Repair
Steering and Brakes
Steering Column
Remove and Install Steering Valves
Steering Cylinder
Brake System Repair
Suspension and Tread Adjust Repair
Suspension
Tread Adjust Valves
Tread Adjust Cylinders
Tread Adjust Shim Pads
Hydraulic System
Hydraulic Pump-Eaton
Hydraulic Valves
Boom Hydraulic Cylinders
Hydraulic Oil Cooler
Hydraulic Reservoir
Solution Spray System
Nozzle Repair
Solution Tank
Solution Pump
Solution Control Valves
76 L (20 Gal) Foam Marker System Repair
76 L (20 Gal) Foam Marker System Repair
132 L (35 Gal) Foam Marker System Repair
132 L (35 Gal) Foam Marker System Repair
Operator Station
Component Removal and Installation
Controls
Air Conditioning System
Heating System
Air Suspension Seat
Cab Door and Windshield
Controls
Dealer Fabricated Tools

tm1688 - 4700 Self-Propelled Sprayer Repair

Table of Contents

Foreword

John Deere Dealers

Section 05: Safety

Group 05: Safety

Recognize Safety Information

Understand Signal Words

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Avoid High-Pressure Fluids

Park Machine Safely

Support Machine Properly

Wear Protective Clothing

Handle Chemical Products Safely

Avoid Contact with Agricultural Chemicals

Clean Vehicle of Hazardous Pesticides

Work in Clean Area

Service Machines Safely

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Service Tires Safely

Avoid Harmful Asbestos Dust

Use Proper Tools

Construct Dealer-Made Tools Safely

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Live With Safety

Section 10: General Information

Group 05: General Information

Machine Specifications

Dimensions—18.3 M (60 Ft) Boom

Dimensions—24.4 M and 27.4 M (80 and 90 Ft) Boom

Dimensions—All Machines

Dimensions—All Machines

Identification Numbers

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

O-Ring Boss Fitting Torque Chart

Service Recommendations For Flat Face O-Ring Seal Fittings

Glossary of Terms

Group 10: Fuels and Lubricants

Diesel Fuel

Handling and Storing Diesel Fuel

Lubricity of Diesel Fuel

Diesel Engine Coolant (engine with wet sleeve cylinder liners)

Testing Diesel Engine Coolant

Supplemental Coolant Additives

Operating in Warm Temperature Climates

Additional Information About Diesel Engine Coolants and John Deere LIQUID COOLANT CONDITIONER

Diesel Engine Break-In Oil — Non-Emissions Certified and Certified Tier 1, Tier 2, Tier 3, Stage I, Stage II, and Stage III

Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I

Extended Diesel Engine Oil Service Intervals — Non-Emissions Certified and Certified Tier 1 and Stage I

Hydraulic and Hydrostatic Drive Oil

Planetary Hub Oil To Serial No.—2000 (Without high torque option)

Planetary Hub Oil Serial No. 6001—(And P.I.P. Machines)

Grease

Suspension and Steering Grease

Alternative and Synthetic Lubricants

Lubricant Storage

Section 20: Engine

Group 00: Component Removal and Installation

Essential or Recommended Tools

Specifications

Clean Vehicle of Hazardous Pesticides

Remove Engine

Install Engine

Group 05: Engine Repair

Repair Engine—Use CTM104

Section 30: Fuel, Air Intake, and Cooling Systems

Group 05: Throttle Controls

Remove and Install Throttle Actuator (Serial No. 6001—)

Group 10: Diesel Fuel System

Specifications

Remove Fuel Tank

Clean, Inspect And Test Fuel Tank

Install Fuel Tank

Group 15: Engine Cooling System

Essential or Recommended Tools

Other Material

Specifications

Clean Vehicle of Hazardous Pesticides

Test Radiator and Cap

Remove Cooling Assembly

Install Cooling Assembly

Remove Radiator

Install Radiator

Remove Hydraulic Oil Cooler/Air Conditioning Condenser

Install Hydraulic Oil Cooler/Air Conditioning Condenser

Inspect Belt Tensioner

Replace Belt Tension Mechanism

Section 40: Electrical

Group 05: Connectors

Connector Identification and Functions

Service Equipment and Tools

Using High-Pressure Washers

Service Parts Kits

Replace SURE-SEAL SURE-SEAL is a trademark of ITT Cannon Electric. Connectors

Replace CPC, Large MATE-N-LOK and METRIMATE CPC, MATE-N-LOK, and METRIMATE are trademarks of AMP Inc. Pin Type Connectors

