Complete technical manual with Electrical Wiring Diagrams for John Deere Articulated Dump Trucks (ADT) 370E, 410E, 460E, with all the shop information to maintain, diagnose, and service like professional mechanics.

John Deere Articulated Dump Trucks 370E, 410E, 460E workshop Operation and Test manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM13380X19 - John Deere 370E, 410E, 460E Articulated Dump Truck Technical Manual - Operation and Test.PDF
TM13380X19 - John Deere 370E, 410E, 460E Articulated Dump Truck Technical Manual - Operation and Test.EPUB

Total Pages: 1,910 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

(SN: from C668587; D668587)
  370E (PIN:1DW370E***C668588- ; 1DW370E***D668588-)
  410E (PIN:1DW410E***C668589- ; 1DW410E***D668589-)
  460E (PIN:1DW460E***C668587- ; 1DW460E***D668587-)
MAIN SECTIONS
Foreword
   Manual Identification-READ THIS FIRST!
   General Information
      Safety
   Diagnostics
      Transmission Control Unit (TCU) Diagnostic Trouble Codes
      Engine Control Unit (ECU) Diagnostic Trouble Codes
      Vehicle Control Unit (VCU) Diagnostic Trouble Codes
      Display Menu Handler (DMH) Diagnostic Trouble Codes
      Sealed Switch Module 1 (SM1) Diagnostic Trouble Codes
      Sealed Switch Module 2 (SM2) Diagnostic Trouble Codes
      Primary Display Unit (PDU) Diagnostic Trouble Codes
      Rear Frame Controller (RFC) Diagnostic Trouble Codes
      Tire Pressure Monitoring (TPM) System Diagnostic Trouble Codes
      Automatic Temperature Control (ATC) Diagnostic Trouble Codes
   Operational Checkout Procedure
      Operational Checkout Procedure
   Engine
      Theory of Operation
      System Diagrams
      Diagnostic Information
      Tests
   Electrical System
      Theory of Operation
      System Diagrams
      Diagnostic Information
      Primary Display Unit (PDU) Operation
      Diagnostic Test Box
      Adjustments
      Tests
   Power Train
      Theory of Operation
      System Diagrams
      Diagnostic Information
      Tests
   Hydraulic System
      Theory of Operation
      System Diagrams
      Diagnostic Information
      Tests
   Heating and Air Conditioning
      Theory of Operation
      Diagnostic Information
      Tests
 

tm13380x19 - 370E, 410E, and 460E Articulated Dump Truck

Table of Contents

Foreword

Manual Identification—READ THIS FIRST!

Section 9000: General Information

Group 01: Safety

Information for European Union Directives and Customs Union Technical Regulations Compliance

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Inspect Machine

Stay Clear of Moving Parts

Avoid High-Pressure Fluids

Avoid High-Pressure Oils

Work In Ventilated Area

Handle Starting Fluid Safely

Avoid Static Electricity Risk When Refueling

Prevent Fires

In Case of Machine Fire

Prevent Battery Explosions

Handle Chemical Products Safely

Decommissioning — Proper Recycling and Disposal of Fluids and Components

Prepare for Emergencies

Clean Debris from Machine

Use Steps and Handholds Correctly

Start Only From Operator's Seat

Use and Maintain Seat Belt

Prevent Unintended Machine Movement

Avoid Work Site Hazards

Keep Riders Off Machine

Prevent Acid Burns

Avoid Backover Accidents

Avoid Machine Tip Over

Operating on Slopes

Operating or Traveling On Public Roads

Inspect and Maintain ROPS

Keep the Operator Protective Structure (OPS) in Place

Travel Safely

Add and Operate Attachments Safely

Park and Prepare for Service Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Service Tires Safely

