John Deere Crawler Dozer 700H Repair Service Manual (TM1859)
Complete service repair manual for John Deere Crawler Dozer 700H, with all the workshop information to maintain, repair, and rebuild like professional mechanics.
John Deere Crawler Dozer 700H workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM1859 - John Deere 700H Crawler Dozer Technical Manual - Repair.pdf
TM1859 - John Deere 700H Crawler Dozer Technical Manual - Repair.epub
Total Pages: 754 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
00 - General Information
02 - Axles and Suspension Systems
03 - Transmission
04 - Engine
05 - Engine Auxiliary Systems
07 - Dampener Drive
11 - Park Brake
15 - Equipment Attaching
16 - Electrical System
17 - Frames, Chassis, or Supporting Structure
18 - Operator's Station
19 - Sheet Metal and Styling
20 - Safety, Convenienence and Miscellaneous
21 - Main Hydraulic System
32 - Bulldozer
TABLE OF CONTENTS
Foreword
Technical Information Feedback Form
General Information
Safety
General Specifications
Torque Values
Fuels and Lubricants
Tracks
Track System
Axles and Suspension Systems
Drive Axle Housing and Support
Axle Shaft, Bearings, and Reduction Gear
Transmission
Removal and Installation
Controls Linkage
Hydrostatic System
Engine
Removal and Installation
Engine Auxiliary Systems
Cold Weather Starting Aids
Radiator and Fan Shroud
Engine Speed Control
Intake System
External Exhaust System
Mounting Frame
External Fuel Supply System
Dampener Drive
Elements
Park Brake
Removal and Installation
Control Linkage
Hydraulic System
Equipment Attaching
Drawbar
Electrical System
Batteries, Support, and Cables
Alternator, Regulator and Charging System Wiring
Wiring Harness and Switches
System Controls
Instruments and Indicators
Motors and Actuators
Frames, Chassis, or Supporting Structure
Frame Installation
Chassis Weights
Operator`s Station
Removal and Installation
Operator`s Enclosure
Seat and Seat Belt
Heating and Air Conditioning
Sheet Metal and Styling
Hood and Engine Enclosure
Grille and Grille Housing
Safety, Convenience and Miscellaneous
Horn and Warning Devices
Main Hydraulic System
Hydraulic System
Bulldozer
Blades
Control Linkage
Frames
Hydraulic System
Dealer Fabricated Tools
Total Pages/Size: 914 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
CONTENTS - Expanded View
00 - General Information
01 - Safety
Avoid Heating Near Pressurized Fluid Lines
Avoid High-Pressure Fluids
Dispose of Waste Properly
Handle Chemical Products Safely
Handle Fluids Safely—Avoid Fires
Illuminate Work Area Safely
Keep ROPS Installed Properly
Live With Safety
Park Machine Safely
Practice Safe Maintenance
Prepare for Emergencies
Prevent Acid Burns
Prevent Battery Explosions
Remove Paint Before Welding or Heating
Replace Safety Signs
Service Machines Safely
Support Machine Properly
Use Proper Lifting Equipment
Wear Protective Clothing
Work in Clean Area
Work In Ventilated Area
02 - General Specifications
4000S Winch
700H Crawler Dozer Dimensions
700H Crawler Dozer Specification
700H Crawler Dozer Weights
700H Dozer Drain and Refill Capacities
700H Other Information
03 - Torque Values
Additional Metric Cap Screw Torque Values
Checking Track Shoe Cap Screw Torque
Check Oil Lines And Fittings
Hardware Torque Specifications
Keeping ROPS Installed Properly
Metric Bolt and Screw Torque Values
O-Ring Groove Connections
Service Recommendations For Flat Face O-Ring Seal Fittings
Service Recommendations for Inch Series Four Bolt Flange Fittings
Service Recommendations for Metric Series Four Bolt Flange Fitting
Service Recommendations for O-Ring Boss Fittings
Unified Inch Bolt and Screw Torque Values
04 - Fuels & Lubricants
Alternative and Synthetic Lubricants