Replace CPC Blade Type Connectors

Replace Small MATE-N-LOK MATE-N-LOK is a trademark of AMP Inc. Socket Connector

Replace Small MATE-N-LOK MATE-N-LOK is a trademark of AMP Inc. Pin Connector

Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector

Replace SURE-SEAL SURE-SEAL is a trademark of ITT Cannon Electric. Connector with WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector

Remove Connector Body from Blade Terminals

Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact

Group 10: Wiring Harness Routings

Ground Point Locations

Wire Numbers and Color Codes

Group 15: Charging Circuit

Repair Alternator—Use CTM77

Disconnect Electrical Circuit

Remove and Install Alternator

Group 20: Starting Circuit

Essential or Recommended Tools

Specifications

Repair Starter—Use CTM77

Remove and Install Starter Motor

Replace Starter Circuit Relay

Replace and Adjust Neutral Start Switch

Group 25: Solenoids, Switches, and Relays

Specifications

General Repair Procedures—Solenoids

Disconnect Electrical Circuit

Replace A/C High and Low Pressure Switches

Side Console Switches P.I.N. —4589

Side Console Switches P.I.N. 4590—

Replace Right Console Switches

Replace Dome Light Switch

Replace Cab Door Light Switch

Replace Seat Raise/Lower Switch

Replace Starting Aid Switch

Replace Ignition Switch

Replace (Operator Presence) Seat Switch P.I.N. — 4650

Replace A/C Deicing Switch and Blower Motor Resistor

Replace Boom Fold/Level Switch

Replace Thermo Starting Aid and Relay

Load Center Fuses (Serial No.—6000)

Load Center Fuses (Serial No. 6001—)

Load Center Relays and Diodes (Serial No.—6000)

Load Center Relays and Diodes (Serial No. 6001—)

Ladder Actuator Relay

18.3 M (60 Ft) Boom Relays

24.4 and 27.4 M (80 and 90 Ft) Boom Relays

Group 30: Monitoring Systems and Sensors

Essential or Recommended Tools

Other Material

Specifications

Disconnect Electrical Circuit

Replace Turn Signal Indicator Bulbs

Replace Steering Column Mini-Pod

Replace Chassis Computer Unit/Spray Rate Control (CCU/SRC) Control Unit

Replace Engine Speed Sensor

Replace Engine Oil Pressure Sensor

Replace Engine Coolant Temperature Sensor

Replace Air Filter Restriction Indicator Sensor

Replace Hydraulic Oil Temperature Sensor

Replace Wheel Speed Sensor

Adjust Wheel Speed Sensor

Replace Fuel Level Sender

Replace Solution Pressure Sensor

Replace Flowmeter Sensor

Replace Active Terminator

Replace Passive Terminator

Group 35: Accessory Connectors

Replace Three-Pin Accessory Outlets

Replace and Adjust Field Lights

Group 40: Convenience and Accessory Components

Specifications

Replace Circulation Blower Motor

Remove Air Quality (AQS) Pressurizer Blower Motor

Replace Wiper Motors

Replace Windshield Washer Pumps

Replace Seat Air Compressor Motor

Replace Seat Ride Zone Protector P.I.N. —4650

Remove Radio and Speakers

Group 50: Retractable Ladder

Service Parts Kits

Remove and Install Ladder Actuator

Disassemble, Inspect and Assemble Ladder Actuator

Section 50: Power Train Repair

Group 05: Remove and Install Hydrostatic Components

Essential or Recommended Tools

Other Material

Specifications

Clean Vehicle of Hazardous Pesticides

Remove Hydrostatic Drive Pump

Install Hydrostatic Drive Pump

Remove Drive Shaft and Flywheel

Install Flywheel and Drive Shaft

Inspect Drive Shaft (P.I.N. —2006)

Inspect Drive Shaft (P.I.N. 2007—)

