Complete service repair manual for John Deere 550K, 650K Crawler Dozer, with all the shop information to maintain, repair, and rebuild like professional mechanics.

John Deere Crawler Dozers 550K, 650K workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM12289 - John Deere 550K, 650K Crawler Dozer Technical Manual - Repair.PDF
TM12289 - John Deere 550K, 650K Crawler Dozer Technical Manual - Repair.EPUB

Total Pages: 744 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

550K (PIN: 1T0550KX_ _E217276-275527)  650K (PIN: 1T0650KX_ _E216396-275533)

MAIN SECTIONS

Foreword
   Technical Information Feedback Form
   General Information
      Safety
      Torque Values
   Tracks
      Track System
   Axles and Suspension Systems
      Drive Axle Housing and Support
      Axle Shaft, Bearings, and Reduction Gears
   Transmission
      Removal and Installation
      Controls Linkage
      Input Drive Shafts and U-Joints
      Hydrostatic System
   Engine
      Removal and Installation
   Engine Auxiliary System
      Cold Weather Starting Aids
      Cooling Systems
      Intake System
      External Exhaust Systems
      External Fuel Supply Systems
   Park Brake
      Removal and Installation
      Controls Linkage
      Hydraulic System
   Equipment Attaching
      Drawbar
   Frame, Chassis, or Supporting Structure
      Frame Installation
      Frame Bottom Guards
      Chassis Weights
   Operator`s Station
      Removal and Installation
      Operator Enclosure
      Seat and Seat Belt
      Heating and Air Conditioning
   Sheet Metal and Styling
      Hood or Engine Enclosure
      Grille and Grille Housing
   Safety, Convenience and Miscellaneous
      Horn and Warning Devices
   Main Hydraulic System
      Hydraulic System
   Bulldozer
      Blades
      Control Linkage
      Frames
      Hydraulic System
   Ground Conditioning Tool
      Ripper
      Blades, Teeth, and Shanks
      Hydraulic System
   Dealer Fabricated Tools

tm12289 - 550K and 650K Crawler Dozer

Table of Contents

Foreword

Technical Information Feedback Form

Section 00: General Information

Group 0001: Safety

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Inspect Machine

Stay Clear of Moving Parts

Avoid High-Pressure Fluids

Avoid High-Pressure Oils

Work In Ventilated Area

Prevent Fires

Prevent Battery Explosions

Handle Chemical Products Safely

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Exhaust Filter Ash Handling and Disposal

Prepare for Emergencies

Clean Debris from Machine

Add Cab Guarding for Special Uses

Use Steps and Handholds Correctly

Start Only From Operator's Seat

Use and Maintain Seat Belt

Prevent Unintended Machine Movement

Avoid Work Site Hazards

Keep Riders Off Machine

Avoid Backover Accidents

Avoid Machine Tip Over

Inspect and Maintain ROPS

Add and Operate Attachments Safely

Park and Prepare for Service Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Clean Exhaust Filter Safely

Group 0003: Torque Values

Metric Bolt and Cap Screw Torque Values

Additional Metric Cap Screw Torque Values

Unified Inch Bolt and Cap Screw Torque Values

Service Recommendations for 37° Flare and 30° Cone Seat Connectors

Service Recommendations for O-Ring Boss Fittings

O-Ring Boss Fittings In Aluminum Housing Service Recommendations—Excavators

Service Recommendations for Flared Connections—Straight or Tapered Threads

Service Recommendations For Flat Face O-Ring Seal Fittings

O-Ring Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service Recommendations

O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations

O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations

Service Recommendations for Metric Series Four Bolt Flange Fitting

Service Recommendations For Inch Series Four Bolt Flange Fittings

Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations

Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings

Service Recommendations For O-Ring Boss Fittings With Shoulder

Metric 24° O-Ring Seal DIN 20078 Service Recommendations

Section 01: Tracks

Group 0130: Track System

Welding On Machine

Track Guides and Rock Guards Remove and Install

Carrier Roller Wear Inspection

Carrier Roller Remove and Install

Carrier Roller Disassemble and Assemble

Metal Face Seals Inspection

Carrier Roller Leakage Test

Track Roller Wear Inspection

Track Roller Remove and Install

Track Roller Disassemble and Assemble

Track Roller Leakage Test

Track Shoe Grouser Wear Inspection

Track Shoe Remove and Install

Lubricated Track Chain (Saw Tooth Master Split Link) Remove and Install

Lubricated Track Chain (Turn Bushings and Lubricate) Chain Disassemble and Assemble