Section 9001: Diagnostics

Group 10: Transmission Control Unit (TCU) Diagnostic Trouble Codes

523000.01 - Controller Power Source Fault

523000.03 - Controller Power Source Fault

523000.04 - Unswitched Power Circuit Fault

523001.01 - Unswitched Power Fault

523010.03 - Sensor Supply Circuit Fault

523010.04 - Sensor Supply Circuit Fault

523011.04 - Internal Controller Supply Circuit Fault

523020.03 - Sensor Supply Circuit Fault

523020.04 - Sensor Supply Circuit Fault

523020.06 - Sensor Supply Circuit Fault

523021.03 - Sensor Supply Circuit Fault

523021.04 - Sensor Supply Circuit Fault

523021.06 - Sensor Supply Circuit Fault

523022.03 - Sensor Supply Circuit Fault

523022.04 - Sensor Supply Circuit Fault

523022.06 - Sensor Supply Circuit Fault

523030.03 - Controller Valve Power Supply Circuit Fault

523030.04 - Controller Valve Power Supply Circuit Fault

523030.06 - Controller Power Source Fault

523031.03 - Controller Valve Power Supply Circuit Fault

523031.04 - Controller Valve Power Supply Circuit Fault

523031.06 - Controller Power Source Fault

523040.00 - Controller Temperature High

523040.02 - Internal Controller Temperature High

523045.12 - Controller Fault

523046.12 - Controller Fault

523047.12 - Controller Fault

523048.12 - Controller Fault

523049.12 - Controller Fault

523100.02 - Turbine Speed Sensor Fault

523100.03 - Turbine Speed Sensor Fault

523100.06 - Turbine Speed Sensor Fault

523100.07 - Turbine Speed Sensor Fault

523100.08 - Turbine Speed Sensor Fault

523100.09 - Turbine Speed Sensor Fault

523100.11 - Turbine Speed Sensor Fault

523105.02 - Unknown Connection

523105.03 - Internal Speed Sensor Fault

523105.06 - Internal Speed Sensor Fault

523105.07 - Internal Speed Sensor Fault

523105.08 - Internal Speed Sensor Fault

523105.09 - Internal Speed Sensor Fault

523105.11 - Internal Speed Sensor Fault

523110.02 - Unknown Connection

523110.03 - Internal Speed Sensor Fault

523110.06 - Internal Speed Sensor Fault

523110.07 - Internal Speed Sensor Fault

523110.08 - Internal Speed Sensor Fault

523110.09 - Internal Speed Sensor Fault

523110.11 - Internal Speed Sensor Fault

523115.02 - Unknown Connection

523115.03 - Output Speed Sensor Fault

523115.06 - Output Speed Sensor Fault

523115.07 - Output Speed Sensor Fault

523115.08 - Output Speed Sensor Fault

523115.09 - Output Speed Sensor Fault

523115.11 - Output Speed Sensor Fault

523125.02 - Transmission Invalid Component Circuit Fault

523130.02 - Unknown Connection

523140.02 - Unknown Connection

523140.03 - Transmission Sump Temperature Sensor Fault

523140.05 - Transmission Sump Temperature Sensor Fault

523140.06 - Transmission Sump Temperature Sensor Fault

523145.02 - Unknown Connection

523145.03 - Retarder Temperature Sensor Fault

523145.05 - Retarder Temperature Sensor Fault

523145.06 - Retarder Temperature Sensor Fault

523150.02 - Unknown Connection

523155.02 - Unknown Connection

523155.03 - Transmission Oil Filter Fault

523155.04 - Transmission Oil Filter Fault

523155.06 - Transmission Oil Filter Fault

523200.00 - Clutch A Slip

523200.02 - Unknown Connection

523200.03 - Controller Valve Power Supply Circuit Fault

523200.05 - Controller Valve Power Supply Circuit Fault

523200.06 - Controller Valve Power Supply Circuit Fault

523200.08 - Clutch A Proportional Valve Circuit Fault

523205.00 - Clutch B Slip

523205.02 - Unknown Connection

523205.03 - Controller Valve Power Supply Circuit Fault

523205.05 - Controller Valve Power Supply Circuit Fault

523205.06 - Controller Valve Power Supply Circuit Fault

523205.08 - Clutch B Proportional Valve Circuit Fault

523210.00 - Clutch C Slip

523210.02 - Unknown Connection

523210.03 - Clutch C Proportional Valve Circuit Fault

523210.05 - Clutch C Proportional Valve Circuit Fault

523210.06 - Clutch C Proportional Valve Circuit Fault

523210.08 - Clutch C Proportional Valve Circuit Fault

523215.00 - Clutch D Slip

523215.02 - Unknown Connection

523215.03 - Clutch D Proportional Valve Circuit Fault

523215.05 - Clutch D Proportional Valve Circuit Fault

523215.06 - Clutch D Proportional Valve Circuit Fault

523215.08 - Clutch D Proportional Valve Circuit Fault

523220.00 - Clutch R Slip

523220.02 - Unknown Connection

523220.03 - Clutch R Proportional Valve Circuit Fault

523220.05 - Clutch R Proportional Valve Circuit Fault

523220.06 - Clutch R Proportional Valve Circuit Fault

523220.08 - Clutch R Proportional Valve Circuit Fault

523225.00 - Clutch F Slip

523225.02 - Unknown Connection

523225.03 - Clutch F Proportional Valve Circuit Fault

523225.05 - Clutch F Proportional Valve Circuit Fault

523225.06 - Clutch F Proportional Valve Circuit Fault

523225.08 - Clutch F Proportional Valve Circuit Fault

523230.00 - Clutch V Slip

523230.02 - Unknown Connection

523230.03 - Clutch V Proportional Valve Circuit Fault

523230.05 - Clutch V Proportional Valve Circuit Fault

523230.06 - Clutch V Proportional Valve Circuit Fault

523230.08 - Clutch V Proportional Valve Circuit Fault

523235.00 - Clutch E Slip

523235.02 - Unknown Connection

523235.03 - Clutch E Proportional Valve Circuit Fault

523235.05 - Clutch E Proportional Valve Circuit Fault

523235.06 - Clutch E Proportional Valve Circuit Fault

523235.08 - Clutch E Proportional Valve Circuit Fault

523240.00 - Transmission Lockup Clutch Slip

523240.02 - Unknown Connection

523240.03 - Torque Converter Proportional Valve Circuit Fault

523240.05 - Torque Converter Proportional Valve Circuit Fault

523240.06 - Torque Converter Proportional Valve Circuit Fault

523240.08 - Torque Converter Proportional Valve Circuit Fault

523245.02 - Unknown Connection

523245.03 - Retarder Proportional Valve Circuit Fault

523245.05 - Retarder Proportional Valve Circuit Fault

523245.06 - Retarder Proportional Valve Circuit Fault

523245.08 - Retarder Proportional Valve Circuit Fault

523250.02 - Unknown Connection

523250.03 - Diff Lock Proportional Valve Circuit Fault

523250.05 - Diff Lock Proportional Valve Circuit Fault

523250.06 - Diff Lock Proportional Valve Circuit Fault

523250.08 - Diff Lock Proportional Valve Circuit Fault

523300.00 - Transmission Sump Oil Temperature High

523300.16 - Transmission Sump Oil Temperature High

523301.00 - Retarder Oil Temperature High

523301.16 - Retarder Oil Temperature High

523302.00 - Torque Converter Oil Temperature High

523302.16 - Torque Converter Oil Temperature High

523304.00 - Transmission Oil Filter Fault

523305.00 - Transmission Oil Filter Restricted

523310.00 - Transmission Input Torque High

523320.15 - Transmission Output Speed High

523360.09 - Internal Controller Error

523400.09 - Communication System Message Missing

523401.09 - Communication System Message Missing

523402.09 - Communication System Message Missing

523403.09 - Communication System Message Missing

523410.09 - Communication System Message Missing

523413.09 - Communication System Message Missing

523414.09 - Communication System Message Missing

523415.09 - Communication System Message Missing

523416.09 - Communication System Message Missing

523417.09 - Communication System Message Missing

523418.09 - Communication System Message Missing

523419.09 - Communication System Message Missing

523420.09 - Communication System Message Missing

523424.09 - Communication System Message Missing

523426.09 - Communication System Message Missing

523427.09 - Communication System Message Missing

523470.19 - Operation Mode Fault

523471.19 - Transmission Command Fault

523474.19 - Difflock Command Fault

523475.19 - Torque Converter Lockup Command Fault

523476.19 - Retarder Command Fault

523480.09 - Machine Configuration Invalid

523481.00 - Testmode Not Active

523500.00 - Transmission Input Speed High

523501.00 - Engine Speed Limitation Fault

523502.00 - Engine Speed Demand Fault

523503.00 - Engine Torque Limitation Fault

523504.00 - Engine Torque Demand Fault

523505.00 - Transmission Protection

523506.00 - Engine Brake Without Request

523600.00 - Transmission Protection

523600.01 - Transmission Protection

523600.02 - Transmission Protection

523600.03 - Transmission Protection

523600.04 - Transmission Protection

523600.05 - Transmission Protection

523600.07 - Transmission Protection

523600.09 - Transmission Protection

523600.10 - Transmission Protection

523601.00 - Transmission Protection

523602.00 - Transmission Protection

523603.00 - Transmission Protection

523650.00 - Neutral Selected While in Motion

Group 20: Engine Control Unit (ECU) Diagnostic Trouble Codes

Engine Control Unit (ECU) Diagnostic Trouble Codes

000091.03 - Throttle Input (S.N. —679085)

000091.04 - Throttle Input (S.N. —679085)

000091.03 - Throttle Input (S.N. 679086— )

000091.04 - Throttle Input (S.N. 679086— )

