Complete Operation and Test manual with Electrical Wiring Diagrams for John Deere Self-Propelled Sprayers 4730 (Brazil) (PIN Prefix 1NW), with workshop information to maintain, diagnose, and service like professional mechanics.

John Deere Self-Propelled Sprayers 4730 workshop Operation and Test manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM802419 - John Deere 4730 Self-Propelled Sprayers Technical Manual (Operation and Test).PDF
TM802419 - John Deere 4730 Self-Propelled Sprayers Technical Manual (Operation and Test).EPUB

Total Pages: 3,332 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
 Diagnostic Trouble Codes (DTC)
      BHC - Boom Hydraulic Controller (DTC)
      CCU - Chassis Control Unit (DTC)
      ECU - Engine Control Unit (DTC)
      iTC - Integrated Terrain Compensation (DTC)
      SRC - Spray Rate Controller (DTC)
      SSU - Steering System Unit (DTC)
      TEC - Tractor Equipment Control (DTC)
      TEI - Tractor Equipment Interface (DTC)
   Engine
   Air Intake and Cooling System
   Electrical
      General Information - Electrical Section
      Accessing Diagnostic Codes and Addresses
      Calibration Procedures
      Diagnostic Trouble Codes
      Diagnostic Addresses
      Boom
      - BoomTrac Pro Leveling System
      - Leveling (Left-hand Side)
      - Leveling (Right-hand Side)
      - Raise/Lower
      - Return to Height
      - Roll/Bias
      - Unfold/Fold
      Cab
      - Air Conditioning System
      - Auxiliary Power Outlets
      - Horn
      - Windshield Wiper
      CAN Bus
      - Communications
      - Multifunction Control Handle
      Engine
       - Air Filter Switch
       - Coolant Temperature Sensor
       - Engine and Fuel Controls
       - Oil Pressure Sensor
       - Speed Sensors
       - Throttle Controls
       - Fuel Level Sensor
      GreenStar
       - AutoTrac
       - Display
       - Receiver
      Hydraulics
       - Oil Temperature Sensor
       - Ladder
       - Load Sense Jam Valve
       - Tread Adjust
      Lighting System
       - Dome and Entry Lights
       - Field, Road, Warning, and Turn Signal Lights
      Operator Presence Switch
      Operator Warning Lights
       - Caution Light
       - Stop Light
      Power Distribution
      Power Train
      - Backup Alarm
      - Drivetrain Status
      - Hydrostatic Boost
      - Park Brake
      - Speed Range Controls
      - Traction Control
      - Wheel Speed Sensors
      Radar Sensor
      Solution System
      - Agitation
      - Solution Pressure
      - Solution Pump
      - Spray Valve Control
      - Spray Rate
      - Charging System
      Starting and Charging - Starting System
      Connector Information (end views, numbers, location photos)
   Power Train
   Brakes
   Hydraulics
   Suspension and Tread Adjust
   Steering
   Operator Station
   Solution System
   Automatic Air Suspension Leveling System
   Service Tools

tm802419 - 4730 Self-Propelled Sprayer — Diagnostic Technical Manual -: (South America Edition)

Table of Contents

Foreword

Section 210: General Information

Group 05: Safety

Recognize Safety Information

Understand Signal Words

Perform Service Safely

Wait Before Opening High-Pressure Fuel System

Service Accumulator Systems Safely

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Protect Against High Pressure Spray

Prevent Acid Burns

Wear Protective Clothing

Handle Agricultural Chemicals Safely

Service and Operate Chemical Sprayers Safely

Avoid Contact with Agricultural Chemicals

Clean Vehicle of Hazardous Pesticides

Support Machine Properly

Service Machines Safely

Practice Safe Maintenance

Avoid Harmful Asbestos Dust

Work In Ventilated Area

Work in Clean Area

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Avoid High-Pressure Fluids

Service Tires Safely

Service Cooling System Safely

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Use Proper Tools

Construct Dealer-Made Tools Safely

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Live With Safety

Section 211: Diagnostic Trouble Codes

Group BHC: Boom Hydraulic Controller

BHC 000158.00 - Switched Supply Voltage High

BHC 000158.01 - Switched Supply Voltage Low

BHC 000237.02 - VIN Security Data Conflict

BHC 000237.14 - VIN Security Not Enabled

BHC 000237.31 - VIN Security Messages Missing

BHC 000628.12 - Programming

BHC 000629.12 - Control Unit Fault

BHC 000630.02 - Calibration Fault/Data Invalid

BHC 000639.14 - CAN Error - Limit Exceeded

BHC 001231.14 - CAN 2 Error Limit Exceeded

BHC 002065.14 - PVT Missing

BHC 002071.09 - ECU Message Missing

BHC 002170.09 - BHC Sensor Missing

BHC 522316.03 - Boom Center Frame Height Sensor Voltage is Above Normal

BHC 522316.04 - Boom Center Frame Height Sensor Voltage is Below Normal

BHC 522316.13 - Boom Center Frame Height Sensor is Out of Calibration

BHC 522372.13 - Right Hand Inner Calibration

BHC 522377.13 - Right Hand Outer Calibration

BHC 522378.13 - Left Hand Inner Calibration

BHC 522380.13 - Left Hand Outer Calibration

BHC 523461.03 - Roll Bias Sensor High

BHC 523461.04 - Roll Bias Sensor Low

BHC 523461.13 - Boom Roll Bias Sensor Out of Calibration

BHC 523463.05 - Roll Bias Left Coil Current Low

BHC 523463.06 - Roll Bias Left Coil Current High

BHC 523464.05 - Roll Bias Right Coil Current Low

BHC 523464.06 - Roll Bias Right Coil Current High

BHC 523477.05 - Center Frame Lower Coil Current is Below Normal or Open Circuit

BHC 523477.06 - Center Frame Lower Coil Current is Above Normal or Short Circuit

BHC 523478.05 - Center Frame Raise Coil Current is Below Normal or Open Circuit

BHC 523478.06 - Center Frame Raise Coil Current is Above Normal or Short Circuit

BHC 523479.05 - Left Boom Tilt Down Coil Current is Below Normal or Open Circuit

BHC 523479.06 - Left Boom Tilt Down Raise Coil Current is Above Normal or Short Circuit

BHC 523480.05 - Right Boom Tilt Down Coil Current is Below Normal or Open Circuit

BHC 523480.06 - Right Boom Tilt Down Raise Coil Current is Above Normal or Short Circuit

BHC 523481.05 - Left Boom Tilt Up Coil Current is Below Normal or Open Circuit

BHC 523481.06 - Left Boom Tilt Up Raise Coil Current is Above Normal or Short Circuit

BHC 523482.05 - Right Boom Tilt Up Coil Current is Below Normal or Open Circuit

BHC 523482.06 - Right Boom Tilt Up Raise Coil Current is Above Normal or Short Circuit

Group CCU: Chassis Control Unit

CCU 000070.02 - Park Brake Switch Fault

CCU 000096.01 - Fuel Level Low

CCU 000096.05 - Fuel Sensor Circuit Open

CCU 000096.06 - Fuel Sensor Circuit Closed

CCU 000158.00 - CCU-SRC Switched Supply Voltage High

CCU 000158.01 - CCU-SRC Switched Supply Voltage Low

CCU 000237.02 - VIN Data Does Not Match Other Controllers

CCU 000237.14 - VIN Security Not Enabled

CCU 000237.31 - VIN Messages Missing

CCU 000628.12 - CCU Programming

CCU 000629.12 - CCU Control Unit Fault

CCU 000630.02 - CCU Calibration Fault/Data Invalid

CCU 000639.14 - CCU CAN 1 Message Overflow

CCU 001231.14 - CCU CAN 2 Message Overflow

CCU 001504.02 - Operator Seat Switch Fault

CCU 001592.02 - Left Front Wheel Speed Sensor Frequency Invalid

CCU 002000.09 - ECU Message Missing

CCU 002246.09 - Multifunction Control Handle Message Missing

CCU 524279.31 - Operator Out of Seat

Group ECU14: Engine Control Unit

ECU 000091.09 - Throttle Communication Signal Erratic

ECU 000097.03 - Water-in-Fuel Signal Out of Range High

ECU 000097.04 - Water-in-Fuel Signal Out of Range Low

ECU 000097.16 - Water in Fuel Detected

ECU 000100.01 - Engine Oil Pressure Signal Extremely Low

ECU 000100.03 - Engine Oil Pressure Signal Out of Range High

ECU 000100.04 - Engine Oil Pressure Signal Out of Range Low

ECU 000100.18 - Engine Oil Pressure Signal Moderately Low

ECU 000100.31 - Engine Oil Pressure Invalid

ECU 000102.02 - Intake Manifold Pressure Signal Invalid

ECU 000102.03 - Intake Manifold Pressure Signal Out of Range High

ECU 000102.04 - Intake Manifold Pressure Signal Out of Range Low

ECU 000103.00 - Turbo Speed Signal Extremely High

ECU 000103.02 - Turbo Speed Signal Invalid

ECU 000103.05 - Turbo Speed Sensor Circuit has High Resistance

ECU 000103.06 - Turbo Speed Sensor Circuit has Low Resistance

ECU 000103.08 - Turbocharger Speed Signal Invalid

ECU 000103.31 - TurboCharger Speed Signal Missing

ECU 000105.00 - Intake Manifold Air Temperature Signal Extremely High

ECU 000105.03 - Intake Manifold Air Temperature Signal Out of Range High

ECU 000105.04 - Intake Manifold Air Temperature Signal Out of Range Low

ECU 000105.15 - Intake Manifold Air Temperature Signal Slightly High

ECU 000105.16 - Intake Manifold Air Temperature Signal Moderately High

ECU 000107.00 - Air Filter Differential Pressure High

ECU 000108.02 - Barometric Pressure Signal Invalid

ECU 000110.00 - Engine Coolant Temperature Signal Extremely High

ECU 000110.03 - Engine Coolant Temperature Signal Out of Range High

ECU 000110.04 - Engine Coolant Temperature Signal Out of Range Low

ECU 000110.15 - Engine Coolant Temperature Signal Slightly High

ECU 000110.16 - Engine Coolant Temperature Signal Moderately High Diagnostic Procedure

