John Deere Self-Propelled Sprayers 4730 and 4830 Diagnostic and Tests Service Manual (TM2369)

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John Deere Self-Propelled Sprayers 4730 and 4830 Diagnostic and Tests Service Manual (TM2369)

TM2369 - John Deere 4730 and 4830 Self-Propelled Sprayers Technical Manual (Operation & Test).PDF

Complete Operation & Test manual with Electrical Wiring Diagrams for John Deere Self-Propelled Sprayers 4730 and 4830, with all the shop information to maintain, diagnostic, repair, refurbish/rebuild like professional mechanics.

John Deere Self-Propelled Sprayers 4730 and 4830 workshop Operation & Test manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

Total Pages: 3,341 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English

MAIN SECTIONS
 Diagnostic Trouble Codes (DTC)
      ATC - Automatic Temperature Control DTC
      BHC - Boom Hydraulic Controller DTC
      CCU - Chassis Control Unit DTC
      ECU - Engine Control Unit DTC
      iTC - Integrated Terrain Compensation DTC
      SRC - Spray Rate Controller DTC
      SSU - Steering System Unit DTC
      TEC - Tractor Equipment Control DTC
      TEI - Tractor Equipment Interface DTC
   Observable Symptoms
      Engine System
      Air Intake and Cooling System
      Electrical
      Power Train
      Brake System
      Hydraulic System
      Hydraulic Tread Adjust
      Steering
      Operator Station
      Solution System
      Foamer System
      Auto Suspension Leveling System
   Engine System
   Air Intake and Cooling Systems
   Electrical
      General Information - Electrical Section
      Component Identification
      Accessing Diagnostic Codes and Addresses
      Calibration Procedures
      Diagnostic Trouble Codes
      Diagnostic Addresses
      Component Tests - ATC
      Component Tests - Other
      Agitation
      Auxiliary Power
      Backup Alarm
      Boom Leveling
      Boom Unfold and Fold
      CAN Bus
      Caution Light
      Charging System
      Controller
      Drivetrain Status
      Electric Fuel Pump
      Engine Air Filter Switch
      Engine and Fuel Control
      Engine Coolant Sensor
      Engine Oil Pressure Switch
      Engine Speed Sensor
      Foam Marker (Dual Drop)
      Foam Marker (Single Drop)
      Fuel Level Sensor
      Glow Plug
      GPS Receiver
      GreenStar AUTOTRAC
      Horn
      Hydraulic Oil Temperature Sensor
      Hydrostatic Boost
      Ladder
      Lighter
      Lighting
      Load Sense Jam Valve
      Operator Presence Switch
      Park Brake
      Power
      Radar Sensor
      Radio and Clock
      Seat Adjust
      Solution Pressure
      Solution Pump
      Speed Range
      Spray Valve Control
      Spray Rate
      Starting System
      Stop Light
      Throttle
      Traction Control
      Tread Adjust
      Wheel Speed Sensor
   Power Train
   Brake Systems
   Hydraulic System
   Suspension and Tread Adjust
   Steering System
   Operator Station
   Solution System
   Foamer
   Automatic Air Suspension Leveling System
   Service Tools

tm2369 - 4730/4830 Self-Propelled Sprayer Diagnosis and Test

Table of Contents

Foreword

Section 210: General Information

Group 05: Safety

Recognize Safety Information

Understand Signal Words

Perform Service Safely

Wait Before Opening High-Pressure Fuel System

Service Accumulator Systems Safely

Handle Fluids Safely—Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Protect Against High Pressure Spray

Prevent Acid Burns

Wear Protective Clothing

Handle Agricultural Chemicals Safely

Service and Operate Chemical Sprayers Safely

Avoid Contact with Agricultural Chemicals

Clean Vehicle of Hazardous Pesticides

Support Machine Properly

Service Machines Safely

Practice Safe Maintenance

Avoid Harmful Asbestos Dust

Work In Ventilated Area

Work in Clean Area

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Avoid High-Pressure Fluids

Service Tires Safely

Service Cooling System Safely

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Use Proper Tools

Construct Dealer-Made Tools Safely

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Live With Safety

Group 10: Machine Specifications

Machine Specification

Dimensions

Dimensions—All Machines

Metric Bolt and Screw Torque Values

Unified Inch Bolt and Screw Torque Values

High Pressure Face Seal Torque Chart

Service Recommendations For Flat Face O-Ring Seal Fittings

Limited Battery Warranty

Keep Proof of Ownership

Keep Machines Secure

Group 20: Machine Component Location

Identification Numbers

Section 211: Diagnostic Trouble Codes

Group 1: ATC - Automatic Temperature Control Diagnostic Trouble Codes

ATC 000170.03 - Cab Temperature Sensor Circuit Voltage High

ATC 000170.04 - Cab Temperature Sensor Circuit Voltage Low

ATC 000628.12 - ATC Programming

ATC 000630.02 - ATC Calibration Fault - Data Invalid

ATC 000639.14 - ATC CAN Error Limit Exceeded

ATC 000871.03 - Refrigerant Pressure Sensor Circuit Voltage High

ATC 000871.04 - Refrigerant Pressure Sensor Circuit Voltage Low

ATC 000871.13 - Sensor for Refrigerant Pressure, Refrigerant Pressure Out of Valid Range Low