000111.07 - Coolant Level

000111.18 - Coolant Level

000168.01 - Battery Voltage

000168.16 - Battery Voltage

000168.17 - Battery Voltage

000168.18 - Battery Voltage

000237.02 - VIN Security Data Invalid

000237.13 - VIN Option Code Security Data Conflict

000237.31 - VIN Security Data Mission

000629.31 - Engine Control Unit Fault

000695.19 - Unapproved Engine Speed Request

001321.09 - Starter Relay

001321.31 - Starter Relay

002033.19 - CCU CAN Comm

003353.31 - Alternator

003587.05 - Ether Starting Aid Circuit Fault

003587.06 - Ether Starting Aid Circuit Fault

524225.31 - Engine Speed Detected Without Start Signal

Group 30: Vehicle Control Unit (VCU) Diagnostic Trouble Codes

000096.03 - Fuel Level Sensor Circuit Fault

000096.04 - Fuel Level Sensor Circuit Fault

000116.00 - Rear Brake Pressure High

000116.01 - Rear Brake Pressure Extremely Low

000116.03 - Rear Brake Pressure Sensor Circuit Fault

000116.04 - Rear Brake Pressure Sensor Circuit Fault

000117.00 - Rear Brake Charge Pressure High

000117.01 - Rear Brake Charge Pressure Extremely Low

000117.03 - Rear Brake Charge Pressure Sensor Circuit Fault

000117.04 - Rear Brake Charge Pressure Sensor Circuit Fault

000237.02 - Vehicle Identification Conflict

000237.13 - Vehicle Identification Fault

000237.31 - Communication Fault

000619.03 - Brake Solenoid Circuit Fault

000619.05 - Brake Solenoid Circuit Fault

000619.06 - Brake Solenoid Circuit Fault

000628.12 - Control Unit Programming

000629.12 - Engine Control Unit Fault

000639.12 - Communication System Message Missing

000639.14 - Communication System

001045.04 - Brake Light Switch Circuit Fault

001071.03 - Fan Speed Solenoid Circuit Fault

001071.04 - Fan Speed Solenoid Circuit Fault

001071.05 - Fan Speed Solenoid Circuit Fault

001071.06 - Fan Speed Solenoid Circuit Fault

001120.03 - Articulation Angle Sensor Circuit Fault

001120.04 - Articulation Angle Sensor Circuit Fault

001231.14 - CAN 2 Bus Off

001638.00 - Hydraulic Oil Temperature High

001638.03 - Hydraulic Oil Temperature Sensor Circuit Fault

001638.04 - Hydraulic Oil Temperature Sensor Circuit Fault

001639.00 - Left Cooling Fan Speed High

001639.01 - Left Cooling Fan Speed Low

001639.08 - Left Cooling Fan Speed Fault

001713.01 - Hydraulic Oil Filter Restricted

001713.03 - Hydraulic Oil Filter Restriction Switch Circuit Fault

001713.16 - Hydraulic Oil Filter Restricted

002000.09 - Communication System Message Missing

002003.09 - Communication System Message Missing

002028.09 - Communication System Message Missing

002051.09 - Communication System Message Missing

002072.09 - Communication System Message Missing

002142.09 - Communication System Message Missing

002143.09 - Communication System Message Missing

002201.09 - Communication System Message Missing

002251.09 - Communication System Message Missing

002347.04 - Hi Beam Switch Circuit Fault

002348.03 - Hi Beam Light Circuit Fault

002348.05 - Hi Beam Light Circuit Fault

002348.06 - Hi Beam Light Circuit Fault

002350.03 - Low Beam Light Circuit Fault

002350.05 - Low Beam Light Circuit Fault

002350.06 - Low Beam Light Circuit Fault

002355.03 - Front Cab Lights Circuit Fault

002355.05 - Front Cab Lights Circuit Fault

002355.06 - Front Cab Lights Circuit Fault

002368.03 - Left Turn Signal Circuit Fault

002368.05 - Left Turn Signal Circuit Fault

002368.06 - Left Turn Signal Circuit Fault

002370.03 - Right Turn Signal Circuit Fault

002370.05 - Right Turn Signal Circuit Fault

002370.06 - Right Turn Signal Circuit Fault

002386.03 - Rotary Beacon Circuit Fault

002386.05 - Rotary Beacon Circuit Fault

002386.06 - Rotary Beacon Circuit Fault

002598.03 - Artic Reverse Light Circuit Fault

002598.05 - Artic Reverse Light Circuit Fault

002598.06 - Artic Reverse Light Circuit Fault

002641.03 - Horn Circuit Fault

002641.05 - Horn Circuit Fault

002641.06 - Horn Circuit Fault

002642.03 - Heated Mirror Circuit Fault

002642.05 - Heated Mirror Circuit Fault

002642.06 - Heated Mirror Circuit Fault

002833.31 - Movement While Park Brake Applied

002863.04 - Steering Column Lever Problem

002866.04 - Steering Column Lever Problem

002867.02 - Steering Column Lever Problem

002876.04 - Turn Signal Switch Circuit Fault

003509.03 - Sensor Supply Circuit Fault

003509.04 - Sensor Supply Circuit Fault

003510.03 - Sensor Supply Circuit Fault

003510.04 - Sensor Supply Circuit Fault

003511.03 - Sensor Supply Circuit Fault

003511.04 - Sensor Supply Circuit Fault

004086.00 - Load Sense Pressure High

004086.01 - Load Sense Pressure Low

004086.03 - Load Sense Pressure Sensor Circuit Fault

004086.04 - Load Sense Pressure Sensor Circuit Fault

005557.03 - Fan 2 Reverse Solenoid Circuit Fault

005557.05 - Fan 2 Reverse Solenoid Circuit Fault

005557.06 - Fan 2 Reverse Solenoid Circuit Fault

005562.00 - Right Cooling Fan Speed High

005562.01 - Right Cooling Fan Speed Low

005562.08 - Right Cooling Fan Speed Fault

005563.03 - Fan 2 Solenoid Circuit Fault

005563.04 - Fan 2 Solenoid Circuit Fault

005563.05 - Fan 2 Solenoid Circuit Fault

005563.06 - Fan 2 Solenoid Circuit Fault

005572.03 - 12V Power Converter Circuit Fault

005572.04 - 12V Power Converter Circuit Fault

005572.15 - 12V Power Converter Circuit Fault

516691.03 - Under Hood Work Light Circuit Fault

516691.05 - Under Hood Work Light Circuit Fault

516691.06 - Under Hood Work Light Circuit Fault

516884.04 - Strut Release Button Circuit Fault

516885.03 - Dump Body Cylinder Rod Oil Oil Return Solenoid Circuit Fault

516885.04 - Dump Body Cylinder Rod Oil Oil Return Solenoid Circuit Fault

516885.05 - Dump Body Cylinder Rod Oil Oil Return Solenoid Circuit Fault

516885.06 - Dump Body Cylinder Rod Oil Oil Return Solenoid Circuit Fault

