John Deere Skid Steer Loaders models 328E, 332E Operation and Test Service Manual (TM12802)
Complete Operation and Test technical manual with Electrical Wiring Diagrams for John Deere Skid Steer Loaders models 328E, 332E (iT4/S3B) (SN.E236673-), with workshop information to maintain, diagnose, service, and rebuild like professional mechanics.
John Deere Skid Steer Loaders models 328E, 332E (PIN:1T0328E***E236673-) (PIN:1T0332E***E236670-) Operation & Test manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM12802 - John Deere Skid Steer Loaders 328E, 332E Technical Manual (Diagnostic and Test).PDF
TM12802 - John Deere Skid Steer Loaders 328E, 332E Technical Manual (Diagnostic and Test).EPUB
Total Pages: 1,519 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
TABLE OF CONTENTS
Foreword
Manual Identification-READ THIS FIRST!
General Information
Safety
Diagnostic Trouble Codes (DTCs)
Engine Control Unit (ECU) Diagnostic Trouble Codes
Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes
Hydraulic Control Unit (HCU) Diagnostic Trouble Codes
Left Joystick Controller (JSL) Diagnostic Trouble Codes
Right Joystick Controller (JSR) Diagnostic Trouble Codes
Sealed Switch Module (SSM) Diagnostic Trouble Codes
Vehicle Control Unit (VCU) Diagnostic Trouble Codes
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory of Operation
Diagnostic Information
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
Monitor Operation
References
Power Train
Theory of Operation
Diagnostic Information
Tests
Hydraulic System
Theory of Operation
Diagnostic Information
Adjustments
Tests
Hydrostatic System
Theory of Operation
Diagnostic Information
Tests
Heating and Air Conditioning
Theory of Operation
Diagnostic Information
Tests
Dealer Fabricated Tools
CONTENTS - Expanded View
9000 - GENERAL INFORMATION
01 - Safety
Add and Operate Attachments Safely
Avoid Backover Accidents
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Avoid Machine Tip Over
Avoid Unauthorized Machine Modifications
Avoid Work Site Hazards
Clean Debris from Machine
Clean Exhaust Filter Safely
Decommissioning Proper Recycling and Disposal of Fluids and Components
Drive Metal Pins Safely
Follow Safety Instructions
Handle Cab Door Safely
Handle Chemical Products Safely
Inspect and Maintain ROPS
Inspect Machine
Keep Riders Off Machine
Make Welding Repairs Safely
Operate Only If Qualified
Operating On Slopes
Operating or Traveling On Public Roads
Park and Prepare for Service Safely
Prepare for Emergencies
Prevent Battery Explosions
Prevent Fires
Prevent Unintended Machine Movement
Recognize Safety Information
Remove Paint Before Welding or Heating
Service Cooling System Safely
Start Only From Operator's Seat
Stay Clear of Moving Parts
Use and Maintain Seat Belt
Use Steps and Handholds Correctly
Wear Protective Equipment
Work In Ventilated Area
9001 - DIAGNOSTIC TROUBLE CODES (DTC)
10 - Engine Control Unit (ECU) Diagnostic Trouble Codes
000028.03 342200224 Accelerator 3 _ Pedal
000028.04 342200224 Accelerator 3 _ Pedal
000029.03 342200224 Accelerator 2 _ Pedal
000029.04 342200224 Accelerator 2 _ Pedal
000091.03 342200224 Acceleration _ Sensor 1
000091.04 342200224 Acceleration _ Sensor 1
000167.01 342200224 Charge _ Alarm
000167.05 342200224 Charge _ Alarm
000237.13 342200224 Vehicle Identification _ Number
