John Deere 570B Motor Grader Operation and Test Service Manual (TM1399)

TM1399 - John Deere 570B Motor Grader Technical Manual - Operation and Test.pdf

Complete Operation and Test service technical manual with electrical wiring diagrams for John Deere 570B Motor Grader, with all the service information to maintain, diagnostic, Operation and Test, rebuild like professional mechanics.

John Deere 570B Grader workshop Diagnosis & Operation and Test manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on Operation and Test procedure information
* Numbered instructions guide you through every Operation and Test procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:
Total Pages: 1,304 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality PDF)
Language: English

MAIN SECTIONS
Foreword
   General Information
      Safety
      General Specifications
      Torque Values
      Fuels And Lubrication
   Operational Checkout Procedure
      Operational Checkout Procedure
   Engine Operation And Tests
      Theory Of Operation
      System Operational Checks
      Diagnostic Information
      Adjustments
      Tests
   Electrical System (S.N. -543489)
      Operation And Test (S.N. -543489)
   Electrical System (S.N. 543490-)
      System Information
      System Diagrams
      Sub-System Diagnostics
      Adjustments And Additional Information
   Power Train Operation And Tests
      Theory Of Operation
      System Operational Checks
      Diagnostic Information
      Adjustments
      Tests
   Hydraulic System Operation And Test
      Theory Of Operation
      System Operational Checks
      Diagnostic Information
      Adjustments
      Tests
 

tm1399 - 570B Motor Grader Operation and Test

Table of Contents

Foreword

Section I: General Information

Group I: Safety

Handle Fluids Safely-Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Handle Chemical Products Safely

Avoid High-Pressure Fluids

Park Machine Safely

Support Machine Properly

Wear Protective Clothing

Work in Clean Area

Service Machines Safely

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Keep ROPS Installed Properly

Service Tires Safely

Avoid Harmful Asbestos Dust

Practice Safe Maintenance

Use Proper Tools

Dispose of Waste Properly

Live With Safety

Group II: General Specifications

570B Specifications

Group III: Torque Values

Hardware Torque Specifications

Metric Bolt and Cap Screw Torque Values

Additional Metric Cap Screw Torque Values

Unified Inch Bolt and Cap Screw Torque Values

Check Oil Lines And Fittings

Service Recommendations for O-Ring Boss Fittings

Service Recommendations for Flat Face O-Ring Seal Fittings

Service Recommendations for Metric Series Four Bolt Flange Fitting

Service Recommendations For Inch Series Four Bolt Flange Fittings

Group IV: Fuels And Lubrication

Fuel Specifications

Low Sulfur Diesel Fuel Conditioner

Storing Fuel

Do Not Use Galvanized Containers

Fuel Tank

Engine Oil

Transmission, Hydraulic System, Tandem Drive, And Wheel Motor Oil

Circle Drive Gearbox Oil

Grease

Alternative and Synthetic Lubricants

Lubricant Storage

Mixing of Lubricants

Diesel Engine Coolant

Section 9005: Operational Checkout Procedure

Group 10: Operational Checkout Procedure

Operational Checkout

Section 9010: Engine Operation And Tests

Group 05: Theory Of Operation

Air Cleaner Operation

Group 10: System Operational Checks

System Operational Checks

Group 15: Diagnostic Information

Diagnose Engine Malfunctions

Group 20: Adjustments

JT05801 Clamp-On Electronic Tachometer Installation

Fan Belt Tension Adjustment

Slow And Fast Idle Adjustment

Engine Speed Linkage Adjustment

Do Engine Break-In

Group 25: Tests

JT05801 Clamp-On Electronic Tachometer Installation

JT05800 Digital Thermometer Installation

Air Filter Restriction Indicator Switch Test

Radiator Air Flow Test

JT05529 Airflow Meter Test Record

Engine Power Test Using Turbocharger Boost Pressure

Air Intake System Leakage Test

Section 9015C: Electrical System (S.N. -543489)

Group 00: Operation And Test (S.N. -543489)

Visually Inspect Electrical System

Electrical Circuit Malfunctions

High Resistance Circuit

Open Circuit

Grounded Circuit

Shorted Circuit

Multimeter

Seven Step Electrical Test Procedure

Wiring Diagram And Schematic Information

Reading A System Functional Schematic

Reading A Wiring Diagram

Procedure For Performing Diagnostic Checks

Electrical Schematic Symbols

Component Identification Table

Fuse (Blade-Type) Color Codes

Fuse Specifications

Wiring And Schematic Diagrams Legend

System Functional Schematic Section Legend

System Functional Schematic-(S.N. -543489)

Main Frame Harness (W8) Wiring Diagram-(S.N. -538882)

Main Frame Harness (W9) Wiring Diagram-(S.N. 538883-543489)

Platform Harness (W10) Wiring Diagram-(S.N. -525531)

Platform Harness (W11) Wiring Diagram-(S.N. 525532-538882)

Platform Harness (W12) Wiring Diagram-(S.N. 538883-543489)

Tilt Console Harness (W13) Wiring Diagram-(S.N. -538882)

Tilt Console Harness (W14) Wiring Diagram-(S.N. 538883-543489)

Side Console Harness (W15) Wiring Diagram-(S.N. -525531)

Side Console Harness (W16) Wiring Diagram-(S.N. 525532-538882)

Side Console Harness (W17) Wiring Diagram-(S.N. 538883-543489)

Cab Roof Harness (W18) Wiring Diagram-(S.N. -538882)

Cab Roof Harness (W19) Wiring Diagram-(S.N. 538883-543489)