Diesel Engine Coolant (engine with wet sleeve cylinder liners)
Diesel Engine Oil — Non-Emissions Certified and Certified Tier 1 and Stage I
Diesel Fuel
Diesel Fuel Storage
Fuel Tank
Grease
Inner and Outer Final Drive Oil
Low Sulfur Diesel Fuel Conditioner
Lubricant Storage
Mixing of Lubricants
Track Rollers, Front Idler, and Carrier Roller Oil
Transmission and Hydraulic Oil
Winch Oil
01 - Wheels or Tracks
Adding Oil To The Roller
Adjust Track Sag
Assemble Lubricated Track Chain to Turn Bushings and Lubricate Chain
Check Front Idler Oil Level
Disassemble and Assemble Carrier Roller
Disassemble and Assemble Lubricated Track Chain to Turn Pins and Bushings and Not Lubricate
Disassemble and Assemble Track Idler Recoil Spring
Disassemble and Assemble Track Roller
Disassemble, Inspect, and Assemble Front Idler
Disassemble Lubricated Track Chain to Turn Bushings and Lubricate Chain
Essential Tools
Front Idler Adjustment Procedure
Inspect Metal Face Seals_{0559}
Inspect Metal Face Seals
Measure Bushing Outside Diameter
Measure Carrier Roller Wear
Measure Front Idler Wear
Measure Link Height
Measure Track Pitch
Measure Track Roller Wear
Measure Track Shoe Grouser Wear
Other Material
Remove and Install Carrier Roller
Remove and Install Front Idler
Remove and Install Lubricated Track Chain—Saw Tooth Master Split Link
Remove and Install Rock Guards
Remove and Install Sprocket
Remove and Install Sprocket Segment
Remove and Install Track Frame
Remove and Install Track Frame Wear Strips and Slide Guides
Remove and Install Track Idler Recoil Spring
Remove and Install Track Roller
Remove and Install Track Shoe
Remove and Install Track Tension Adjuster
Service Equipment and Tools
Specifications
Test Carrier Roller for Oil Leakage
Test Track Roller for Leakage
Welding Procedure
02 - Axles and Suspension Systems
01 - Drive Axle Housing & Support
Other Material
Remove and Install Final Drive
Service Equipment and Tools
Specifications
50 - Axle Shaft, Bearing & Reduction Gear
Disassemble and Assemble Final Drive
Other Material
Specifications
03 - Transmission
00 - Removal & Installation
Essential Tools
Hydrostatic Component Location
Other Material
Remove and Install Hydrostatic Motors
Remove and Install Hydrostatic Pump
Service Equipment and Tools
Specifications
15 - Controls Linkage
Disassemble and Assemble Single Lever Control With Speed In Grip
Essential Tools
Other Material
Remove and Install Single Lever Control (SLC) With Speed In Grip
Single Lever Control (SLC) Exploded View With Speed In Grip
Specifications
60 - Hydrostatic System
Adjust Hydrostatic Motor Speed Sensor
Assemble Hydrostatic Motor
Assemble Hydrostatic Pump
Charge Pump and Pump Controls Exploded View
Disassemble and Assemble Displacement Control Valve
Disassemble and Assemble Hydrostatic Charge Pump
Disassemble and Assemble Hydrostatic Filter
Disassemble and Assemble Multi-Function Valve
Disassemble and Assemble Neutral Charge Relief Valve
Disassemble and Assemble Oil Cooler Thermal Bypass Valve
Disassemble Hydrostatic Motor
Disassemble Hydrostatic Pumps
Essential Tools
Hydrostatic Pump Exploded View
Other Material
Remove and Install Diagnostic Plumbing (S.N. —899613)
Remove and Install Diagnostic Plumbing (S.N. 899614— )
Remove and Install Hydrostatic Filter
Remove and Install Hydrostatic Motor Speed Sensor
Remove and Install Hydrostatic Reservoir
Remove and Install Oil Cooler Thermal Bypass Valve
Service Equipment and Tools
Specifications
04 - Engine
Bleed Fuel System
Other Material
PowerTech ® 6.8L (6068) John Deere Engine—Use CTM104
Remove and Install Engine
Remove and Install Oil Pan
Service Equipment and Tools
Specifications
05 - Engine Auxiliary Systems
05 - Cold Weather Starting Aid
PowerTech ® 6.8L (6068) John Deere Engine—Use CTM
