John Deere Crawler Dozer 700H Operation and Test Service Manual (TM1858)
Complete Diagnosis and Test manual with Electrical Wiring Diagrams for John Deere Crawler Dozer 700H, with all the workshop information to maintain, diagnose, and service like professional mechanics.
John Deere Crawler Dozer 700H workshop Diagnostics and Test manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM1858 - John Deere 700H Crawler Dozer Technical Manual - Operation and Test.pdf
TM1858 - John Deere 700H Crawler Dozer Technical Manual - Operation and Test.epub
Total Pages: 1,004 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
Technical Information Feedback Form
General Information
Safety
General Specifications
Torque Values
Fuels and Lubricants
Operational Checkout Procedure
System Operational Checks
Engine
Theory Of Operation
System Diagnostic Information
Adjustments
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
References
Hydraulic System
Theory of Operation
Diagnostic Information
Adjustments
Tests
Hydrostatic System
Theory of Operation
Diagnostic Information
Adjustments
Test
Heating and Air Conditioning
Theory of Operation
Diagnostic Information
Adjustments
Test
Total Pages: 1,118 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
CONTENTS - expanded view
9000 - General Information
01 - Safety
Add Cab Guarding For Special Uses
Avoid Backover Accidents
Avoid High-Pressure Fluids
Avoid Machine Tip Over
Avoid Unauthorized Machine Modifications
Avoid Work Site Hazards
Beware of Exhaust Fumes
Dispose of Waste Properly
Drive Metal Pins Safely
Follow Safety Instructions
Handle Chemical Products Safely
Inspect Machine
Keep Riders Off Machine
Make Welding Repairs Safely
Operate Only If Qualified
Park And Prepare For Service Safely
Prepare for Emergencies
Prevent Battery Explosions
Prevent Fires
Prevent Unintended Machine Movement
Recognize Safety Information
Remove Paint Before Welding or Heating
Service Cooling System Safely
Start Only From Operator's Seat
Stay Clear of Moving Parts
Wear Protective Equipment
02 - General Specifications
4000S Winch
700H Crawler Dozer Specification
700H Crawler Dozer Weights
700H Dozer Drain and Refill Capacities
700H Other Information
700H
03 - Torque Values
Additional Metric Cap Screw Torque Values
Checking Track Shoe Cap Screw Torque
Check Oil Lines And Fittings
Hardware Torque Specifications
Keeping ROPS Installed Properly
Metric Bolt and Screw Torque Values
O-Ring Groove Connections
Service Recommendations For Flat Face O-Ring Seal Fittings
Service Recommendations for Inch Series Four Bolt Flange Fittings
Service Recommendations for Metric Series Four Bolt Flange Fitting
Service Recommendations for O-Ring Boss Fittings
Unified Inch Bolt and Screw Torque Values
04 - Fuels & Lubricants
Alternative and Synthetic Lubricants
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I
Diesel Fuel
Diesel Fuel Storage
Fuel Tank
Grease
Inner and Outer Final Drive Oil
Low Sulfur Diesel Fuel Conditioner
Lubricant Storage
Mixing of Lubricants
Track Rollers, Front Idler, and Carrier Roller Oil
Transmission and Hydraulic Oil
Winch Oil
9005 - Operational Checkout Procedure
10 - Operational Checkout Procedure
Operational Electrical Checks
9010 - Engine
05 - Theory
Cold Weather Starting Aid Operation
Engine—Sectional View
General Engine Description
POWERTECH ™ 4.5L (4045) and 6.8L (6068) John Deere Engines
15 - Diagnostic Information
Diagnose Engine Malfunctions (S.N. —920838)