ATC 000876.03 - Compressor Clutch Circuit Voltage High

ATC 000876.04 - Compressor Clutch Circuit Voltage Low

ATC 000876.10 - Excessive A/C Clutch Cycling

ATC 000876.14 - Compressor Shut Off Due to Engine Overheat

ATC 000923.03 - Circulation Blower Motor Circuit Voltage High

ATC 000923.04 - Circulation Blower Motor Circuit Voltage Low

ATC 000923.12 - Circulation Blower Motor Driver Circuit Fault

ATC 001079.03 - ATC Sensor Supply Voltage High

ATC 001079.04 - ATC Sensor Supply Voltage Low

ATC 001546.03 - Water Valve Position Sensor Circuit Voltage High

ATC 001546.04 - Water Valve Position Sensor Circuit Voltage Low

ATC 001547.03 - Evaporator Temperature Sensor Circuit Voltage High

ATC 001547.04 - Evaporator Temperature Sensor Circuit Voltage Low

ATC 001548.03 - Outlet Air Temperature Sensor Circuit Voltage High

ATC 001548.04 - Outlet Air Temperature Sensor Circuit Voltage Low

ATC 001549.03 - Water Valve Motor Circuit Voltage High

ATC 001549.04 - Water Valve Motor Circuit Voltage Low

ATC 001549.07 - Water Valve Motor Mechanical Fault

ATC 001549.13 - Water Valve Motor Not Calibrated

ATC 001551.03 - Pressurizer Blower Motor Circuit Voltage High

ATC 001551.04 - Pressurizer Blower Motor Circuit Voltage Low

ATC 001552.03 - Cab Temperature Control Circuit Voltage High

ATC 001552.04 - Cab Temperature Control Circuit Voltage Low

ATC 001553.03 - Blower Control Circuit Voltage High

ATC 001553.04 - Blower Control Circuit Voltage Low

ATC 002000.09 - ECU Message Missing

ATC 523848.03 - Air Flow Mode Motor Circuit Voltage High

ATC 523848.04 - Air Flow Mode Motor Circuit Voltage Low

ATC 523848.05 - Air Flow Mode Motor Circuit Current Low

ATC 523848.06 - Air Flow Mode Motor Circuit Current High

ATC 523848.07 - Air Flow Mode Motor Mechanical Fault

ATC 523848.13 - Air Flow Mode Motor Not Calibrated

ATC 524202.03 - Ambient Temperature Sensor Circuit Voltage High

ATC 524202.04 - Ambient Temperature Sensor Circuit Voltage Low

ATC 524203.03 - Ambient Temperature Sensor Circuit Voltage High

ATC 524203.04 - Ambient Temperature Sensor Circuit Voltage Low

ATC 524219.02 - Defog Sensor Calibration Fault - Data Invalid

ATC 524219.03 - Defog Sensor Circuit Voltage High

ATC 524219.04 - Defog Sensor Circuit Voltage Low

Group 2: BHC - Boom Hydraulic Controller Diagnostic Trouble Codes

BHC 000158.00 - Switched Supply Voltage High

BHC 000158.01 - Switched Supply Voltage Low

BHC 000237.02 - VIN Security Data Conflict

BHC 000237.14 - VIN Security Not Enabled

BHC 000237.31 - VIN Security Messages Missing

BHC 000628.12 - Programming

BHC 000629.12 - Control Unit Fault

BHC 000630.02 - Calibration Fault/Data Invalid

BHC 000639.14 - CAN Error - Limit Exceeded

BHC 001231.14 - CAN 2 Error Limit Exceeded

BHC 002065.14 - PVT Missing

BHC 002071.09 - ECU Message Missing

BHC 002170.09 - BHC Sensor Missing

BHC 522316.03 - Boom Center Frame Height Sensor Voltage is Above Normal

BHC 522316.04 - Boom Center Frame Height Sensor Voltage is Below Normal

BHC 522316.13 - Boom Center Frame Height Sensor is Out of Calibration

BHC 522372.13 - Right Hand Inner Calibration

BHC 522377.13 - Right Hand Outer Calibration

BHC 522378.13 - Left Hand Inner Calibration

BHC 522380.13 - Left Hand Outer Calibration

BHC 523461.03 - Roll Bias Sensor High

BHC 523461.04 - Roll Bias Sensor Low

BHC 523461.13 - Boom Roll Bias Sensor Out of Calibration

BHC 523463.05 - Roll Bias Left Coil Current Low

BHC 523463.06 - Roll Bias Left Coil Current High

BHC 523464.05 - Roll Bias Right Coil Current Low

BHC 523464.06 - Roll Bias Right Coil Current High

BHC 523477.05 - Center Frame Lower Coil Current is Below Normal or Open Circuit

BHC 523477.06 - Center Frame Lower Coil Current is Above Normal or Short Circuit

BHC 523478.05 - Center Frame Raise Coil Current is Below Normal or Open Circuit

BHC 523478.06 - Center Frame Raise Coil Current is Above Normal or Short Circuit

BHC 523479.05 - Left Boom Tilt Down Coil Current is Below Normal or Open Circuit

BHC 523479.06 - Left Boom Tilt Down Raise Coil Current is Above Normal or Short Circuit

BHC 523480.05 - Right Boom Tilt Down Coil Current is Below Normal or Open Circuit

BHC 523480.06 - Right Boom Tilt Down Raise Coil Current is Above Normal or Short Circuit

BHC 523481.05 - Left Boom Tilt Up Coil Current is Below Normal or Open Circuit

BHC 523481.06 - Left Boom Tilt Up Raise Coil Current is Above Normal or Short Circuit

BHC 523482.05 - Right Boom Tilt Up Coil Current is Below Normal or Open Circuit

BHC 523482.06 - Right Boom Tilt Up Raise Coil Current is Above Normal or Short Circuit

Group 3: CCU - Chassis Control Unit Diagnostic Trouble Codes

CCU 000070.02 - Park Brake Switch Fault

CCU 000096.01 - Fuel Level Low

CCU 000096.05 - Fuel Sensor Circuit Open

CCU 000096.06 - Fuel Sensor Circuit Closed

CCU 000158.00 - CCU-SRC Switched Supply Voltage High

CCU 000158.01 - CCU-SRC Switched Supply Voltage Low

CCU 000237.02 - VIN Data Does Not Match Other Controllers

CCU 000237.14 - VIN Security Not Enabled

CCU 000237.31 - VIN Messages Missing

CCU 000628.12 - CCU Programming

CCU 000629.12 - CCU Control Unit Fault

CCU 000630.02 - CCU Calibration Fault/Data Invalid

CCU 000639.14 - CCU CAN 1 Message Overflow

CCU 001231.14 - CCU CAN 2 Message Overflow

CCU 001504.02 - Operator Seat Switch Fault

CCU 001592.02 - Left Front Wheel Speed Sensor Frequency Invalid

CCU 002000.09 - ECU Message Missing

CCU 002246.09 - Multifunction Control Handle Message Missing

CCU 524279.31 - Operator Out of Seat

Group 4: ECU - Engine Control Unit Diagnostic Trouble Codes

ECU 000091.09 - Throttle Communication Signal Erratic

ECU 000097.03 - Water-in-Fuel Signal Out of Range High

ECU 000097.04 - Water-in-Fuel Signal Out of Range Low

ECU 000097.16 - Water in Fuel Detected

ECU 000100.01 - Engine Oil Pressure Signal Extremely Low

ECU 000100.03 - Engine Oil Pressure Signal Out of Range High

ECU 000100.04 - Engine Oil Pressure Signal Out of Range Low

ECU 000100.18 - Engine Oil Pressure Signal Moderately Low

ECU 000100.31 - Engine Oil Pressure Invalid

ECU 000102.02 - Intake Manifold Pressure Signal Invalid

ECU 000102.03 - Intake Manifold Pressure Signal Out of Range High

ECU 000102.04 - Intake Manifold Pressure Signal Out of Range Low

ECU 000103.00 - Turbo Speed Signal Extremely High

ECU 000103.02 - Turbo Speed Signal Invalid

ECU 000103.05 - Turbo Speed Sensor Circuit has High Resistance

ECU 000103.06 - Turbo Speed Sensor Circuit has Low Resistance

ECU 000103.08 - Turbocharger Speed Signal Invalid

ECU 000103.31 - TurboCharger Speed Signal Missing

ECU 000105.00 - Intake Manifold Air Temperature Signal Extremely High

ECU 000105.03 - Intake Manifold Air Temperature Signal Out of Range High

ECU 000105.04 - Intake Manifold Air Temperature Signal Out of Range Low

ECU 000105.15 - Intake Manifold Air Temperature Signal Slightly High

ECU 000105.16 - Intake Manifold Air Temperature Signal Moderately High

ECU 000107.00 - Air Filter Differential Pressure High

ECU 000108.02 - Barometric Pressure Signal Invalid

ECU 000110.00 - Engine Coolant Temperature Signal Extremely High

ECU 000110.03 - Engine Coolant Temperature Signal Out of Range High

ECU 000110.04 - Engine Coolant Temperature Signal Out of Range Low

ECU 000110.15 - Engine Coolant Temperature Signal Slightly High

ECU 000110.16 - Engine Coolant Temperature Signal Moderately High Diagnostic Procedure