Lubricated Track Chain (Turn Pins and Bushings and Not Lubricate) Disassemble and Assemble

Track Sag Adjustment

Front Idler Remove and Install

Front Idler Disassemble and Assemble

Front Idler Adjustment

Front Idler Oil Level Check

Track Tension Adjuster Remove and Install

Track Idler Recoil Spring Remove and Install

Track Idler Recoil Spring Disassemble and Assemble

Sprocket Remove and Install

Track Frame Remove and Install

Track Frame Disassemble and Assemble

Frame Wear Strips Remove and Install

Section 02: Axles and Suspension Systems

Group 0201: Drive Axle Housing and Support

Final Drive Remove and Install

Group 0250: Axle Shaft, Bearings, and Reduction Gears

Final Drive Disassemble and Assemble

Section 03: Transmission

Group 0300: Removal and Installation

Hydrostatic Pump Remove and Install

Hydrostatic Motor Remove and Install

Group 0315: Controls Linkage

Transmission Control Lever (TCL) Remove and Install

Transmission Control Lever (TCL) Disassemble and Assemble

Decelerator/Brake Pedal Remove and Install

Decelerator/Brake Pedal Disassemble and Assemble

Group 0325: Input Drive Shafts and U-Joints

Damper Drive Remove and Install

Group 0360: Hydrostatic System

Hydrostatic Pumps Disassemble

Hydrostatic Charge Pump Disassemble and Assemble

Pump Displacement Control Valve (PDCV) Disassemble and Assemble

Multi-Function Valve Disassemble and Assemble

Neutral Charge Relief Valve Disassemble and Assemble

Hydrostatic Pump Assemble

Hydrostatic Motor Disassemble

Hydrostatic Motor Assemble

Oil Cooler Thermal Bypass Valve Remove and Install

Hydrostatic Filter Remove and Install

Hydrostatic Filter Disassemble and Assemble

Hydrostatic and Hydraulic Reservoir Remove and Install

Hydrostatic and Hydraulic Reservoir Cleanout Cover Remove and Install

Section 04: Engine

Group 0400: Removal and Installation

John Deere Engine

Engine Remove and Install

Engine Mounts Remove and Install

Belt Routing

Section 05: Engine Auxiliary System

Group 0505: Cold Weather Starting Aids

Engine Coolant Heater Remove and Install

Group 0510: Cooling Systems

Cooling Package Remove and Install

Charge Air Cooler Remove and Install

Radiator Remove and Install

Hydraulic Oil Cooler Remove and Install

Hydrostatic Oil Cooler Remove and Install

Fuel Cooler Remove and Install

Fan Blade and Shroud Remove and Install

Group 0520: Intake System

Air Cleaner Remove and Install

Group 0530: External Exhaust Systems

Diesel Particulate Filter (DPF) Remove and Install

Exhaust Filter Remove and Install

Service Filter Cleaning

Group 0560: External Fuel Supply Systems

Fuel Tank Remove and Install

Primary Fuel Filter and Water Separator Remove and Install

Secondary Fuel Filter Remove and Install

Auxiliary Fuel Filter and Water Separator Remove and Install—If Equipped

Section 11: Park Brake

Group 1100: Removal and Installation

Park Brake Valve Remove and Install

Park Brake Remove and Install

Group 1115: Controls Linkage

Park Lock Linkage Remove and Install

Park Lock Linkage Disassemble and Assemble

Group 1160: Hydraulic System

Park Brake Valve Disassemble and Assemble

Park Brake Disassemble and Assemble

Section 15: Equipment Attaching

Group 1511: Drawbar

Drawbar Remove and Install

Section 17: Frame, Chassis, or Supporting Structure

Group 1740: Frame Installation

Welding Repair of Major Structures

Group 1746: Frame Bottom Guards

Bottom Guards Remove and Install

Group 1749: Chassis Weights

Front Counterweight Remove and Install

Rear Counterweight Remove and Install

Section 18: Operator's Station

Group 1800: Removal and Installation

Cab or ROPS Remove and Install

Group 1810: Operator Enclosure

Slide Glass Remove and Install

Stationary Glass Remove and Install

Windowpanes Remove and Install

Window Wiper Motor Remove and Install

Window Washer Pumps Remove and Install

Group 1821: Seat and Seat Belt

Seat Remove and Install

Seat Belt Remove and Install

Group 1830: Heating and Air Conditioning

R134a Refrigerant Cautions and Proper Handling

R134a Refrigerant Cautions

R134a Compressor Oil Removal

R134a Component Oil Charge

Refrigerant Leakage Testing

Refrigerant Hoses and Tubing Inspection

R134a Refrigerant Recovery, Recycling and Charging Station Installation Procedure