000237.31 342200224 Vehicle Identification _ Number
001485.02 342200224 Main Relay _ ECU
522243.05 342200224 Start Assist _ Relay
522243.06 342200224 Start Assist _ Relay
522596.09 342200224 CAN Comm _ TSC1
522597.09 342200224 TSC1 CAN _ Message
522619.09 342200224 Y_DPFIF CAN _ Message
Engine Control Unit (ECU) Diagnostic Trouble Codes
20 - Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes
000070.02 342200224 Park Brake _ Release Input
000070.04 342200224 Park Brake _ Release Input
000096.03 342200224 Fuel Level _ Sensor
000096.04 342200224 Fuel Level _ Sensor
000158.00 342200224 System Voltage
000158.01 342200224 System Voltage
000162.04 342200224 2-Speed _ Switch Input
000234.14 342200224 Software Mismatch
000920.05 342200224 Alarm Output
000920.06 342200224 Alarm Output
001196.11 342200224 Anti Theft
001504.04 342200224 Seat Switch _ Input
002000.09 342200224 No ECU Data _ On CAN Bus
002142.09 342200224 No SSM Data _ On CAN Bus
002228.09 342200224 No HCU Data _ On CAN Bus
003413.04 342200224 Door Switch _ Input
520850.04 342200224 Over Ride _ Switch Input
521050.04 342200224 Aux Flow On-Off _ Switch Input
521197.04 342200224 Courtesy Light _ Switch Input
522379.05 342200224 Park Brake _ Release Output
522379.06 342200224 Park Brake _ Release Output
522398.02 342200224 Park Brake Run _ Switch Input
522398.04 342200224 Park Brake Run _ Switch Input
522820.05 342200224 High Flow Driver Out of Range Low
522820.06 342200224 High Flow Driver Out of Range High
522826.04 342200224 Fan Purge _ Switch Input
522827.04 342200224 Fan Auto _ Switch Input
522828.03 342200224 Creep Mode _ Switch Input
522828.04 342200224 Creep Mode _ Switch Input
522828.07 342200224 Creep Mode _ Switch Input
522859.04 342200224 Lap Bar _ Switch Input
523217.06 342200224 Hydraulic Valve _ Power 3 to HCU
523218.06 342200224 Propel Valve _ Power 2 to HCU
523219.06 342200224 Hydraulic Valve _ Power Output
523693.03 342200224 Aux Hyd _ Channel 1 Input
523693.04 342200224 Aux Hyd _ Channel 1 Input
523694.03 342200224 Aux Hyd _ Channel 2 Input
523694.04 342200224 Aux Hyd _ Channel 2 Input
523694.12 342200224 Aux Hyd _ Channel 2 Input
523822.04 342200224 High Flow _ Switch Input
523935.05 342200224 Aux Hyd _ Extend Output
523935.06 342200224 Aux Hyd _ Extend Output
523941.05 342200224 Aux Hyd _ Retract Output
523941.06 342200224 Aux Hyd _ Retract Output
523948.05 342200224 Ride Control 1 _ Solenoid Current
523948.06 342200224 Ride Control 1 _ Solenoid Current
523949.05 342200224 Ride Control 2 _ Solenoid Current
523949.06 342200224 Ride Control 2 _ Solenoid Current
524225.04 342200224 Remote Start _ Input
Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes
30 - Hydraulic Control Unit (HCU) Diagnostic Trouble Codes
000630.13 342200224 Cal Missing _ Or Incomplete
001594.00 342200224 Left Speed _ Sensor Input
001594.01 342200224 Left Speed _ Sensor Input
001594.02 342200224 Left Speed _ Sensor Input
001594.14 342200224 Left Speed _ Sensor Input
001595.00 342200224 Right Speed _ Sensor Input
001595.01 342200224 Right Speed _ Sensor Input
001595.02 342200224 Right Speed _ Sensor Input
001595.14 342200224 Right Speed _ Sensor Input
002201.09 342200224 Right Joystick _ CAN Data
002213.09 342200224 Left Joystick _ CAN Data
002660.07 342200224 Right Joystick _ X-Axis