ECU 000110.17 - Engine Coolant Temperature Signal Slightly Low

ECU 000157.03 - Fuel Rail Pressure Signal Out of Range High

ECU 000157.04 - Fuel Rail Pressure Signal Out of Range Low

ECU 000157.10 - Fuel Rail Pressure Rate of Change Abnormal

ECU 000157.17 - Fuel Rail Pressure Not Developed

ECU 000158.17 - ECU Power Down Error

ECU 000174.00 - Fuel Temperature Signal Extremely High

ECU 000174.03 - Fuel Temperature Signal Out of Range High

ECU 000174.04 - Fuel Temperature Signal Out of Range Low

ECU 000174.16 - Fuel Temperature Signal Moderately High

ECU 000189.00 - Engine Speed Derate Condition Exists

ECU 000190.00 - Engine Speed Extremely High

ECU 000412.00 - EGR Temperature Signal Extremely High

ECU 000412.03 - EGR Temperature Signal Out of Range High

ECU 000412.04 - EGR Temperature Signal Out of Range Low

ECU 000412.16 - EGR Temperature Signal Moderately High

ECU 000611.03 - Injector Shorted to Power

ECU 000611.04 - Injector Shorted to Ground

ECU 000627.01 - Injector Pull In Current Too Low or Hold Current Incorrect

ECU 000629.12 - Bad Intelligent Device or Component

ECU 000629.13 - ECU Programming Error

ECU 000636.02 - Pump Position Sensor Signal Invalid

ECU 000636.05 - Pump Position Sensor Circuit Has High Resistance

ECU 000636.06 - Pump Position Sensor Circuit Has Low Resistance

ECU 000636.08 - Pump Position Sensor Signal Missing

ECU 000636.10 - Pump Position Signal Rate of Change Abnormal

ECU 000637.02 - Crank Sensor Signal Invalid

ECU 000637.05 - Crank Sensor Circuit Has High Resistance

ECU 000637.06 - Crank Sensor Circuit Has Low Resistance

ECU 000637.07 - Crank and Pump Position Signals Out of Sync

ECU 000637.08 - Crank Sensor Signal Missing

ECU 000637.10 - Crank Signal Rate of Change Abnormal

ECU 000641.04 - VGT Actuator Supply Voltage Out of Range Low

ECU 000641.12 - VGT Actuator Communication Error

ECU 000641.13 - VGT Actuator Learn Error

ECU 000641.16 - Turbo Actuator Temperature Moderately High

ECU 000651.02 - Injector Number 1 Part Number Data Invalid

ECU 000651.05 - Injector Number 1 Circuit Has High Resistance

ECU 000651.06 - Injector Number 1 Circuit Has Low Resistance

ECU 000651.07 - Injector Number 1 Not Responding

ECU 000651.13 - Injector Number 1 Calibration Fault

ECU 000652.02 - Injector Number 2 Part Number Data Invalid

ECU 000652.05 - Injector Number 2 Circuit Has High Resistance

ECU 000652.06 - Injector Number 2 Circuit Has Low Resistance

ECU 000652.07 - Injector Number 2 Not Responding

ECU 000652.13 - Injector Number 2 Calibration Fault

ECU 000653.02 - Injector Number 3 Part Number Data Invalid

ECU 000653.05 - Injector Number 3 Circuit Has High Resistance

ECU 000653.06 - Injector Number 3 Circuit Has Low Resistance

ECU 000653.07 - Injector Number 3 Not Responding

ECU 000653.13 - Injector Number 3 Calibration Fault

ECU 000654.02 - Injector Number 4 Part Number Data Invalid

ECU 000654.05 - Injector Number 4 Circuit Has High Resistance

ECU 000654.06 - Injector Number 4 Circuit Has Low Resistance

ECU 000654.07 - Injector Number 4 Not Responding

ECU 000654.13 - Injector Number 4 Calibration Fault

ECU 000655.02 - Injector Number 5 Part Number Data Invalid

ECU 000655.05 - Injector Number 5 Circuit Has High Resistance

ECU 000655.06 - Injector Number 5 Circuit Has Low Resistance

ECU 000655.07 - Injector Number 5 Not Responding

ECU 000655.13 - Injector Number 5 Calibration Fault

ECU 000656.02 - Injector Number 6 Part Number Data Invalid

ECU 000656.05 - Injector Number 6 Circuit Has High Resistance

ECU 000656.06 - Injector Number 6 Circuit Has Low Resistance

ECU 000656.07 - Injector Number 6 Not Responding

ECU 000656.13 - Injector Number 6 Calibration Fault

ECU 000676.03 - Glow Plugs Signal Received When Not Expected

ECU 000676.04 - Glow Plugs Signal Not Received When Expected

ECU 001136.00 - ECU Temperature Signal Extremely High

ECU 001136.16 - ECU Temperature Signal Moderately High

ECU 001172.03 - Compressor Inlet Temperature Signal Out of Range High

ECU 001172.04 - Compressor Inlet Temperature Signal Out of Range Low

ECU 001180.00 - Turbine Inlet Temperature Signal Extremely High

ECU 001180.16 - Turbine Inlet Temperature Signal Moderately High

ECU 001209.02 - Exhaust Pressure Incorrect

ECU 001209.03 - Exhaust Pressure Sensor Voltage Out Of Range High

ECU 001209.04 - Exhaust Pressure Sensor Voltage Out Of Range Low

ECU 001347.03 - High Pressure Fuel Pump Control Valve Signal Out of Range High

ECU 001347.05 - High Pressure Fuel Pump Solenoid Number 1 Circuit Has High Resistance

