Complete service repair manual for John Deere 605C Crawler Loader, with all the shop information to maintain, repair, and rebuild like professional mechanics.

John Deere 605C Crawler Loader workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM2354 - John Deere 605C Crawler Loader Technical Manual - Repair.PDF
TM2354 - John Deere 605C Crawler Loader Technical Manual - Repair.epub

Total Pages: 612 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
Foreword
   HELP!! HELP!! HELP!! HELP!!
   General Information
      Safety
      Torque Values
   Tracks
      Track System
   Axles and Suspension Systems
      Drive Axle Housing and Support
      Axle Shaft, Bearings, and Reduction Gear
   Transmission
      Removal and Installation
      Controls Linkage
      Hydrostatic System
   Engine
      Removal and Installation
   Engine Auxiliary Systems
      Cold Weather Starting Aids
      Radiator and Fan Shroud
      External Fuel Supply System
   Dampener Drive
      Elements
   Transfer or Splitter Drive
      Removal and Installation
      Gears, Shafts, and Bearings
   Park Brake
      Removal and Installation
      Control Linkage
      Hydraulic System
   Frame or Supporting Structure
      Frame Installation
      Frame Bottom Guards
      Chassis Weights
   Operator`s Station
      Removal and Installation
      Operator`s Enclosure
      Seat and Seat Belt
      Heating and Air Conditioning
   Sheet Metal and Styling
      Hood and Engine Enclosure
      Grille and Grille Housing
   Main Hydraulic System
      Hydraulic System
   Loader
      Bucket
      Frames
      Hydraulics
   Ground Conditioning Tool
      Remove and Install
      Blades, Teeth, and Shanks
      Hydraulic System
   Dealer Fabricated Tools

Table of Contents - Expanded View

Foreword

HELP!! HELP!! HELP!! HELP!!

Section 00: General Information

Group 01: Safety

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Inspect Machine

Stay Clear of Moving Parts

Avoid High-Pressure Fluids

Beware of Exhaust Fumes

Prevent Fires

Prevent Battery Explosions

Handle Chemical Products Safely

Dispose of Waste Properly

Prepare for Emergencies

Use Steps and Handholds Correctly

Add Cab Guarding For Special Uses

Start Only From Operator's Seat

Use and Maintain Seat Belt

Prevent Unintended Machine Movement

Avoid Work Site Hazards

Use Special Care When Operating Loader

Add and Operate Attachments Safely

Keep Riders Off Machine

Avoid Backover Accidents

Avoid Machine Tip Over

Park And Prepare For Service Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Live With Safety

Group 03: Torque Values

Metric Standard Thread Bolts and Cap Screws Torque Values

Metric Fine Thread Bolts and Cap Screws Torque Values

O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations

O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations

Metric Series Four-Bolt Flange Fittings For Standard Pressure, SAE Code 61, Service Recommendations

Metric Series Four Bolt Flange Fitting For High Pressure, SAE Code 62, Service Recommendations