002661.07 342200224 Right Joystick _ Y-Axis
002697.07 342200224 Left Joystick _ X-Axis
002698.07 342200224 Left Joystick _ Y-Axis
516193.03 342200224 Left Foot Pedal _ Signal 1
516193.04 342200224 Left Foot Pedal _ Signal 1
516193.07 342200224 Left Foot Pedal _ Signal 1
516194.03 342200224 Left Foot Pedal _ Signal 2
516194.04 342200224 Left Foot Pedal _ Signal 2
516195.03 342200224 Right Foot Pedal _ Signal 2
516195.04 342200224 Right Foot Pedal _ Signal 2
516196.03 342200224 Right Foot Pedal _ Signal 1
516196.04 342200224 Right Foot Pedal _ Signal 1
516196.07 342200224 Right Foot Pedal _ Signal 1
520652.05 342200224 Bucket Curl _ Solenoid Current
520652.06 342200224 Bucket Curl _ Solenoid Current
520652.16 342200224 Bucket Curl _ Solenoid Current
520653.05 342200224 Bucket Dump _ Solenoid Current
520653.06 342200224 Bucket Dump _ Solenoid Current
520653.16 342200224 Bucket Dump _ Solenoid Current
522377.03 342200224 Boom Sensor _ Signal 1
522377.04 342200224 Boom Sensor _ Signal 1
522377.12 342200224 Boom Sensor _ Signal 1
522377.13 342200224 Boom Sensor _ Signal 1
522436.03 342200224 Bucket Sensor _ Signal 1
522436.04 342200224 Bucket Sensor _ Signal 1
522436.12 342200224 Bucket Sensor _ Signal 1
522436.13 342200224 Bucket Sensor _ Signal 1
522437.03 342200224 Bucket Sensor _ Signal 2
522437.04 342200224 Bucket Sensor _ Signal 2
522447.05 342200224 Right Pump _ Fwd Sol Current
522447.06 342200224 Right Pump _ Fwd Sol Current
522447.16 342200224 Right Pump _ Fwd Sol Current
522448.05 342200224 Right Pump _ Rev Sol Current
522448.06 342200224 Right Pump _ Rev Sol Current
522448.16 342200224 Right Pump _ Rev Sol Current
522449.05 342200224 Left Pump _ Rev Sol Current
522449.06 342200224 Left Pump _ Rev Sol Current
522449.16 342200224 Left Pump _ Rev Sol Current
522450.05 342200224 Left Pump _ Fwd Sol Current
522450.06 342200224 Left Pump _ Fwd Sol Current
522450.16 342200224 Left Pump _ Fwd Sol Current
523217.03 342200224 Hydraulic Valve _ Power 3 to HCU
523217.04 342200224 Hydraulic Valve _ Power 3 to HCU
523218.03 342200224 Propel Valve _ Power 2 to HCU
523218.04 342200224 Propel Valve _ Power 2 to HCU
523219.03 342200224 Hydraulic Valve _ Power 1 to HCU
523219.04 342200224 Hydraulic Valve _ Power 1 to HCU
523378.03 342200224 Boom Sensor _ Signal 2
523378.04 342200224 Boom Sensor _ Signal 2
523411.05 342200224 Boom Down _ Solenoid Current
523411.06 342200224 Boom Down _ Solenoid Current
523411.16 342200224 Boom Down _ Solenoid Current
523414.05 342200224 Boom Up _ Solenoid Current
523414.06 342200224 Boom Up _ Solenoid Current
523414.16 342200224 Boom Up _ Solenoid Current
Hydraulic Control Unit (HCU) Diagnostic Trouble Codes
40 - Left Joystick Controller (JSL) Diagnostic Trouble Codes
002697.03 342200224 Left Joystick _ X-Axis
002697.04 342200224 Left Joystick _ X-Axis
002697.13 342200224 Left Joystick _ X-Axis
002697.14 342200224 Left Joystick _ X-Axis
002698.03 342200224 Left Joystick _ Y-Axis
002698.04 342200224 Left Joystick _ Y-Axis
002698.13 342200224 Left Joystick _ Y-Axis
002698.14 342200224 Left Joystick _ Y-Axis
Left Joystick Controller (JSL) Diagnostic Trouble Codes
50 - Right Joystick Controller (JSR) Diagnostic Trouble Codes
002660.03 342200224 Right Joystick _ X-Axis
002660.04 342200224 Right Joystick _ X-Axis
