John Deere Skid Steer Loaders 313, 315 & Compact Track Loader CT315 Operation and Test Service Manual (TM10605)
Complete Operation and Test manual with Electrical Wiring Diagrams for John Deere Skid Steer Loaders 313, 315 & Compact Track Loader CT315, with all the shop information to maintain, diagnose, and service like professional mechanics.
John Deere Skid Steer Loaders 313, 315 & Compact Track Loader CT315 workshop Operation and Test manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
TM10605 - John Deere Skid Steer Loaders 313 & 315 & Compact Track Loader CT315 Technical Manual - Operation and Test.PDF
TM10605 - John Deere Skid Steer Loaders 313 & 315 & Compact Track Loader CT315 Technical Manual - Operation and Test.EPUB
Total Pages: 504 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English
MAIN SECTIONS
Foreword
Technical Information Feedback Form
General Information
Safety
Diagnostics
Engagement and Monitor Unit Diagnostic Trouble Codes
Operational Checkout Procedure
Operational Checkout Procedure
Engine
Theory Of Operation
Diagnostic Information
Tests
Electrical System
System Information
System Diagrams
Sub-System Diagnostics
References
Power Train
Theory Of Operation
Diagnostic Information
Tests
Hydraulic System
Theory Of Operation
Diagnostic Information
Tests
Hydrostatic System
Theory Of Operation
Diagnostic Information
Tests
Heating System
Theory Of Operation
Diagnostic Information
Tests
9000 - General Information
01 - Safety
Add and Operate Attachments Safely
Avoid Backover Accidents
Avoid High-Pressure Fluids
Avoid High-Pressure Oils
Avoid Machine Tip Over
Avoid Unauthorized Machine Modifications
Avoid Work Site Hazards
Beware of Exhaust Fumes
Dispose of Waste Properly
Drive Metal Pins Safely
Follow Safety Instructions
Handle Chemical Products Safely
Inspect Machine
Keep Riders Off Machine
Make Welding Repairs Safely
Operate Only If Qualified
Operating or Traveling On Public Roads
Park and Prepare for Service Safely
Prepare for Emergencies
Prevent Battery Explosions
Prevent Fires
Prevent Unintended Machine Movement
Recognize Safety Information
Remove Paint Before Welding or Heating
Safety and Operator Convenience Features
Service Cooling System Safely
Service Tires Safely
Start Only From Operator's Seat
Stay Clear of Moving Parts
Use and Maintain Seat Belt
Use Steps and Handholds Correctly
Wear Protective Equipment
9001 - Diagnostic Trouble Codes (DTC)
10 - Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes
Engagement and Monitor Unit (EMU) Diagnostic Trouble Codes
F965 342200224 Fuel Level Sensor Input at 5 Volts
F974 342200224 Alternator Voltage Out of Range High
F980 342200224 Hydraulic Oil Temperature Sensor Input at 0 Volts
F985 342200224 Hydraulic Oil Temperature Sensor Input at 5 Volts
F9D5 342200224 Coolant Temperature Sensor Input at 5 Volts
F9H8 342200224 Hydraulic Output Open or Hydraulic Output Shorted to Power
F9H9 342200224 Hydraulic Output Shorted to Ground
F9J8 342200224 Glow Plug Relay Output Open or Shorted to Power
F9J9 342200224 Glow Plug Relay Output Shorted to Ground
F9K8 342200224 Auto Shutdown Relay Output Open or Shorted to Power
F9K9 342200224 Auto Shutdown Relay Output Shorted to Ground
F9M9 342200224 Engagement and Monitor Unit (EMU) Warning Alarm Output Shorted to Ground
F9P8 342200224 Park Brake Output Open or Shorted to Power
F9P9 342200224 Park Brake Output Shorted to Ground
9005 - Operational Checkout Procedure
10 - System Operational Checks
Operational Checkout
9010 - Engine
05 - Theory of Operation
POWERTECH 342204242 2.4 L & 3.0 L (4024 & 5030) John Deere Engines
15 - Diagnostic Information
Engine Cooling System Component Location
Engine Fuel System Component Location
Engine Intake and Exhaust Component Location
POWERTECH342204242 2.4 L & 3.0 L (4024 & 5030) John Deere Engines
25 - Tests
Engine Speed Test and Adjustment
Intake Manifold Pressure342200224Turbocharger Boost
9015 - Electrical System