Remove and Install Engine Coolant Heater
Remove and Install Starting Aid—If Equipped
Remove and Install Starting Aid Solenoid—If Equipped
Specifications
10 - Radiator & Fan Shroud
Install Radiator and Oil Cooler
Remove and Install Fan Blade, Pulley and Shroud
Remove and Install Sand Shield—If Equipped
Remove Radiator and Oil Cooler
Specifications
15 - Engine Speed Control
Other Material
Remove and Install Engine Speed Control and Decelerator
Specifications
20 - Intake System
Remove and Install Air Cleaner with Turbocharger
Specifications
30 - External Exhaust System
Remove and Install Muffler
40 - Mounting Frame
Engine and Power Train Mounting Parts
Specifications
60 - External Fuel Supply System
Remove and Install Fuel Tank
Specifications
07 - Dampener Drive
Other Material
Remove and Install Dampener Drive
Specifications
11 - Park Brakes
00 - Removal & Installation
Remove and Install Brake Valve
Remove and Install Park Brake
15 - Control Linkage
Other Material
Remove and Install Brake Pedal Control Linkage
Remove and Install Park Lock Linkage
Specifications
60 - Hydraulic System
Disassemble and Assemble Brake Valve
Disassemble and Assemble Park Brake
15 - Equipment Attaching
Remove and Install Drawbar
Remove and Install Tow Hook
16 - Electrical System
71 - Batteries, Support & Cables
Battery Safety
Battery Specifications
Check Battery Electrolyte Level
Check Battery Electrolyte Specific Gravity
Procedure for Testing Batteries
Remove and Install Batteries
Service Batteries Carefully
Service Equipment and Tools
Specifications
Using Booster Batteries—24 Volt System
72 - Alternator, Regulator & Charging System Wiring
Alternators and Starting Motors—Use CTM77
Remove and Install Alternator
Specifications
74 - Wiring Harness & Switches
Air Conditioning and Heater _ Blower Harness
bbbbReplace (Pull Type) Metri-Pack™ Connectors
Cab and ROPS Harness Component Location
Engine Harness Component Location
Essential Tools
Explanation Of Wire Markings
Fuse (Blade-Type) Color Codes
Fuse Specifications For Cab
Fuse Specifications For Rops
Install DEUTSCH ™ Contact
Install WEATHER PACK ™ Contact
Radio Harness Component Location
Remove Connector Body from Blade Terminals
Replace DEUTSCH ™ Connector
Replace (Push Type) Metri-Pack™ Connectors
Replace WEATHER PACK ™ Connectors
Transmission Harness Component Location
75 - System Controls
Remove and Install Display Monitor
Remove and Install Transmission Controller
Specifications
Welding Procedure
76 - Instruments & Indicators
Remove and Install Dash, Switches and Gauges
77 - Motors & Actuators
John Deere Starting Motor—Use CTM77
Remove and Install Starting Motor
17 - Frames, Chassis, or Supporting Structure
Disassemble and Assemble Crossbar
Essential Tools
Other Material
Remove and Install Counterweight
Remove and Install Crossbar and Lube Lines
Remove and Install Frame and Bottom Covers
Remove and Install Pivot Shafts
Remove and Install RIVNUT ® (KREMNUT) Fasteners
Service Equipment and Tools
Specifications
Welding Repair of Major Structure
18 - Operator's Station
00 - Removal & Installation
Install Cab or ROPS.5 qt)
Remove Cab or ROPS
Service Equipment and Tools
Specifications
10 - Operator's Enclosure
Remove and Install Door Window Wipers (Left Shown)
Remove and Install Front Window Wiper
Remove and Install Slide Glass
Remove and Install Stationary Glass
Remove and Install Windowpanes
Remove and Install Window
Remove and Install Window Washer Pumps
21 - Seat & Seat Belt
Remove and Install Air Suspension Seat
Remove and Install Deluxe Seat
Remove and Install Standard Seat
30 - Heating & Air Conditioning
Air Conditioner System Cleaning Procedures
Air Conditioning Component Location
Charge R134a System
Check Clutch Hub Clearance