516886.03 - Dump Body Cylinder Head Oil Return Solenoid Circuit Fault

516886.04 - Dump Body Cylinder Head Oil Return Solenoid Circuit Fault

516886.05 - Dump Body Cylinder Head Oil Return Solenoid Circuit Fault

516886.06 - Dump Body Cylinder Head Oil Return Solenoid Circuit Fault

516940.03 - Front Right Suspension Pressure Sensor Circuit Fault

516940.04 - Front Right Suspension Pressure Sensor Circuit Fault

516941.03 - Front Left Suspension Pressure Sensor Circuit Fault

516941.04 - Front Left Suspension Pressure Sensor Circuit Fault

520329.09 - Communication System Message Missing

520833.03 - Body Solenoid Circuit Fault

520833.04 - Body Solenoid Circuit Fault

520833.05 - Body Solenoid Circuit Fault

520833.06 - Body Solenoid Circuit Fault

520841.00 - Front CDL Pressure Sensor Circuit Fault

520841.01 - Front CDL Axle Pressure Low

520841.03 - Front CDL Pressure Sensor Circuit Fault

520841.04 - Front CDL Pressure Sensor Circuit Fault

520848.03 - Front CDL Solenoid Circuit Fault

520848.05 - Front CDL Solenoid Circuit Fault

520848.06 - Front CDL Solenoid Circuit Fault

520869.03 - Green OBW Light Circuit Fault

520869.05 - Green OBW Light Circuit Fault

520869.06 - Green OBW Light Circuit Fault

520877.03 - Red OBW Light Circuit Fault

520877.05 - Red OBW Light Circuit Fault

520877.06 - Red OBW Light Circuit Fault

520878.03 - Axle Cooling Cut Solenoid Circuit Fault

520878.05 - Axle Cooling Cut Solenoid Circuit Fault

520878.06 - Axle Cooling Cut Solenoid Circuit Fault

520880.03 - Fan Cut Solenoid Circuit Fault

520880.05 - Fan Cut Solenoid Circuit Fault

520880.06 - Fan Cut Solenoid Circuit Fault

520886.03 - Load Hold Solenoid Circuit Fault

520886.05 - Load Hold Solenoid Circuit Fault

520886.06 - Load Hold Solenoid Circuit Fault

520889.03 - Left Strut Position Sensor Circuit Fault

520889.04 - Left Strut Position Sensor Circuit Fault

520899.03 - Right Strut Position Sensor Circuit Fault

520899.04 - Right Strut Position Sensor Circuit Fault

520900.03 - Dump Body Pressure Reduction Circuit Fault

520900.04 - Dump Body Pressure Reduction Circuit Fault

520900.05 - Dump Body Pressure Reduction Circuit Fault

520900.06 - Dump Body Pressure Reduction Circuit Fault

520911.04 - Service Light Switch Circuit Fault

520949.03 - Left Strut Solenoid Circuit Fault

520949.04 - Left Strut Solenoid Circuit Fault

520949.05 - Left Strut Solenoid Circuit Fault

520949.06 - Left Strut Solenoid Circuit Fault

520953.03 - Right Strut Solenoid Circuit Fault

520953.04 - Right Strut Solenoid Circuit Fault

520953.05 - Right Strut Solenoid Circuit Fault

520953.06 - Right Strut Solenoid Circuit Fault

520957.03 - Park Brake Release Solenoid Fault

520957.05 - Park Brake Release Solenoid Circuit Fault

520957.06 - Park Brake Release Solenoid Circuit Fault

520986.04 - High-Low Beam Switch Circuit Fault

521157.04 - Hazard Lamp Enable Circuit Fault

521197.04 - Exit Light Switch Circuit Fault

521466.03 - Fan 1 Relief Circuit Fault

521466.05 - Fan 1 Relief Circuit Fault

521466.06 - Fan 1 Relief Circuit Fault

521467.03 - Fan 2 Relief Circuit Fault

521467.05 - Fan 2 Relief Circuit Fault

521467.06 - Fan 2 Relief Circuit Fault

521834.03 - Fan Reverse Solenoid Circuit Fault

521834.05 - Fan Reverse Solenoid Circuit Fault

521834.06 - Fan Reverse Solenoid Circuit Fault

521891.01 - Front Axle Oil Filter Restricted

521891.03 - Front Axle Oil Filter Fault

521891.16 - Front Axle Oil Filter Circuit Fault

521924.00 - Front Axle Oil Temperature High

521924.03 - Front Axle Temperature Sensor Circuit Fault

521924.04 - Front Axle Temperature Sensor Circuit Fault

522008.03 - Horn Switch Circuit Fault

522039.03 - Seat Heater Circuit Fault

522039.06 - Seat Heater Circuit Fault

522279.03 - Brake Control Valve Circuit Fault

522279.04 - Brake Control Valve Circuit Fault

522279.05 - Brake Control Valve Circuit Fault

522279.06 - Brake Control Valve Circuit Fault

522311.03 - Rear Washer Pump Circuit Fault

522311.05 - Rear Washer Pump Circuit Fault

522311.06 - Rear Washer Pump Circuit Fault

522312.03 - Front Washer Pump Circuit Fault

522312.05 - Front Washer Pump Circuit Fault

522312.06 - Front Washer Pump Circuit Fault

522426.10 - Rear Wiper Park Circuit Fault

522427.10 - Front Wiper Park Circuit Fault

522433.03 - Rear Wiper Low-Speed Circuit Fault

522433.05 - Rear Wiper Low-Speed Circuit Fault

522433.06 - Rear Wiper Low-Speed Circuit Fault

522434.03 - Front Wiper Low Speed Circuit Fault

522434.05 - Front Wiper Low Speed Circuit Fault

522434.06 - Front Wiper Low Speed Circuit Fault

522435.03 - Front Wiper Hi Speed Circuit Fault

522435.05 - Front Wiper Hi Speed Circuit Fault

522435.06 - Front Wiper Hi Speed Circuit Fault

522523.03 - Dump Body Cylinder Rod-End Float Solenoid Circuit Fault

522523.05 - Dump Body Cylinder Rod-End Float Solenoid Circuit Fault

522523.06 - Dump Body Cylinder Rod-End Float Solenoid Circuit Fault

522544.03 - Dump Body Cylinder Head-End Float Solenoid Circuit Fault

522544.05 - Dump Body Cylinder Head-End Float Solenoid Circuit Fault

522544.06 - Dump Body Cylinder Head-End Float Solenoid Circuit Fault

522787.00 - Primary Hydraulic Pump Pressure Extremely High

522787.01 - Primary Hydraulic Pump Pressure Extremely Low

522787.03 - Primary Hydraulic Pump Pressure Sensor Circuit Fault

522787.04 - Primary Hydraulic Pump Pressure Sensor Circuit Fault

523137.00 - Steering Pressure High

523137.01 - Steering Pressure Low

523137.03 - Steering Pressure Sensor Circuit Fault

523137.04 - Steering Pressure Sensor Circuit Fault

523217.04 - Unswitched Power Circuit Fault

523218.03 - Unswitched Power Circuit Fault

523218.04 - Unswitched Power Circuit Fault

523219.03 - Unswitched Power Circuit Fault