ECU 001347.07 - High Pressure Fuel Pump Not Able to Meet Required Rail Pressure

ECU 001569.31 - Engine in Derate Condition

ECU 002005.19 - Invalid Engine Hour Request

ECU 002630.00 - Charge Air Cooler Outlet Temperature Signal Extremely High

ECU 002630.03 - Charge Air Cooler Outlet Temperature Signal Out of Range High

ECU 002630.04 - Charge Air Cooler Outlet Temperature Signal Out of Range Low

ECU 002630.15 - Charge Air Cooler Outlet Temperature Signal Slightly High

ECU 002630.16 - Charge Air Cooler Outlet Temperature Signal Moderately High

ECU 002659.02 - EGR Mass Flow Rate Data Invalid

ECU 002659.15 - EGR Mass Flow Rate Data Slightly High

ECU 002659.17 - EGR Mass Flow Rate Data Slightly Low

ECU 002790.16 - Calculated Turbine Outlet Temperature Moderately High

ECU 002791.02 - EGR Valve Position Signal Invalid

ECU 002791.03 - EGR Valve Position Signal Out of Range High

ECU 002791.04 - EGR Valve Position Signal Out of Range Low

ECU 002791.07 - EGR Valve Not Reaching Expected Position

ECU 002791.13 - EGR Valve Calibration Change Error

ECU 002791.31 - EGR Valve Calibration Change over a Long Time

ECU 002795.07 - VGT Actuator Not Reaching Expected Position

ECU 003509.03 - Sensor Supply Number 1 Voltage Out of Range High

ECU 003509.04 - Sensor Supply Number 1 Voltage Out of Range Low

ECU 003510.03 - Sensor Supply Number 2 Voltage Out of Range High

ECU 003510.04 - Sensor Supply Number 2 Voltage Out of Range Low

ECU 003511.03 - Sensor Supply Number 3 Voltage Out of Range High

ECU 003511.04 - Sensor Supply Number 3 Voltage Out of Range Low

ECU 003512.03 - Sensor Supply Number 4 Voltage Out of Range High

ECU 003512.04 - Sensor Supply Number 4 Voltage Out of Range Low

ECU 003513.03 - Sensor Supply Number 5 Voltage Out of Range High

ECU 003513.04 - Sensor Supply Number 5 Voltage Out of Range Low

Group 5: iTC - Integrated Terrain Compensation Diagnostic Trouble Codes

iTC 000168.18 - RTK Base Station Low Voltage

iTC 000232.02 - Corrected GPS Position Not Available

iTC 000232.14 - RTK Extend Lost

iTC 000841.31 - Signal Interference From Satellite

iTC 000956.16 - TCM Not Calibrated

iTC 002146.14 - iTC Temperature Sensor Out Of Range

iTC 002854.31 - RTK Rover Radio Link Lost

iTC 003141.31 - GPS Corrections License has Expired

iTC 003144.13 - Receiver not Receiving on Alternate Frequency

iTC 522552.11 - STARFIRE Network Fault

iTC 523274.02 - GPS Position Not Available

iTC 523309.07 - Yaw Sensor Out Of Range

iTC 523309.16 - Yaw Sensor Not Responding

iTC 523310.02 - Memory Fault

iTC 523319.18 - Low Switched Voltage

iTC 523441.31 - No STARFIRE Height Dimension

iTC 523442.31 - No STARFIRE Fore/Aft Set

iTC 523572.31 - Power Shutdown Fault

iTC 523773.03 - Vehicle CAN High Line Voltage High

iTC 523773.04 - Vehicle CAN High Line Voltage Low

iTC 523774.03 - Vehicle CAN Low Line Voltage High

iTC 523774.04 - Vehicle CAN Low Line Voltage Low

iTC 523792.18 - Low Unswitched Voltage

iTC 524209.16 - RTK Rover Too Far From Base Station

iTC 524210.16 - RTK Base Station Not Using Visible Satellites

iTC 524257.14 - RTK Base Station Position Survey In Progress

iTC 524257.16 - RTK Base Station Relocation

Group 6: SRC - Spray Rate Controller Diagnostic Trouble Codes

SRC 000628.12 - SRC Programming

SRC 000629.12 - SRC Control Unit Fault

SRC 000630.02 - SRC Calibration Fault/Data Invalid

SRC 000639.14 - SRC CAN Message Overflow

SRC 003133.00 - Solution Pump Pressure Too High

SRC 003133.01 - Solution Pump Pressure Low

SRC 003133.03 - Solution Pressure Sensor Voltage High

SRC 003133.04 - Solution Pressure Sensor Voltage Low

SRC 523394.02 - Flow Meter Fault

SRC 523440.00 - SRC Unswitched Sensor Voltage High

SRC 523440.01 - SRC Unswitched Voltage Low

Group 7: SSU - Steering System Unit Diagnostic Trouble Codes

SSU 000162.09 - Transmission Messages Missing

SSU 000168.03 - SSU Unswitched Supply Voltage High

SSU 000168.04 - SSU Unswitched Supply Voltage Low

SSU 000237.31 - VIN Security Messages Missing

SSU 000517.09 - GPS Speed Message Fault

SSU 000628.02 - SSU EOL Data Fault

SSU 000628.12 - SSU Programming

SSU 000629.12 - SSU Control Unit Fault

SSU 000630.13 - SSU Calibration Fault/Not Calibrated

SSU 001079.03 - SSU Sensor Supply Voltage High

SSU 001079.04 - SSU Sensor Supply Voltage Low

SSU 001504.07 - Seat Switch Message Fault

SSU 001504.09 - Operator Presence Message Missing

SSU 001504.14 - Operator Not Seated While AutoTrac Active

SSU 001638.09 - Hydraulic Oil Temperature Message Fault

SSU 001807.02 - Steering Wheel Position Sensor 1 Conflict

SSU 001807.03 - Steering Wheel Position Sensor 1 Circuit Voltage High

SSU 001807.04 - Steering Wheel Position Sensor 1 Circuit Voltage Low

SSU 001807.05 - Steering Wheel Position Sensor 1 Circuit Current Low

SSU 001807.06 - Steering Wheel Position Sensor 1 Circuit Current High

SSU 001807.10 - Steering Wheel Position Sensor 1 Signal Mismatch

SSU 001807.14 - Steering Wheel Position Sensor 1 Signal Fault

SSU 522273.00 - SSU Steering Valve Control Circuit Command High

SSU 522273.01 - SSU Steering Valve Control Circuit Command Low

SSU 522387.07 - AutoTrac Wheel Angle Sensor or Steering Valve Fault

SSU 522394.09 - TCM Message Missing

SSU 523651.02 - Control Unit Fault

SSU 523698.09 - AMS Display Message Missing or GREENSTAR Display Message Missing

SSU 523766.02 - AutoTrac Activation Code Invalid

SSU 523767.09 - Resume Switch Message Missing

SSU 523795.02 - AutoTrac Steering Valve Workport Connection Backwards

SSU 523795.12 - AutoTrac Steering Valve Fault

SSU 523795.13 - SSU Calibration Fault/Steering Valve

SSU 523810.01 - SSU Steering Valve Supply Voltage Low

SSU 523821.02 - Vehicle Mismatch

SSU 523823.00 - SSU Vehicle Speed Too High

SSU 523824.03 - Steering Wheel Position Sensor 2 Circuit Voltage High

SSU 523824.04 - Steering Wheel Position Sensor 2 Circuit Voltage Low

SSU 523824.05 - Steering Wheel Position Sensor 2 Circuit Current Low

SSU 523824.06 - Steering Wheel Position Sensor 2 Circuit Current High

SSU 523824.10 - Steering Wheel Position Sensor 2 Signal Mismatch

SSU 523824.14 - Steering Wheel Position Sensor 2 Signal Fault

SSU 523826.00 - Wheel Angle Sensor Voltage High

SSU 523826.01 - Wheel Angle Sensor Voltage Low

SSU 523826.02 - Wheel Angle Sensor Voltage Connection Backwards

SSU 523826.07 - Wheel Angle Sensor Voltage Range Fault

SSU 523826.10 - Wheel Motion Detected With No SID Motion

SSU 523826.14 - Wheel Angle Sensor Low Motion Fault

Group 8: TEC - Tractor Equipment Control Diagnostic Trouble Codes

TEC 000628.12 - TEC Programming

TEC 000629.12 - TEC Control Unit Fault

TEC 000630.02 - TEC Calibration Fault/Data Invalid

TEC 000639.12 - TEC Tractor CAN Message Overflow

TEC 000639.14 - TEC Tractor CAN Error Limit Exceeded

TEC 001231.12 - TEC Implement CAN Message Overflow

TEC 001231.14 - TEC Implement CAN Error Limit Exceeded

TEC 522550.14 - ISO Compliant and Non-ISO Compliant Devices on Implement Bus

Group 9: TEI - Tractor Equipment Interface Diagnostic Trouble Codes

TEI 000628.12 - TEI Programming

TEI 000629.12 - TEI Control Unit Fault

TEI 000630.02 - TEI Calibration Fault/Data Invalid

TEI 522550.14 - ISO Compliant and Non-ISO Compliant Devices on Implement Bus

Group 10: RG3 — Row Guidance Controller

RG3 000158.03 - Key Switch Battery Voltage Above Normal, or Shorted to High Source

RG3 000158.04 - Keyswitch Battery Voltage Below Normal, or Shorted to Low Source

RG3 000168.03 - Power Input Voltage Above Normal, or Shorted to High Source

RG3 000168.04 - Battery Voltage Below Normal, or Shorted to Low Source

RG3 000629.12 - Controller, Bad Intelligent Device, or Component

RG3 000629.14 - Controller, Special Instructions

RG3 516148.02 - Camera System State. Data Erratic, Intermittent or Incorrect

RG3 516148.03 - Camera System State, Voltage Above Normal, or Shorted to High Source

RG3 516148.06 - Camera System State, Current Above Normal or Grounded Circuit

RG3 516148.09 - Camera System State, Abnormal Update Rate

RG3 516148.11 - Camera System State, Root Cause Not Known

RG3 516148.12 - Camera System State, Bad Intelligent Device, or Component

RG3 516148.13 - Camera System State, Out of Calibration

RG3 516148.14 - Camera System State, Special Instructions

RG3 516148.31 - Camera System State, Not Available or Condition Exists

RG3 520870.02 - Non-Volatile Memory Zone 1, Data Erratic, Intermittent or Incorrect

RG3 523674.03 - Row Guidance Sensors, Voltage Above Normal, or Shorted to High Source

RG3 523674.05 - Row Guidance Sensors, Current Below Normal or Open Circuit

RG3 523674.06 - Row Guidance Sensors, Current Above Normal or Grounded Circuit

RG3 523675.03 - Row Guidance Right Sensor, Voltage Above Normal, or Shorted to High Source

RG3 523675.04 - Row Guidance Right Sensor, Voltage Below Normal, or Shorted to Low Source

RG3 523675.18 - Row Guidance Right Sensor, Data Valid but Below Normal Operating Range - Moderately Severe Level

RG3 523676.03 - Row Guidance Left Sensor, Voltage Above Normal, or Shorted to High Source

RG3 523676.04 - Row Guidance Left Sensor, Voltage Below Normal, or Shorted to Low Source

RG3 523676.18 - Row Guidance Left Sensor, Data Valid but Below Normal Operating Range - Moderately Severe Level