002660.13 342200224 Right Joystick _ X-Axis
002660.14 342200224 Right Joystick _ X-Axis
002661.03 342200224 Right Joystick _ Y-Axis
002661.04 342200224 Right Joystick _ Y-Axis
002661.13 342200224 Right Joystick _ Y-Axis
002661.14 342200224 Right Joystick _ Y-Axis
Right Joystick Controller (JSR) Diagnostic Trouble Codes
60 - Sealed Switch Module (SSM) Diagnostic Trouble Codes
0000629.12 342200224 Controller Fault
002033.09 342200224 VCU CAN Comm
002634.04 342200224 Ignition Relay
002634.05 342200224 Ignition Relay
003997.04 342200224 Wake up output
003997.05 342200224 Wake up output
523850.04 342200224 SSM Button 15
523850.09 342200224 SSM Button 15
523852.04 342200224 SSM Button 14
523852.09 342200224 SSM Button 14
523854.04 342200224 SSM Button 13
523854.09 342200224 SSM Button 13
523855.04 342200224 SSM Button 12
523855.09 342200224 SSM Button 12
523856.04 342200224 SSM Button 11
523856.09 342200224 SSM Button 11
523857.04 342200224 SSM Button 10
523857.09 342200224 SSM Button 10
523858.04 342200224 SSM Button 9
523858.09 342200224 SSM Button 9
523860.04 342200224 SSM Button 8
523860.09 342200224 SSM Button 8
523861.04 342200224 SSM Button 7
523861.09 342200224 SSM Button 7
523862.04 342200224 SSM Button 6
523862.09 342200224 SSM Button 6
523863.04 342200224 SSM Button 5
523863.09 342200224 SSM Button 5
523864.04 342200224 SSM Button 4
523864.09 342200224 SSM Button 4
523865.04 342200224 SSM Button 3
523865.09 342200224 SSM Button 3
523867.04 342200224 SSM Button 2
523867.09 342200224 SSM Button 2
523868.04 342200224 SSM Button 1
523868.09 342200224 SSM Button 1
Sealed Switch Module (SSM) Diagnostic Trouble Codes
70 - Vehicle Control Unit (VCU) Diagnostic Trouble Codes
000158.03 342200224 Battery Voltage _ Switched Power
000158.04 342200224 Battery Voltage _ Switched Power
000168.03 342200224 Unswitched Power _ Input
000168.04 342200224 Unswitched Power _ Input
000977.05 342200224 Fan Direction _ Mode
000977.06 342200224 Fan Direction _ Mode
001071.05 342200224 Fan Speed _ Solenoid
001071.06 342200224 Fan Speed _ Solenoid
001351.04 342200224 AC Switch _ Compressor State
001508.00 342200224 Hydraulic Oil _ Temperature
001508.03 342200224 Hydraulic Oil _ Temperature
001508.04 342200224 Hydraulic Oil _ Temperature
001713.00 342200224 Hydraulic Filter _ Restr Switch
001713.03 342200224 Hydraulic Filter _ Restr Switch
003512.03 342200224 5 Volt Sensor _ Supply 4
003512.04 342200224 5 Volt Sensor _ Supply 4
003597.03 342200224 5 Volt Sensor _ Supply 1
003597.04 342200224 5 Volt Sensor _ Supply 1
003598.03 342200224 5 Volt Sensor _ Supply 2
003598.04 342200224 5 Volt Sensor _ Supply 2
004056.05 342200224 2-Speed Output
004056.06 342200224 2-Speed Output
10 - Operational Checkout Procedure
10 - System Operational Checks
516197.05 342200224 Hyd Port Lock _ Solenoid Current
516197.06 342200224 Hyd Port Lock _ Solenoid Current
520194.13 342200224 Machine Model ID _ Wrong or Missing
520194.14 342200224 Machine Model ID _ Wrong or Missing
520849.03 342200224 Right Joystick _ Trigger Input
520849.04 342200224 Right Joystick _ Trigger Input
521466.05 342200224 Fan Direction _ Relief
521466.06 342200224 Fan Direction _ Relief
521806.05 342200224 HST Bypass Solenoid
521806.06 342200224 HST Bypass Solenoid
522820.05 342200224 High Flow _ Driver