Oil Drain Plugs For Final Drive Service Recommendations

Metric 24° O-Ring Seal DIN 20078 Service Recommendations

Section 01: Tracks

Group 0130: Track System

Rock Guards and Chain Guides Remove and Install

Carrier Roller Remove and Install

Carrier Roller Disassemble and Assemble

Metal Face Seals Inspection

Track Roller Remove and Install

Track Roller Disassemble and Assemble

Track Roller Leakage Test

Track Shoe Remove and Install

Sealed Track Chain Removal

Sealed Track Chain Disassemble and Assemble

Sealed Track Chain Installation

Front Idler Remove and Install

Front Idler Disassemble, Inspect, and Assemble

Front Idler Adjustment

Front Idler Oil Level Check

Track Tension Adjuster Remove and Disassemble

Track Tension Adjuster Assemble and Install

Track Idler Recoil Spring Remove and Install

Track Idler Recoil Spring Disassemble and Assemble

Sprocket Remove and Install

Track Frame Remove and Install

Frame Wear Strips Remove and Install

Section 02: Axles and Suspension Systems

Group 0201: Drive Axle Housing and Support

Final Drive Remove and Install

Group 0250: Axle Shaft, Bearings, and Reduction Gear

Final Drive Disassemble and Assemble

Section 03: Transmission

Group 0300: Removal and Installation

Hydrostatic Pump Remove and Install

Hydrostatic Motor Remove and Install

Group 0315: Controls Linkage

Transmission Control Lever (TCL) Adjustment

Decel/Brake and Steering Pedals Assembly Remove and Install

Steering Pedals Disassemble and Assemble

Decel/Brake Pedal Disassemble and Assemble

Group 0360: Hydrostatic System

Hydrostatic Pumps Disassemble

Hydrostatic Charge Pump Disassemble and Assemble

Pump Displacement Control Valve (PDCV) Disassemble and Assemble

Multi-Function Valve Disassemble and Assemble

Neutral Charge Relief Valve Disassemble and Assemble

Hydrostatic Pump Assemble

Hydrostatic Motor Disassemble

Hydrostatic Motor Assemble

Section 04: Engine

Group 0400: Removal and Installation

Engine Remove and Install

Section 05: Engine Auxiliary Systems

Group 0505: Cold Weather Starting Aids

Ether Start Aid Remove and Install

Starting Aid Solenoid Remove and Install

Group 0510: Radiator and Fan Shroud

Cooling Package Remove and Install

Radiator and Oil Cooler Remove and Install

Group 0560: External Fuel Supply System

Fuel Tank Remove and Install

Section 07: Dampener Drive

Group 0752: Elements

Dampener Drive Remove and Install

Section 08: Transfer or Splitter Drive

Group 0800: Removal and Installation

Splitter Drive Remove and Install

Group 0851: Gears, Shafts, and Bearings

Splitter Drive Disassemble and Assemble

Section 11: Park Brake

Group 1100: Removal and Installation

Park Brake Remove and Install

Group 1115: Control Linkage

Park Lock Lever Remove and Install

Park Lock Lever Disassemble and Assemble

Group 1160: Hydraulic System

Park Brake Solenoid Valve Remove and Install

Park Brake Disassemble and Assemble

Section 17: Frame or Supporting Structure

Group 1740: Frame Installation

Welding Repair of Major Structures

Group 1746: Frame Bottom Guards

Bottom Guards Remove and Install

Group 1749: Chassis Weights

Rear Counterweight Remove and Install

Section 18: Operator's Station

Group 1800: Removal and Installation

Cab/Canopy Platform Remove and Install

Cab/Canopy (ROPS) Remove and Install

Group 1810: Operator's Enclosure

Sliding Window Remove and Install

Windowpane and Two Piece Molding Remove and Install

Front Window Wiper Remove and Install

Rear Window Wiper Remove and Install

Window Washer Pumps Remove and Install

Group 1821: Seat and Seat Belt

Standard Suspension Seat Remove and Install

Standard Suspension Seat Disassemble and Assemble

Air Suspension Seat Remove and Install

Air Suspension Seat Disassemble and Assemble

Group 1830: Heating and Air Conditioning

Refrigerant Cautions and Proper Handling

R134a Compressor Oil Charge Check

R134a Compressor Oil Removal

R134a Component Oil Charge

Leakage Testing

R134a Refrigerant Recovery/Recycling and Charging Station Installation Procedure

Recover R134a Refrigerant

Evacuate R134a System

Charge R134a System

Air Conditioner System Cleaning Procedures

Flush and Purge Air Conditioner System

Evaporator or Heater Core Remove and Install

Expansion Valve Remove and Install

Air Conditioning Temperature Sensor and Evaporator Temperature Sensor Remove and Install

Cab Blower Motor and Blower Motor Resistor Remove and Install

Cab Heater/Air-Conditioning Unit Disassemble and Assemble

Receiver-Dryer Remove and Install

Condenser Remove and Install

Compressor Remove and Install

Compressor Clutch Disassemble and Assemble

Clutch Hub Clearance Check

Compressor Manifold Inspect

Compressor Disassemble and Assemble

Section 19: Sheet Metal and Styling

Group 1910: Hood and Engine Enclosure

Hood and Engine Compartment Doors Remove and Install

Group 1921: Grille and Grille Housing

Grille Remove and Install

Section 21: Main Hydraulic System

Group 2160: Hydraulic System

Case Drain Filter Inspection

Hydraulic Pump Remove and Install

Hydraulic Fan Pump Remove and Install

Hydraulic Fan Proportional Solenoid and Relief Valve Remove and Install

Hydraulic Fan Motor Remove and Install

Hydraulic Fan Motor Disassemble and Assemble

Hydraulic Reservoir Remove and Install

Hydraulic Charge Filter Remove and Install

Hydraulic Charge Filter Assembly Disassemble and Assemble

Section 31: Loader

Group 3102: Bucket

General and Multipurpose Bucket Remove and Install

Multipurpose Bucket and Lines Disassemble and Assemble

Cracked Cutting Edge Repair

Group 3140: Frames

Boom Remove and Install

Group 3160: Hydraulics

Loader Control Valve Remove and Install

Loader Control Valve Disassemble and Assemble

System Pressure Relief Valve (Load Sensing) Remove and Install

Pilot Control Valve (PCV) Remove and Install

Bucket Cylinder Remove and Install

Boom Cylinder Remove and Install

Boom And Bucket Cylinder Disassemble And Assemble

Multipurpose Bucket Cylinder Disassemble and Assemble

Section 42: Ground Conditioning Tool

Group 4200: Remove and Install

Ripper Remove and Install

Group 4201: Blades, Teeth, and Shanks

Shank and Tooth Remove and Install

Group 4260: Hydraulic System

Auxiliary Control Valve Disassemble and Assemble

Auxiliary Pilot Control Valve Remove and Install

Ripper Cylinder Remove and Install

Ripper Cylinder Disassemble and Assemble

Section 9900: Dealer Fabricated Tools

Group 0999: Dealer Fabricated Tools

DF1041 Track Nut Removal Tool

DF1063 Final Drive Lift Bracket

DF1065 Final Drive and Pump Adapter Bracket

DFRW20 Compressor Holding Fixture

DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool

DFT1119 Pump Support

DFT1167 Final Drive Lifting Bracket Adapter Spacer

DFT1211 Final Drive Lifting Bracket Adapter

DFT1243 Lifting Bracket Extension

DFT1250 Lifting Bracket

DFT1260 Final Drive Lifting Fixture

DFT1270 Final Drive Lifting Bracket Adapter

DFT1271 Retainer Plate

DFT1272 18 mm Wrench with 1/2 in. Drive

ST4920 Track Recoil Spring Disassembly and Assembly Tool