05 - System Information
Electrical Diagram Information
Electrical Schematic Symbols
10 - System Diagrams
12 Volt Auxiliary Power Harness (W9) Component Location
12 Volt Auxiliary Power Harness (W9) Wiring Diagram
8-Button Controller Harness (W15) Component Location
8-Button Controller Harness (W15) Wiring Diagram
Backup Alarm Harness (W4) Component Location
Backup Alarm Harness (W4) Wiring Diagram
Beacon Harness (W10) Component Location
Beacon Harness (W10) Wiring Diagram
Cab Harness342200224Deluxe (W12) Component Location
Cab Harness342200224Deluxe (W12) Wiring Diagram
Cab Harness342200224Standard (W2) Component Location
Cab Harness342200224Standard (W2) Wiring Diagram
Dual Flasher Harness (W5) Component Location
Dual Flasher Harness (W5) Wiring Diagram
Electric Quik-Tatch (W28) Component Location
Electric Quik-Tatch (W28) Wiring Diagram
Engine Harness (W1) Component Location
Engine Harness (W1) Wiring Diagram
Front Chassis Harness342200224Compact Track Loader (W40) Component Location
Front Chassis Harness342200224Compact Track Loader (W40) Wiring Diagram
Front Chassis Harness342200224Deluxe (W13) Component Location
Front Chassis Harness342200224Deluxe (W13) Wiring Diagram
Front Chassis Harness342200224Standard (W3) Component Location
Front Chassis Harness342200224Standard (W3) Wiring Diagram
Fuse Specifications
Heater Harness (W7) Component Location
Heater Harness (W7) Wiring Diagram
Horn Harness (W6) Component Location
Horn Harness (W6) Wiring Diagram
License Plate Light Harness (W39) Component Location342200224If Equipped
License Plate Light Harness (W39) Wiring Diagram342200224If Equipped
Operator Convenience Package (W19) Component Location
Operator Convenience Package (W19) Wiring Diagram
System Functional Schematic and Section Legend
System Functional Schematic, Wiring Diagram, and Component Location Master Legend
Water-in-Fuel Indicator Harness (W37) and Water-in-Fuel Sensor Harness (W38) Component Location342200224If Equipped
Water-in-Fuel Indicator Harness (W37) Wiring Diagram342200224If Equipped
Water-in-Fuel Sensor Harness (W38) Wiring Diagram342200224If Equipped
Wiper Harness (W8) Component Location
Wiper Harness (W8) Wiring Diagram
Wiper Motor Harness (W41) Component Location
Wiper Motor Harness (W41) Wiring Diagram
15 - Sub-System Diagnostics
Backup Alarm Circuit Theory of Operation
Electric Quik-Tatch Theory of Operation342200224If Equipped
Engagement and Monitor Unit (EMU) Circuit Theory of Operation
Starting Circuit Theory of Operation
20 - References
Alternator Test
Anti-Theft Security System Operation342200224If Equipped
Backup Alarm Remove and Install
Battery Remove and Install
Electrical Component Checks_{29}
Electrical Component Checks
Electrical Component Specifications
Engagement and Monitor Unit Data Items
Engagement and Monitor Unit Initial Configuration
Engagement and Monitor Unit Operation
Fuse Test
Install DEUTSCH 342204242 Contact
Install WEATHER PACK 342204242 Contact
Instrument Panel, Engagement and Monitor Unit, and Key Switch Remove and Install
Reading Engagement and Monitor Unit Diagnostic Trouble Codes
Relay Test
Replace DEUTSCH 342204242 Connectors
Replace DEUTSCH 342204242 Rectangular or Triangular Connectors
Replace (Pull Type) Metri-Pack342204242 Connectors
Replace (Push Type) Metri-Pack342204242 Connectors
Replace WEATHER PACK 342204242 Connector
Solenoid Test
Temperature Sensor Test
9020 - Power Train
05 - Theory of Operation
Chain Case Operation
Drive Axle Operation
Drive Chain Operation
Hydrostatic Motor Gearbox Operation
Power Train System Operation342200224Compact Track Loader
Power Train System Operation342200224Skid Steer Loader
Track Adjuster and Recoil Spring Operation
15 - Diagnostic Information
Both Wheels On One Side Not Powered
Diagnose Power Train Component Malfunctions342200224Compact Track Loader
Diagnose Power Train Component Malfunctions342200224Skid Steer Loader
Drive Chain Noise
Excessive Axle Play