ECU 000110.17 - Engine Coolant Temperature Signal Slightly Low

ECU 000157.03 - Fuel Rail Pressure Signal Out of Range High

ECU 000157.04 - Fuel Rail Pressure Signal Out of Range Low

ECU 000157.10 - Fuel Rail Pressure Rate of Change Abnormal

ECU 000157.17 - Fuel Rail Pressure Not Developed

ECU 000158.17 - ECU Power Down Error

ECU 000174.00 - Fuel Temperature Signal Extremely High

ECU 000174.03 - Fuel Temperature Signal Out of Range High

ECU 000174.04 - Fuel Temperature Signal Out of Range Low

ECU 000174.16 - Fuel Temperature Signal Moderately High

ECU 000189.00 - Engine Speed Derate Condition Exists

ECU 000190.00 - Engine Speed Extremely High

ECU 000412.00 - EGR Temperature Signal Extremely High

ECU 000412.03 - EGR Temperature Signal Out of Range High

ECU 000412.04 - EGR Temperature Signal Out of Range Low

ECU 000412.16 - EGR Temperature Signal Moderately High

ECU 000611.03 - Injector Shorted to Power

ECU 000611.04 - Injector Shorted to Ground

ECU 000627.01 - Injector Pull In Current Too Low or Hold Current Incorrect

ECU 000629.12 - Bad Intelligent Device or Component

ECU 000629.13 - ECU Programming Error

ECU 000636.02 - Pump Position Sensor Signal Invalid

ECU 000636.05 - Pump Position Sensor Circuit Has High Resistance

ECU 000636.06 - Pump Position Sensor Circuit Has Low Resistance

ECU 000636.08 - Pump Position Sensor Signal Missing

ECU 000636.10 - Pump Position Signal Rate of Change Abnormal

ECU 000637.02 - Crank Sensor Signal Invalid

ECU 000637.05 - Crank Sensor Circuit Has High Resistance

ECU 000637.06 - Crank Sensor Circuit Has Low Resistance

ECU 000637.07 - Crank and Pump Position Signals Out of Sync

ECU 000637.08 - Crank Sensor Signal Missing

ECU 000637.10 - Crank Signal Rate of Change Abnormal

ECU 000641.04 - VGT Actuator Supply Voltage Out of Range Low

ECU 000641.12 - VGT Actuator Communication Error

ECU 000641.13 - VGT Actuator Learn Error

ECU 000641.16 - Turbo Actuator Temperature Moderately High

ECU 000651.02 - Injector Number 1 Part Number Data Invalid

ECU 000651.05 - Injector Number 1 Circuit Has High Resistance

ECU 000651.06 - Injector Number 1 Circuit Has Low Resistance

ECU 000651.07 - Injector Number 1 Not Responding

ECU 000651.13 - Injector Number 1 Calibration Fault

ECU 000652.02 - Injector Number 2 Part Number Data Invalid

ECU 000652.05 - Injector Number 2 Circuit Has High Resistance

ECU 000652.06 - Injector Number 2 Circuit Has Low Resistance

ECU 000652.07 - Injector Number 2 Not Responding

ECU 000652.13 - Injector Number 2 Calibration Fault

ECU 000653.02 - Injector Number 3 Part Number Data Invalid

ECU 000653.05 - Injector Number 3 Circuit Has High Resistance

ECU 000653.06 - Injector Number 3 Circuit Has Low Resistance

ECU 000653.07 - Injector Number 3 Not Responding

ECU 000653.13 - Injector Number 3 Calibration Fault

ECU 000654.02 - Injector Number 4 Part Number Data Invalid

ECU 000654.05 - Injector Number 4 Circuit Has High Resistance

ECU 000654.06 - Injector Number 4 Circuit Has Low Resistance

ECU 000654.07 - Injector Number 4 Not Responding

ECU 000654.13 - Injector Number 4 Calibration Fault

ECU 000655.02 - Injector Number 5 Part Number Data Invalid

ECU 000655.05 - Injector Number 5 Circuit Has High Resistance

ECU 000655.06 - Injector Number 5 Circuit Has Low Resistance

ECU 000655.07 - Injector Number 5 Not Responding

ECU 000655.13 - Injector Number 5 Calibration Fault

ECU 000656.02 - Injector Number 6 Part Number Data Invalid

ECU 000656.05 - Injector Number 6 Circuit Has High Resistance

ECU 000656.06 - Injector Number 6 Circuit Has Low Resistance

ECU 000656.07 - Injector Number 6 Not Responding

ECU 000656.13 - Injector Number 6 Calibration Fault

ECU 000676.03 - Glow Plugs Signal Received When Not Expected

ECU 000676.04 - Glow Plugs Signal Not Received When Expected

ECU 001136.00 - ECU Temperature Signal Extremely High

ECU 001136.16 - ECU Temperature Signal Moderately High

ECU 001172.03 - Compressor Inlet Temperature Signal Out of Range High

ECU 001172.04 - Compressor Inlet Temperature Signal Out of Range Low

ECU 001180.00 - Turbine Inlet Temperature Signal Extremely High

ECU 001180.16 - Turbine Inlet Temperature Signal Moderately High

ECU 001209.02 - Exhaust Pressure Incorrect

ECU 001209.03 - Exhaust Pressure Sensor Voltage Out Of Range High

ECU 001209.04 - Exhaust Pressure Sensor Voltage Out Of Range Low

ECU 001347.03 - High Pressure Fuel Pump Control Valve Signal Out of Range High

ECU 001347.05 - High Pressure Fuel Pump Solenoid Number 1 Circuit Has High Resistance

ECU 001347.07 - High Pressure Fuel Pump Not Able to Meet Required Rail Pressure

ECU 001569.31 - Engine in Derate Condition

ECU 002005.19 - Invalid Engine Hour Request

ECU 002630.00 - Charge Air Cooler Outlet Temperature Signal Extremely High

ECU 002630.03 - Charge Air Cooler Outlet Temperature Signal Out of Range High

ECU 002630.04 - Charge Air Cooler Outlet Temperature Signal Out of Range Low

ECU 002630.15 - Charge Air Cooler Outlet Temperature Signal Slightly High

ECU 002630.16 - Charge Air Cooler Outlet Temperature Signal Moderately High

ECU 002659.02 - EGR Mass Flow Rate Data Invalid

ECU 002659.15 - EGR Mass Flow Rate Data Slightly High

ECU 002659.17 - EGR Mass Flow Rate Data Slightly Low

ECU 002790.16 - Calculated Turbine Outlet Temperature Moderately High

ECU 002791.02 - EGR Valve Position Signal Invalid

ECU 002791.03 - EGR Valve Position Signal Out of Range High

ECU 002791.04 - EGR Valve Position Signal Out of Range Low

ECU 002791.07 - EGR Valve Not Reaching Expected Position

ECU 002791.13 - EGR Valve Calibration Change Error

ECU 002791.31 - EGR Valve Calibration Change over a Long Time

ECU 002795.07 - VGT Actuator Not Reaching Expected Position

ECU 003509.03 - Sensor Supply Number 1 Voltage Out of Range High

ECU 003509.04 - Sensor Supply Number 1 Voltage Out of Range Low

ECU 003510.03 - Sensor Supply Number 2 Voltage Out of Range High

ECU 003510.04 - Sensor Supply Number 2 Voltage Out of Range Low

ECU 003511.03 - Sensor Supply Number 3 Voltage Out of Range High

ECU 003511.04 - Sensor Supply Number 3 Voltage Out of Range Low

ECU 003512.03 - Sensor Supply Number 4 Voltage Out of Range High

ECU 003512.04 - Sensor Supply Number 4 Voltage Out of Range Low

ECU 003513.03 - Sensor Supply Number 5 Voltage Out of Range High

ECU 003513.04 - Sensor Supply Number 5 Voltage Out of Range Low

Group ECU25: Engine Control Unit - Tier 3/ Stage IIIA Engine

ECU 000027.03 - EGR Valve Position Signal Out of Range High

ECU 000027.04 - EGR Valve Position Signal Out of Range Low

ECU 000027.07 - EGR Valve Desired and Actual Position Mismatch

ECU 000094.03 - Low-Pressure Fuel Signal Out of Range High

ECU 000094.04 - Low-Pressure Fuel Signal Out of Range Low

ECU 000094.18 - Low-Pressure Fuel Signal Moderately Low

ECU 000097.03 - Water-in-Fuel Signal Out of Range High

ECU 000097.04 - Water-in-Fuel Signal Out of Range Low

ECU 000097.16 - Water-In-Fuel Level Moderately High

ECU 000100.01 - Engine Oil Pressure Signal Extremely Low

ECU 000100.02 - Engine Oil Pressure is not Zero with Engine Stopped

ECU 000100.03 - Engine Oil Pressure Signal Out of Range High

ECU 000100.04 - Engine Oil Pressure Signal Out of Range Low

ECU 000100.18 - Engine Oil Pressure Signal Moderately Low Signal Out of Range High

ECU 000102.03 - Manifold Air Pressure Signal Out of Range High

ECU 000102.04 - Manifold Air Pressure Signal Out of Range Low

ECU 000102.07 - Manifold Air Pressure Signal In Range Invalid

ECU 000103.00 - VGT Speed Signal Extremely High

ECU 000103.02 - VGT Speed Signal Invalid

ECU 000103.05 - VGT Speed Circuit has High Resistance

ECU 000105.00 - Manifold Air Temperature Signal Extremely High

ECU 000105.03 - Manifold Air Temperature Signal Out of Range High

ECU 000105.04 - Manifold Air Temperature Signal Out of Range Low

ECU 000105.15 - Manifold Air Temperature Signal Slightly High

ECU 000105.16 - Manifold Air Temperature Signal Moderately High

ECU 000107.15 - Engine Air Filter Differential Pressure

ECU 000108.02 - Barometric Pressure Signal Invalid

ECU 000110.00 - Engine Coolant Temperature Signal Extremely High

ECU 000110.03 - Engine Coolant Temperature Signal Out of Range High

ECU 000110.04 - Engine Coolant Temperature Signal Out of Range Low

ECU 000110.15 - Engine Coolant Temperature Signal Slightly High

ECU 000110.16 - Engine Coolant Temperature Signal Moderately High

ECU 000110.17 - Engine Coolant Temperature Signal Slightly Low

ECU 000157.01 - Fuel Rail Pressure Signal Extremely Low

ECU 000157.03 - Fuel Rail Pressure Signal Out of Range High

ECU 000157.04 - Fuel Rail Pressure Signal Out of Range Low

ECU 000157.16 - Fuel Rail Pressure Signal Moderately High

ECU 000157.17 - Fuel Rail Pressure Signal Slightly Low

ECU 000158.12 - ECU Power Down Error

ECU 000168.01 - Unswitched Battery Voltage Extremely Low

ECU 000174.00 - Fuel Temperature Signal Extremely High

ECU 000174.03 - Fuel Temperature Signal Out of Range High

ECU 000174.04 - Fuel Temperature Signal Out of Range Low

ECU 000174.16 - Fuel Temperature Signal Moderately High

ECU 000189.31 - Engine Speed Derate Condition Exists

ECU 000190.00 - Engine Speed Extremely High

ECU 000237.02 - Vehicle Identification Number

ECU 000237.13 - Vehicle Identification Number

ECU 000237.31 - Vehicle Identification Number

ECU 000412.00 - EGR Temperature Signal Extremely High

ECU 000412.03 - EGR Temperature Signal Out of Range High

ECU 000412.04 - EGR Temperature Signal Out of Range Low

ECU 000412.15 - EGR Temperature Signal Slightly High

ECU 000412.16 - EGR Temperature Signal Moderately High

ECU 000611.03 - Injector Drive Number 1 Shorted to Voltage Source

ECU 000611.04 - Injector Drive Number 1 Shorted to Ground

ECU 000612.03 - Injector Drive Number 2 Shorted to Voltage Source

ECU 000612.04 - Injector Drive Number 2 Shorted to Ground

ECU 000629.11 - ECU Binary Input Error

ECU 000629.12 - ECU EEPROM Error

ECU 000636.02 - Camshaft Position Sensor Signal Invalid

ECU 000636.05 - Camshaft Position Sensor Circuit Has High Resistance

ECU 000636.06 - Camshaft Position Sensor Circuit Has Low Resistance

ECU 000636.08 - Camshaft Position Sensor Signal Missing

ECU 000636.10 - Camshaft Position Signal Rate of Change Abnormal

ECU 000637.02 - Crankshaft Position Signal Invalid

ECU 000637.05 - Crankshaft Position Circuit Has High Resistance

ECU 000637.06 - Crankshaft Position Circuit Has Low Resistance

ECU 000637.07 - Crankshaft Position and Camshaft Position Signals Out of Camshaft Position Signals Out of Sync