Recover R134a System

Evacuate R134a System

Charge R134a System

Air Conditioner System Cleaning Procedures

Flush and Purge Air Conditioner System

Evaporator or Heater Core Remove and Install

Expansion Valve Remove and Install

Cab Heater Blower Motor and Heater Blower Resistor Remove and Install

Cab Heater Disassemble and Assemble

Cab or ROPS Under Seat Heater Disassemble and Assemble

Receiver-Dryer Remove and Install

Condenser Remove and Install

Compressor Remove and Install

Section 19: Sheet Metal and Styling

Group 1910: Hood or Engine Enclosure

Hood Remove and Install

Engine Side Shields Remove and Install

Rear Hood Support Remove and Install

Group 1921: Grille and Grille Housing

Grille Remove and Install

Section 20: Safety, Convenience and Miscellaneous

Group 2004: Horn and Warning Devices

Remove and Install Reverse Alarm

Adjust Reverse Warning Alarm Volume

Section 21: Main Hydraulic System

Group 2160: Hydraulic System

General Oil Cleanup Procedure

Hydraulic Component Failure Cleanup Procedure

Hydraulic Pump Remove and Install

Hydraulic Pump (With Winch Option) Disassemble and Assemble

Hydraulic Pump (Without Winch Option) Disassemble and Assemble

Hydraulic Fan Motor Remove and Install

Hydraulic Fan Pump Remove and Install

Hydraulic Fan Reversing Valve Remove and Install—If Equipped

Hydraulic Fan Reversing Valve Disassemble and Assemble

Hydraulic Reservoir Remove and Install

Hydraulic Reservoir Cleanout Cover Remove and Install

Section 32: Bulldozer

Group 3201: Blades

Cutting Edges and End Bits Remove and Install

Blade Remove and Install

Blade Retainer Split Bearing Installation

Group 3215: Control Linkage

Blade Control Lever Linkage Remove and Install

Auxiliary Control Lever Linkage Remove and Install

Group 3240: Frames

C-Frame Remove and Install

Group 3260: Hydraulic System

Hydraulic Control Valve Remove and Install

Hydraulic Control Valve Disassemble and Assemble

Hydraulic Control Valve Disassemble and Assemble—IGC

Wiper Seals and Lip Seals on Hydraulic Control Valve Remove and Install

Auxiliary Control Valve Section Disassemble and Assemble

Angle Control Valve Section Disassemble and Assemble

Tilt Control Valve Section Disassemble and Assemble

Lift Control Valve Section Disassemble and Assemble

System Relief Valve Disassemble and Assemble

Integrated Grade Control (IGC) Lever Remove and Install

Integrated Grade Control (IGC) Lever Disassemble and Assemble

Tilt Cylinder Remove and Install

Angle Cylinder Remove and Install

Lift Cylinder Remove and Install

Angle, Lift, and Tilt Cylinders Disassemble and Assemble (John Deere 120 Series Cylinders)

Section 42: Ground Conditioning Tool

Group 4200: Ripper

Ripper Remove and Install—If Equipped

Group 4201: Blades, Teeth, and Shanks

Shank and Tooth Remove and Install

Group 4260: Hydraulic System

Auxiliary Joystick Remove and Install—IGC

Ripper Cylinder Remove and Install

Section 99: Dealer Fabricated Tools

Group 9900: Dealer Fabricated Tools

DF1041 Track Nut Removal Tool

DF1063 Final Drive Lift Bracket

DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool

DFT1119 Pump Support

DFT1130 Adapter

DFT1132 Hydrostatic Motor Removal and Installation Tool

DFT1137 Hydrostatic Motor Removal and Installation Tool

DFT1166 Final Drive Lifting Bracket Adapter

DFT1167 Final Drive Lifting Bracket Adapter Spacer

DFT1211 Final Drive Lifting Bracket Adapter

DFRW20 Compressor Holding Fixture

DFT1278 30 mm Wrench with 3/4 in. Drive

ST4920 Track Recoil Spring Disassembly and Assembly Tool

John Deere Crawler Dozers 550K, 650K Repair Service Manual (TM12289)