Make Visual Inspection Of Engine And Supporting Systems
Observable Symptom Diagnostics (S.N. 920839— )
POWERTECH ™ 4.5L (4045) and 6.8L (6068) John Deere Engines
20 - Adjustments
Accessing RPM
Engine Speed Adjustment (S.N. —920838)
Engine Speed Control Linkage Adjustment (S.N. —920838)
Engine Speed Control Linkage Adjustment (S.N. 920839— )
Injection Pump Dynamic Timing Adjustment (S.N. —920838)
POWERTECH ™ 4.5L (4045) and 6.8L (6068) John Deere Engines
Slow and Fast Idle Check (S.N. 920839— )
25 - Test
Air Intake System Leakage Test
POWERTECH ™ 4.5L (4045) and 6.8L (6068) John Deere Engines
Turbocharger Boost Pressure Test
9015 - Electrical System
05 - System Information
Electrical Diagram Information
Electrical Diagram Information
10 - System Diagrams
Air Conditioning Harness (W14) Component Location
Air Conditioning Harness (W14) Wiring Diagram
Cab Harness (W5) Component Location
Cab Harness (W5) Wiring Diagram
Cab Roof Harness (W9) Component Location
Cab Roof Harness (W9) Wiring Diagram
Canopy Roof Harness (W8) Component Location
Canopy Roof Harness (W8) Wiring Diagram
Component Identification Table
Electrical Wire Color Code Specifications
Engine Harness (W10) Component Location
Engine Harness (W10) Wiring Diagram
Engine Harness (W6) Component Location (S.N. 910011—920838)
Engine Harness (W6) Component Location (S.N. 920839— )
Engine Harness (W6) Wiring Diagram (S.N. —920838)
Engine Harness (W6) Wiring Diagram (S.N. 920839— )
Explanation Of Wire Markings
Fuse and Relay Specifications
Fuse (Blade-Type) Color Codes
Fuse Specifications For Cab
Fuse Specifications For ROPS
IGC Machine Harness (W21) and IGC Cab Harness (W22) Component Location
Integrated Grade Control (IGC) Cab Harness (W22) Wiring Diagram
Integrated Grade Control (IGC) Machine Harness (W21) Wiring Diagram
Operator's Station Harness (W7) Component Location
Operator's Station Harness (W7) Wiring Diagram
Radio Harness (W15) Component Location
Radio Harness (W15) Wiring Diagram
Radio Harness (W9) Component Location
Radio Harness (W9) Wiring Diagram
Rear Wiper Harness (W11) Wiring Diagram
System Functional Schematic and Schematic Legend
System Functional Schematic Section Legend (S.N. —910010)
System Functional Schematic Section Legend (S.N. 910011—920838)
System Functional Schematic Section Legend (S.N. 920839— )
System Functional Schematic (S.N. —910010)
System Functional Schematic (S.N. 910011—920838)
System Functional Schematic (S.N. 920839— )
System Functional Schematic, Wiring Diagram And Component Location Legend (S.N. —910010)
System Functional Schematic, Wiring Diagram And Component Location Legend (S.N. 910011—920838)
System Functional Schematic, Wiring Diagram And Component Location Legend (S.N. 920839— )
Transmission Harness (W11) Component Location
Transmission Harness (W11) Wiring Diagram
Transmission Harness (W7) Component Location (S.N. —910010)
Transmission Harness (W7) Component Location (S.N. 910011— )
Transmission Harness (W7) Wiring Diagram
15 - Sub-System Diagnostics
Calculations For Diagnostic Transmission Calibration Limits For (B1, B2, B8, B9)
CAN Monitor Unit (CMU) Circuit Theory of Operation
Charging Circuit Diagnostic Procedures
Charging Circuit Operational Information
Charging Circuit Schematic
Charging Circuit Theory Of Operation
Controller Area Network (CAN) Theory of Operation
Decelerator Sensor (B1) Circuit Test (S.N. —920838)