523219.04 - Unswitched Power Circuit Fault

523347.00 - Front Brake Charge Pressure High

523347.01 - Brake Charge Pressure Extremely Low

523347.03 - Brake Charge Pressure Sensor Circuit Fault

523347.04 - Brake Charge Pressure Sensor Circuit Fault

523417.03 - Load Sense Generation Solenoid Circuit Fault

523417.04 - Load Sense Generation Solenoid Circuit Fault

523417.05 - Load Sense Generation Solenoid Circuit Fault

523417.06 - Load Sense Generation Solenoid Circuit Fault

523489.03 - Service Light Circuit Fault

523489.05 - Service Light Circuit Fault

523489.06 - Engine Compartment Work Light Circuit Fault

523689.03 - Differential Lock Switch Circuit Fault

523702.07 - Flexpower Fault

523757.03 - Operator Exit Light Circuit Fault

523757.05 - Operator Exit Light Circuit Fault

523757.06 - Operator Exit Light Circuit Fault

523840.00 - Front Brake Pressure High

523840.01 - Front Brake Pressure Extremely Low

523840.03 - Brake Pressure Sensor Circuit Fault

523840.04 - Brake Pressure Sensor Circuit Fault

524068.01 - Front Axle Lube Pressure Low

524068.03 - Front Axle Lube Pressure Sensor Circuit Fault

524068.04 - Front Axle Lube Pressure Sensor Circuit Fault

524232.03 - Park Brake Pressure Sensor Circuit Fault

524232.04 - Park Brake Pressure Sensor Circuit Fault

Group 40: Display Menu Handler (DMH) Diagnostic Trouble Codes

002000.09 - Communication System Message Missing

002038.09 - Communication System Message Missing

002141.09 - Communication System Message Missing

002251.09 - Communication System Message Missing

Group 50: Sealed Switch Module 1 (SM1) Diagnostic Trouble Codes

002033.09 - Communication System Message Missing

002634.04 - Ignition Relay Circuit Fault

002634.05 - Ignition Relay Circuit Fault

521274.09 - Communication System Message Missing

523850.04 - SSM Button Stuck

523850.09 - Communication System Message Missing

523852.04 - SSM Button Stuck

523852.09 - Communication System Message Missing

523854.04 - SSM Button Stuck

523854.09 - Communication System Message Missing

523855.04 - SSM Button Stuck

523855.09 - Communication System Missing

523856.04 - SSM Button Stuck

523856.09 - Communication System Message Missing

523857.04 - SSM Button Stuck

523857.09 - Communication System Message Missing

523858.04 - SSM Button Stuck

523858.09 - Communication System Message Missing

523860.04 - SSM Button Stuck

523860.09 - Communication System Message Missing

523861.04 - SSM Button Stuck

523861.09 - Communication System Message Missing

523862.04 - SSM Button Stuck

523862.09 - Communication System Message Missing

523863.04 - SSM Button Stuck

523863.09 - Communication System Message Missing

523864.04 - SSM Button Stuck

523864.09 - Communication System Message Missing

523865.04 - SSM Button Stuck

523865.09 - Communication System Message Missing

523867.04 - SSM Button Stuck

523687.09 - Communication System Message Missing

523868.04 - SSM Button Stuck

523868.09 - Communication System Message Missing

Group 60: Sealed Switch Module 2 (SM2) Diagnostic Trouble Codes

002033.09 - Communication System Message Missing

002634.04 - Ignition Relay Circuit Fault

002634.05 - Ignition Relay Circuit Fault

521274.09 - Communication System Message Missing

523850.04 - SSM Button Stuck

523850.09 - Communication System Message Missing

523852.04 - SSM Button Stuck

523852.09 - Communication System Message Missing

523854.04 - SSM Button Stuck

523854.09 - Communication System Message Missing

523855.04 - SSM Button Stuck

523855.09 - Communication System Message Missing

523856.04 - SSM Button Stuck

523856.09 - Communication System Message Missing

523857.04 - SSM Button Stuck

523857.09 - Communication System Message Missing

523858.04 - SSM Button Stuck

523858.09 - Communication System Message Missing

523860.04 - SSM Button Stuck

523860.09 - Communication System Message Missing

523861.04 - SSM Button Stuck

523861.09 - Communication System Message Missing

523862.04 - SSM Button Stuck

523862.09 - Communication System Message Missing

523863.04 - SSM Button Stuck

523863.09 - Communication System Message Missing

523864.04 - SSM Button Stuck

523864.09 - Communication System Message Missing

523865.04 - SSM Button Stuck

523865.09 - Communication System Message Missing

523867.04 - SSM Button Stuck

523867.09 - Communication System Message Missing

523868.04 - SSM Button Stuck

523868.09 - Communication System Message Missing

Group 70: Primary Display Unit (PDU) Diagnostic Trouble Codes

000158.03 - Switched Supply Voltage High

000158.04 - Switched Supply Voltage Low

000168.03 - Unswitched Supply Voltage High

000168.04 - Unswitched Supply Voltage Low

000442.00 - Display Temperature Too High

000442.01 - Display Temperature Too Low

000609.12 - CAN Communications Failure

520594.10 - Button Stuck

520595.10 - Button Stuck

521780.12 - Button Stuck

523310.12 - Internal Memory Failure

524050.12 - RTC Failure

524076.10 - Button Stuck

524077.10 - Button Stuck

524078.10 - Button Stuck

524080.10 - Button Stuck

524082.10 - Button Stuck

Group 80: Rear Frame Controller (RFC) Diagnostic Trouble Codes

000639.12 - Communication System Message Missing

000639.14 - Communication System

000880.03 - Brake Lights Circuit Fault

000880.05 - Brake Lights Circuit Fault

000880.06 - Brake Lights Circuit Fault

002171.09 - Communication System Message Missing

002172.09 - Communication System Message Missing

002392.03 - Backup Lights Circuit Fault

002392.05 - Backup Lights Circuit Fault

002392.06 - Backup Lights Circuit Fault

003509.03 - Sensor Supply Circuit Fault

003509.04 - Sensor Supply Circuit Fault

516938.04 - Controller Fault

520835.01 - Mid Axle Oil Filter Restricted

520835.03 - Mid Axle Oil Filter Circuit Fault