ECU 000637.08 - Crankshaft Position Signal Missing

ECU 000637.10 - Crankshaft Position Signal Rate of Change Abnormal

ECU 000641.04 - VGT Actuator Supply Voltage Out of Range Low

ECU 000641.12 - VGT Actuator Internal Error

ECU 000641.13 - VGT Actuator Error

ECU 000641.16 - VGT Actuator Temperature Moderately High

ECU 000651.02 - Injector Number 1 Part Number Data Invalid

ECU 000651.05 - Injector Number 1 Circuit Has High Resistance

ECU 000651.06 - Injector Number 1 Circuit Has Low Resistance

ECU 000651.13 - Injector Number 1 Calibration Fault

ECU 000652.02 - Injector Number 2 Part Number Data Invalid

ECU 000652.05 - Injector Number 2 Circuit Has High Resistance

ECU 000652.06 - Injector Number 2 Circuit Has Low Resistance

ECU 000652.13 - Injector Number 2 Calibration Fault

ECU 000653.02 - Injector Number 3 Part Number Data Invalid

ECU 000653.05 - Injector Number 3 Circuit Has High Resistance

ECU 000653.06 - Injector Number 3 Circuit Has Low Resistance

ECU 000653.13 - Injector Number 3 Calibration Fault

ECU 000654.02 - Injector Number 4 Part Number Data Invalid

ECU 000654.05 - Injector Number 4 Circuit Has High Resistance

ECU 000654.06 - Injector Number 4 Circuit Has Low Resistance

ECU 000654.13 - Injector Number 4 Calibration Fault

ECU 000655.02 - Injector Number 5 Part Number Data Invalid

ECU 000655.05 - Injector Number 5 Circuit Has High Resistance

ECU 000655.06 - Injector Number 5 Circuit Has Low Resistance

ECU 000655.13 - Injector Number 5 Calibration Fault

ECU 000656.02 - Injector Number 6 Part Number Data Invalid

ECU 000656.05 - Injector Number 6 Circuit Has High Resistance

ECU 000656.06 - Injector Number 6 Circuit Has Low Resistance

ECU 000656.13 - Injector Number 6 Calibration Fault

ECU 001075.05 - Lift Pump Control

ECU 001075.06 - Engine Electric Lift Pump for Engine Fuel Supply

ECU 001136.00 - ECU Temperature Signal Extremely High

ECU 001136.02 - ECU Temperature Signal Invalid

ECU 001136.16 - ECU Temperature Signal Moderately High

ECU 001172.03 - Intake Air Temperature Signal Out of Range High

ECU 001172.04 - Intake Air Temperature Signal Out of Range Low

ECU 001180.00 - Calculated VGT Turbine Inlet Temperature Extremely High

ECU 001180.16 - Calculated VGT Turbine Inlet Temperature Moderately Inlet High

ECU 001347.01 - Suction Control Valve Sticking and Fuel Rail Pressure Extremely Low

ECU 001347.05 - Suction Control Valve Circuit Has High Resistance

ECU 001347.06 - Suction Control Valve Circuit Has Low Resistance

ECU 001347.16 - Suction Control Valve Sticking and Fuel Rail Pressure Moderately High

ECU 001347.18 - Suction Control Valve Sticking and Fuel Rail Pressure Slightly Low

ECU 001569.31 - Engine Power Derate Condition

ECU 001638.00 - Hydraulic Temperature

ECU 001638.03 - Hydraulic Temperature

ECU 001638.04 - Hydraulic Temperature

ECU 001638.16 - Hydraulic Temperature

ECU 002005.09 - Source Address 5

ECU 002005.14 - Source Address 5

ECU 002005.19 - Source Address 5

ECU 002630.00 - Charge Air Cooler Outlet Temperature Signal Extremely High

ECU 002630.03 - Charge Air Cooler Outlet Temperature Signal Out of Range High

ECU 002630.04 - Charge Air Cooler Outlet Temperature Signal Out of Range Low

ECU 002630.15 - Charge Air Cooler Outlet Temperature Signal Slightly High

ECU 002630.16 - Charge Air Cooler Outlet Temperature Signal Moderately High

ECU 002659.14 - Engine Exhaust Gas Recirculation (EGR) Mass Flow Rate

ECU 002659.15 - Calculated EGR Flow Slightly Low

ECU 002659.17 - EGR Mass Flow Rate Data Slightly Low

ECU 002790.16 - Calculated VGT Compressor Outlet Temperature Moderately High

ECU 002791.05 - EGR Valve Drive Circuit Fault

ECU 002791.06 - EGR Valve Drive Circuit Has Low Resistance

ECU 002791.07 - EGR Valve Desired and Actual Position Mismatch During a Learn

ECU 002791.13 - EGR Valve Calibration Error

ECU 002795.07 - VGT Vane Desired and Actual Position Mismatch

ECU 002797.03 - Injector High Voltage Supply Number 1 Out of Range High

ECU 002797.05 - Injector High Voltage Supply Number 1 Circuit Has High Resistance

ECU 002797.06 - Injector High Voltage Supply Number 1 Circuit Has Low Resistance

ECU 002798.03 - Injector High Voltage Supply Number 2 Out of Range High

ECU 002798.05 - Injector High Voltage Supply Number 2 Circuit Has High Resistance

