Complete Repair manual for John Deere Articulated Dump Trucks 350D and 400D (BELL— Tier2; DW) , with all the shop information to maintain, repair, and service like professional mechanics.

John Deere Articulated Dump Trucks (ADT) 350D & 400D workshop Repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

  350D (SN. Bell: 200311—201811; SN. DW: 601341—608489)
  400D (SN. Bell: 200311—201811; SN. DW: 601341—608489)

TM1941 - John Deere 350D & 400D Articulated Dump Truck Technical Manual - Repair.pdf
TM1941 - John Deere 350D & 400D Articulated Dump Truck Technical Manual - Repair.epub

Total Pages: 1,029 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
 Foreword
   Technical Information Feedback Form
   General Information
      Safety
   Wheels
      Removal and Installation
   Axles and Suspension Systems
      Removal and Installation
      Differential or Bevel Drive
      Input Drive Shafts and U-Joints
      Axle Mounting Parts
      Axle Shaft, Bearings, and Reduction Gears
   Transmission
      Removal and Installation
      Input Drive Shafts and U-Joints
      Gear, Shafts, and Power Shift Clutches
      Hydraulic System
   Engine
      Removal and Installation
      Crankshaft, Main Bearings, and Flywheel
      Camshaft and Timing Gear Train
      Cylinder Block, Liners, Pistons and Rods
      Lubrication System
      Cylinder Head and Valves
      Exhaust System
      Fuel Injection System
      Air Intake Manifold System
      Turbocharger
      Cooling System
      Thermostats, Housing and Water Piping
   Engine Auxiliary System
      Cooling System
      Intake System
      External Exhaust Systems
      Engine Mounting
      External Fuel Supply Systems
   Connector Drive (Flexplate)
      Elements
   Transfer Drive
      Removal and Installation
      Gear Shafts and Bearings
   Steering System
      Secondary Steering
      Hydraulic System
   Service Brakes
      Active Elements
      Hydraulic System
   Park Brake
      Active Elements
   Frame and Supporting Structure
      Frame Installation
   Operator`s Station
      Operator Enclosure
      Seat and Seat Belt
      Heating and Air Conditioning
   Sheet Metal and Styling
      Hood or Engine Enclosure
   Main Hydraulic System
      Hydraulic System
   Pneumatic Systems
      Pumps and Drives
      Control Valves
      Reservoir, Filter, and Trap
      Cylinders
   Haulage Device
      Frames
      Hydraulic System
   Dealer Fabricated Tools 

tm1941 - 350D and 400D Articulated Dump Truck BELL(200311-201811) Tier 2; DW(601341-608489)

Table of Contents

Foreword

Technical Information Feedback Form

Section 00: General Information

Group 0001: Safety

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Inspect Machine

Stay Clear of Moving Parts

Avoid High-Pressure Oils

Beware of Exhaust Fumes

Prevent Fires

Prevent Battery Explosions

Handle Chemical Products Safely

Dispose of Waste Properly

Prepare for Emergencies

Use Steps and Handholds Correctly

Start Only From Operator's Seat

Use and Maintain Seat Belt

Prevent Unintended Machine Movement

Avoid Work Site Hazards

Keep Riders Off Machine

Avoid Backover Accidents

Avoid Machine Tip Over

Operating on Slopes

Operating Or Traveling On Public Roads

Inspect and Maintain ROPS

Add and Operate Attachments Safely

Park And Prepare For Service Safely

Service Tires Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Group 0003: Torque Values

Metric Bolt and Cap Screw Torque Values

Additional Metric Cap Screw Torque Values

Unified Inch Bolt and Cap Screw Torque Values

Service Recommendations for 37° Flare and 30° Cone Seat Connectors

Service Recommendations for O-Ring Boss Fittings

O-Ring Boss Fittings in Aluminum Housing Service Recommendations—Excavators

Service Recommendations for Flared Connections—Straight or Tapered Threads

Service Recommendations for Flat Face O-Ring Seal Fittings

O-Ring Face Seal Fittings With SAE Inch Hex Nut and Stud End for High-Pressure Service Recommendations

O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for Standard Pressure Service Recommendations

O-Ring Face Seal Fittings With Metric Hex Nut and Stud End for High-Pressure Service Recommendations