520835.16 - Mid Axle Oil Filter Circuit Fault

520838.01 - Rear Axle Oil Filter Restricted

520838.03 - Rear Axle Oil Filter Circuit Fault

520838.16 - Rear Axle Oil Filter Circuit Fault

520843.00 - Middle Axle CDL Pressure High

520843.01 - Middle Axle CDL Pressure Low

520843.03 - Middle Axle CDL Pressure Sensor Circuit Fault

520843.04 - Middle Axle CDL Pressure Sensor Circuit Fault

520845.00 - Rear Axle CDL Pressure High

520845.01 - Rear Axle CDL Pressure Low

520845.03 - Rear Axle CDL Pressure Sensor Circuit Fault

520845.04 - Rear Axle CDL Pressure Sensor Circuit Fault

520851.03 - Middle and Rear CDL Solenoid Circuit Fault

520851.05 - Middle and Rear CDL Solenoid Circuit Fault

520851.06 - Middle and Rear CDL Solenoid Circuit Fault

520914.03 - Body Position Sensor Fault

520914.04 - Body Position Sensor Fault

521350.03 - Park and License Lights Circuit Fault

521350.05 - Park and License Lights Circuit Fault

521350.06 - Park and License Lights Circuit Fault

521448.04 - Body Lock Bar Switch Fault

521922.00 - Rear Axle Oil Temperature High

521922.03 - Rear Axle Temperature Sensor Fault

521922.04 - Rear Axle Temperature Sensor Fault

521923.00 - Middle Axle Oil Temperature High

521923.03 - Middle Axle Temperature Sensor Fault

521923.04 - Middle Axle Temperature Sensor Fault

523218.04 - Unswitched Power Circuit Fault

523219.03 - Switched Power Circuit Fault

523219.04 - Switched Power Circuit Fault

523541.03 - Backup Alarm Circuit Fault

523541.05 - Backup Alarm Circuit Fault

523541.06 - Backup Alarm Circuit Fault

524067.01 - Rear Axle Lube Pressure Low

524067.03 - Rear Axle Lube Pressure Sensor Fault

524067.04 - Rear Axle Lube Pressure Sensor Fault

524069.01 - Middle Axle Lube Pressure Low

524069.03 - Middle Axle Lube Pressure Sensor Fault

524069.04 - Middle Axle Lube Pressure Sensor Fault

Group 90: Tire Pressure Monitoring (TPM) System Diagnostic Trouble Codes

000241.01 - 2nd Level Alarm Low Pressure

000241.16 - 1st Level Alarm High Pressure

000241.18 - 1st Level Alarm Low Pressure

000242.16 - Tire Temperature High

000929.12 - Sensor Fault

000929.31 - Memory Error

001697.04 - TPM Sensor Low Battery

Group 100: Automatic Temperature Control (ATC) Diagnostic Trouble Codes

000158.03 - Switched Power Circuit Fault

000158.04 - Switched Power Circuit Fault

000168.04 - Unswitched Power Circuit Fault

000170.03 - Blower Inlet Temperature Sensor Circuit Fault

000170.04 - Blower Inlet Temperature Sensor Circuit Fault

000871.02 - Air Conditioner Pressure Out of Range

000876.03 - Air Conditioner Compressor Clutch Circuit Fault

000876.04 - Air Conditioner Compressor Clutch Circuit Fault

000876.05 - Air Conditioner Compressor Clutch Circuit Fault

001546.03 - Temperature Actuator Circuit Fault

001546.04 - Temperature Actuator Circuit Fault

001546.07 - Temperature Actuator Fault

001547.03 - Air Conditioner Freeze Control Sensor Circuit Fault

001547.04 - Air Conditioner Freeze Control Sensor Circuit Fault

003509.03 - Sensor Supply 1 Circuit Fault

003509.04 - Sensor Supply 1 Circuit Fault

003981.03 - Vent Mode Door 1 Circuit Fault

003981.04 - Vent Mode Door 1 Circuit Fault

003986.03 - Temperature Actuator Circuit Fault

003986.04 - Temperature Actuator Circuit Fault

516938.04 - Controller Fault

516939.03 - Controller Power Supply Fault

516939.04 - Controller Power Supply Fault

521964.03 - Vent Mode Door 1 Circuit Fault

521964.04 - Vent Mode Door 1 Circuit Fault

521964.07 - Vent Mode Door 1 Fault

523646.03 - Blower Outlet Temperature Sensor Circuit Fault

523646.04 - Blower Outlet Temperature Sensor Circuit Fault

523672.03 - Cab Precleaner Motor Circuit Fault

523672.04 - Cab Precleaner Motor Circuit Fault

523672.05 - Cab Precleaner Motor Circuit Fault

524203.03 - Ambient Air Temperature Sensor Circuit Fault

524203.04 - Ambient Air Temperature Sensor Circuit Fault

524265.12 - Controller Memory Fault

Section 9005: Operational Checkout Procedure

Group 10: Operational Checkout Procedure

Operational Checkout

Section 9010: Engine

Group 05: Theory of Operation

John Deere Engine

Cold Start Aid System Theory of Operation—If Equipped

Fast Fill Fuel System Theory of Operation—If Equipped

Group 10: System Diagrams

Engine Cooling System Component Location

Engine Fuel System Component Location

Engine Intake and Exhaust Component Location

Group 15: Diagnostic Information

John Deere Engine

Engine Cranks—Will Not Start

Engine Misfires—Runs Irregularly

Engine—Does Not Develop Full Power

Engine—Emits Excessive White Exhaust Smoke

Engine—Emits Excessive Black or Gray Exhaust Smoke

Engine—Will Not Crank

Engine Idles Poorly

Engine—Abnormal Noise

Low Pressure Fuel System Check

High Pressure Fuel System Check

Fuel—Excessive Consumption

Fuel Found in Oil

Fast Fill Fuel System Underfill—If Equipped

Fast Fill Fuel System Overfill—If Equipped

Fast Fill Fuel System Nozzle Leaks at Receiver—If Equipped

Group 25: Tests

John Deere Engine

Fluid Sampling Procedure—If Equipped

Engine Idle Speeds and Auto Engine Shutdown Check

Engine Slow Idle Speed Adjustment

Section 9015: Electrical System

Group 05: Theory of Operation

24-Volt Power and Ground Circuits Theory of Operation

12-Volt Power Circuits Theory of Operation

Controller Area Network (CAN) Circuit Theory of Operation

Start and Charge Circuits Theory of Operation

Cold Start Aid Circuits Theory of Operation

Engine Control Unit (ECU) Circuits Theory of Operation

Transmission Control Unit (TCU) and Retarder Circuits Theory of Operation

Vehicle Control Unit (VCU) Circuits Theory of Operation

Rear Frame Controller (RFC) Circuits Theory of Operation

Primary Display Unit (PDU) and Sealed Switch Modules (SM1 and SM2) Circuits Theory of Operation