Decelerator Sensor (B1) Circuit Test (S.N. 920839— )
Diagnostic Transmission Calibration Limits Table
Display Monitor, Indicator And Gauge Circuit Diagnostic Procedures
Display Monitor, Indicator And Gauge Circuit Operational Information (S.N. —910010)
Display Monitor, Indicator And Gauge Circuit Schematic (S.N. —910010)
Display Monitor, Indicator And Gauge Circuit Theory Of Operation (S.N. —910010)
Display Monitor, Indicator And Gauge Specifications (S.N. —910010)
Display Monitor, Indicator And Gauge Specifications (S.N. 910011— )
Display Monitor _ Indicator Circuit Operational Information, Theory Of Operation And Circuit Schematic (S.N. 910011— )
Engine Controller Circuit Theory of Operation (S.N. 920839— )
Engine Control Unit (ECU) Circuit Theory of Operation
FNR Sensor (B2) And Neutral Start Switch (S3) Test
Front And Rear Light Circuit Diagnostic Procedures
Front And Rear Light Circuit Operational Information
Front And Rear Light Circuit Schematic
Front And Rear Light Circuit Theory Of Operation
Front Pump (RH) Pressure Control Pilot (PCP) B9 Test
Heater Blower Circuit Diagnostic Procedures
Heater Blower Circuit Operational Information
Heater Blower Circuit Schematic
Heater Blower Circuit Theory Of Operation
Hydrostatic Pump Speed Sensor B6 Test
Integrated Grade Control (IGC) Theory of Operation—If Equipped
Left And Right Steer Sensor (B5) Test
Left Motor (LH) Pressure Control Pilot (PCP) B27 Test
Left Track Motor Speed Sensor B7 Test
Power Circuit Diagnostic Procedures
Power Circuit Operational Information
Power Circuit Schematic
Power Circuit Theory Of Operation
(R4 and R5) Can Termination Resistor Test
(R6) Motor Shift Resistor Module Test (S.N. —920838)
Radio Circuit Diagnostic Procedures
Radio Circuit Operational Information
Radio Circuit Schematic
Radio Circuit Theory Of Operation
Rear Pump (LH) Pressure Control Pilot (PCP) B8 Test
Reverse Speed Ratio Switch (B19) Switch Test
Right Motor (RH) Pressure Control Pilot (PCP) B26 Test
Right Track Motor Speed Sensor B3 Test
Start Circuit Diagnostic Procedures
Start Circuit Operational Information
Start Circuit Schematic
Start Circuit Theory Of Operation
Starting and Charging Circuit Theory of Operation
Transmission Control Circuit (Flow Chart)
Transmission Control Circuit Operational Information
Transmission Control Circuit Schematic
Transmission Control Circuit Theory Of Operation
Transmission Controller Circuit Diagnostic Procedures
Transmission Controller Test
Transmission Control Unit (TCU) Circuit Theory of Operation
Transmission Speed Control Switch (B4) Test With Speed In Grip
Under Seat Heater Circuit Diagnostic Procedures
Under Seat Heater Circuit Operational Information
Under Seat Heater Circuit Schematic
Under Seat Heater Circuit Theory Of Operation
Wiper And Washer Circuit Diagnostic Procedures
Wiper And Washer Circuit Operational Information
Wiper And Washer Circuit Schematic
Wiper And Washer Circuit Theory Of Operation
20 - References
Access Display Monitor Diagnostic Trouble Codes (S.N. 910011— )
Access Engine Diagnostic Trouble Codes (S.N. 920839— )
Accessing And Clearing Stored Transmission Controller Service Codes
Accessing RPM
Accessing Transmission Controller Diagnostics
Accessing Transmission Controller Rate Of Speed
Alternator Operation—24V—55 Amp Bosch Alternator_{1134}
Alternator Operation—24V—55 Amp Bosch Alternator
Alternators And Starting Motors—Use CTM77
Alternator Test Procedure
Battery Operation