Section 212: Observable Symptoms

Group 220: Engine System

Engine System Diagnostics

Group 230: Air Intake and Cooling System

Air Intake and Cooling System Diagnostics

Group 240: Electrical Diagnosis and Tests

Diagnostic Code and Address List

Agitation Diagnostics

Air Quality Diagnostics - Manual Air Conditioning

Air Quality Diagnostics - Automatic Temperature Control

Auxiliary Power Diagnostics

Boom Left Hand Leveling Diagnostics

Boom Raise Lower Diagnostics

Boom Return to Height Diagnostics

Boom Right Hand Leveling Diagnostics

Boom Roll Bias Diagnostics

Boom Fold Unfold Diagnostics

BoomTrac Pro Diagnostics

CAN Bus Diagnostics

CAN Multifunction Control Handle Diagnostics

Caution Light Diagnostics

Charging System Diagnostics

Dome and Sentry Light Diagnostics

Engine Air Filter Switch Diagnostics

Engine Control Unit Diagnostics

Engine and Fuel Control Diagnostics

Engine Coolant Sensor Diagnostics

Engine Oil Pressure Switch Diagnostics

Engine Speed Sensor Diagnostics

Foam Marker Diagnostics, Dual Drop

Foam Marker Diagnostics, Single Drop

Fuel Level Sensor Diagnostics

Glow Plug Diagnostics

GPS Receiver Diagnostics (Non-Deere)

Greenstar AutoTrac Diagnostics

Greenstar Display Diagnostics

Greenstar External Display Control Diagnotics

Greenstar Field Doc Diagnostics

GREENSTAR GREENSTAR is a trademark of Deere & Company Data Card Diagnostics

Greenstar Parallel Tracking Diagnostics

Greenstar RTK Type Identification

Greenstar RTK With Starfire ITC Diagnostic A

Greenstar RTK With Starfire Diagnostics

Starfire Type Identification

Starfire ITC Diagnostics Type A

Starfire With TCM Diagnostics

Horn Diagnostics

Hydraulic Oil Temperature Sensor Diagnostics

Hydrostatic Boost Diagnostics

Ladder Diagnostics

Lighter Diagnostics

Lighting Diagnostics

Load Sense Jam Valve Diagnostics

Operator Presence Switch Diagnostics

Park Brake Diagnostics

Power Diagnostics

Radar Sensor Diagnostics

Radio and Clock Diagnostics

Seat Adjust Diagnostics

Solution Pressure Diagnostics

Solution Pump Diagnostics

Speed Range Diagnostics

Spray Nozzle Control Diagnostics

Spray Rate Diagnostics

Starting System Diagnostics

Stop Light Diagnostics

Swath Control Pro Diagnostics

Throttle Diagnostics

Traction Control Diagnostics

Tread Adjust Diagnostics

Wheel Speed Sensor Diagnostics

Wiper Diagnostics

Group 250: Power Train Diagnosis and Tests

Final Drive Diagnostics

Hydrostatic Drive Diagnostics

Hydrostatic Reverse Boost Diagnostics

Traction Control Diagnostics

Group 260: Brake System Diagnosis and Tests

Park Brake Diagnostics

Service Brake Diagnostics

Group 270: Hydraulic System Diagnosis and Tests

Basic Hydraulic System Diagnostics

Boom, Left Hand Leveling Diagnostics

Boom Raise/Lower Diagnostics

Boom, Right Hand Leveling Diagnostics

Boom Roll Bias Diagnostics

Boom Fold/Unfold Diagnostics, Boom

Power Washer Diagnostics

Solution Pump Diagnostics

Group 275: Hydraulic Tread Adjust Diagnostics

Suspension and Hydraulic Tread Adjust Diagnostics

Group 280: Steering Diagnostics

Steering System Tests and Adjustments

Group 290: Operator Station Diagnostics

Manual Air Conditioning and Heater Diagnostics

ATC Air Conditioning and Heater Diagnostics

Group 300: Solution System Diagnostics

Eductor Diagnostics

Erratic Rate Diagnostics

Solution Loading Diagnostics

Solution System Pressure Diagnostics

Over or Under Application Diagnostics

Group 310: Foamer System Diagnostics

Foamer System Diagnostics

Group 320: Auto Suspension Leveling System Diagnostics

Auto Suspension Leveling System Diagnostics

Section 220: Engine System

Group 05: General Information

General Information — Engine

Engine Component Glossary

Engine Diagnostic Specifications

Group 10: Test Procedures and Adjustments

Air in Return Fuel Test

Engine Oil Pressure Test

Turbocharger Boost Test

Bleeding Fuel Systems

Fuel Transfer Pump Pressure Test - 6068 Engine

Group 15: Engine Diagnostics

Engine Diagnostics

Section 230: Air Intake and Cooling Systems

Group 05: General Information

General Information — Air Intake and Cooling Systems

Service Cooling System Safely

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Group 10: Test Procedures and Adjustments

Testing Aftercooler For Leaks

Turbocharger Boost Test

Test Radiator Cap

Test Cooling System

Inspect Thermostat and Test Opening Temperature

Radiator Inspection

Group 15A: Air Intake System Diagnostics

Engine Diagnostics

Group 15B: Engine Cooling Package Diagnostics

Theory of Operation

Engine Cooling Package Diagnostics

Section 240: Electrical Diagnosis and Tests

Group 05A: General Information - Electrical Section

How to Use the Electrical Diagnostic Section

Intermittent Fault Diagnostics

Programming Control Units

Group 05B: Component Identification

Electrical Component Identification Legend

Load Center Fuses

Load Center Relays and Diodes

Group 10A: Accessing Diagnostic Codes and Addresses

Accessing GREENSTAR 2 Diagnostic Trouble Codes

Accessing GREENSTAR 2 Diagnostic Addresses

GREENSTAR 2 Screen Capture

Group 10B: Calibration Procedures

Automatic Temperature Control Unit (ATC) Calibration

Calibrate Pressure Sensor

Calibrating Solution Pump

Calibrate Boom Return To Height

Calibrate Boom Heights Sensors

Calibrate Boom Level Position

Calibrating Wheel Speed Sensor

Calibrating Radar Sensor (Optional)