Dump Body Control and Gear Limit Circuits Theory of Operation

Differential Lock Circuits Theory of Operation

Axle Cooling and Lubrication Circuits Theory of Operation

Hydraulic Fan Control Circuits Theory of Operation

Suspension Height Control Circuit Theory of Operation

Park Brake Circuit Theory of Operation

Service Brake Light and Brake Accumulator Low-Pressure Circuits Theory of Operation

Headlights and Tail Lights Circuits Theory of Operation

Turn Lights and Four-Way Hazard Lights Circuits Theory of Operation

Work Lights and Rotating Beacon Circuits Theory of Operation—If Equipped

Stairwell and Service Lights Circuits Theory of Operation

Backup Alarm and Backup Lights Circuits Theory of Operation

Horn Circuit Theory of Operation

Rear Camera Circuit Theory of Operation—If Equipped

Windshield Wipers and Washers Circuits Theory of Operation

Air Conditioner and Heater Circuits Theory of Operation

Electric Mirror Circuit Theory of Operation—If Equipped

Heated Seat and Air Seat Compressor Circuits Theory of Operation

Tire Pressure Monitoring (TPM) System Theory of Operation—If Equipped

Onboard Weighing (OBW) Circuit Theory of Operation—If Equipped

Turbo Cool Down and Auto Engine Shutdown Circuits Theory of Operation

JDLink™ Circuit Theory of Operation—If Equipped

Group 10: System Diagrams

Electrical Diagram Information

Electrical Schematic Symbols

Fuse and Relay Specifications

System Functional Schematic, Component Location, and Wiring Diagram Master Legend

System Functional Schematic

Power and Ground (W10) Component Location

Front Frame Harness (W11) Component Location

Front Frame Harness (W11) Wiring Diagram

Cab Main Harness (W12) Component Location

Cab Main Harness (W12) Wiring Diagram

Hydraulic Harness (W13) Component Location

Hydraulic Harness (W13) Wiring Diagram

Hydraulic Tank Harness (W14) Component Location

Hydraulic Tank Harness (W14) Wiring Diagram

Transmission Control Harness (W15) Component Location

Transmission Control Harness (W15) Wiring Diagram

Clutch Control Harness (W16) Component Location

Clutch Control Harness (W16) Wiring Diagram

Retarder Control Harness (W17) Component Location

Retarder Control Harness (W17) Wiring Diagram

Transmission Output Speed Sensor Harness (W18) Component Location

Transmission Output Speed Sensor Harness (W18) Wiring Diagram

Articulation Harness (W19) Component Location

Articulation Harness (W19) Wiring Diagram

Rear Frame Harness (W20) Component Location

Rear Frame Harness (W20) Wiring Diagram

Rear Lights Harness (W21) Component Location

Rear Lights Harness (W21) Wiring Diagram

Cab Work Lights Harness (W22) Component Location—If Equipped

Cab Work Lights Harness (W22) Wiring Diagram—If Equipped

AM/FM Radio Harness (W23) Component Location

AM/FM Radio Harness (W23) Wiring Diagram

Automatic Temperature Control Sensors Harness (W24) Component Location

Automatic Temperature Control (ATC) Sensors Harness (W24) Wiring Diagram

Engine Harness (W25) Component Location

Engine Harness (W25) Wiring Diagram

Engine Interface Harness (W26) Component Location—Engine Model 6135HDW18

Engine Interface Harness (W26) Wiring Diagram—Engine Model 6135HDW18

Low-Pressure Fuel System (LPFS) Harness (W29) Component Location

Low-Pressure Fuel System (LPFS) Harness (W29) Wiring Diagram

Diesel Fired Coolant Heater (DFCH) Harnesses (W31 and W32) Component Location

Diesel Fired Coolant Heater (DFCH) Harness (W31) Wiring Diagram—If Equipped

Diesel Fired Coolant Heater (DFCH) Control Harness (W32) Wiring Diagram—If Equipped

Rear View Camera Harnesses (W33, W34, and W35) Component Location—If Equipped

Rear View Camera Harnesses (W33, W34, and W35) Wiring Diagram—If Equipped

Service Brake Pressure Sensors Harness (W37) Component Location

Service Brake Pressure Sensors Harness (W37) Wiring Diagram

Left and Right Onboard Weighing (OBW) Strain Gauge Harnesses (W45 and W46) Component Location—If Equipped

Left and Right Onboard Weighing (OBW) Strain Gauge Harnesses (W45 and W46) Wiring Diagram—If Equipped

JDLink™ Harnesses (W6002 and W6003) Component Location—If Equipped

JDLink™ Modular Telematics Gateway (MTG) Harness (W6002) Wiring Diagram—If Equipped