522820.06 342200224 High Flow _ Driver
524084.00 342200224 Hydrostat Oil _ Temperature
524084.03 342200224 Hydrostat Oil _ Temperature
524084.04 342200224 Hydrostat Oil _ Temperature
524264.11 342200224 Checksum Error
Vehicle Control Unit (VCU) Diagnostic Trouble Codes
9005 - OPERATIONAL CHECKOUT PROCEDURE
10 - Operational Checkout Procedure
Operational Checkout
9010 - ENGINE
05 - Theory of Operation
Cold Start Operation
John Deere Engine
15 - Diagnostic Information
Engine Cooling System Component Location
Engine Fuel System Component Location
Engine Hard to Start or Does Not Start When Cold
Engine Intake and Exhaust Component Location
John Deere Engine_{50}
25 - Tests
John Deere Engine_{38}
9015 - ELECTRICAL SYSTEM
05 - System Information
Electrical Diagram Information
Electrical Schematic Symbols
10 - System Diagrams
Attachment Control Boom Harness (W12) Component Location
Attachment Control Boom Harness (W12) Wiring Diagram
Attachment Control Frame Harness (W11) Component Location
Attachment Control Frame Harness (W11) Wiring Diagram
Cab Harness (W2) Component Location
Cab Harness (W2) Wiring Diagram
Creep Mode Speed Switch Harness (W19) Component Location
Creep Mode Speed Switch Harness (W19) Wiring Diagram
Dual Flasher Harness (W5) Component Location
Dual Flasher Harness (W5) Wiring Diagram
Engine Fuel System Harness (W22) Component Location
Engine Fuel System Harness (W22) Wiring Diagram
Engine Harness (W21) Component Location
Engine Harness (W21) Wiring Diagram
Fuse and Relay Specifications
Heater and Air Conditioner Harness (W16) Component Location
Heater and Air Conditioner Harness (W16) Wiring Diagram
High _ Low Pressure Switch and Heater Valve Motor Harness (W18) Component Location
High _ Low Pressure Switch and Heater Valve Motor Harness (W18) Wiring Diagram
Hydraulic Valve Harness (W10) Component Location
Hydraulic Valve Harness (W10) Wiring Diagram
Hydrostatic Control Valve Harness (W17) Component Location
Hydrostatic Control Valve Harness (W17) Wiring Diagram
Hydrostatic Oil Temperature Sensor Harness (W25) Component Location
Hydrostatic Oil Temperature Sensor Harness (W25) Wiring Diagram
Intake Air Heater Harness (W36) Component Location
Intake Air Heater Harness (W36) Wiring Diagram
Joystick Jumper Harness (W27) Component Location
Joystick Jumper Harness (W27) Wiring Diagram
Left Pedal Sensor Harness (W23) Component Location
Left Pedal Sensor Harness (W23) Wiring Diagram
Main Harness (W3) Component Location
Main Harness (W3) Wiring Diagram
Pump Pressure Bypass Harness (W35) Component Location
Pump Pressure Bypass Harness (W35) Wiring Diagram
Quik-Tatch342204242 Actuator Harness (W15) Component Location
Quik-Tatch342204242 Actuator Harness (W15) Wiring Diagram
Quik-Tatch342204242 Boom Harness (W14) Component Location
Quik-Tatch342204242 Boom Harness (W14) Wiring Diagram
Quik-Tatch342204242 Frame Harness (W13) Component Location
Quik-Tatch342204242 Frame Harness (W13) Wiring Diagram
Radio Harness (W8) Component Location
Radio Harness (W8) Wiring Diagram
Rear Engine Harness (W1) Component Location
Rear Engine Harness (W1) Wiring Diagram
Right Pedal Sensor Harness (W24) Component Location
Right Pedal Sensor Harness (W24) Wiring Diagram
System Functional Schematic
System Functional Schematic, Wiring Diagram and Component Location Master Legend
