John Deere 550K, 650K Crawler Dozer Operator's Manual (OMT288826)

Operators manual for John Deere 550K, 650K Crawler Dozer, with all the shop information to maintain, operate the crawler.

OMT288826 - John Deere 550K, 650K CRAWLER DOZER OPERATORS MANUAL.pdf

PRODUCT DETAILS:
Total Pages: 445 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English

550K and 650K
Crawler Dozer
(PIN: 1T0550KX_ _E217392— )
(PIN: 1T0650KX_ _E216396— )

TABLE OF CONTENTS
Foreword
IMPORTANT
EPA Non-road Emissions Control Warranty Statement—Compression Ignition
CARB Non-road Emissions Control Warranty Statement—Compression Ignition
FCC Notifications to User
Service ADVISORTM Remote (SAR)—SOFTWARE TERMS AND CONDITIONS
Technical Information Feedback Form
Section 1-1 - Safety—Safety and Operator Conveniences
Safety and Operator Convenience Features
Section 1-2 - Safety—General Precautions
Recognize Safety Information
Follow Safety Instructions
Operate Only If Qualified
Wear Protective Equipment
Avoid Unauthorized Machine Modifications
Inspect Machine
Stay Clear of Moving Parts
Avoid High-Pressure Oils
Work In Ventilated Area
Prevent Fires
Prevent Battery Explosions
Handle Chemical Products Safely
Dispose of Waste Properly
Exhaust Filter Ash Handling and Disposal
Prepare for Emergencies
Add Cab Guarding for Special Uses
Clean Debris from Machine
Section 1-3 - Safety—Operating Precautions
Use Steps and Handholds Correctly
Start Only From Operator's Seat
Use and Maintain Seat Belt
Prevent Unintended Machine MovementAvoid Work Site Hazards
Keep Riders Off Machine
Avoid Backover Accidents
Avoid Machine Tip Over
Inspect and Maintain ROPS
Add and Operate Attachments Safely
Section 1-4 - Safety—Maintenance Precautions
Park and Prepare for Service Safely
Service Cooling System Safely
Remove Paint Before Welding or Heating
Make Welding Repairs Safely
Drive Metal Pins Safely
Clean Exhaust Filter Safely
Section 1-5 - Safety—Safety Signs
Safety Signs
Section 2-1 - Operation—Operator's Station
Standard Display Monitor (SDM)
Standard Display Monitor (SDM) Functions
Standard Display Monitor (SDM) Runtime Display
Sealed Switch Module (SSM)
Sealed Switch Module (SSM) Functions
Left Console Switch Functions
Transmission Control Lever (TCL)
Using Park Lock Levers
Horn
Auxiliary Power Outlet
Secondary Exits—Cab Units
Seat Adjustment
Seat Belt
Section 2-2 - Operation—Operating The Machine
Inspect Machine Daily Before Starting
Check Instruments Before Starting
Engine Break-In Period
Battery Disconnect Switch
Starting the Engine
Engine Block Heater—If Equipped
Engine Warm-Up
Cold Weather Warmup
Driving the Machine
Steering the Machine
Using Engine Speed Control Dial
Setting Travel Speed
Decelerator/Brake Pedal and Decelerator Mode Switch
Exhaust Filter
Stopping the Machine
Parking the Machine
Ripper Control Lever—If Equipped
Operating Blade
Tilting BladeAngling Blade
Blade Pitch Operation
Operating on Steep Hills
Avoid Track Damage
Loading Machine on a Trailer
Lifting the Machine
Releasing Park Brake to Tow the Machine
Service ADVISORTM Remote (SAR) Software Delivery Process
Operating Winch—If Equipped
Fasten Cable to Winch Drum—4000S Series
Winch Free Spool Drag Adjustment
Section 2-3 - Operation—Monitor Operation
Standard Display Monitor (SDM)
Standard Display Monitor (SDM)—Main Menu
Standard Display Monitor (SDM)—Main Menu—Codes
Standard Display Monitor (SDM)—Main Menu—Codes—Active Codes
Standard Display Monitor (SDM)—Main Menu—Codes—Stored Codes
Standard Display Monitor (SDM)—Main Menu—Exhaust Filter
Standard Display Monitor (SDM)—Main Menu—Exhaust Filter—Auto Cleaning