Excessive Oil Leakage From Idlers And Rollers
Frequent Track Sag Adjustment Required
Grinding Noise
Individual Undercarriage Component Wear
Loose Track
Oil Leak From Power Train
One Drive Wheel Not Powered
342200234Popping342200235 Of Track
Tight Track
25 - Tests
Check and Adjust Track Sag
Drive Chain Tension Check and Adjustment
9025 - Hydraulic System
05 - Theory of Operation
Control Valve Operation
Counterbalance Valve Operation342200224Skid Steer Loader
High Flow Hydraulic Pump Operation
Hydraulic Oil Filter and Park Brake Solenoid Valve Manifold Operation342200224Skid Steer Loader
Hydraulic Oil Filter Manifold Operation342200224Compact Track Loader
Hydraulic Pump Operation
Hydraulic System Circuit Symbols
Hydraulic System Operation
Hydraulic System Schematic342200224Compact Track Loader
Hydraulic System Schematic342200224Skid Steer Loader
Self-Level Valve Operation
15 - Diagnostic Informtion
Boom Drifts Down
Boom Drifts Up
Boom Will Not Lower
Boom Will Not Raise
Bucket Drifts Down
Bucket Drifts Up
Bucket Dumps During Self-Leveling Cycle
Bucket Will Not Dump
Bucket Will Not Roll Back
Bucket Will Not Self-Level When Boom Is Raised
Diagnose Hydraulic System Malfunctions
Hydraulic Functions 342200234Jerky342200235 Or 342200234Spongy342200235
Hydraulic Functions Slow Or No Power
Hydraulic Oil Overheats
Hydraulic System Noise
No Hydraulic Functions
Pedals Will Not Move
25 - Tests
Boom and Bucket Spool Lock Solenoid Test
Charge Pressure Relief Valve Test
Circuit Relief Valve Test
Hydraulic Pump Flow Test
Hydraulic System Pressure Release Cable Adjustment
Hydraulic System Pressure Release
JT02156A Digital Pressure _ Temperature Analyzer Installation
JT05800 Digital Thermometer Installation
Port Lock Solenoid Valve and Port Lock Spool Test
Remote Start Box Installation
System Relief Valve Test
9026 - Hydrostatic System
05 - Theory of Operation
Hydrostatic Motor Operation342200224Compact Track Loader
Hydrostatic Motor Operation342200224Skid Steer Loader
Hydrostatic Pump Operation
Hydrostatic System Operation
Park Brake Solenoid Valve Manifold Operation342200224Compact Track Loader
Park Brake System Operation
Steering Control Operation
15 - Diagnostic Informtion
Diagnose Hydrostatic System Malfunctions
Grinding Noise While Operating Machine
Hydrostatic Pump Or Hydrostatic Motor Noise
Hydrostatic System Noise While In Neutral
Low Power
Machine Creeps With Steering Levers In Neutral
Machine Does Not Move In Either Direction
Machine Tracks To One Side With Steering Levers In Full Forward Or Reverse Position
Park Brake Does Not Hold
Park Brakes Do Not Release
Slow Response To Changes In Speed
Steering Levers Feel Loose Or 342200234Sloppy342200235
Steering Levers Hard To Move
Steering Levers Pulse Or Vibrate Excessively
Wheels Powered On One Side, Not The Other
25 - Tests
Auxiliary Hydraulic Control Handle Adjustment
Centering Plate Adjustment342200224Compact Track Loader
Centering Plate Adjustment342200224Skid Steer Loader
Hydraulic Control Handle Adjustment342200224Hands Only Machine
Hydrostatic Pump Case Drain Test
Hydrostatic Pump Flow Test
Hydrostatic Pump System Pressure Relief Test
Park Brake Release Pressure Test
Steering Lever Adjustment
Track Speed Test and Tracking Adjustment342200224Compact Track Loader
Wheel Speed Test and Tracking Adjustment342200224Skid Steer Loader
9031 - Heating and Air Conditioning
05 - Theory of Operation
Heater Blower Circuit Theory Of Operation
Heater Core Theory of Operation
Temperature Control Theory of Operation
15 - Diagnostic Informtion
Heater Does Not Warm Interior of Cab
Heater System Component Location
Heater System Diagnostic Information
Heater System Does Not Operate
Interior Windows Continue to Fog
25 - Tests
Blower Motor Resistor Test
Blower Switch Test
Heater Blower Motor Test
Heater System Operational Checks
John Deere Skid Steer Loaders 313, 315 & Compact Track Loader CT315 Operation and Test Service Manual (TM10605)