ECU 002798.06 - Injector High Voltage Supply Number 2 Circuit Has Low Resistance

ECU 003509.03 - Sensor Supply Number 1 Voltage Out of Range High

ECU 003509.04 - Sensor Supply Number 1 Voltage Out of Range Low

ECU 003510.03 - Sensor Supply Number 2 Voltage Out of Range High

ECU 003510.04 - Sensor Supply Number 2 Voltage Out of Range Low

ECU 003511.03 - Sensor Supply Number 3 Voltage Out of Range High

ECU 003511.04 - Sensor Supply Number 3 Voltage Out of Range Low

ECU 003512.03 - Sensor Supply Number 4 Voltage Out of Range High

ECU 003512.04 - Sensor Supply Number 4 Voltage Out of Range Low

ECU 003513.03 - Sensor Supply Number 5 Voltage Out of Range High

ECU 003513.04 - Sensor Supply Number 5 Voltage Out of Range Low

ECU 003514.03 - Sensor Supply Number 6 Voltage Out of Range High

ECU 003514.04 - Sensor Supply Number 6 Voltage Out of Range Low

ECU 003597.01 - Fuel Injector High Voltage Supply Extremely Low

ECU 005125.03 - Sensor Supply Number 7 Voltage Out of Range High

ECU 005125.04 - Sensor Supply Number 7 Voltage Out of Range Low

ECU 005126.03 - Sensor Supply Number 8 Voltage Out of Range High

ECU 005126.04 - Sensor Supply Number 8 Voltage Out of Range Low

ECU 520629.31 - Illegal Input Map Structure

ECU 524225.31 - Engine Bypass Start Protection

Group ITC: Integrated Terrain Compensation

iTC 000168.18 - RTK Base Station Low Voltage

iTC 000232.02 - Corrected GPS Position Not Available

iTC 000232.14 - RTK Extend Lost

iTC 000841.31 - Signal Interference From Satellite

iTC 000956.16 - TCM Not Calibrated

iTC 002146.14 - iTC Temperature Sensor Out Of Range

iTC 002854.31 - RTK Rover Radio Link Lost

iTC 003141.31 - GPS Corrections License has Expired

iTC 003144.13 - Receiver not Receiving on Alternate Frequency

iTC 522552.11 - STARFIRE Network Fault

iTC 523274.02 - GPS Position Not Available

iTC 523309.07 - Yaw Sensor Out Of Range

iTC 523309.16 - Yaw Sensor Not Responding

iTC 523310.02 - Memory Fault

iTC 523319.18 - Low Switched Voltage

iTC 523441.31 - No STARFIRE Height Dimension

iTC 523442.31 - No STARFIRE Fore/Aft Set

iTC 523572.31 - Power Shutdown Fault

iTC 523773.03 - Vehicle CAN High Line Voltage High

iTC 523773.04 - Vehicle CAN High Line Voltage Low

iTC 523774.03 - Vehicle CAN Low Line Voltage High

iTC 523774.04 - Vehicle CAN Low Line Voltage Low

iTC 523792.18 - Low Unswitched Voltage

iTC 524209.16 - RTK Rover Too Far From Base Station

iTC 524210.16 - RTK Base Station Not Using Visible Satellites

iTC 524257.14 - RTK Base Station Position Survey In Progress

iTC 524257.16 - RTK Base Station Relocation

Group JDL: JDLink / ZXLink Control Unit

JDL - 000237.11 - JDL Not Registered

JDL - 000639.09 - JDL Not Detecting CAN Bus Messages

JDL - 000841.05 - GPS Antenna Error - Open Circuit

JDL - 000841.06 - GPS Antenna Error - Grounded/Short Circuit

JDL - 000964.13 - Real Time Clock Failure

JDL - 002850.02 - Cellular Antenna Error - Abnormal Signal

JDL - 002850.05 - Cellular Antenna Error - Open Circuit

JDL - 002850.06 - Cellular Antenna Error - Grounded/Short Circuit

JDL - 002852.11 - Unable to Detect SIM Card

JDL - 516672.14 - Network Authorization Failed

JDL - 522976.11 - Unable to Load Custom Alerts

JDL - 522976.13 - Unable to Load Configuration

JDL - 523310.00 - Low Disk Space

JDL - 600006.31 - Vehicle Controls Not Operating Correctly

Group JDL2: JDLink 2 Control Unit

JL2 - 000237.11 - JL2 Not Registered

JL2 - 000639.09 - JL2 Not Detecting CAN Bus Messages

JL2 - 000841.05 - GPS Antenna Error - Open Circuit

JL2 - 000841.06 - GPS Antenna Error - Grounded/Short Circuit

JL2 - 000964.12 - Real Time Clock Failure

JL2 - 000964.13 - Real Time Clock Failure

JL2 - 002850.02 - Cellular Antenna Error - Abnormal Signal

JL2 - 002850.05 - Cellular Antenna Error - Open Circuit

JL2 - 002850.06 - Cellular Antenna Error - Grounded/Short Circuit

JL2 - 002852.11 - Unable to Detect SIM Card

JL2 - 522976.11 - Unable to Load Custom Alerts

JL2 - 522976.13 - Unable to Load Configuration

JL2 - 523310.00 - Low Disk Space

Group SCR: Spray Rate Controller

SRC 000628.12 - SRC Programming

SRC 000629.12 - SRC Control Unit Fault

SRC 000630.02 - SRC Calibration Fault/Data Invalid

SRC 000639.14 - SRC CAN Message Overflow

SRC 003133.00 - Solution Pump Pressure Too High

SRC 003133.01 - Solution Pump Pressure Low

SRC 003133.03 - Solution Pressure Sensor Voltage High

SRC 003133.04 - Solution Pressure Sensor Voltage Low

SRC 523394.02 - Flow Meter Fault

SRC 523440.00 - SRC Unswitched Sensor Voltage High

SRC 523440.01 - SRC Unswitched Voltage Low

Group SSU: Steering System Unit

SSU 000162.09 - Transmission Messages Missing

SSU 000168.03 - SSU Unswitched Supply Voltage High

SSU 000168.04 - SSU Unswitched Supply Voltage Low

SSU 000237.31 - VIN Security Messages Missing

SSU 000517.09 - GPS Speed Message Fault

SSU 000628.02 - SSU EOL Data Fault

SSU 000628.12 - SSU Programming

SSU 000629.12 - SSU Control Unit Fault

SSU 000630.13 - SSU Calibration Fault/Not Calibrated

SSU 001079.03 - SSU Sensor Supply Voltage High

SSU 001079.04 - SSU Sensor Supply Voltage Low

SSU 001504.07 - Seat Switch Message Fault

SSU 001504.09 - Operator Presence Message Missing

SSU 001504.14 - Operator Not Seated While AutoTrac Active

SSU 001638.09 - Hydraulic Oil Temperature Message Fault

SSU 001807.02 - Steering Wheel Position Sensor 1 Conflict

SSU 001807.03 - Steering Wheel Position Sensor 1 Circuit Voltage High

SSU 001807.04 - Steering Wheel Position Sensor 1 Circuit Voltage Low

SSU 001807.05 - Steering Wheel Position Sensor 1 Circuit Current Low

SSU 001807.06 - Steering Wheel Position Sensor 1 Circuit Current High

SSU 001807.10 - Steering Wheel Position Sensor 1 Signal Mismatch

SSU 001807.14 - Steering Wheel Position Sensor 1 Signal Fault

SSU 522273.00 - SSU Steering Valve Control Circuit Command High

SSU 522273.01 - SSU Steering Valve Control Circuit Command Low

SSU 522387.07 - AutoTrac Wheel Angle Sensor or Steering Valve Fault

SSU 522394.09 - TCM Message Missing

SSU 523651.02 - Control Unit Fault

SSU 523698.09 - AMS Display Message Missing or GREENSTAR Display Message Missing

SSU 523766.02 - AutoTrac Activation Code Invalid

SSU 523767.09 - Resume Switch Message Missing

SSU 523795.02 - AutoTrac Steering Valve Workport Connection Backwards

SSU 523795.12 - AutoTrac Steering Valve Fault

SSU 523795.13 - SSU Calibration Fault/Steering Valve

SSU 523810.01 - SSU Steering Valve Supply Voltage Low

SSU 523821.02 - Vehicle Mismatch

SSU 523823.00 - SSU Vehicle Speed Too High

SSU 523824.03 - Steering Wheel Position Sensor 2 Circuit Voltage High

SSU 523824.04 - Steering Wheel Position Sensor 2 Circuit Voltage Low

SSU 523824.05 - Steering Wheel Position Sensor 2 Circuit Current Low

SSU 523824.06 - Steering Wheel Position Sensor 2 Circuit Current High

SSU 523824.10 - Steering Wheel Position Sensor 2 Signal Mismatch

SSU 523824.14 - Steering Wheel Position Sensor 2 Signal Fault

SSU 523826.00 - Wheel Angle Sensor Voltage High

SSU 523826.01 - Wheel Angle Sensor Voltage Low

SSU 523826.02 - Wheel Angle Sensor Voltage Connection Backwards

SSU 523826.07 - Wheel Angle Sensor Voltage Range Fault

SSU 523826.10 - Wheel Motion Detected With No SID Motion

SSU 523826.14 - Wheel Angle Sensor Low Motion Fault

SSU 600006.31 - Default DTC

Group TEC: Tractor Equipment Control

TEC 000628.12 - TEC Programming

TEC 000629.12 - TEC Control Unit Fault

TEC 000630.02 - TEC Calibration Fault/Data Invalid

TEC 000639.12 - TEC Tractor CAN Message Overflow

TEC 000639.14 - TEC Tractor CAN Error Limit Exceeded

TEC 001231.12 - TEC Implement CAN Message Overflow

TEC 001231.14 - TEC Implement CAN Error Limit Exceeded

TEC 522550.14 - ISO Compliant and Non-ISO Compliant Devices on Implement Bus

Group TEI: Tractor Equipment Interface

TEI 000628.12 - TEI Programming

TEI 000629.12 - TEI Control Unit Fault

TEI 000630.02 - TEI Calibration Fault/Data Invalid

TEI 522550.14 - ISO Compliant and Non-ISO Compliant Devices on Implement Bus

Section 212: Observable Symptoms

Group 220: Engine

Engine Diagnostic Information

Group 230: Fuel, Air Intake, Exhaust, and Cooling

Fuel, Air Intake, Exhaust, and Cooling Diagnostic Information

Group 240: Electrical

Air Conditioning System Electrical Diagnostic Information

Air Filter Switch Diagnostic Information

Auxiliary Power Diagnostic Information

Backup Alarm Diagnostic Information

BoomTrac Pro Diagnostic Information

Boom Leveling Electrical Diagnostic Information

Boom Raise/Lower Electrical Diagnostic Information

Boom Return to Height Diagnostic Information

Boom Roll/Bias Electrical Diagnostic Information

Boom Unfold/Fold Electrical Diagnostic Information

Boom Hydraulics Control Unit (BHC) Diagnostic Information

CAN Bus Diagnostic Information

CAN Bus Multi-function Lever Diagnostic Information

Charging System Diagnostic Information

Chassis Control Unit/Spray Rate Control Unit (CCU/SRC) Diagnostic Information

Caution Light Diagnostic Information

Coolant Temperature Sensor Diagnostic Information

Drivetrain Status Diagnostic Information

Engine Control Unit (ECU) Diagnostic Information

Engine and Fuel Controls Diagnostic Information

Engine Oil Pressure Sensor Diagnostic Information

Engine Speed Sensors Diagnostic Information

Fuel Level Sensor Diagnostic Information

GreenStar AutoTrac Diagnostic Information

GreenStar Display Diagnostic Information

GreenStar StarFire Receiver Diagnostic Information

Horn Diagnostic Information

Hydraulic Oil Temperature Sensor Diagnostic Information

Hydrostatic Boost Diagnostic Information

Ladder Electrical Diagnostic Information

Load Sense Jam Valve Electrical Diagnostic Information

Lighting — Dome and Entry Lights Diagnostic Information

Lighting — Field, Road, Warning, and Turn Signal Lights Diagnostic Information

Operator Presence Switch Diagnostic Information

Park Brake Electrical Diagnostic Information

Power Distribution Diagnostic Information

Radar Sensor Diagnostic Information

Seat Adjust Diagnostic Information

Solution System — Agitation Electrical Diagnostic Information

Solution System — Solution Pressure Electrical Diagnostic Information

Solution System — Solution Pump Electrical Diagnostic Information

Solution System — Spray Valve Control Electrical Diagnostic Information

Solution System — Spray Rate Electrical Diagnostic Information

Speed Range Electrical Diagnostic Information

Starting System Diagnostic Information

Steering System Control Unit (SSU) Diagnostic Information

Stop Light Diagnostic Information

Tread Adjust Electrical Diagnostic Information

Throttle Controls Diagnostic Information

Traction Control Electrical Diagnostic Information

Wheel Speed Sensors Diagnostic Information

Windshield Wiper Diagnostic Information

Group 250: Power Train

Final Drive Diagnostic Information

Hydrostatic Drive Diagnostic Information

Reverse Boost Hydraulic Diagnostic Information

Traction Control Hydraulic Diagnostic Information

Group 260: Steering and Brakes

Park Brake Diagnostic Information

Service Brake Diagnostic Information

Steering Diagnostic Information

Group 270: Hydraulics

Basic Hydraulics Diagnostic Information

Boom Leveling Hydraulic Diagnostic Information

Boom Raise and Lower Hydraulic Diagnostic Information

Roll Bias Hydraulic Diagnostic Information

Boom Unfold/Fold Hydraulic Diagnostic Information

Ladder Hydraulic Diagnostic Information

Group 280A: Suspension System

Automatic Air Suspension Leveling System Diagnostic Information

Tread Adjust Diagnostic Information

Group 280B: Solution System

Eductor Diagnostic Information

Erratic Rate Diagnostic Information

Loading Diagnostic Information

Solution System Pressure Diagnostic Information

Over or Under Application Diagnostic Information

Group 290: Operator Station

Air Conditioning Diagnostic Information

Section 220: Engine

Group 05: General Information

Summary of References

John Deere 6068 Engine

Group 20: Theory of Operation

Engine—Distinguishing Engine Control Units (ECUs)

Group 50: Diagnostic Tests and Adjustments

Performance Testing

Performance Variables

Torque and Power Curve Explanation and Interpretation

Section 229: Engine Component Information

Group 05: General Information

Summary of References

Group 40: Engine Components

John Deere Engine Component Information

Section 230: Fuel, Air Intake, Exhaust and Cooling

Group 05: Air Intake and Cooling System Information

John Deere 6068 Engine

Summary of References

Group 20: Theory of Operation

Fuel System Theory of Operation

Air Intake and Exhaust System Theory of Operation (Certified Tier 3/Stage IIIA/MAR-I Engines)

Air Intake and Exhaust System Theory of Operation (Non-Emissions Certified Engines)

Cooling System Theory of Operation

Section 239: Fuel, Air Intake, Exhaust and Cooling Component Information

Group 05: General Information

Summary of References

Group 40A: Fuel Components

Breather

Fuel Cooler - Air Conditioning Condenser

Fuel Level Sensor

Fuel Rail Pressure Sensor

Fuel Tank Strainer

Fuel Tanks

Fuel Transfer Pump

High-Pressure Common Rail (HPCR)

High-Pressure Fuel Pump

Low-Pressure Fuel Sensor

Primary Fuel Filter

Secondary Fuel Filter

Water-In-Fuel Sensor

Group 40B: Air Intake Components

Air Filter Restriction Pressure Switch

Charge Air Cooler

Charge Air Cooler Outlet Air Temperature Sensor

Engine Air Cleaner

Intake Manifold

Manifold Air Pressure Sensor

Manifold Air Temperature Sensor

Pre-Cleaner

Turbocharger

Group 40C: Exhaust Components

Exhaust Gas Recirculation Temperature Sensor

Exhaust Gas Recirculation Valve

Exhaust Pipe

Muffler

Group 40D: Cooling Components

Coolant Recovery Tank

Coolant Temperature Sensor

Deaeration Tank

EGR Cooler

Radiator

Thermostat Housing

Water Pump

Section 240: Electrical System

Group 05A: General Information - Electrical Section

How to Use the Electrical Diagnostic Section

Intermittent Fault Diagnostics

Fuses, Relays, and Diodes

Spray Control Type Identification

Group 10A: Accessing Diagnostic Codes and Addresses

Accessing GREENSTAR Diagnostic Trouble Codes

Accessing GREENSTAR Diagnostic Addresses

GREENSTAR Screen Capture

Group 10B: Calibration Procedures

Calibrate Pressure Sensor

Calibrating Solution Pump

Calibrate Boom Return To Height

Calibrate Boom Heights Sensors

Calibrate Boom Level Position

Calibrating Wheel Speed Sensor

Calibrating Radar Sensor (Optional)

Calibration Procedure - Steering System EH Valve

Greenstar AutoTrac SSU Address Adjustments

Group 10D: Component Tests — Other

Circuit Checks

Charging System — Battery Tests

Open Circuit Load Test

Boom Shutoff Valve Mechanical Check

Greenstar AutoTrac Diagnostic Address Tests

Greenstar AutoTrac EH Valve Test

Group 20A: Boom - Theory of Operation

BoomTrac Pro — Theory of Operation

Boom Leveling — Theory of Operation (Electrical) - Left-Hand Side

Boom Leveling — Theory of Operation (Electrical) - Right-Hand Side

Boom Raise/Lower — Theory of Operation (Electrical)