Standard Display Monitor (SDM)—Main Menu—Exhaust Filter—Parked Cleaning
Standard Display Monitor (SDM)—Main Menu—Service
Standard Display Monitor (SDM)—Main Menu—Machine Settings
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Transmission
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Hydraulics (IGC machines only)
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Reversing Fan
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Brake Mode
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Controller Info
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Job Timer
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Track Info
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security—Owner PIN
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security—Operator PINs
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security—Transport PIN
Standard Display Monitor (SDM)—Main Menu—Machine Settings—Security—Password Delay
Standard Display Monitor (SDM)—Main Menu—Diagnostics
Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values
Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values—Temperatures
Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values—Pressures
Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values—Speeds
Standard Display Monitor (SDM)—Main Menu—Diagnostics—Live Values—JDLinkTM System
Standard Display Monitor (SDM)—Main Menu—Monitor
Standard Display Monitor (SDM)—Main Menu—Monitor—Units
Standard Display Monitor (SDM)—Main Menu—Monitor—Contrast
Standard Display Monitor (SDM)—Main Menu—Software Delivery
Standard Display Monitor (SDM)—Main Menu—Software Delivery—Software Update
Section 3-1 - Maintenance—Machine
Alternative and Synthetic Lubricants
Transmission and Hydraulic Oil
Track Rollers, Front Idler, and Carrier Roller Oil
Final Drive Oil
Winch Oil
Grease
Lubricant StorageMixing of Lubricants
Diesel Fuel
Diesel Fuel Specifications
Lubricity of Diesel Fuel
Handling and Storing Diesel Fuel
Biodiesel Fuel
Testing Diesel Fuel
Minimizing the Effect of Cold Weather on Diesel Engines
John Deere Break-In PlusTM Engine Oil
Diesel Engine Oil—Interim Tier 4 and Stage III B Engines
Engine Oil and Filter Service Intervals — Interim Tier 4, Final Tier 4, Stage IIIB, and Stage IV Engines
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Drain Intervals for Diesel Engine Coolant
John Deere COOL-GARDTM II Coolant Extender
Supplemental Coolant Additives
Operating in Warm Temperature Climates
Additional Information About Diesel Engine Coolants and John Deere COOL-GARDTM II Coolant Extender
Testing Diesel Engine Coolant
Disposing of Coolant
Section 3-2 - Maintenance—Periodic Maintenance
Service Your Machine at Specified Intervals
Check Hour Meter Regularly
Prepare Machine for Maintenance
Fuel Tank
Fluid Analysis Program Test Kits and 3-Way Coolant Test Kit
Service Intervals
Required Parts
Section 3-3 - Maintenance—As Required
Check Coolant
Inspect Belt and Check Tension
Check Engine Air Filter Restriction Indicator
Clean or Replace Cab Fresh Air Filter
Clean or Replace Cab Recirculating Air Filter
Check Track Sag
Adjust Track Sag
Drain Sediment From Fuel Tank
Service Exhaust Filter
Section 3-4 - Maintenance—Every 10 Hours or Daily
Check Coolant Level at Surge Tank
Check Engine Oil Level
Check or Drain Primary Fuel Filter
Check Hydraulic System Oil Level
Check Transmission Oil Level
Check or Drain Auxiliary Fuel Filter and Water Separator—If Equipped
Lubricate Dozer Linkage and Blade Socket
Check Winch Oil Level—If Equipped