Calibration Procedure - Steering System EH Valve

Greenstar AutoTrac SSU Address Adjustments

Group 10C: Caution and Warning Messages

Caution and Warning Messages Information

Control Unit Info

SPRAYSTAR Caution and Warning Statements

Message Center Cautions and Warnings

Warning

Chassis Caution Alarms

Solution System Caution Alarms

Engine Caution Alarms

Chassis Warning Alarms

Solution System Warning Alarms

Engine Warning Alarms

Group 10D: Diagnostic Trouble Codes

ACU Diagnostic Trouble Codes

ATC Diagnostic Trouble Codes

BHC Diagnostic Trouble Codes

CCU Diagnostic Trouble Codes

ECU Diagnostic Trouble Codes

iTC Diagnostic Trouble Codes

SRC Diagnostic Trouble Codes

SSU Diagnostic Trouble Codes

TEC and TEI Diagnostic Trouble Codes

UIM Diagnostic Trouble Codes

VTi Diagnostic Trouble Codes

Group 10E: Diagnostic Addresses

ATC Controller Addresses

BHC Controller Addresses

CCU Controller Addresses

ECU Controller Addresses

JDL Addresses

SRC Controller Addresses

SSU Controller Addresses

VTi Controller Addresses

Group 10F: Component Tests — ATC

ATC - Automatic Temperature Control Unit System Power and Ground Circuit Test

ATC - Air Flow Mode Motor Circuit Test

ATC - Ambient Temperature Sensor Circuit Test

ATC - Beep Mode Test

ATC - Blower Motor Driver Circuit Test

ATC - Cab Temperature Sensor Circuit Test

ATC - Circulation Blower Motor Circuit Test

ATC - Evaporator Temperature Sensor Circuit Test

ATC - Outlet Air Temperature Sensor Circuit Test

ATC - Pressurizer Blower Motor Circuit Test

ATC - Refrigerant Pressure Sensor Circuit Test

ATC - Water Valve Motor Circuit Test

Group 10G: Component Tests — Other

Boom Shutoff Valve Mechanical Check

Greenstar AutoTrac Diagnostic Address Tests

Greenstar AutoTrac EH Valve Test

Group 15A: Agitation Diagnostics

Theory of Operation

Agitation Schematic

Agitation Diagnostics

Group 15B: Air Quality Diagnostics - Manual Air Conditioning

Theory of Operation

Air Quality Schematic - Manual Air Conditioning

Air Quality Diagnostics - Manual Air Conditioning

Group 15C: Air Quality Diagnostics - Automatic Temperature Control

Air Quality Schematic - Automatic Temperature Control

Automatic Temperature Control (ATC) Diagnostics

Group 15D: Auxiliary Power Diagnostics

Theory of Operation

Auxiliary Power Schematic

Auxiliary Power Diagnostics

Group 15E: Backup Alarm

Backup Alarm Schematic

Group 15F: Boom Leveling Diagnostics - Left Hand

Boom Leveling Theory of Operation

Boom Electrical Schematic

Left Boom Leveling Diagnostics

Group 15G: Boom Leveling Diagnostics - Right Hand

Boom Leveling Theory of Operation

Boom Electrical Schematic

Right Boom Leveling Diagnostics

Group 15H: Boom Raise/Lower Diagnostics

Theory of Operation

Boom Electrical Schematic

Boom Raise/Lower Diagnostics

Group 15I: Boom Return to Height Diagnostics

Theory of Operation

Boom Electrical Schematic

Boom Return to Height Diagnostics

Group 15J: Boom Roll/Bias Diagnostics

Theory of Operation

Boom Electrical Schematic

Boom Roll Bias Diagnostics

Group 15K: BoomTrac Pro Boom Leveling System Diagnostics

BoomTrac Pro Theory of Operation

Auto Boom Leveling Electrical Schematic

BoomTrac Pro Leveling System Electrical Diagnostics

Group 15L: Boom Unfold and Fold Diagnostics

Boom Fold-Unfold Theory of Operation

Boom Electrical Schematic

Overall Boom Unfold and Fold Diagnostics

Left Boom Unfold and Fold Diagnostics

Right Boom Unfold and Fold Diagnostics

Group 15M: CAN Bus Diagnostics

CAN Bus Theory of Operation

CAN Bus Schematic

CAN Bus 1 Diagnostics

CAN Bus 2 Diagnostics

CAN Bus 3 Diagnostics

Group 15N: CAN Multifunction Control Handle Diagnostics

Multifunction Control Handle Theory of Operation

CAN Bus Schematic

CAN Multifunction Control Handle Diagnostics

Group 15O: Caution Light Diagnostics

Theory of Operation

Caution and Stop Light Schematic

Caution Light Diagnostics

Group 15P: Charging System Diagnostics

Charging System Theory of Operation

Charging System Schematic

Battery Tests

Charging System Diagnostics

Group 15Q: Controller Diagnostics - ATC (Automatic Temperature Controller)

Theory of Operation

Air Quality Schematic - Automatic Temperature Control

CAN Bus Schematic

ATC Diagnostics

Group 15R: Controller Diagnostics - BHC (Boom Hydraulics Controller)

Boom Hydraulics Controller (BHC) Theory of Operation

Boom Hydraulics Controller (BHC) Schematic

Boom Hydraulics Controller (BHC) Diagnostics

Group 15S: Controller Diagnostics - CCU-SRC (Chassis Control Unit-Spray Rate Controller)

Theory of Operation

Spray Rate Controller Schematic

CCU-SRC Power Diagnostics

Group 15T: Controller Diagnostics - ECU (Engine Control Unit)

Theory of Operation

Engine Control Unit Schematic

Engine Sensor Schematic

CAN Bus Schematic

Engine Control Unit - Overall Diagnostics

Group 15U: Controller Diagnostics - SSU (Steering System Unit)

Theory of Operation

Steering System Unit Power Schematic

Group 15V: Dome and Entry Light Diagnostics

Theory of Operation

Dome and Entry Lamp Schematic

Dome and Entry Light Diagnostics

Group 15W: Drivetrain Status

Drivetrain Status Theory of Operation

Drivetrain Status Schematic

Group 15X: Electric Fuel Pump

Engine Fuel System Theory of Operation

Electric Fuel Pump Schematic

Electric Fuel Pump Diagnostics

Group 15Y: Engine Air Filter Switch Diagnostics

Theory of Operation

Engine Sensor Schematic

Engine Air Filter Switch Diagnostics

Group 15Z: Engine and Fuel Control Diagnostics

Theory of Operation

Engine Control Unit Schematic

Engine Sensor Schematic

CAN Bus Schematic

Engine and Fuel Control Diagnostics

Group 15AA: Engine Coolant Sensor Diagnostics

Theory of Operation

Engine Sensor Schematic

Engine Coolant Sensor Diagnostics

Group 15AB: Engine Oil Pressure Switch Diagnostics

Theory of Operation

Engine Sensor Schematic

Engine Oil Pressure Switch Diagnostics

Group 15AC: Engine Speed Sensor Diagnostics

Theory of Operation

Engine Sensor Schematic

Engine Speed Sensor Diagnostics

Group 15AD: Foam Marker (Dual Drop) Diagnostics

Foam Marker (Dual Drop) Electrical Theory of Operation

Foam Marker (Dual Drop) Schematics

Foam Marker (Dual Drop) Diagnostics (S.N. —013000)

Group 15AE: Foam Marker (Single Drop) Diagnostics

Foam Marker (Single Drop) Electrical Theory of Operation

Foam Marker (Single Drop) Schematics

Foam Marker (Single Drop) Diagnostic Procedures (S.N. —013000)

Group 15AF: Fuel Level Sensor Diagnostics

Theory of Operation

Fuel Level Sensor Schematic

Fuel Level Sensor Diagnostics

Group 15AG: Glow Plug Diagnostics

Theory of Operation

Glow Plug Schematic

Engine Sensor Schematic

Glow Plug Diagnostics

Group 15AH: GPS Receiver Diagnostics (Non - Deere)

Theory of Operation

Electrical Schematic

GPS Receiver (Non-Deere) Diagnostics

Group 15AI: GreenStar AUTOTRAC Diagnostics

AutoTrac Theory of Operation

AutoTrac Schematics

AutoTrac Diagnostics

Group 15AJ: GreenStar Display 2600 Diagnostics

Theory of Operation

Greenstar Display GS2 Schematic

GREENSTAR Display Diagnostics - Type A

Group 15AK: GreenStar External Display Control Diagnostics

Theory of Operation

Greenstar Display GS2 Schematic

External Display Control Diagnostics

Group 15AL: GreenStar Documentation Diagnostics

Documentation Identification

Theory of Operation

Greenstar Display GS2 Schematic

CAN Bus Schematic

Documentation Diagnostics

Group 15AM: GreenStar Data Card Diagnostics

Theory of Operation

Schematic

Data Card Diagnostics.