Boom Return to Height — Theory of Operation

Boom Roll/Bias — Theory of Operation

Boom Unfold/Fold — Theory of Operation (Electrical)

Group 20B: Cab - Operator's Station - Theory of Operation

Air Conditioning System — Theory of Operation (Electrical)

Auxiliary Power Outlets — Theory of Operation

Caution Light — Theory of Operation

Horn — Theory of Operation

Operator Presence Switch — Theory of Operation

Power Distribution — Theory of Operation

Radio and Clock — Theory of Operation

Seat Adjust — Theory of Operation

Stop Light — Theory of Operation

Windshield Wiper — Theory of Operation

Group 20C: CAN Bus - Theory of Operation

CAN Bus — Theory of Operation

Multifunction Lever — Function Controls — Theory of Operation

Group 20D: Engine (Tier 2/ Stage II) - Theory of Operation

Air Filter Switch — Theory of Operation

Coolant Temperature Sensor — Theory of Operation

Engine and Fuel Controls — Theory of Operation (Electrical)

Engine Oil Pressure Sensor — Theory of Operation

Engine Speed Sensors — Theory of Operation

Throttle Controls — Theory of Operation

Fuel Level Sensor — Theory of Operation

Group 20E: Engine (Tier 3/ Stage IIIA) - Theory of Operation

Air Filter Switch (Tier 3/ Stage IIIA) — Theory of Operation

Air Intake and Exhaust System (Tier 3/ Stage IIIA) — Theory of Operation

Coolant Temperature Sensor (Tier 3/ Stage IIIA) — Theory of Operation

EGR Cooler (Tier 3/ Stage IIIA) — Theory of Operation

EGR Valve (Tier 3/ Stage IIIA) — Theory of Operation

Engine and Fuel Controls (Tier 3/ Stage IIIA) — Theory of Operation (Electrical)

Engine Oil Pressure Sensor (Tier 3/ Stage IIIA) — Theory of Operation

Engine Speed Sensors (Tier 3/ Stage IIIA) — Theory of Operation

Fuel Level Sensor (Tier 3/ Stage IIIA) — Theory of Operation

Throttle Controls (Tier 3/ Stage IIIA) — Theory of Operation

VGT (Tier 3/ Stage IIIA) — Theory of Operation

Group 20F: GreenStar - Theory of Operation

AutoTrac — Theory of Operation

Auteq™ — Theory of Operation

GreenStar Display — Theory of Operation

GreenStar StarFire Receiver — Theory Of Operation

JDLink™ — Theory of Operation

Radar Sensor — Theory of Operation

Group 20G: Hydraulics - Theory of Operation

Hydraulic Oil Temperature Sensor — Theory of Operation

Ladder — Theory of Operation (Electrical)

Load Sense Jam Valve — Theory of Operation (Electrical)

Tread Adjust — Theory of Operation (Electrical)

Group 20H: Lighting — Theory of Operation

Dome and Entry Lights — Theory of Operation

Field, Road, Warning, and Turn Signal Lights — Theory of Operation

Lighting Circuit Operation Table

Group 20I: Power Train - Theory of Operation

Backup Alarm — Theory of Operation

Drivetrain Status — Theory of Operation

Hydrostatic Boost — Theory of Operation

Park Brake — Theory of Operation (Electrical)

Speed Range Controls — Theory of Operation (Electrical)

Traction Control — Theory of Operation (Electrical)

Wheel Speed Sensors — Theory of Operation

Group 20J: Solution System - Theory of Operation

Agitation System — Theory of Operation (Electrical)

Solution Pressure — Theory of Operation (Electrical)

Solution Pump — Theory of Operation (Electrical)

Spray Valve Control — Theory of Operation (Electrical)

Spray Rate — Theory of Operation (Electrical)

Group 20K: Starting and Charging — Theory of Operation

Charging System — Theory of Operation

Starting System — Theory of Operation

Group 30A: Boom - Schematic

BoomTrac Pro — Schematics

Boom Leveling — Schematics (Electrical) - Left-Hand Side

Boom Leveling — Schematics (Electrical) - Right-hand Side

Boom Raise-Lower — Schematics (Electrical)

Boom Return to Height — Schematics

Boom Roll-Bias — Schematics (Electrical)

Boom Unfold-Fold — Schematics (Electrical)

Group 30B: Cab - Operator's Station - Schematics

Air Conditioning System — Schematics (Electrical)

Auxiliary Power Outlets — Schematics

Caution and Stop Light — Schematics

Horn — Schematics

Operator Presence Switch — Schematics

Radio and Clock — Schematics

Power Distribution — Schematics

Remote Power Terminals — Schematics

Seat Adjust — Schematics

Windshield Wiper — Schematics

Group 30C: CAN Bus - Schematics

CAN Bus — Schematics

CAN Bus - Schematic ( Tier 3/ Stage IIIA Engines)

CAN Bus Multifunction Lever - Schematic

CAN Bus Multifunction Lever - Schematic (Tier 3/ Stage IIIA Engines)

Group 30D: Engine (Tier 2/ Stage II) - Schematics

Air Filter Switch — Schematics (Electrical)

Coolant Temperature Sensor — Schematics (Electrical)

Engine and Fuel Controls — Schematics (Electrical)

Engine Oil Pressure Sensor — Schematics (Electrical)

Engine Speed Sensors — Schematics (Electrical)

Throttle Controls — Schematics

Fuel Level Sensor — Schematics

Group 30E: Engine (Tier 3/ Stage IIIA) - Schematics

Air Filter Switch (Tier 3/ Stage IIIA) — Schematics

Air Intake and Exhaust System (Tier 3/ Stage IIIA) — Schematics

Coolant Temperature Sensor (Tier 3/ Stage IIIA) — Schematics

EGR Cooler (Tier 3/ Stage IIIA) — Schematics

EGR Valve (Tier 3/ Stage IIIA) — Schematics

Engine and Fuel Controls (Tier 3/ Stage IIIA) — Schematics

Engine Oil Pressure Sensor (Tier 3/ Stage IIIA) — Schematics

Engine Speed Sensors (Tier 3/ Stage IIIA) — Schematics

Throttle Controls (Tier 3/ Stage IIIA) — Schematics

Fuel Level Sensor (Stage IIIA) — Schematics

VGT (Tier 3/ Stage IIIA) — Schematics

Group 30F: GreenStar — Schematics

AutoTrac — Schematics

Auteq — Schematics

GreenStar Display— Schematics

GreenStar StarFire Receiver — Schematics

JDLink™ — Schematics

Radar Sensor — Schematics

Group 30G: Hydraulics - Schematics

Hydraulic Oil Temperature Sensor — Schematics

Ladder — Schematics (Electrical)

Load Sense Jam Valve — Schematics (Electrical)

Tread Adjust - Schematic

Group 30H: Lighting — Schematics

Dome and Entry Lights — Schematics

Warning and Turn Signal Lights — Schematics

Road Lights — Schematics

Field Lights — Schematics

Group 30I: Power Train - Schematics

Backup Alarm — Schematics

Drivetrain Status — Schematics

Hydrostatic Boost — Schematics

Park Brake — Schematics (Electrical)

Speed Range — Schematics (Electrical)

Traction Control — Schematics (Electrical)

Wheel Speed Sensors — Schematics

Group 30J: Solution System - Schematics

Agitation System — Schematics (Electrical)

Solution Pressure — Schematic (Electrical)

Spray Rate Controls — Schematics (Electrical)

Spray Valve Control, Seven Section — Schematics

Spray Valve Control, Nine Section — Schematics

Group 30K: Starting and Charging — Schematics

Charging System — Schematics

Starting System — Schematics

Group 50A: Boon - Diagnostic

BoomTrac Pro — Diagnostics

Boom Leveling — Electrical Diagnostics (Left-hand Side)

Boom Leveling — Electrical Diagnostics (Right-hand Side)

Boom Raise/Lower — Diagnostics (Electrical)

Boom Return to Height — Diagnostics

Boom Roll Bias — Diagnostics

Boom Unfold/Fold — Electrical Diagnostics (Overall)

Boom Unfold/Fold — Electrical Diagnostics (Left-hand Side)

Boom Unfold/Fold — Electrical Diagnostics (Right-hand Side)

Group 50B: Cab - Operator's Station - Diagnostics

Air Conditioning System — Diagnostics (Electrical)

Auxiliary Power Outlets — Diagnostics

Caution Light — Diagnostics

Cigarette Lighter — Diagnostics

Horn — Diagnostics

Operator Presence Switch — Diagnostics

Radio and Clock — Diagnostics

Seat Adjust — Diagnostics

Stop Light — Diagnostics

Windshield Wiper — Diagnostics

Group 50C: CAN Bus - Diagnostics

CAN Bus 1 — Diagnostics

CAN Bus 2 — Diagnostics

CAN Bus 3 — Diagnostics

Multifunction Lever — Function Controls — Diagnostics

Group 50D: Engine (Tier 2/ Stage II) - Diagnostics

Air Filter Switch — Diagnostics

Coolant Temperature Sensor — Diagnostics

Engine and Fuel Controls — Diagnostics (Electrical)

Engine Oil Pressure Sensor — Diagnostics

Engine Speed Sensors — Diagnostics

Throttle Controls — Diagnostics

Fuel Level Sensor — Diagnostics

Group 50E: Engine (Tier 3/ Stage IIIA) - Diagnostics

Air Filter Switch (Tier 3/ Stage IIIA) — Diagnostics

Air Intake and Exhaust System (Tier 3/ Stage IIIA) — Diagnostics

Coolant Temperature Sensor (Tier 3/ Stage IIIA) — Diagnostics

EGR Cooler (Tier 3/ Stage IIIA) — Diagnostics

EGR Valve (Tier 3/ Stage IIIA) — Diagnostics

Engine and Fuel Controls (Tier 3/ Stage IIIA) — Diagnostics (Electrical)

Engine Oil Pressure Sensor (Tier 3/ Stage IIIA) — Diagnostics

Engine Speed Sensors (Tier 3/ Stage IIIA) — Diagnostics

Throttle Controls (Tier 3/ Stage IIIA) — Diagnostics

Fuel Level Sensor (Tier 3/ Stage IIIA) — Diagnostics

VGT (Tier 3/ Stage IIIA) — Diagnostics

Group 50F: GreenStar — Diagnostics

AutoTrac — Diagnostics

Auteq — Diagnostics

GreenStar Display — Diagnostics

GreenStar StarFire Receiver — Diagnostics

JDLink™ — Diagnostics

Radar Sensor — Diagnostics

Group 50G: Hydraulics - Diagnostics

Hydraulic Oil Temperature Sensor — Diagnostics

Ladder — Diagnostics (Electrical)

Load Sense Jam Valve — Diagnostics (Electrical)

Tread Adjust — Diagnostics (Electrical)

Group 50H: Lighting — Diagnostics

Dome and Entry Lights — Diagnostics

Group 50I: Power Train — Diagnostics

Backup Alarm — Diagnostics

Hydrostatic Boost — Diagnostics

Park Brake — Diagnostics (Electrical)

Speed Range — Diagnostics (Electrical)

Traction Control — Diagnostics (Electrical)

Wheel Speed Sensors — Diagnostics

Group 50J: Solution System — Diagnostics

Agitation System — Diagnostics (Electrical)

Solution Pressure — Diagnostics (Electrical)

Solution Pump — Diagnostics (Electrical)

Spray Valve Control — Overall Diagnostics (Electrical)

Spray Rate — Diagnostics (Electrical)