Remove Front Wheel Hydrostatic Drive Motor

Install Front Wheel Hydrostatic Drive Motor

Remove Rear Wheel Hydrostatic Drive Motor (P.I.N. —227)

Remove Rear Wheel Hydrostatic Drive Motor (P.I.N. 228—)

Install Rear Wheel Hydrostatic Drive Motor (P.I.N. —227)

Install Rear Wheel Hydrostatic Drive Motor (P.I.N. 228—)

Group 10: Hydrostatic Drive Repair

Essential or Recommended Tools

Service Equipment and Tools

Other Material

Specifications

Clean Vehicle of Hazardous Pesticides

Hydrostatic Drive Pump Specifications

Variable Displacement Motors Specifications

Second/Third Speed Range Valve Specifications

Clean Hydrostatic Drive Component

Remove and Install Hydrostatic Pump Shaft Seal

Replace Hydrostatic Pump Cartridge Valves

Replace Hydrostatic Pump Charge Pressure Relief Valve

Repair Charge Pump

Remove and Install Hydrostatic Pump Control Valve

Remove and Install Control Valve Neutral Start Switch

Adjust Control Valve Eccentric Plug

Disassemble Hydrostatic Drive Pump

Inspect and Repair Hydrostatic Drive Pump

Assemble Hydrostatic Drive Pump

Remove and Install Second Speed Range Valve

Remove and Install Third Speed Range Valve

Repair Second and Third Speed Range Valve

Remove and Install Variable Hydrostatic Motor Shaft Seal

Repair Front Variable Hydrostatic Motor

Repair Rear Variable Hydrostatic Motor

Group 15: Planetary Hub Repair

Essential or Recommended Tools

Service Equipment and Tools

Other Material

Specifications

Clean Vehicle of Hazardous Pesticides

Remove and Install Rear Planetary Hub (Without High Torque Option)

Repair Planetary Hub

#8 Power Wheel Hub

Remove and Install Rear #8 Power Wheel Hub

Disassemble and Inspect #8 Power Wheel Hub

Assemble Power Wheel Hub

Section 60: Steering and Brakes

Group 05: Steering Column

Essential or Recommended Tools

Specifications

Repair Steering Column

Bleed Steering System

Group 10: Remove and Install Steering Valves

Specifications

Remove Steering Valve

Install Steering Valve

Replace Shuttle Valve

Group 15: Steering Cylinder

Service Parts Kit

Specifications

Remove and Install Steering Cylinder

Repair Steering Cylinder

Check Front Axle Toe-In

Adjust Front Axle Toe-In

Group 20: Brake System Repair

Essential or Recommended Tools

Other Material

Specifications

Clean Vehicle of Hazardous Pesticides

Remove and Install Front Disk Brakes

Remove Rear Brakes (P.I.N. —227)

Remove Rear Brakes (P.I.N. 228—)

Repair Rear Brakes

Install Rear Brake (P.I.N. —227)

Install Rear Brake (P.I.N. 228 —)

Remove and Install Dynamic Brake Valve

Remove and Install Rear Park Brake Valve

Repair Brake Valves

Bleed Brake System

Section 61: Suspension and Tread Adjust Repair

Group 05: Suspension

Essential or Recommended Tools

Other Material

Specifications

Clean Vehicle of Hazardous Pesticides

Replace Suspension Bushings and Seals

Adjust Front and Rear Air Spring Assemblies

Remove and Install Air Spring Leveling System Control Valve

Air Spring Leveling System Linkage

Group 10: Tread Adjust Valves

Front Tread Adjust Valve (Serial No.—6000)

Rear Tread Adjust Valve (Serial No.—6000)

Tread Adjust Valve Block (Serial No. 6001—)

Remove and Install Tread Adjust Valve (Serial No.—6000)

Disassemble, Inspect and Assemble Tread Adjust Valve (Serial No.—6000)

Remove and Install Tread Adjust Valve Block (Serial No. 6001—)

Replace Vickers Control Valve Coil(s) (Serial No. 6001—)

Replace Tread Adjust Valve (Serial No. 6001—)

Remove, Inspect and Install Manifold Check Valve and Pilot Piston (Serial No. 6001—)