Service Recommendations for Metric Series Four Bolt Flange Fitting

Service Recommendations For Inch Series Four Bolt Flange Fittings

Inch Series Four Bolt Flange Fitting for High-Pressure Service Recommendations

Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings

Service Recommendations For O-Ring Boss Fittings With Shoulder

Metric 24° O-Ring Seal DIN 20078 Service Recommendations

Section 01: Wheels

Group 0110: Removal and Installation

Remove and Install Wheel

Remove and Install Tire

Section 02: Axles and Suspension Systems

Group 0200: Removal and Installation

Axles

Group 0210: Differential or Bevel Drive

Axle Differential

Group 0225: Input Drive Shafts and U-Joints

Drive Shafts

Group 0242: Axle Mounting Parts

Axle Links, Stabilizers, and Struts Remove and Install

Recharge Front Suspension Strut

Front Suspension Strut Disassemble and Assemble

Replace Links and Stabilizer Bushings

Front Axle Pivot

Middle and Rear Axle Walking Beams

Group 0250: Axle Shaft, Bearings, and Reduction Gears

Axle Outboard Planetaries

Axle Shafts

Axle Hubs

Section 03: Transmission

Group 0300: Removal and Installation

Remove and Install Transmission

Group 0325: Input Drive Shafts and U-Joints

Remove and Install Transmission-to-Transfer Case Drive Shaft

Group 0350: Gear, Shafts, and Power Shift Clutches

Disassemble Transmission

Disassemble and Assemble Torque Converter

Disassemble and Assemble Torque Converter Housing

Disassemble and Assemble Retarder and P3 Planetary

Disassemble and Assemble Main Shaft

Disassemble and Assemble P2 Planetary

Disassemble and Assemble P1 Planetary

Disassemble and Assemble Front Support and Charging Oil Pump

Disassemble and Assemble C1/C2 Clutch

Disassemble and Assemble C3/C4 Clutch and Main Housing

Disassemble and Assemble Control Valve

Assemble Transmission

Group 0360: Hydraulic System

Remove and Install Transmission Oil Cooler

Transmission Retarder Accumulator Remove and Install

Section 04: Engine

Group 0400: Removal and Installation

Engine

Group 0401: Crankshaft, Main Bearings, and Flywheel

Crankshaft and Main Bearing Failure Analysis

Crankshaft Oil Seals

Flywheel

Remove and Install Timing Case Cover

Remove and Install Timing Case

Crankshaft

Bleed Engine Oil Circuit after Major Overhaul

Group 0402: Camshaft and Timing Gear Train

Camshaft

Group 0403: Cylinder Block, Liners, Pistons and Rods

Liner, Piston, and Rod Failure Analysis

Pistons and Connecting Rods

Cylinder Liners

Check Engine Rotation for Excessive Tightness

Group 0407: Lubrication System

Remove and Install Oil Filter Housing

Remove, Inspect, and Install Engine Oil Cooler

Remove and Install Oil Pan

Remove, Inspect and Install Piston Cooling Orifices

Remove and Install Engine Oil Pump

Remove and Install Oil Pressure Relief Valve

Group 0409: Cylinder Head and Valves

Cylinder Head and Valves Failure Analysis

Remove and Install Valve Cover

Rocker Arms and Shaft

Clean and Inspect Push Rods

Cylinder Head

Remove and Install Engine Exhaust Valve Brake

Intake and Exhaust Valves

Valves

Cylinder Head

Group 0410: Exhaust System

Remove and Install Exhaust Manifold

Group 0413: Fuel Injection System

Remove and Install Hand Primer Pump

Remove and Install Fuel Supply Pump

Remove and Install Electronic Unit Injector (EUI)

Remove and Install Fuel Delivery Nozzle

Group 0414: Air Intake Manifold System

Remove and Install Air Intake Manifold

Group 0416: Turbocharger

Turbocharger

Turbocharger Seven-Step Inspection

Group 0417: Cooling System

Water Pump

Group 0418: Thermostats, Housing and Water Piping

Remove and Install Thermostats and Housing

Section 05: Engine Auxiliary System

Group 0510: Cooling System

Fan Belt Remove and Install

Belt Tensioner Remove and Install

Remove and Install Radiator

Group 0520: Intake System

Air Intake System Leakage Check

Remove and Install Charge Air Aftercooler

Group 0530: External Exhaust Systems

Remove and Install Muffler and Exhaust Pipes

Remove and Install Exhaust Brake Valve Flapper

Body Heater Pipes

Group 0540: Engine Mounting

Remove and Install Engine and Transmission Rubber Mounts

Group 0560: External Fuel Supply Systems

Remove and Install Hand Primer Pump

Remove and Install Primary Fuel Filter (Water Separator)

Remove and Install Fuel Tank

Section 07: Connector Drive (Flexplate)

Group 0752: Elements

Remove and Install Connector Drive (Flexplate)

Section 08: Transfer Drive

Group 0800: Removal and Installation

Transfer Case Remove and Install

Transfer Case Alignment

Drive Shaft Alignment

Group 0851: Gear Shafts and Bearings

Transfer Case Disassemble

Front Output Housing and Inter-axle Lock Disassemble and Assemble

Input Shaft Disassemble and Assemble

Idler Shaft Disassemble and Assemble

Rear Output Shaft Disassemble and Assemble

Planetary Gear Disassemble and Assemble

Transfer Case Assemble

Inter-axle Lock Coupler Adjustment

Section 09: Steering System

Group 0930: Secondary Steering

Secondary Steering Pump

Group 0960: Hydraulic System

Steering Valve Remove and Install

Steering Valve Disassemble and Assemble

Steering Cylinder (S.N. —499999)