Group 50K: Starting and Charging — Diagnostics

Charging System — Diagnostics

Starting System — Diagnostics

Section 245: Electrical Control Units

Group 05: General Information - Electrical Section

Programming Control Units

Group 10E: Diagnostic Addresses

BHC Controller Addresses

CCU Controller Addresses

ECU Controller Addresses

ECU Controller Addresses (Tier 3/ Stage IIIA Engines)

JDL Addresses

SRC Controller Addresses

SSU Controller Addresses

VTi Controller Addresses

Group 20: Theory of Operation

Boom Hydraulics Controller (BHC) — Theory of Operation

Chassis Control Unit/Spray Rate Control Unit (CCU/SRC) — Theory of Operation

Engine Control Unit (ECU) — Theory of Operation

Engine Control Unit (ECU) Tier3/ Stage IIIA Engines — Theory of Operation

JDLink™ Control Unit (JDL/JL2) — Theory of Operation

Steering System Control Unit (SSU) — Theory of Operation

Group 30: Schematics

Boom Hydraulics Controller (BHC) — Schematics

Chassis Control Unit/Spray Rate Control Unit (CCU/SRC) — Schematics

Engine Control Unit (ECU) — Schematics

Engine Control Unit (ECU) - Stage IIIA Engines - Schematics

JDLink™ Control Unit (JDL/JL2) — Schematics

Steering System Control Unit (SSU) — Schematics

Group 50: Diagnostics

Boom Hydraulics Controller (BHC) — Diagnostics

Chassis Control Unit/Spray Rate Control Unit (CCU/SRC) — Diagnostics

Engine Control Unit (ECU) — Diagnostics

Engine Control Unit (ECU) - Stage IIIA Engines - Diagnostics

JDLink™ Control Unit (JDL/JL2) — Diagnostics

Steering System Control Unit (SSU) — Diagnostics

Section 249: Electrical Connector - Components

Group 05: General Information

How to use the Connector Information (end views, numbers, location photos)

Electrical Component Identification

Connector Number Designations

Connector Repair Procedures

Summary of References

Group 40A: X100 - X199 - Right Side Connectors

X102 - Right Front Wheel Shift Harness Connector

X103 - Right Front Wheel Shift Connector

X104 - Hydro Neutral Switch Connector

X106 - Foamer Harness Connector

X122 - Left Rear Wheel Shift Connector

X123 - Traction Control Solenoid Connector

X124 - Rear Tread Adjust Connector

X125 - Rear Tread Adjust Connector

X126 - Front Tread Adjust Connector

X127 - Front Tread Adjust Connector

X129 - Right Rear Tail Lights Connector

X130 - Chassis Harness to Boom Harness Connector

X131 - Cab - Chassis Harness Connector (47 - Way)

X132 - Cab - Chassis Harness Connector (29 - Way)

X133 - Cab - Chassis Harness Connector (19 - Way)

X135 - Right Hand Front Outer Flood Lamp Connector

X136 - Right Rear Wheel Shift Connector

X137 - Ground Ring Terminal Connector

X138 - Ground Ring Terminal Connector

X140 - Ground Ring Terminal Connector

X141 - Right Platform Warning Light Connector

X142 - Right Platform Flood Lamp Connector

X145 - HI/LO Relay Connector

X149 - A/C Compressor Connector

X150 - BHC Controller Connector (J2)

X153 - Right Rear Marker/ Turn Light Connector

X154 - License Plate Light Connector

X155 - Beacon Light Ground Connector

X158 - Right Turn Light Connector

X163 - Right Hand Headlight Connector

Group 40B: X200 - X299 - Left Side Connectors

X201 - Left Front Speed — Shift/Chassis Harness Connector

X202 - Wheel Speed Sensor Connector

X203 - Left Front Wheel Shift Connector

X204 - Left Front Flood Lamp Connector

X205 - Windshield Washer Connector

X206 - Backup Alarm Connector

X208 - Ladder Actuator Connector

X210 - Agitation Motor Valve Connector

X211 - Proportional Valve Connector

X212 - Fuel Level Sender Connector

X213 - Ground Ring Terminal Connector

X214 - Hydraulic/Hydrostatic Oil Temperature Connector

X215 - Remote Pump Switch Connector

X216 - Hydrostatic Boost Valve Connector

X217 - Load Sense Jam Valve Connector

X219 - Right Rear Wheel Shift Connector

X220 - Park Brake Switch Connector

X222 - Left Hand Rear Tail Lights Connector

X223 - Battery Cable Fuse Terminal Connector

X224 - Left Rear Wheel Shift Connector

X225 - Cab to Chassis Harness Ground Ring Terminal Connector

X226 - Ground Ring Terminal Connector

X227 - Ground Ring Terminal Connector

X228 - Battery Post Connector (+)

X229 - Battery Post Connector (-)

X230 - Battery Post Connector (+)

X231 - Battery Post Connector (-)

X232 - Remote Terminal Connector (Ground)

X233 - Single Point Ground Terminal Connector

X234 - Remote Terminal Connector (+)

X235 - Ground Ring Terminal Connector

X236 - Ground Ring Terminal Connector

X238 - Single Point Ground Terminal Connector

X239 - Remote Terminal Power Supply Connector

X240 - Ground Terminal Connector

X241 - Single Point Ground Terminal Connector

X242 - Fuel Pump Fuse Connector

X243 - Auxiliary Power Fuse Connector

X247 - Fill Station Light Connector

X249 - Left Platform Flood Lamp Connector

X250 - Wheel Angle Sensor Connector

X252 - ECU Fuse Connector

X256 - Engine Control Unit Connector (J1)

X257 - Engine Control Unit Connector (J2)

X258 - Engine Control Unit Connector (J3)

X259 - CAN 1 Passive Terminator Connector

X260 - Left Platform Warning Light Connector

X261 - Left Rear Marker/ Turn Light Connector

X262 - Beacon Light Ground Connector

X263 - Left Hand High Beam Light Connector

X266 - Left Turn Light Harness Connector

Group 40C: X400 - X499 - Boom Connectors

X401 - Solution Flow Meter 1 Connector

X402 - Solution Pressure Switch Connector

X409 - Spray Valve Connector (L3)

X410 - Left Hand Spray Valve Connector

X412 - Center Spray Valve Connector

X414 - Right Hand Spray Valve Connector

X415 - Spray Valve Connector (R3)

X416 - Right Hand Boom Outer Unfold Connector/ Center Boom Raise Connector

X417 - Right Hand Boom Outer Fold Connector/ Center Boom Lower Connector

X418 - Right Hand Boom Inner Unfold Connector/ Right Hand Boom Lower Connector

X419 - Right Hand Boom Inner Fold Connector/ Right Hand Boom Raise Connector

X420 - Left Boom Lower Connector/ Left Inner Boom Unfold Connector/ Left Outer Boom Unfold Connector

X421 - Left Boom Raise Connector/ Left Inner Boom Unfold Connector/ Left Center Boom Unfold Connector

X422 - Roll Bias Connector

X427 - Left Hand Inner Boom Switch Connector

X428 - Left Hand Outer Boom Switch Connector

X429 - Left Hand Inner Boom Warning Lamp Connector (90 Ft. Boom)

X431 - Right Hand Outer Boom Switch Connector

X432 - Right Hand Inner Boom Warning Lamp Connector (90 ft. Boom)

X434 - Right Hand Inner Boom Switch Connector

X435 - Left Inner/Outer Fence Spray Connector

X436 - Left-Hand Fence Spray Control Valve Connector

X437 - Right Inner/Outer Fence Spray Connector

X438 - Boom Height Position Sensor Connector

X439 - Ground Ring Terminal Connector

X440 - Ground Ring Terminal Connector

X441 - Ground Ring Terminal Connector

X442 - Ground Ring Terminal Connector

X443 - BHC Connector (J1)

X444 - BHC Connector (J3)

X445 - CAN 3 Passive Terminator Connector

X446 - R1 UHS Connector

X447 - Center UHS Connector

X448 - L1 UHS Connector

X449 - CAN 3 Active Terminator

X450 - Roll Position Sensor Connector

X451 - Right Hand Fence Spray Control Valve Connector

X452 - CAN 3 BoomTrac Connector (L2)

X453 - CAN 3 BoomTrac Connector (R2)

X456 - Left-Hand Boom Harness Connector

X457 - Right Hand Boom Harness Connector

X458 - Spray Control Switch Connector (L4)

X459 - Spray Control Motor Connector (L4)

X460 - Spray Control Switch Connector (R4)

X461 - Spray Control Motor Connector (R4)

Group 40D: X500 - X699 - Cab Connectors

X500 - User Interface Module Connector

X501 - Armrest Harness Connector

X502 - Multifunction Control Handle Connector

X503 - Right Hand/Left Hand Tread Adjust Switch Connector

X504 - Rear Tread Adjust Switch Connector

X505 - Front Tread Adjust Switch Connector

X506 - Ladder Switch Connector

X507 - Park Brake Switch Connector

X508 - MTG (JDLink) Connector 1

X509 - MTG (JDLink) Connector 2

X510 - Purge Relay Connector

X511 - User Interface Module Connector

X512 - MTG Controller Connector

X513 - CCU Driver Connector

X514 - CCU Driver Connector

X515 - CCU Logic Connector

X516 - CCU Logic Connector

X517 - GPS Antenna Connector

X518 - Cell Antenna Connector

X519 - MTG (JDLink) Ground Connector

X520 - CAN Bus 1 Active Terminator Connector

X521 - GREENSTAR Display Monitor Connector

X522 - Ground Ring Terminal Connector

X523 - Circulator Motor Connector

X524 - Resistor Network Connector

X525 - A/C De-Icing Switch Connector

X526 - AC Dual Pressure Switch Connector

X527 - Greenstar Display Connector

X528 - Field Office Junction Block Connector

X529 - Cab Ground Connector

X530 - Cab Ground Connector

X531 - Cab Ground Connector

X533 - Pressurizer Motor Switch Connector

X534 - Key Switch Connector

X535 - Steering Column Module Connector

X536 - Boom Mode Switch Connector

X538 - Hydro Handle Ground Connector

X539 - Convenience Outlet Junction Block Connector

X541 - A/C On/Off Switch Connector

X542 - Rate Select Switch Connector

X543 - Throttle Control Connector

X544 - Left Fence Switch Connector

X545 - Left Spray Switch Connector

X546 - Left Center Spray Switch Connector (L1)

X547 - Center Spray Switch Connector (L2)

X548 - Right Center Spray Switch Connector (R1)

X549 - Right Spray Switch Connector (R2)