Disassemble and Assemble Cab or ROPS Under Seat Heater
Disassemble and Assemble Cab Upper Heater
Disassemble and Assemble Compressor Clutch
Disassemble, Inspect and Assemble Compressor
Essential Tools
Evacuate R134a System
Flush Air Conditioner System
Inspect Compressor Manifold
Leak Testing
Other Material
Proper Refrigerant Handling
Purge Air Conditioner System
R134a Component Oil Charge
R134a Compressor Oil Charge Check
R134a Compressor Oil Removal
R134a Refrigerant Cautions
R134a Refrigerant Recovery, Recycling and Charging Station Installation Procedure
R134a Refrigerant Theory of Operation
Recover R134a System
Remove and Install A _ C Freeze Switch
Remove and Install Compressor
Remove and Install Condenser
Remove and Install Evaporator or Heater Core
Remove and Install Expansion Valve
Remove and Install Receiver-Dryer
Remove and Install Upper Cab Heater Blower Motor or Heater Blower Resistor
Service Equipment and Tools
Specifications
19 - Sheet Metal and Styling
10 - Hood & Engine Enclosure
Remove and Install Hood
Remove and Install Hood Support and Engine Side Shields
Specifications
21 - Grille & Grille Housing
Install Grille and Grille Housing
Remove Grille and Grille Housing
Specifications
20 - Safety, Convenienence and Miscellaneous
Adjust Reverse Warning Alarm Volume
Remove and Install Reverse Warning Alarm
21 - Main Hydraulic System
Disassemble and Assemble Hydraulic Filter
Disassemble and Assemble Hydraulic Pump (Without Winch Option)
Disassemble and Assemble Hydraulic Pump (With Winch Option)
Disassemble and Assemble Hydraulic Reservoir
Hydraulic and Hydrostatic Reservoir Cleanout Cover Remove and Install (S.N. 925918— )
Hydraulic Filter Remove and Install
Hydraulic Reservoir Remove and Install
Remove and Install Hydraulic Pump
Service Equipment and Tools
Specifications
32 - Bulldozer
01 - Blades
Remove and Install Cutting Edges and End Bits
Remove and Install Dozer Blade
Specifications
15 - Control Linkage
Remove and Install Auxiliary Fifth Function Linkage
Remove and Install Auxiliary Fourth Function Linkage
Remove and Install T-Bar Control Linkage
Specifications
40 - Frames
Remove and Install Dozer C-Frame
Specifications
60 - Hydraulic System
Angle Cylinder-To-Control Valve Component Location
Disassemble and Assemble Angle and Lift and Tilt Cylinders (John Deere 120 Series Cylinders)
Disassemble and Assemble Angle Control Valve Section
Disassemble and Assemble Auxiliary Control Valve Section
Disassemble and Assemble Hydraulic Control Valve
Disassemble and Assemble Lift Control Valve Section
Disassemble and Assemble System Relief Valve
Disassemble and Assemble Tilt Control Valve Section
Essential Tools
Hydraulic System Component Location
Lift Cylinder-To-Control Valve Component Location
Other Material
Remove and Install Angle Cylinder
Remove and Install Hydraulic Control Valve
Remove and Install Lift Cylinder
Remove and Install Tilt Cylinder
Remove and Install Wiper Seals on Hydraulic Control Valve Sections
Service Equipment and Tools
Specifications
Tilt Cylinder-To-Control Valve Component Location
99 - Dealer Fabricated Tools
DF1063 Final Drive and Pump Lifting Bracket
DF1065 Final Drive and Pump Adapter Bracket
DFRW20 Compressor Holding Fixture
DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool
DFT1119 Pump Support
DFT1130 Adapter
DFT1132 Hydrostatic Motor and Hydraulic Pump Removal and Installation Tool
DFT1137 Hydrostatic Motor Removal and Installation Tool
DFT1203 Torque Adapter For Pivot Shaft
DFT1211 Final Drive Lifting Bracket Adapter
DFT1212 Park Brake Spring Compressor
DTF1041 Track Nut Removal Tool
ST4920 Track Recoil Spring Disassembly and Assembly Tool
John Deere Crawler Dozer 700H Repair Service Manual (TM1859)