Two-Speed Solenoid Harness (W28) Component Location
Two-Speed Solenoid Harness (W28) Wiring Diagram
15 - Sub-System Diagnostics
Backup Alarm Circuit Theory of Operation
Controller Area Network (CAN) Theory of Operation
Engagement and Monitor Unit (EMU) Circuit Theory of Operation
Engine Control Unit (ECU) Circuit Theory of Operation
Hydraulic Fan Control Circuit Theory of Operation
Hydraulic System Control Circuit Theory of Operation
Hydrostatic System Control Circuit Theory of Operation
Lighting Circuit Theory of Operation
Quik-Tatch Circuit Theory of Operation342200224If Equipped
Starting Circuit Theory of Operation
16 - Monitor Operation
Anti-Theft Security System Configuration342200224If Equipped
Anti-Theft Security System Enable342200224If Equipped
Anti-Theft Security System Operation342200224If Equipped
Engagement and Monitor Unit Data Items
Engagement and Monitor Unit Display Messages
Engagement and Monitor Unit Initial Configuration
Engagement and Monitor Unit Operation
Engagement and Monitor Unit Service Menu Operation
20 - References
25 - References
Alternator Test
Auxiliary Hydraulics Calibration
Backup Alarm Remove and Install
Battery Remove and Install
Boom and Bucket Calibration
Controller Area Network (CAN) Circuit Test
Control Panel Remove and Install
Electrical Component Checks_{43}
Electrical Component Checks
Electrical Component Specifications
Electrohydraulic (EH) Foot Pedal Calibration
Engagement and Monitor Unit (EMU) Remove and Install
Hydraulic Control Unit (HCU) Remove and Install
Hydrostatic System Calibration
Install CINCH342204242 Contact
Install DEUTSCH 342204242 Contact
Install WEATHER PACK 342204242 Contact
Intermittent Diagnostic Trouble Code (DTC) Diagnostics
Joystick Disassemble and Assemble
Left Electrohydraulic (EH) Foot Pedal Remove and Install
Left Joystick Controller (JSL) Remove and Install
Manual Tracking Adjustment Procedure
Motor Speed Sensor Remove and Install
Reading Diagnostic Trouble Codes (DTCs)
Remove Connector Body from Blade Terminals
Repair 32 and 48 Way CINCH342204242 Connectors
Repair Molex Connector
Replace CINCH342204242 Connectors
Replace DEUTSCH 342204242 Circular Connectors
Replace DEUTSCH 342204242 Connectors
Replace DEUTSCH 342204242 Rectangular or Triangular Connectors
Replace Metri-Pack342204242 Connectors
Replace (Pull Type) Metri-Pack342204242 Connectors
Replace (Push Type) Metri-Pack342204242 Connectors
Replace WEATHER PACK 342204242 Connector
Right Electrohydraulic (EH) Foot Pedal Remove and Install
Right Joystick Controller (JSR) Remove and Install
Service ADVISOR342204242 Connection Procedure
Solenoid Test
9020 - POWER TRAIN
05 - Theory of Operation
Chain Case Operation
Drive Axle Operation
Drive Chain Operation
Power Train System Operation
15 - Diagnostic Information
Both Wheels On One Side Not Powered
Drive Chain Noise
Excessive Axle Play
Grinding Noise
Oil Leak From Power Train
One Drive Wheel Not Powered
Power Train Component Location
25 - Tests
Drive Chain Tension Check and Adjustment
9025 - HYDRAULIC SYSTEM
05 - Theory of Operation
High Flow Pump Operation342200224If Equipped
Hydraulic Control Valve Operation
Hydraulic Fan Operation
Hydraulic Oil Filter Manifold Operation
Hydraulic Pump Operation
Hydraulic System Operation