X550 - Right Fence Switch Connector

X551 - Agitation Switch Connector

X554 - STOP Indicator Light Connector

X555 - CAUTION Indicator Light Connector

X558 - Solution Pump Switch Connector

X559 - Traction Control Switch Connector

X561 - Emergency Brake Switch Connector

X562 - Left Front Speaker Connector

X565 - Right Front Speaker Connector

X566 - Blower Speed Switch Connector

X567 - Front Windshield Wiper Switch Connector

X568 - Road Lights Switch Connector

X569 - Hazard Warning Lights Switch Connector

X570 - Ground Ring Terminal Connector

X571 - Cigar Lighter Connector

X572 - Radio (Grey) Connector

X573 - Radio (Tan) Connector

X574 - Radio Ground Ring Terminal Connector

X575 - RHC Roof Lamp Connector

X576 - Right Rear Speaker Connector

X577 - Outer Roof Harness Connector

X578 - Outer Roof Harness Connector

X579 - Roof Ground Ring Terminal Connector

X580 - Left Rear Speaker Connector

X581 - Left Entry Light Connector

X582 - Left Entry Light Switch Connector

X583 - Left Hand Door Switch Connector

X584 - Beacon Light Connector

X586 - Power Connection

X587 - Cab Roof Ground Connector

X588 - Front Windshield Wiper Motor Connector

X589 - Wiper Motor Ground Ring Terminal Connector

X590 - Cab Ground Cable Connector

X591 - Cab Ground Cable Connector

X592 - Cab Power Cable Connector

X593 - Cab Power Cable Connector

X594 - Fuse Panel Power Terminal Connector

X595 - Fuse Panel Power Terminal Connector

X596 - Fuse Panel Power Terminal Connector

X597 - Radio Connector

X601 - GPS Receiver Connector/Cab Harness Connector

X604 - Convenience Outlet Connector

X605 - Convenience Outlet Switch Power Terminal Connector

X606 - Convenience Outlet Ground Terminal Connector

X607 - Convenience Outlet Battery Terminal Connector

X609 - Auxiliary Power Strip Terminal (Orange) Connector

X610 - Auxiliary Power Strip Terminal Ground Connector

X611 - Auxiliary Power Strip Terminal (Red) Connector

X618 - Field Office Connector

X619 - Field Office Connector

X620 - Field Office Battery Connection

X621 - Field Office Ground Connection

X622 - Field Office Switched Power Connector

X623 - Auxiliary Power Strip Terminal Connector

X624 - Auxiliary Power Strip Terminal Connector

X625 - Auxiliary Power Strip Terminal Connector

X629 - Seat Connector

X630 - Seat Switch Connector

X631 - Seat Height Diode Connector

X632 - Service ADVISOR™ Diagnostic Connector

X633 - Business Band Radio Connector

X635 - Right Roof Flood Light Connector

X636 - Right Roof Flood Light Connector

X637 - Entry Light Connector

X638 - Left Roof Flood Lamp Connector

X639 - Left Hand Cab Roof Flood Light Connector

X640 - Seat Compressor Motor Connector

X643 - Steering Input Device Connector

X644 - Steering Input Device Connector

X647 - Auto Steering Controller Connector (Black)

X648 - Auto Steering Controller Connector (Brown)

X649 - Auto Steering Controller Connector (Grey)

X652 - Auto Steering EH Valve Connector

X653 - Auxiliary Power Strip Connector

X654 - CAN Bus 2 Active Terminator Connector

X655 - Unswitched Power Connector

X656 - Fuse Panel Connector

X657 - Relay Panel Connector

X659 - Dual Drop Foamer Ground Connector

X660 - Drive Lever Control Connector

X664 - Cab Harness to HVAC Harness Connector

X667 - Cab Harness to Switch Panel Harness Connector

X668 - Cab Harness to Switch Panel Harness Connector

X669 - CAN 2 Passive Terminator Connector

X670 - Outer Left Spray Switch Connector (L3)

X671 - Outer Right Spray Switch Connector (R3)

X673 - Auteq Connector 1

X674 - Auteq Connector 2

X675 - Auteq Buzzer Connector

X676 - Auteq Ground Connector

X677 - Beacon Light Switch Connector

X679 - Console Power Connector

X680 - Console Ground Connector

X681 - Auteq Harness Connector 1

X682 - Auteq Harness Connector 2

X683 - Auteq Controller Connector 1

X684 - Auteq Controller Connector 2

X685 - Auteq GPS Connector

X686 - Auteq Cellular Connector

X687 - Auteq Antenna Connector

Group 40E: X700 - X799 - Engine Compartment Connectors (Stage II Engines)

X701 - Hood Harness to Headlight Extension Harness Connector

X702 - Engine Speed Sensor Connector

X703 - Engine Temperature Sensor Connector

X704 - Engine Oil Pressure Sensor Connector

X706 - A/C Clutch Connector Connector

X707 - A/C Clutch Ground Connector

X709 - Alternator Connector Connector

X710 - Air Filter Restriction Sensor Connector

X711 - Alternator Diode and Resistor Connector

X712 - Alternator Output Connector

X713 - Starter Relay Ring Terminal Connector

X714 - Starter Ring Terminal Connector

X716 - Starter Solenoid Ring Terminal Connector

X717 - Radar Sensor Connector

X719 - Ground, Wiring Harness Connector

X720 - Starter Relay Ground Connector

X721 - Starter Relay Connector

X722 - Starter Relay Connector

X723 - Left Hand Front Hi-Lo Beam Lamp Connector

X724 - Right Hand Front Wrap Around Lamp Connector

X725 - Left Hand Front Wrap Around Lamp Connector

X726 - Right Hand Front Hi-Lo Beam Lamp Connector

X727 - Horn Terminal Connectors Connector

X728 - Positive Battery Cable Connector

X729 - Negative Battery Cable Connector

X730 - Engine to Chassis Ground Strap Connector

X731 - Chassis to Engine Ground Strap Connector

X732 - Chassis/Engine Hood Harness Connector

X733 - Chassis/Engine Hood Harness Connector

X734 - Negative Battery Cable Connector

X735 - Right Front Steering Light Connector

X736 - Engine Cam Sensor Connector

X738 - Fuel Temperature Sensor Connector

X739 - Rail Pressure Sensor Connector

X744 - Fuel Injection Harness Connector

X748 - Injector 1 Connector

X749 - Injector 2 Connector

X750 - Injector 3 Connector

X751 - Injector 4 Connector

X752 - Injector 5 Connector

X753 - Injector 6 Connector

X767 - Auxiliary Power Connector

X768 - Suction Control Valve Connector

X769 - EGR Fresh Air Temperature Sensor Connector

X770 - Intake Air Temperature Sensor Connector

X771 - EGR Exhaust Air Temperature Sensor Connector

X772 - Compressor Inlet Air Temperature Sensor Connector

X773 - Manifold Air Pressure Sensor Connector

X774 - Water in Fuel Sensor Connector

Group 40F: X800 - X899 - Engine Compartment Connectors - (Stage IIIA Engines)

X801 — Camshaft Position Sensor Connector

X802 — Charge Air Cooler Outlet Temperature Sensor Connector

X803 — Crankshaft Position Sensor Connector

X804 - ECU Connector (J1)

X805 - ECU Connector (J2)

X806 - ECU Connector (J3)

X807 - ECU Static Ground Connector

X808 — EGR Temperature Sensor Connector

X809 — EGR Valve Connector

X810 — Engine Coolant Temperature Sensor Connector

X811 — Engine Oil Pressure Sensor Connector

X812 — Fuel Injector Harness Connector

X813 — Fuel Rail Pressure Sensor Connector

X814 — Fuel Temperature Sensor Connector

X815 — Intake Air Temperature Sensor Connector

X816 — Low-Pressure Fuel Pressure Sensor Connector

X817 — Low-Pressure Fuel Pump Connector

X818 — Manifold Air Pressure Sensor Connector

X819 — Manifold Air Temperature Sensor Connector

X820 — Suction Control Valve Connector

X821 — VGT Actuator Connector

X822 — VGT Speed Sensor Connector

X823 — Water-In-Fuel Sensor Connector

X824 - Injector 1 Connector

X825 - Injector 2 Connector

X826 - Injector 3 Connector

X827 - Injector 4 Connector

X828 - Injector 5 Connector

X829 - Injector 6 Connector

X830 - Air Filter Restriction Sensor Connector

Group 40G: Wiring Harnesses

W1 — Chassis Harness Tier II

W2 — Cab Harness

W3 — Engine Harness Tier II

W4 — Console Harness

W11 — Chassis Harness Tier IIIA

W16 — Center Boom Harness

W33 — Engine Harness Tier IIIA

W56 — Left Hand Boom Harness

W56 — Right Hand Boom Harness

W57 — Left Hand Boom Harness

W57 — Right Hand Boom Harness

Section 250: Power Train

Group 05: General Information

Power Train General Information

Power Train Component Identification

Power Train Specifications

Power Train Operational Checkout

Traction Control Type Identification

Group 10: Test Procedures and Adjustments

Check Hydrostatic Charge Pressure with Traction Control Valve

Check Hydrostatic Charge Pressure with Flow Divider Valve

Adjust Hydrostatic Charge Pressure with Traction Control Valve

Adjust Hydrostatic Charge Pressure with Flow Divider Valve

Hydrostatic Pumps Servo Piston Pressure Test

Test and Adjust Hydrostatic Pumps High Pressure Limiter with Traction Control Valve

Test and Adjust Hydrostatic Pumps High Pressure Limiter with Flow Divider Valve

Pressure Difference Between Hydrostatic Pumps Test

Test Reverse Boost Engage Pressure

Test Case Drain Flow of Motors For Front Hydrostatic Pump

Test Case Drain Flow of Motors For Rear Hydrostatic Pump

Test Results Worksheet

Group 20: Theory of Operation

Final Drive - Theory of Operation

Hydrostatic Drive - Theory of Operation

Hydrostatic Reverse Boost - Theory of Operation

Traction Control Theory of Operation

Group 30: Schematics

Final Drive Schematic

Hydrostatic Drive Schematic

Hydrostatic Reverse Boost Hydraulic Schematic

Traction Control Hydraulic Schematics

Group 50: Diagnostics

Final Drive Diagnostics

Hydrostatic Drive Diagnostics

Reverse Boost Hydraulic Diagnostics

Traction Control Diagnostics (Pump Isolation)

Traction Control Diagnostics (Flow Divider)