Section 3-5 - Maintenance—Every 50 Hours
Lubricate Ripper—If EquippedSection 3-6 - Maintenance—Every 250 Hours
Check Final Drive Oil Level
Take Engine Oil Sample
Check Blade Shim Adjustment
Section 3-7 - Maintenance—Every 500 Hours
Drain and Refill Engine Oil and Replace Filter
Replace Primary and Final Fuel Filters
Replace Auxiliary Fuel Filter and Water Separator—If Equipped
Replace Winch Oil Filter—If Equipped
Check Battery Electrolyte Level; Clean and Tighten Terminals
Take Fluid Samples
Section 3-8 - Maintenance—Every 1000 Hours
Check Coolant
Drain and Refill Final Drive Oil
Check Air Intake Hose
Drain and Refill Winch Oil and Replace Filter—If Equipped
Clean or Replace Winch Hydraulic Breather Filter—If Equipped
Section 3-9 - Maintenance—Every 2000 Hours
Drain and Refill Hydraulic System Oil and Replace Filter
Drain and Refill Hydrostatic Transmission Oil and Replace Filter
Replace Open Crankcase Ventilation (OCV) Filter
Section 3-10 - Maintenance—Every 3000 Hours
Check and Adjust Engine Valve Lash
Section 3-11 - Maintenance—Every 6000 Hours
Drain and Refill Engine Cooling System
Section 4-1 - Miscellaneous—Machine
Welding On Machine
Welding Near Electronic Control Units
Keep Electronic Control Unit Connectors Clean
Do Not Service or Adjust Injection Nozzles or Injection Pump
Do Not Service Control Valves, Cylinders, Pumps, or Motors
Precautions for Alternator and Regulator
Handling, Checking and Servicing Batteries Carefully
Using Battery Charger
Using Booster Batteries—24-Volt System
Replacing and Removing Batteries
Opening and Closing the Grille
Check Engine Speeds
Replace Engine Air Filter Elements
Replacing Fuses
Keep ROPS Installed Properly
Lubricating Door Latches
Checking Park Lock Start SystemChecking Transmission Start System
JDLinkTM Machine Monitoring System (MMS)—If Equipped
Check Air Conditioner Refrigerant Level—If Equipped
Checking Coolant Hoses
Fluid Sampling Test Ports
Quick Service Connectors—If Equipped
Bleed Fuel System
Drain Fuel From Fuel Tank
Track Sag General Information
Checking Carrier Roller Oil Level
Checking Idlers and Rollers for Oil Leakage
Checking Track Shoe Cap Screw Torque
Checking Track Shoe Cap Screw Torque—Master Link
Replacing Ripper Teeth—If Equipped
Hardware Torque Specifications
Unified Inch Bolt and Screw Torque Values
Metric Bolt and Screw Torque Values
Section 4-2 - Miscellaneous—Operational Checkout
Operational Checkout
Section 4-3 - Miscellaneous—Troubleshooting
Troubleshooting Procedure
Engine
Electrical System
Hydraulic System
Hydrostatic Transmission
Air Conditioning
Integrated Grade Control (IGC) System—If Equipped
Software Update
Section 4-4 - Miscellaneous—Storage
Prepare Machine for Storage
Monthly Storage Procedure
Section 4-5 - Miscellaneous—Machine Numbers
Record Product Identification Number (PIN)
Record Engine Serial Number
Keep Proof of Ownership
Keep Machines Secure
Section 4-6 - Miscellaneous—Specifications
550K-XLT Crawler Dozer Dimensions
550K-XLT Crawler Dozer Specifications
550K-XLT Crawler Dozer Weights
550K-LGP Crawler Dozer Dimensions
550K-LGP Crawler Dozer Specifications
550K-LGP Crawler Dozer Weights
550K-XLT and 550K-LGP Crawler Dozer Drain and Refill Capacities
650K-XLT Crawler Dozer Dimensions
650K-XLT Crawler Dozer Specifications650K-XLT Crawler Dozer Weights
650K-LGP Crawler Dozer Dimensions
650K-LGP Crawler Dozer Specifications
650K-LGP Crawler Dozer Weights
650K-XLT and 650K-LGP Crawler Dozer Drain and Refill Capacities
Parallelogram Ripper
4000S Winch

John Deere 550K, 650K Crawler Dozer Operator's Manual (OMT288826)