Ride Control Operation342200224If Equipped
Self Leveling Valve Operation342200224If Equipped
15 - Diagnostic Information
Boom Drifts Down
Boom Drifts Up
Boom Will Not Lower
Boom Will Not Raise
Bucket Drifts Down
Bucket Drifts Up
Bucket Dumps During Self Leveling Cycle
Bucket Will Not Curl
Bucket Will Not Dump
Bucket Will Not Self Level When Boom is Raised
Diagnose Hydraulic System Malfunctions
Hydraulic Fan System Malfunctions
Hydraulic Fan Will Not Reverse Direction
Hydraulic Functions 342200234Jerky342200235 or 342200234Spongy342200235
Hydraulic Functions Slow or No Power
Hydraulic Oil Overheats
Hydraulic System Component Location
Hydraulic System Noise
Hydraulic System Schematic
No Hydraulic Functions
20 - Adjustments
Ride Control Accumulator Gas Charge Procedure342200224If Equipped
25 - Tests
Charge Pressure Relief Valve Test
Charge Pump Flow Test
Circuit Relief Valve Test
Function Drift Test
High Flow Relief Valve Test
Hydraulic Cylinder Leakage Test
Hydraulic Fan Motor Case Drain Test
Hydraulic Fan Motor Speed Test
Hydraulic Pump Flow Test
Hydraulic System Pressure Release
Hydraulic System Relief Valve Test
JT02156A Digital Pressure and Temperature Analyzer Kit Installation
JT05800 Digital Thermometer Installation
Pilot Control Accumulator Precharge Test
Port Lock Solenoid Valve and Port Lock Spool Test
Remote Start Box Installation
9026 - HYDROSTATIC SYSTEM
05 - Theory of Operation
Charge Pump Operation
Hydrostatic Control Valve Operation
Hydrostatic Motor Operation342200224Single Speed
Hydrostatic Motor Operation342200224Two Speed
Hydrostatic Pump Operation
Hydrostatic System Operation
Park Brake System Operation
Steering Control Operation
15 - Diagnostic Informtion
Grinding Noise While Operating Machine
Hydrostatic Pump Or Hydrostatic Motor Noise
Hydrostatic System Component Location
Hydrostatic System Schematic
Low Power
Machine Does Not Move In Either Direction
Machine Will Not Shift Into Or Out Of High Speed
Mistracking
Park Brakes Do Not Hold
Park Brakes Do Not Release
Slow Response To Changes In Speed
Wheels Powered On One Side, Not The Other
25 - Tests
Engine Speed Control for Testing
Hydrostatic Motor Case Drain Test342200224Single Speed
Hydrostatic Pump Control Neutral Adjustment
Hydrostatic Pump Flow Test
Hydrostatic Pump Mechanical Neutral Adjustment
Multi-Function Valve Pressure Relief Test
Park Brake Release Pressure Test
Wheel Speed Test
9031 - HEATING AND AIR CONDITIONING
05 - Theory of Operation
Air Conditioning System Cycle of Operation
15 - Diagnostic Information
Air Conditioner Runs Constantly, Too Cool
Air Conditioning and Heater System Component Location
Air Conditioning Does Not Cool Interior of Cab
Air Conditioning System Does Not Operate
Heater Does Not Warm Interior of Cab
Heater System Does Not Operate
Interior Windows Continue to Fog
25 - Tests
Air Conditioner and Heater Operational Checks
Air Conditioner Compressor Clutch Test
Air Conditioner Freeze Control Switch Test
Air Conditioning High _ Low Pressure Switch Test
Operating Pressure Diagnostic Chart
R134a Oil Charge Capacity
R134a Refrigerant Cautions
R134a Refrigerant Charge Capacity
Refrigerant Cautions and Proper Handling
Refrigerant Leak Testing
9900 - DEALER FABRICATED TOOLS
DFT1318 Motor Speed Sensor Test Harness
DFT1325 Solenoid Power Harness