Battery Specifications
Calculations For Diagnostic Transmission Calibration Limits For (B1, B2, B8, B9)
Calibrate Transmission Controller
Calibration Theory
Check Battery Electrolyte Level And Terminals
Diagnose Battery Malfunctions
Diagnostic Transmission Calibration Limits Table
Display Monitor Diagnostic Trouble Codes (S.N. 910011—920838)
Display Monitor Diagnostic Trouble Codes (S.N. 920839— )
Engine Diagnostic Trouble Codes (S.N. 920839— )
Procedure For Testing Batteries
Program Display Monitor (S.N. 910011— )
Rotary Sensor Component Location
Service Equipment And Tools
Starter Operation
Test Box (JT07349)-Continued
Test Box (JT07349) For Transmission Controller And Transmission Harness
Test Harness Kit-Continued
Test Harness Kit (JT07329)
Transmission Controller Connectors
Transmission Controller Diagnostic Trouble Codes And Calibration Codes
Transmission Controller Display Window Structure
Transmission Controller Display Window Structure
Using Booster Batteries—24 Volt System
9025 - Hydraulics
05 - Theory
Auxiliary Valve with Float—Float Activated (No Other Function Activated)
Blade Angle Cylinder Circuit
Blade Tilt Cylinder Circuit—Tilt Left Position
Component Location—Dozer
Control Valve Inlet Section Operation
Control Valve Outlet Cover
Dozer Blade Angle Valve Operation-Right Angle Position
Dozer Blade Auxiliary Valve Operation—Neutral Position
Dozer Blade Lift Valve Operation—Lift Position
Dozer Blade Tilt Valve Operation—Tilt Right Position
Dozer Hydraulic System Operation
Hydraulic Control Valve Operation
Hydraulic Cooler Circuit
Hydraulic Cylinder Operation
Hydraulic Filter Operation Continued—Restricted
Hydraulic Filter Operation—Normal
Hydraulic Pump and Reservoir Operation
Hydraulic Pump
Hydraulic System Relief Valve Operation
Hydraulic System Schematic
Lift Cylinders Circuit—Blade Raise Position
15 - Diagnostic Information
Diagnose Hydraulic System
Hydraulic System Pretest
Make a Pretest Inspection and an Operation Check of the Machine
Use These Seven Basic Steps to Diagnose and Test the Hydraulic System
20 - Adjustments
Auxiliary Fifth Function Lever Linkage Adjustment
Auxiliary Fourth Function Lever Linkage Adjustment
Blade Pitch Linkage Adjustment
T—Bar Lever Linkage Adjustment
25 - Test
Cycle Time Test
Cylinder Leakage Test
Hydraulic Cylinder Drift Test Procedure
Hydraulic Oil Clean-Up Procedure Using Portable Filter Caddy
Hydraulic Oil Warm-Up Procedure
Hydraulic Pump Flow Test
Hydraulic System Relief Valve Test
JT05800 Digital Thermometer Installation
JT05801 Clamp—On Electronic Tachometer Installation
Lift Cylinder Drift Test
Pump General Performance Test Using Cycle Times
9026 - Hydrostatic System
05 - Theory of Operation
Charge Pump
Flushing Valve and Operating Charge Relief Valve
Hydrostatic Filter
Hydrostatic Motor Operation
Hydrostatic Pump
Hydrostatic Schematic—Neutral (Park Brake On)
Hydrostatic System Component Location
Hydrostatic System Diagram—Forward (High Speed) (S.N. —908629)
Hydrostatic System Diagram—Forward (High Speed) (S.N. 908630— )
Hydrostatic System Diagram—Park Brake On (Neutral) (S.N. —908629)
Hydrostatic System Diagram—Park Brake On (Neutral) (S.N. 908630— )
Hydrostatic System Diagram—Reverse (Low Speed) (S.N. —908629)
Hydrostatic System Diagram—Reverse (Low Speed) (S.N. 908630— )
Hydrostatic System
Multi-Function Valve
Neutral Charge Relief Valve
Oil Cooler Bypass Valve
Park Brake Valve
Pressure Control Pilot (PCP)