Group 15: Tread Adjust Cylinders

Essential or Recommended Tools

Other Material

Service Parts Kit

Remove and Install Hydraulic Tread Adjust Cylinders

Disassemble Tread Width Adjustment Cylinder (Snap Ring Retention)

Inspect Cylinder Barrel

Tread Width Adjustment Cylinder Components (Snap Ring Retention)

Assemble Tread Width Adjustment Cylinder (Snap Ring Retention)

Group 20: Tread Adjust Shim Pads

Essential or Recommended Tools

Replacing Top Tread Adjust Shim Pads

Replacing Bottom Tread Adjust Shim Pads

Section 70: Hydraulic System

Group 05: Hydraulic Pump—Eaton

Service Parts Kit

Specifications

Clean Vehicle of Hazardous Pesticides

Hydraulic Pump Compensator Specifications

Remove and Install Hydraulic Pump

Repair Hydraulic Pump

Disassemble and Assemble Hydraulic Pump

Remove and Install Hydraulic Pump Compensator

Repair Hydraulic Pump Compensator

Group 10: Hydraulic Valves

Essential or Recommended Tools

Other Material

Specifications

Service Parts Kit

18.3 M (60 Ft) Boom Valve (Serial No.—6000)

24.4 and 27.4 M (80 and 90 Ft) Boom Valve (Serial No.—6000)

24.4 and 27.4 M (80 and 90 Ft) Boom Valve (P.I.N. —1999 Optional)

24.4 and 27.4 M (80 and 90 Ft) Boom Valve ( Serial NO. 6001—)

24.4 and 27.4 M (80 and 90 Ft) Roll Bias Boom Valve (Serial No.—6000) (Optional)

24.4 and 27.4 M (80 and 90 FT) Roll Bias Boom Valve (Optional) (Serial No. 6001—)

Disassemble, Inspect and Assemble 24.4 and 27.4 M (80 and 90 Ft) Roll Bias Boom Valve (Serial No. 6001—)

Remove and Install Boom Control Valve (Serial No.—6000)

Remove and Install Boom Control Valve (Serial No. 6001—)

Disassemble and Assemble Boom Control Valve (Serial No.—6000)

Boom Control Valve (Serial No. 6001—) General Information

Disassemble, Inspect, and Assemble Boom Control Valve (Serial No. 6001—)