JDLink™ Satellite (SAT) Harness (W6003) Wiring Diagram—If Equipped

Group 15: Diagnostic Information

Electrical Component Specifications

Onboard Weighing (OBW) Does Not Function Properly

Service ADVISOR™ Diagnostic Application

Service ADVISOR™ Connection Procedure

Reading Diagnostic Trouble Codes with Service ADVISOR™ Diagnostic Application

Using Service ADVISOR™ Remote

Intermittent Diagnostic Trouble Code (DTC) Diagnostics

JDLink™ Connection Procedure

TPM—SmartWave® Advanced Maintenance Tool Diagnostics

Group 16: Primary Display Unit (PDU) Operation

Accessing Service Mode

Diagnostics—Clearing Codes

Diagnostics JDLink™—Readings

Diagnostics—Software Delivery Settings

Diagnostics—Engine Sensors Readings

Diagnostics—Transmission Sensors Readings

Diagnostics—Machine Sensors Readings

Diagnostics—HVAC Readings

Setup—Monitor Menu Access

Setup—Cooling Fan Adjustment

Setup—Tire Pressure Setup

Setup—Machine Options

Setup—Owner Settings

Setup—Calibrations

Setup—Factory Default Settings

Group 17: Diagnostic Test Box

Setup and Functional Test

Two Wire Sensor Circuit Check—Out of Range High

Two Wire Sensor Circuit Check—Out of Range Low

Three Wire Sensor Circuit Check—Out of Range High

Three Wire Sensor Circuit Check—Out of Range Low

Group 20: Adjustments

Vehicle Control Unit (VCU) Outputs

Strut Position Sensor Linkage Adjustment

Dump Body Position Sensor Adjustment

Dump Body Position Sensor Calibration

Slope Sensor Calibration

Onboard Weighing (OBW) Calibration—If Equipped

TPM—Activating Tire Pressure Monitoring System

TPM—Programming Sensors With SmartWave® Advanced Maintenance Tool

TPM—Programming Using Sensor Identification Numbers

TPM—Cold Inflation Pressure (CIP) Setup

TPM—Alarm Setup

TPM—Delete Sensors

Group 25: Tests

Alternator Test

Relay Test

Diode Test

Controller Area Network (CAN) Circuit Test

Controller Area Network (CAN) Resistor Test

Hydraulic Pressure Sensors Test

Hydraulic Temperature Sensors Test

Steering Column Multi-Function Switch Test

Transmission Solenoids and Sensors Tests

Section 9020: Power Train

Group 05: Theory of Operation

Transmission Control System

Transmission Cross Sectional Diagram

Transmission System Schematic

Torque Converter Operation

Transmission Clutch Engagement

Transmission Retarder Operation

Transmission Inter-Axle Differential Lock (IDL) Operation

Axle Operation

Cross-Axle Differential Lock (CDL) Operation

Service Brake System Operation

Park Brake Operation

Suspension System Operation

Group 10: System Diagrams

Transmission External Components

Power Train Component Location

Service Brake Circuit Component Location

Group 15: Diagnostic Information

Axle Oil Leaking

Axle Assembly Noisy

Axle Oil Overheating

Cross-Axle Differential Lock (CDL) Does Not Work

Inter-Axle Differential Lock (IDL) Does Not Work

Auto Differential Lock (ADL) Does Not Work

Service Brake Excessive Wear

Poor or No Service Brake

Time Between Service Brake Accumulator Charging Cycles Too Short

Service Brake Noise and Vibration

Service Brakes Do Not Fully Release

Park Brake Does Not Release

Park Brake Will Not Hold

Machine Will Not Move

Transmission Will Not Shift to Forward or Reverse

Machine Creeps in Neutral

Engine Speed Too High During Torque Converter Stall

Engine Speed Too Low During Torque Converter Stall

Excessive Clutch Slippage and Chatter

Oil Comes Out of Transmission Oil Fill Tube

Buzzing Noise From Transmission

Transmission Overheating in all Gears

Transmission Not Shifting Properly (Rough Shifts, Shifting at Too-Low or Too-High Speed)

Transmission Will Not Make a Specific Shift

Transmission Retarder Does Not Function

Transmission Retarder Weak

Retarder Stays on When Not Requested

Transmission Retarder Too Aggressive

Group 25: Tests

Transmission Warm-Up Procedure

JT02156A Digital Pressure/Temperature Analyzer Installation

Transmission Pressure Test

Transmission Clutch Drag Test

Transmission Pump Flow Test

Transmission Oil Cooler Restriction Test

Transmission Oil Cooler Thermal Bypass Valve Temperature Test

Transmission Oil Cooler Thermal Bypass Valve Pressure Test

Torque Converter—Inlet Pressure Test

Torque Converter—Inlet Flow Test and Relief Pressure Test

Torque Converter Stall Test

Torque Converter Stator Tests

Torque Converter Lockup Test

Electronic Clutch Calibration

Service Brake Accumulator Pressure Regulator Valve Test and Adjustment

Service Brake Accumulator Charge Valve Test and Adjustment

Service Brake Accumulator Pressure Sensor and Service Brake Accumulator Charge Test

Front and Rear Service Brake Accumulators Pressure Test and Charge Procedure

Service Brake Inspection

Service Brake Valve Test

Electronic Brake Valve (EBV) Test

Axle Cooling Pump and Axle Lubrication Pressure Test

Axle Cooling Pump Flow Test

Park Brake Test

Park Brake Pressure Test

Park Brake Pad Thickness Check

Park Brake Adjustment

Strut Accumulator Pressure Test and Charge Procedure

Cross-Axle Differential Lock (CDL) Pressure Test

Inter-Axle Differential Lock (IDL) Pressure Test

Middle and Rear Axle Oil Sampling Procedure

Section 9025: Hydraulic System

Group 05: Theory of Operation

Hydraulic System Operation

Main Hydraulic Pump Operation

Main Hydraulic Pump Load Sense Operation

Service Brake System Operation

Steering and Secondary Steering System Operation

Steering Valve Operation

Secondary Steering Pump Operation

Hydraulic System Manifold Operation

Fan Drive System Operation

Group 10: System Diagrams

Hydraulic System Schematic

Hydraulic System Component Location

Group 15: Diagnostic Information

No Hydraulic Functions

All Hydraulic Functions Slow

Hydraulic Oil Overheats

Main Hydraulic Pump Noisy

Dump Body Will Not Rise

Hydraulic Fan Motor Not Working

Poor or No Service Brakes

Service Brake Pads Excessive Wear

Time Between Service Brake Accumulator Charging Cycles Too Short

Service Brake Overheats

Service Brake Cooling Oil Leaking

Service Brake Noise and Vibration

Service Brakes Do Not Fully Release

Slow or No Steering Function

Constant Steering Needed to Maintain Straight Travel

Steering Erratic

Steering Soft or Spongy

Steering Wheel Free Play

Steering Locks Up

Steering Wheel Turns by Itself

Machine Turns in Opposite Direction as Steering Wheel

Machine Turns With Steering Valve in Neutral

Suspension System Not Working

Group 25: Tests

JT02156A Digital Pressure/Temperature Analyzer Installation

Hydraulic System Warm-Up Procedure

Cycle Time Test

Main Hydraulic Pump Margin and Maximum Pressure Test and Adjustment

Dump Body Pilot Pressure Test and Adjustment

Dump Body Manual Lowering and Bin Tip Circuit Pressure Relieving Procedure

Priority Valve Test

Service Brake Accumulator Pressure Reducing Valve Test and Adjustment

Service Brake Accumulator Charge Valve Test and Adjustment

Service Brake Low Pressure Switch and Service Brake Accumulator Charge Test

Front and Rear Service Brake Accumulators Pressure Test Procedure

Service Brake Valve Test Procedure

Electronic Brake Valve (EBV) Test Procedure

Axle Cooling Pump Pressure, Lubrication, and Flow Test

Steering Valve Leakage Test

Steering Relief Valve Pressure Test and Adjustment

Steering Cylinder Leakage Test

Hydraulic Fan Circuit Flow Test

Section 9031: Heating and Air Conditioning

Group 05: Theory of Operation

Air Conditioning System Cycle of Operation

Group 15: Diagnostic Information

Air Conditioning System Does Not Operate

Air Conditioning System Does Not Cool Interior of Cab

Air Conditioning System Runs Constantly, Too Cold

Interior Windows Continue to Fog

Heating System Does Not Operate

Heating System Does Not Warm Interior of Cab

Group 25: Tests

R134a Refrigerant Cautions and Proper Handling

Heater and Air Conditioner Operational Checks

Air Conditioning System Test

Operating Pressure Diagnostic Chart

Air Conditioner Freeze Control Sensor Test

Air Conditioner Compressor Clutch Test

Air Conditioner High/Low-Pressure Switch Test

R134a Refrigerant Leak Test

R134a Oil Charge Capacity

R134a Refrigerant Charge Capacity

R134a Refrigerant Hoses and Tubing Inspection

John Deere Articulated Dump Trucks 370E, 410E, 460E Operation and Test Service Manual (TM13380X19)