Pump Displacement Control Valve (PDCV)
Transmission Control Circuit (Flow Chart)
15 - Diagnostic Information
Controller Won't Calibrate And One Of The Following Codes Are Displayed During Calibration—Flow Chart
Engine Starts But Both Tracks Do Not Move or Stop Moving—Flow Chart
Low Charge Pressure—Flow Chart
Low Power—Flow Chart
Machine Will Not Reach Full Speed—Flow Chart
Mistrack _ Indexes—Flow Chart
Moves Only One Direction or One Track Won't Move—Flow Chart
Overheating—Flow Chart
20 - Adjustments
Brake Pedal to Brake Valve Linkage Adjustment
Hydrostatic Motor Speed Sensor Adjustment
Hydrostatic Pump Speed Sensor Adjustment (S.N. —920838)
Park Lock Linkage Adjustment
Single Lever Control (SLC) Adjustment
25 - Tests
Charge Pump Flow Test
Cooler Bypass Valve Test
Disconnect Park Brake for Diagnostic Test
Hydrostatic Pump and Motor Initial Start-Up Procedure
Hydrostatic System Flushing Procedure
JT05800 Digital Thermometer Installation
Motor Displacement Control Valve Adjustment
Multi-Function Relief Valve Test
Neutral Charge Relief Pressure Test
Operating Charge Relief Pressure Test
Park Brake Release _ Towing Procedure
Pressure Control Pilot (PCP) Internal Adjustment
Pressure Control Pilot (PCP) Manual Override Test
Pressure Control Pilot (PCP) Test
Pump Displacement Control Valve Neutral (Null) Adjustment
Pump Servo Pressure Test
Transmission Efficiency Test
Transmission Oil Warm-Up Procedure
9031 - Heating and Air Conditioning
05 - Theory of Operation
Air Conditioning Circuit Operational Information
Air Conditioning Circuit Schematic
Air Conditioning Circuit Specifications
Air Conditioning Circuit Theory Of Operation
Air Conditioning (W8) Wiring Diagram
Expansion Valve —Theory Of Operation
Freeze Control Switch Operation
Heater Blower Circuit Operational Information
Heater Blower Circuit Schematic
Heater Blower Circuit Theory Of Operation
Proper Refrigerant Handling
R134a Refrigerant—Cautions
R134a Refrigerant Theory Of Operation
Receiver _ Dryer—Theory Of Operation
Relief Valve Compressor—Theory Of Operation
Temperature Control—Theory Of Operation
15 - Diagnostic Information
Air Conditioning Component Location
Diagnose Air Conditioning Electrical Malfunctions
20 - Adjustments
Charge R134a System
Evacuate R134a System
Other Materials
Proper Refrigerant Handling
R134a Component Oil Charge
R134a Compressor Oil Charge Check
R134a Compressor Oil Removal
R134a Refrigerant—Cautions
R134a Refrigerant Recovery, Recycling and Charging Station Installation Procedure
R134a System Cleaning Procedure
R134a System—Flush
R134a System—Purge
Recover R134a System
Service Equipment and Tools
Special or Essential Tools
Specifications
25 - Test
Air Conditioner High Pressure Switch Check
Air Conditioner High Pressure Switch Test
Air Conditioner Low Pressure Switch Check
Air Conditioner Low Pressure Switch Test
Air Conditioning Compressor Clutch Coil Test
Air Conditioning Switch Test
Air Conditioning System—Test Leak
Blower Resistor Test
Blower Switch Test
Diagnostic Chart Pressure
Expansion Valve—Test Operation
Freeze Control Switch Test_{3844}
Freeze Control Switch Test
Heater Blower Motor Test (Upper Cab)
Proper Refrigerant Handling
R12 And R134a Refrigerant Cautions
Refrigerant Hoses And Tubing Inspection_{3910}
Refrigerant Hoses And Tubing Inspection
Service Equipment and Tools
Special or Essential Tools
Specifications
John Deere Crawler Dozer 700H Operation and Test Service Manual (TM1858)