Group 15AN: GreenStar Parallel Tracking

Parallel Tracking Theory of Operation

CAN Bus Schematic

Parallel Tracking Diagnostics

Group 15AO: GreenStar RTK (Real Time Kinematic) Type Identification

RTK (Real Time Kinematic) Type Identification

Group 15AP: GreenStar RTK with STARFIRE iTC Diagnostics - Type A

Theory of Operation

Electrical Schematic

Diagnostics

Group 15AQ: GreenStar RTK with STARFIRE (Original) Diagnostics - Type B

Theory of Operation

Electrical Schematic

RTK Diagnostics

Group 15AR: GreenStar STARFIRESTARFIRE is a trademark of Deere & Company Receiver Identification

Type Identification

Group 15AS: GreenStar STARFIRESTARFIRE is a trademark of Deere & Company iTC Diagnostics - Type A

Theory of Operation

Electrical Schematic

STARFIRE STARFIRE is a trademark of Deere & Company iTC Diagnostics

Group 15AT: GreenStar STARFIRESTARFIRE is a trademark of Deere & Company (Original) with TCM Diagnostics - Type C

Theory of Operation

Electrical Schematic

STARFIRE Receiver Diagnostics

Group 15AU: Horn Diagnostics

Theory of Operation

Horn Circuit Schematic

Horn Diagnostics

Group 15AV: Hydraulic Oil Temperature Sensor Diagnostics

Theory of Operation

Hydraulic Oil Temperature Schematic

Hydraulic Oil Temperature Sensor Diagnostics

Group 15AW: Hydrostatic Boost Diagnostics

Theory of Operation

Hydrostatic Boost Schematics

Hydrostatic Boost Diagnostics

Group 15AX: Ladder

Ladder Theory of Operation

Ladder Electrical Schematic

Ladder Diagnostics

Group 15AY: Lighter Diagnostics

Theory of Operation

Lighter Circuit Schematic

Lighter Diagnostics

Group 15AZ: Lighting (Standard Bulbs) Diagnostics

Theory of Operation

Lighting Circuit Operation (Standard Bulbs)

V1 - Diode Block

Warning and Turn Signal Lights Schematic

Warning and Turn Signal Lights Schematic

Road Lights Schematic - Standard Bulbs

Field 1 and Field 2 Lights Schematic - Standard Bulbs

Group 15BA: Lighting (High Intensity Discharge Bulbs) Diagnostics

Theory of Operation

Lighting Circuit Operation (HID Bulbs)

V1 - Diode Block

Warning and Turn Signal Lights Schematic

Road Lights Schematic - High Intensity Discharge Bulbs

Field 1 and Field 2 Lights Schematic - High Intensity Discharge Bulbs

Group 15BB: Load Sense Jam Valve Diagnostics

Theory of Operation

Load Sense Jam Valve Schematics

Load Sense Jam Valve Diagnostics

Group 15BC: Operator Presence Switch Diagnostics

Theory of Operation

Operator Presence Schematic

Operator Presence Switch Diagnostics

Group 15BD: Park Brake Diagnostics

Theory of Operation

Park Brake Electrical Schematic

Park Brake Diagnostics

Group 15BE: Power Diagnostics

Theory of Operation

V1- Diode Block

Power System Schematic

Remote Power Terminals Schematic

Group 15BF: Radar Sensor Diagnostics

Theory of Operation

Radar Sensor Schematic

Radar Sensor Diagnostics

Group 15BG: Radio and Clock Diagnostics

Theory of Operation

Radio and Clock Schematic

Radio and Clock Diagnostics

Group 15BH: Seat Adjust Diagnostics

Theory of Operation

Seat Adjust Schematic

Seat Adjust Diagnostics

Group 15BI: Solution Pressure Diagnostics

Theory of Operation

Solution Pressure Schematic

Solution Pressure Electrical Diagnostics

Group 15BJ: Solution Pump Diagnostics

Theory of Operation

Spray Rate Schematic

Solution Pump Electrical Diagnostics

Group 15BK: Speed Range Diagnostics

Theory of Operation

Speed Range Schematic

Speed Range Diagnostics

Group 15BL: Spray Valve Control Diagnostics

Theory of Operation

Spray Control Schematic

Spray Valve Control Overall Diagnostics

Spray Valve Control (Fence) Diagnostics

Spray Valve Control (Right) Diagnostics

Spray Valve Control (Center) Diagnostics

Spray Valve Control (Left) Diagnostics

Group 15BM: Spray Rate Diagnostics

Theory of Operation

Spray Rate Schematic

Spray Rate Diagnostics

Group 15BN: Starting System Diagnostics

Starting System Theory of Operation

Starting System Schematic

Starting System Diagnostics

Group 15BO: Stop Light Diagnostics

Theory of Operation

Caution and Stop Light Schematic

Stop Light Diagnostics

Group 15BP: Throttle Diagnostics

Theory of Operation

Throttle Schematic

Throttle Diagnostics

Group 15BQ: Traction Control Diagnostics

Theory of Operation

Traction Control Schematic

Traction Control Electrical Diagnostics

Group 15BR: Tread Adjust Diagnostics

Theory of Operation

Tread Adjust Electrical Schematic

Tread Adjust Diagnostics

Group 15BS: Wheel Speed Sensor Diagnostics

Theory of Operation

Wheel Speed Sensor Schematic

Wheel Speed Sensor Diagnostics

Group 15BT: Wiper Diagnostics

Theory of Operation

Wiper Schematic

Wiper Diagnostics

Group 20: Connector Information (end views, numbers, location photos)

Connector Number Designations

X100 - X199 Connectors

X200 - X299 Connectors

X400 - X499 Connectors

X500 - X599 Connectors

X600 - X699 Connectors

X700 - X799 Connectors

Section 250: Power Train Diagnosis and Tests

Group 05: General Information

Power Train General Information

Power Train Component Identification

Power Train Specifications

Power Train Operational Checkout

Group 10: Test Procedures and Adjustments

Adjust Hydrostatic Pump Linkage (12000 —)

Hydrostatic Pump Synchronization Procedure (S.N. -002000)

Pressure Difference Between Hydrostatic Pumps Test

Check Hydrostatic Charge Pressure

Adjust Hydrostatic Charge Pressure with Traction Control Valve

Hydrostatic Pumps Servo Piston Pressure Test

Test and Adjust Hydrostatic Pumps High Pressure Limiter with Traction Control Valve

Test Reverse Boost Engage Pressure

Test Case Drain Flow of Motors For Front Hydrostatic Pump

Test Case Drain Flow of Motors For Rear Hydrostatic Pump

Test Results Worksheet

Group 15A: Final Drive Diagnostics

Theory of Operation

Final Drive Schematic

Final Drive Diagnostics

Group 15B: Hydrostatic Drive Diagnostics

Theory of Operation

Hydrostatic Drive Schematic

Hydrostatic Drive Diagnostics

Group 15C: Hydrostatic Reverse Boost Diagnostics

Theory of Operation

Hydrostatic Reverse Boost Hydraulic Schematic

Reverse Boost Hydraulic Diagnostics

Group 15D: Traction Control Diagnostics

Theory of Operation, Traction Control

Schematic, Traction Control Hydraulics

Traction Control Diagnostics (Pump Isolation)