Replace Priority Valve

Remove and Install Reverse Boost, Load Sense Jam and Shuttle Valves

Group 15: Boom Hydraulic Cylinders

Specifications

Service Parts Kit

Remove and Install 18.3 M (60 Ft) Boom Lift Cylinders

Remove and Install 24.4 and 27.4 M (80 and 90 Ft) Boom Lift Cylinders

Remove and Install 18.3 M (60 Ft) Boom Leveling Cylinders

Remove and Install 24.4 and 27.4 M (80 and 90 Ft) Boom Leveling Cylinder

Remove and Install 18.3 M (60 Ft) Boom Folding Cylinders

Remove and Install 24.4 and 27.4 M (80 and 90 Ft) Boom Folding Cylinders

Group 20: Hydraulic Oil Cooler

Hydraulic Oil Cooler/Air Conditioning Condenser

Group 25: Hydraulic Reservoir

Remove Hydraulic Reservoir

Install Hydraulic Reservoir

Clean Hydraulic Strainers

Section 80: Solution Spray System

Group 05: Nozzle Repair

Decontaminate Spray Equipment

Clean Vehicle of Hazardous Pesticides

Cleaning Hardi Single Nozzle Bodies and Check Valves

Cleaning Hardi Triplet Nozzle Bodies and Check Valves

Cleaning TeeJet® Single Nozzle Bodies and Check Valves

Cleaning TeeJet® Triplet Nozzle Bodies

Group 10: Solution Tank

Specifications

Decontaminate Spray Equipment

Flush Solution Tank and Spray System

Remove and Install Solution Tank

Group 15: Solution Pump

Essential or Recommended Tools

Other Material

Specifications

Decontaminate Spray Equipment

Remove Solution Pump and Motor

Repair Solution Pump

Repair Solution Pump Hydraulic Motor

Install Solution Pump and Motor

Group 20: Solution Control Valves

Other Material

Specifications

Service Parts Kits

Decontaminate Spray Equipment

Replace Pressure Sensor

Replace Solution Control Valves

Remove and Install Flowmeter

Clean Flowmeter—As Required

Replace Flowmeter Sensor

Remove and Install Boom Section Shut-Off Valves

Disassemble, Inspect and Assemble Boom Section Shut-off Valve

Replace Proportional Valve

Section 81: 76 L (20 Gal) Foam Marker System Repair

Group 05: 76 L (20 Gal) Foam Marker System Repair

Repair Foam Marker Tubes

Replace Foam Compressor Fuses

Clean Foam Solution Tank Filter

Clean Foam Marker Mixing Filter and Screen

Repair Control Box, Compressor, Tank and Hoses

Repair Foam Generator Assembly

Section 82: 132 L (35 Gal) Foam Marker System Repair

Group 05: 132 L (35 Gal) Foam Marker System Repair

Specifications

Foam Marker System (With Internal 12-Volt Compressor) 132 L (35 Gal)

Repair Foam Marker Tubes

Replace Foam Marker Fuses

Repair Tank

Repair Foam Mixing Head

Repair Compressor

Repair Foam Collectors

Repair Foam Marker Quick Fill

Fittings

Disassemble, Inspect and Assemble Foam Mixing Head

Section 90: Operator Station

Group 00: Component Removal and Installation

Essential or Recommended Tools

Specifications

Clean Vehicle of Hazardous Pesticides

Remove Cab

Install Cab

Group 05: Controls

Remove, Install, and Adjust Temperature Control Cable

Group 10: Air Conditioning System

Essential or Recommended Tools

Other Material

Service Parts Kits

Specifications

Hose and Tubing O-Ring Connection Torques

System Information

Diagram - Air Conditioning System

Air Conditioning System Fittings—Reference Chart

Discharge Air Conditioning System

Flush Compressor

Flush Evaporator

Flush Evaporator (Through Expansion Valve)

Flush Condenser

Purge Air Conditioning System

Evacuate Air Conditioning System

Charge Air Conditioning System

Refrigerant Oil Information

Check Refrigerant Oil Charge

Determine Correct Refrigerant Oil Charge

Add Refrigerant Oil to System

Add Oil to Pressurized System

Remove and Install Compressor

Test Volumetric Efficiency

Test Shaft Seal Leakage

Disassemble and Assemble Compressor Clutch

Check Clutch Hub Clearance

Inspect Compressor Manifold

Disassemble, Inspect and Assemble Compressor

Remove and Install Compressor Relief Valve

Replace Receiver-Dryer

Remove Hydraulic Oil Cooler/Air Conditioning Condenser

Install Hydraulic Oil Cooler/Air Conditioning Condenser

Leak Test Hydraulic Oil Cooler/Air Conditioning Condenser

Remove Air Quality System Module

Leak Test Air Quality System Module

Install Air Quality System Module

Group 15: Heating System

Remove Heater Control Valve

Leak Test Heater Control Valve

Install Heater Control Valve

Group 20: Air Suspension Seat

Essential or Recommended Tools

Other Material

Remove Seat from Suspension

Disassemble, Inspect and Assemble Seat Air Suspension Assembly

Disassemble and Assemble Adjustable Armrest Support PIN—4173

Group 25: Cab Door and Windshield

Specifications

Replace Cab Door Latch Assembly

Replace Cab Door Jaw Assembly

Replace Cab Door Interior Release Handle

Cab Door Adjustment—Step 1

Cab Door Adjustment—Step 2

Cab Door Adjustment—Step 3

Cab Door Adjustment—Step 4

Cab Door Adjustment—Step 5

Replace Windshield Glass or Seal

Group 30: Controls

Replace Hydro Control Cable

Section 99: Dealer Fabricated Tools

Group 05: Dealer Fabricated Tools

DFN20 Solution Pump Seal Driver

DFN21 Pump Support Fixture

DFN22 Bearing Seat Driver

DFN23 Hydrostatic Motor Seal Driver

DFNX65-A1 Eccentric Plug Adjustment Tool

DFNX65-A2 Sizing Arbor

DFEX1617A Spindle Retaining Tool

John Deere Self-Propelled Sprayer 4700 Repair Service Manual (TM1688)