Section 259: Power Train - Components Information

Group 10: Power Train - Components

Power Train Components

Group 40B: Power Train - B Components

B4 — Hydrostatic Charge Pressure DR

Group 40F: Power Train - F Components

F1 — Front Charge Oil Filter

F2 — Rear Charge Oil Filter

Group 40G: Power Train - G Components

GT1 — Front Final Drive

GT2 — Rear Final Drive

Group 40H: Power Train - H Components

H1 — Hydraulic/Hydrostatic Oil Cooler

Group 40M: Power Train - M Components

M1 — Left Front Wheel Motor

M2 — Right Front Wheel Motor

M3 — Left Rear Wheel Motor

M4 — Right Rear Wheel Motor

Group 40P: Power Train - P Components

P1 — Charge Pump, Front Hydrostatic Pump

P2 — Front Hydrostatic Pump

P3 — Charge Pump, Rear Hydrostatic Pump

P4 — Rear Hydrostatic Pump

Group 40R: Power Train - R Components

R1 — Hydraulic/Hydrostatic Oil Reservoir

Group 40V: Power Train - V Components

V5 — Reverse Boost Valve

V6 — Left Hand Traction Control Valve

V7 — Right Hand Traction Control Valve

V9 — Park Brake Valve

Section 260: Steering and Brakes

Group 05: General Information

General Information

Group 10: Test Procedures and Adjustments

Bleeding Service Brakes

Park Brake Release Pressure Test

Park Brake Wheel Hub Release Test

Service Brake Pressure Test

Steering Valve Load Sense Relief Test

Steering Cylinder Leak Test

Toe Control Valve Relief Test

Group 20: Theory of Operation

Park Brake - Theory of Operation

Service Brake - Theory of Operation

Steering Theory of Operation

Group 30: Schematics

Park Brake Schematic

Service Brake Schematic

Steering System Hydraulic Schematics

Group 50: Diagnostics

Park Brake Diagnostics

Service Brake Diagnostics

Steering System Diagnostics

Section 269: Steering and Brakes - Component Information

Group 40A: Component Location

Auxiliary Hydraulic Pump

Shuttle Valve

Priority Valve

Steering Valve and Metering Pump

Toe Control Valve

Right Hand Steering Cylinder

Left Hand Steering Cylinder

Hydraulic Oil Reservoir

Section 270: Hydraulics

Group 05: General Information

General Information

Hydraulic System Component Glossary

Hydraulic Operational Checks

Group 10: Test Procedures and Adjustments

Test and Adjust Standby Pressure

Test and Adjust Compensator Pressure

Test Proportional Valve and Solution Pump Hydraulic Flow Rate

Test Hydraulic Load Sense System

Group 20A: Basic Hydraulic System - Theory of Operation

Hydraulic System - Theory of Operation

Group 20B: Boom - Theory of Operation

Boom - Left-Hand Leveling - Theory of Operation

Boom Raise and Lower - Theory of Operation

Boom - Right-Hand Leveling - Theory of Operation

Boom Roll Bias - Theory of Operation

Boom Unfold/Fold - Theory of Operation

Group 20C: Ladder -Theory of Operation

Ladder Theory of Operation

Group 20D: Solution Pump - Theory of Operation

Solution Pump - Theory of Operation

Group 30A: Basic Hydraulic System - Schematic

Hydraulic System - Without AutoTrac, Without Toe Control - Schematic

Hydraulic System - With AutoTrac, With Toe Control - Schematic

Group 30B: Boom - Schematic

Boom Left-Hand Leveling - Schematic

Boom Raise and Lower - Schematic

Boom - Right-Hand Leveling - Schematic

Boom Roll Bias - Schematic

Boom Unfold/Fold - Schematic

Group 30C: Ladder -Schematic

Ladder Hydraulic Schematic

Group 30D: Solution Pump - Schematic

Solution Pump - Schematic

Group 50A: Basic Hydraulic System - Diagnostics

Hydraulic System Basic Diagnostics

Group 50B: Boom - Diagnostics

Boom - Left-Hand Leveling Diagnostics

Boom Raise and Lower Diagnostics

Boom - Right-Hand Leveling Diagnostics

Roll Bias Diagnostics

Boom Unfold/Fold Diagnostics

Group 50C: Ladder - Diagnostics

Ladder Hydraulic Diagnostics

Group 50D: Solution Pump - Diagnostics

Solution Pump Hydraulic Diagnostics

Section 279: Hydraulics - Components

Group 05: General Information

Combination Valve Port Locations

How to Find Schematic Designators in Section 279 Component Location

Group 40A: Hydraulic - A Components

A1 — Boom Accumulator

Group 40B: Hydraulic - B Components

B1 — Auxiliary Hydraulic System Diagnostic Receptacle

B2 — Proportional Valve Diagnostic Receptacle

B3 — Load Sense Diagnostic Receptacle

Group 40C: Hydraulic - C Components

C7 — Boom Left Hand Leveling Cylinder

C8 — Boom Right Hand Leveling Cylinder

C9 — Left Hand Inner Boom Fold/Unfold Cylinder

C10 — Right Hand Inner Boom Fold/Unfold Cylinder

C11 — Boom Lift Cylinders

C13 — Left Hand Outer Fold/Unfold Cylinder

C14 — Right Hand Outer Fold/Unfold Cylinder

Group 40D: Hydraulic - D Components

D1 — Load Sense Check Valves

D2 — Boom Lower Check Valve

D3 — Boom Left Hand Level Raise Check Valve

D4 — Boom Left Hand Level Lower Check Valve

D5 — Boom Right Hand Level Raise Check Valve

D6 — Boom Right Hand Level Lower Check Valve

D7 — Left Hand Inner Boom Fold Check Valve

D8 — Left Hand Inner Boom Unfold Check Valve

D9 — Right Hand Inner Boom Fold Check Valve

D10 — Right Hand Inner Boom Unfold Check Valve

D11 — Left Hand Outer Boom Fold Check Valve

D12 — Left Hand Outer Boom Unfold Check Valve

D13 — Right Hand Outer Boom Fold Check Valve

D14 — Right Hand Outer Boom Unfold Check Valve

D15 — Roll Bias Right Raise Check Valve

D16 — Roll Bias Left Raise Check Valve

Group 40F: Hydraulic - F Components

F3 — Hydraulic Oil Return Filter

F4 — Load Sense Return Oil Filter

Group 40H: Hydraulic - H Components

H1 — Hydraulic/Hydrostatic Oil Cooler

Group 40O: Hydraulic - O Components

O1 — Boom Lift Orifice

O3 — Load Sense Bleed Orifice

O4/O5 — Boom Right Hand Level Cylinder Orifices

O6/O7 — Boom Left Hand Level Cylinder Orifices

O12 — Right Hand Inner Fold Cylinder Orifice Boom

O13 — Left Hand Inner Fold Cylinder Orifice Boom

O14 — Right Hand Outer Fold Cylinder Orifice Boom

O15 — Left Hand Outer Fold Cylinder Orifice Boom

O20 — Roll Bias Right Orifice

Group 40P: Hydraulic - P Components

P5 — Auxiliary Hydraulic Oil Pump

Group 40R: Hydraulic - R Components

R1 — Hydraulic/Hydrostatic Oil Reservoir

Group 40V: Hydraulic - V Components

V5 — Reverse Boost Valve

V8 — Service Brake Valve

V11 — Load Sense Jam Valve

V13 — Proportional Valve, Solution System

V18 — Boom Lower Directional Check Valve

V19 — Boom Raise Directional Control Valve

V20 — Boom Left Hand Level Directional Valve

V21 — Boom Right Hand Level Directional Valve

V22 — Left Hand Inner Boom Fold/Unfold Valve

V23 — Right Hand Inner Boom Fold/Unfold Valve

V24 — Left Hand Outer Boom Fold/Unfold Valve Boom

V25 — Right Hand Outer Boom Fold/Unfold Valve Boom

V26 — Roll Bias Valve

V29 — Shuttle Valve - Load Sense

Section 280A: Suspension System

Group 05: General Information

General Information

Tread Adjust Operation Checks

Group 10: Test Procedures and Adjustments

Test and Adjust Compensator Pressure

Tread Adjust Cylinder Leakage Test

Tread Adjust Shim Gap Tests and Adjustments

Suspension Scissors Assembly Adjustment Procedure

Group 20A: Suspension System - Theory of Operation

Automatic Air Suspension Leveling System - Theory of Operation

Tread Adjust - Theory of Operation

Group 30A: Suspension System - Schematics

Automatic Air Suspension Leveling System - Schematic

Tread Adjust - Schematic

Group 50A: Suspension System - Diagnostics

Automatic Air Suspension Leveling System - Diagnostic

Tread Adjust - Diagnostics

Section 280B: Solution System

Group 05: General Information

General Information

Group 10: Test Procedures and Adjustments

Chemicals, avoid contact

Solution System Checks

Checking Dead Head Pressure

Check Flowmeter Calibration

Solution Pressure Transducer Electrical Test

Boom Shutoff Valve Mechanical Check

Group 20A: Solution System - Theory of Operation

Eductor - Theory of Operation

Erratic Rate - Theory of Operation

Loading - Theory of Operation

Solution Pressure - Theory of Operation

Over or Under Application - Theory of Operation

Group 30A: Solution System - Schematics

Eductor - Schematic

Erratic Rate - Schematic

Loading - Schematic

Solution Pressure - Schematic

Over or Under Application - Schematic

Group 50A: Solution System - Diagnostics

Eductor - Diagnostics

Erratic Rate - Diagnostics

Loading - Diagnostics

Solution Pressure - Diagnostics

Over or Under Application - Diagnostics

Section 289A: Suspension System - Component Information

Group 40A: Tread Adjust - Component Location

Tread Adjust Valve Component Location

Load Sense Jam Valve, Reverse Boost Valve, and Shuttle Valve

Tread Adjust Valve

Tread Adjust Cylinder

Section 289B: Solution System - Component Information

Group 40A: Solution System - Component Location

Agitation Valve

Boom Supply Strainer

Bypass Valve

Clean Water Tank

Eductor

Eductor Flow Rate Valve

Eductor Hopper Valve

Eductor Rinse Valve

Fill Strainer Body

Fill Strainer Element

Flowmeter

Flowmeter High Flow Shut-off Valve (If equipped)

Flowmeter Shut-off Valve

Pressure Valve

QUIK-FILL Valve

Rinse Tank Fill Port-Left Hand

Solution Manifold

Solution Pump

Solution Pressure Transducer

Solution Tank

Suction Valve

Tank Valve

Solution System Component Location

Section 290: Operator Station

Group 05: General Information

General Information

Air Conditioning System Specifications

Group 10: Test Procedures and Adjustments

A/C - Preliminary Checks

A/C - Temperature Drop Test

Air Conditioner Service Ports

A/C - System Static Pressure Test

A/C - System Pressure Test

Pressure and Leak Testing The Air Conditioning System

Group 20: Air Conditioning and Heating - Theory of Operation

Air Conditioning and Heating - Theory of Operation

Group 30: Air Conditioning and Heating - Schematics

Air Conditioning Schematic

Group 50: Air Conditioning and Heating - Diagnostics

Air Conditioning Operational Checks

Air Conditioning Diagnostics

Section 299: Operator Station - Component Information

Group 40A: Air Conditioning System - Components

Cab Fresh Air Filter

Cab Recirculation Filter

Cab Air Pressure Indicator

Compressor

Air Conditioner High Pressure Service Port

Air Conditioner Low Pressure Service Port

Compressor On/Off Switch

Condenser

Dual Function High and Low Pressure Switch

De-Icing Switch

De-Icing Switch Temperature Sensing Bulb

Expansion Valve

Evaporator Core

Heater Core

Heater Control Valve

Receiver-Dryer

Section 300: Service Tools

Group 05: Dealer Fabricated Tools

DFN20 Solution Pump Seal Driver

DFN21 Pump Support Fixture

DFN22 Bearing Seat Driver

DFN23 Hydrostatic Motor Seal Driver

DFNX65-A1 Eccentric Plug Adjustment Tool

DFRW130—Relay Circuit Test Lead

DFRW167 — Water Valve Test Harness

Group 10: Service Tools and Kits

38H1029 — Tee (-4 ORFS)

38H1030 — Tee (-6 ORFS)

38H1146 — -6 ORFS Plug

38H1172 — Adapter ( -6 to -10 ORFS)

38H1415 — -6 ORFS Cap

JDG10393 Support Stand

JDG10949 — Sprayer Jack

JT02046 — Charging Station

JT02050 — Recovery and Recycling Station

JT02156A — Digital Pressure and Temperature Analyzer

JT02158 — Digital Pressure and Temperature Analyzer

JT02159 — 20 ft Cable

JT02160 — 10,000 PSI Transducer

JT02161 — 500 PSI Transducer

JT02162 — 5000 PSI Transducer

JT05495 — Adapter Fitting

JT05685 — Battery Load Tester

JT05832 — Battery Load Tester

JT05845 — 2-Speed Hand Pump

JT07253 — Infrared Temperature Gun

MT1531 — Diagnostic Receptacle

XPD341 — Diagnostic Receptacle

XPD34BTX — Diagnostic Receptacle

XPD36BTL — Diagnostic Receptacle

John Deere Self-Propelled Sprayers 4730 (Brazil) Diagnosis and Tests Service Manual (TM802419)