Group 20: Power Train Component Location

Component Identification

Section 260: Brake Systems Diagnosis and Tests

Group 05: General Information

General Information

Group 10: Test Procedures and Adjustments

Service Brake Pressure Test

Bleeding Service Brakes

Park Brake Release Pressure Test

Park Brake Wheel Hub Release Test

Group 15A: Park Brake Diagnostics

Theory of Operation

Park Brake Schematic

Park Brake Diagnostics

Group 15B: Service Brakes Diagnostics

Theory of Operation

Service Brake Schematic

Service Brake Diagnostics

Section 270: Hydraulic System Diagnosis and Tests

Group 05: General Information

General Information

Hydraulic System Component Glossary

Hydraulic Operational Checks

Group 10: Test Procedures and Adjustments

Test and Adjust Standby Pressure

Test and Adjust Compensator Pressure

Steering Valve Load Sense Relief Test

Test Proportional Valve and Solution Pump Hydraulic Flow Rate

Test Hydraulic Load Sense System

Group 15A: Basic Hydraulic System Diagnostics

Theory of Operation

Hydraulic System Schematic

Hydraulic System Basic Diagnostics

Group 15B: Boom - Left-Hand Leveling Diagnostics

Theory of Operation

Hydraulic System Schematic — Boom

Boom - Left-Hand Leveling Diagnostics

Group 15C: Boom Raise and Lower Diagnostics

Theory of Operation

Hydraulic System Schematic — Boom

Boom Raise and Lower Diagnostics

Group 15D: Boom - Right-Hand Leveling Diagnostics

Theory of Operation

Hydraulic System Schematic — Boom

Boom - Right-Hand Leveling Diagnostics

Group 15E: Boom Roll Bias Diagnostics

Theory of Operation

Hydraulic System - Boom Schematic

Roll Bias Diagnostics

Group 15G: Boom Unfold/Fold Diagnostics

Theory of Operation

Hydraulic System Schematic — Boom

Boom Unfold/Fold Diagnostics

Group 15H: Ladder Diagnostics

Ladder Theory of Operation

Ladder Hydraulic Schematic

Ladder Hydraulic Diagnostics

Group 15I: Power Washer Diagnostics

Theory of Operation

Hydraulic Schematic

Power Washer Diagnostics

Group 15J: Solution Pump Diagnostics

Theory of Operation

Hydraulic System Schematic — Boom

Solution Pump Hydraulic Diagnostics

Group 20: Component Location

Component Identification

Combination Valve Port Locations

Section 275: Suspension and Tread Adjust Diagnosis and Tests

Group 05: General Information

General Information

Tread Adjust Operation Checks

Group 10: Test Procedures and Adjustments

Test and Adjust Compensator Pressure

Tread Adjust Cylinder Leakage Test

Tread Adjust Shim Gap Tests and Adjustments

Suspension Scissors Assembly Adjustment Procedure

Group 15: Tread Adjust Diagnostics

Theory of Operation

Tread Adjust Hydraulic Schematic

Tread Adjust Diagnostics

Group 20: Component Location

Tread Adjust Component Location

Section 280: Steering System Diagnosis and Tests

Group 05: General Information

General Information

Group 10: Test Procedures and Adjustments

Steering Valve Load Sense Relief Test

Toe Control Valve Relief Test

Steering Cylinder Leak Test

Group 15: Steering Diagnostics

Steering Theory of Operation

Steering System Hydraulic Schematics

Steering System Diagnostics

Group 20: Component Location

Component Location

Section 290: Operator Station Diagnosis and Tests

Group 05: General Information

General Information

Air Conditioning System Specifications

Group 10: Test Procedures and Adjustments

A/C - Preliminary Checks

A/C - Temperature Drop Test

Air Conditioner Service Ports

A/C - System Static Pressure Test

A/C - System Pressure Test

Pressure and Leak Testing The Air Conditioning System

Group 15: Air Conditioning and Heating Diagnostics

Theory of Operation

Air Conditioning Schematic

A/C - ATC Operational Check

A/C - Manual Control Operational Check

Air Conditioning Diagnostics

Group 20: Component Location

Air Conditioning System Components

Section 300: Solution System Diagnosis and Tests

Group 05: General Information

General Information

Group 10: Test Procedures and Adjustments

Chemicals, avoid contact

Solution System Checks

Checking Dead Head Pressure

Check Flowmeter Calibration

Solution Pressure Transducer Electrical Test

Boom Shutoff Valve Mechanical Check

Group 15A: Eductor Diagnostics

Solution System Theory of Operation

Solution System Schematic

Solution System Eductor Diagnostics

Group 15B: Erratic Rate Diagnostics

Solution System Theory of Operation

Solution System Schematic

Solution System Erratic Rate Diagnostics

Group 15C: Loading Diagnostics

Solution System Theory of Operation

Solution System Schematic

Solution System Loading Diagnostics

Group 15D: Solution Pressure Diagnostics

Solution System Theory of Operation

Solution System Schematic

Solution System Pressure Diagnostics

Group 15E: Over or Under Application Diagnostics

Solution System Theory of Operation

Solution System Schematic

Solution System Over or Under Application Diagnostics

Group : Component Location

Solution System Component Location

Section 310: Foamer Diagnosis and Tests

Group 05: General Information

Foam Marker General Information

Foam Marker System Operational Checks (On Board Air Supply) (S.N. —013000)

Group 10: Test Procedures and Adjustments

Foam Marker Test Procedures and Adjustments (S.N. —013000)

Group 15A: Foam Marker Diagnostics (S.N. —013000)

Foam Marker Theory of Operation (S.N. —013000)

Foam Marker Schematics (S.N. —013000)

Foamer Diagnostic Procedure (S.N. —013000)

Group 15B: Foam Marker Diagnostics (S.N. 013001— )

Foam Marker Theory of Operation (S.N. 013001— )

Foam Marker Schematics (S.N. 013001— )

Foam Marker Diagnostic Procedure (S.N. 013001— )

Group 20: Component Location

Foamer Component Location

Section 320: Automatic Air Suspension Leveling System Diagnostics and Tests

Group 15: Automatic Air Suspension Leveling System Diagnostics

Theory of Operation

Schematic

Diagnostics

Section 325: AutoTrac RowSense and AutoTrac Vision

Group 20: Theory of Operation

AutoTrac RowSense Harness Routing Overview

AutoTrac RowSense Theory of Operation

AutoTrac Vision Theory of Operation

Row Guidance Control Unit (RG3) — Electrical — Theory of Operation

Group 30: Schematic

AutoTrac RowSense Schematic

AutoTrac Vision Schematic

Controller Area Network (CAN) Bus Path

Control Unit — Row Guidance Control Unit (RG3) — Electrical — Schematic

Group 50: Diagnostic

AutoTrac RowSense Sensor Diagnostic

AutoTrac RowSense Performance Diagnostic

AutoTrac Vision Diagnostic

Section 329: AutoTrac RowSense and Vision - Electrical Component Information

Group 40A: Electrical Assemblies

XA205 — Camera

XA208-1 — Row Guidance Control Unit (RG3)

XA208-2 — Row Guidance Control Unit (RG3)

Group 40B: Sensors

XB201 — RowSense Feeler Sensor, Right Hand

XB202 — RowSense Feeler Sensor, Left Hand

Group 40C: Fuses

XF458 — Fuse

XF459 — Fuse

Group 40D: Interconnects and Ground Points

XX682 — RowSense Harness to Feeler Extension Harness, Right Hand

XX683 — RowSense Harness to Feeler Extension Harness, Left Hand

XX684 — Feeler Extension Harness to Feeler Harness, Right Hand

XX685 — Feeler Extension Harness to Feeler Harness, Left Hand

Section 399: Service Tools

Group 05: Dealer Fabricated Tools

DFN20 Solution Pump Seal Driver

DFN21 Pump Support Fixture

DFN22 Bearing Seat Driver

DFN23 Hydrostatic Motor Seal Driver

DFNX65-A1 Eccentric Plug Adjustment Tool

DFRW130—Relay Circuit Test Lead

DFRW167 — Water Valve Test Harness

Group 10: Service Tools and Kits

38H1029 — Tee (-4 ORFS)

38H1030 — Tee (-6 ORFS)

38H1146 — -6 ORFS Plug

38H1172 — Adapter ( -6 to -10 ORFS)

38H1415 — -6 ORFS Cap

JDG10393 Support Stand

JDG10949 — Sprayer Jack

JT02046 — Charging Station

JT02050 — Recovery and Recycling Station

JT02156A — Digital Pressure and Temperature Analyzer

JT02158 — Digital Pressure and Temperature Analyzer

JT02159 — 20 ft Cable

JT02160 — 10,000 PSI Transducer

JT02161 — 500 PSI Transducer

JT02162 — 5000 PSI Transducer

JT05495 — Adapter Fitting

JT05685 — Battery Load Tester

JT05832 — Battery Load Tester

JT05845 — 2-Speed Hand Pump

JT07253 — Infrared Temperature Gun

MT1531 — Diagnostic Receptacle

XPD341 — Diagnostic Receptacle

XPD34BTX — Diagnostic Receptacle

XPD36BTL — Diagnostic Receptacle

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