Steering Cylinder (S.N. 500000— )

Section 10: Service Brakes

Group 1011: Active Elements

Service Brakes—350D

Service Brakes—400D

Group 1060: Hydraulic System

Bleed Service Brake Hydraulic System

Brake Accumulators

Brake Valve

Wet Disk Brake Thermal Valve

Wet Disk Brake Cooling Oil Pumps

Wet Disk Brake Cooling Oil Reservoir

Wet Disk Brake Cooling Oil Cooler

Section 11: Park Brake

Group 1111: Active Elements

Park Brake

Section 17: Frame and Supporting Structure

Group 1740: Frame Installation

Welding on Machine

Separate Front and Rear Frames

Articulation Frame

Oscillation Joint Bushings Inspect

Oscillation Joint

Section 18: Operator's Station

Group 1810: Operator Enclosure

Remove and Install Cab Mounts

Cab Roof Remove and Install

Remove and Install Cab Tilt Pump and Cylinder

Disassemble and Assemble Cab Tilt Cylinder (S.N. —499999)

Disassemble and Assemble Cab Tilt Cylinder (S.N. 500000— )

Windowpanes Remove and Install

Cab Door Window Installation

Group 1821: Seat and Seat Belt

Operator's Seat (SN —201517)

Operator's Seat (SN 201518— )

Group 1830: Heating and Air Conditioning

Refrigerant Cautions and Proper Handling

R134a Refrigerant Oil Information

R134a Refrigerant Recovery/Recycling and Charging Station Installation Procedure

Recover R134a Refrigerant

Flush and Purge Air Conditioner System

Evacuate R134a System

Charge R134a System

Remove and Install Air Conditioner Compressor

Disassemble and Assemble Compressor Clutch

Inspect Compressor Manifold

Remove and Install Condenser

Remove and Install High/Low Pressure Switch

Remove and Install Receiver-Dryer

Remove and Install Expansion Valve

Remove and Install Heater Core and Evaporator Core

Remove and Install Freeze Control Switch

Section 19: Sheet Metal and Styling

Group 1910: Hood or Engine Enclosure

Hood

Section 21: Main Hydraulic System

Group 2160: Hydraulic System

Main Hydraulic Pump

Hydraulic Pump Power-Takeoff (PTO) Remove and Install

Hydraulic Pump Drive Shaft

Hydraulic Pump Drive Shaft Damper Coupler Disassemble, Clean, and Assemble

Hydraulic Reservoir

Suction Strainer

Hydraulic System Manifold Assembly

Hydraulic Fan Motor

Fan Drive Controller

Section 22: Pneumatic Systems

Group 2261: Pumps and Drives

Remove and Install Air Compressor

Group 2262: Control Valves

Remove and Install Pneumatic Manifold

Remove and Install Park Brake Control Valve

Remove and Install Body Tip Control Valve

Remove and Install Seat Control Valve

Differential Lock Actuator

Remove and Install Park Brake Actuator

Group 2264: Reservoir, Filter, and Trap

Air Unloader Valve with Integral Air Dryer

Remove and Install Regeneration Air Reservoir

Remove and Install Air Reservoir

Group 2265: Cylinders

Remove and Install Exhaust Brake Air Cylinder

Section 35: Haulage Device

Group 3540: Frames

Body

Group 3560: Hydraulic System

Dump Body Lift Cylinder Repair (S.N. —499999)

Dump Body Lift Cylinder Remove and Install (S.N. 500000—608380)

Dump Body Lift Cylinder Disassemble and Assemble (S.N. 500000—608380)

Dump Body Lift Cylinder Disassemble and Assemble (S.N. 608380—)

Section 99: Dealer Fabricated Tools

Group 9900: Dealer Fabricated Tools

DF1002 Rolling Drag Torque Bar

DFT1132 Removal and Installation Tool

DFT1178 Lifting Tool

DFT1181 Bushing Driver

DFT1185 Supports

DFT1186 Bushing Driver

DFT1187 Bearing Driver

DFT1188 Bearing Driver

DFT1189 Spanner Wrench

DFT1194 Bearing Puller

DFT1195 Planetary Alignment Stud

DFT1196 Bushing Driver

DFT1341 Bushing Driver

DFT1199 Bushing Pusher

DFT1200 Bushing Driver

DFT1222 Wet Disk Brake Piston Seal Installer

DFT1223 Transfer Case Mounting Bracket

DFT1224 Engine Mounting Adapter

John Deere Articulated Dump Trucks 350D, 400D Repair Service Manual (TM1941)