Engine Harness (W20) Wiring Diagram-(S.N. -538882)

Engine Harness (W21) Wiring Diagram-(S.N. 538883-543489)

Component Location Legend

Power Circuit Operational Information

Power Circuit Theory Of Operation

Power Circuit Functional Schematic

Alternator And Accessory Power Circuit Operational Information

Alternator And Accessory Power Circuit Theory Of Operation

Alternator And Accessory Power Circuit Functional Schematic

Starting Circuit Operational Information

Starting Circuit Theory Of Operation

Starting Circuit Functional Schematic

Reverse Warning/Horn/Flasher Circuits Specifications

Reverse Warning/Horn/Flasher Circuits Operational Information

Reverse Warning/Horn/Flasher Circuits Theory Of Operation

Reverse Warning/Horn/Flasher Circuits Functional Schematic

Logic Module And Warning Alarm Circuit Operational Information

Logic Module And Warning Alarm Circuit Theory Of Operation

Logic Module And Warning Alarm Circuit Functional Schematic

Logic Module And Warning Alarm Circuit Diagnostic Procedures

Logic Module Operation

Logic Module Test In Machine

Logic Module Bench Test

Start Aid/Fuel And Articulation Gauge Circuit Operational Information

Start Aid/Fuel And Articulation Gauge Circuit Theory Of Operation

Start Aid/Fuel And Articulation Gauge Circuit Functional Schematic

Top Row Monitor Circuit Specifications

Top Row Monitor Circuit Operational Information

Top Row Monitor Circuit Theory Of Operation

Top Row Monitor Circuit Functional Schematic

Top Row Monitor Circuit Pin Terminals

Middle Row Monitor Circuit Specifications

Middle Row Monitor Circuit Operational Information

Middle Row Monitor Circuit Theory Of Operation

Middle Row Monitor Circuit Functional Schematic

Middle Row Monitor Circuit Pin Terminals

Bottom Row Monitor Circuit Operational Information

Bottom Row Monitor Circuit Theory Of Operation

Bottom Row Monitor Circuit Functional Schematic

Bottom Row Monitor Circuit Pin Terminals

Saddle Locking Pin/Differential Lock/Rotary Beacon/Defroster Circuit Operational Information

Saddle Locking Pin/Differential Lock/Rotary Beacon/Defroster Circuit Theory Of Operation

Saddle Locking Pin/Diff. Lock/Rotary Beacon/Defroster Circuit

Turn Signal Circuit Operational Information

Turn Signal Circuit Theory Of Operation

Turn Signal Circuit Functional Schematic

Work Lights Circuit Operational Information

Work Lights Circuit Theory Of Operation

Work Lights Circuit Functional Schematic

Drive Light/Dome And Map Light Circuit Operational Information

Drive Light/Dome And Map Light Circuit Theory Of Operation

Drive Light/Dome And Map Light Circuit Functional Schematic

Front Upper/Lower And Rear Wiper Circuit Operational Information

Front Upper/Lower And Rear Wiper Circuit Theory Of Operation

Front Upper/Lower And Rear Wiper Circuit Functional Schematic

Heater And Pressurizer Blower Circuit Operational Information

Heater And Pressurizer Blower Circuit Theory Of Operation

Heater And Pressurizer Blower Circuit Functional Schematic

Radio Circuit Operational Information

Radio Circuit Theory Of Operation

Radio Circuit Functional Schematic

Ripper Circuit Operational Information

Ripper Circuit Theory Of Operation

Ripper Circuit Functional Schematic

Battery Specifications

Battery Operation

Diagnose Battery Malfunctions

Check Battery Electrolyte Level And Terminals

Procedure For Testing Batteries

Using Booster Batteries-24-Volt System

Alternator Operation-40 Amp Delco Remy

Alternator Operation-42 Amp Motorola

Alternator Operation-45 Amp Bosch

Starting Motor Operation

Connector Pin Locations

Section 9015D: Electrical System (S.N. 543490-)

Group 05: System Information

Visually Inspect Electrical System

Electrical Circuit Malfunctions

High Resistance Circuit

Open Circuit

Grounded Circuit

Shorted Circuit

Multimeter

Seven Step Electrical Test Procedure

Wiring Diagram And Schematic Information

Reading A System Functional Schematic

Reading A Wiring Diagram

Procedure For Performing Diagnostic Checks

Electrical Schematic Symbols

Group 10: System Diagrams

Component Identification Table

Fuse (Blade-Type) Color Codes

Fuse Specifications

Wiring And Schematic Diagrams Legend

System Functional Schematic Section Legend

System Functional Schematic

Main Frame Harness (W5) Wiring Diagram

Main Frame Harness (W5) Component Location

Platform Harness (W6) Wiring Diagram

Platform Harness (W6) Component Location

Tilt Console Harness (W7) Wiring Diagram

Tilt Console Harness (W7) Component Location

Side Console Harness (W8) Wiring Diagram

Side Console Harness (W8) Component Location

Cab Roof Harness (W9) Wiring Diagram

Cab Roof Harness (W9) Component Location

Engine Harness (W10) Wiring Diagram

Engine Harness (W10) Component Location

Group 15: Sub-System Diagnostics

Power Circuit Operational Information

Power Circuit Theory Of Operation

Power Circuit Functional Schematic

Battery Voltage Monitor Bench Test

Battery Balancer Bench Test

Alternator/Accessory Power Circuits Operational Information

Alternator/Accessory Power Circuits Theory Of Operation

Alternator/Accessory Power Circuits Functional Schematic

Start Circuit Operational Information

Start Circuit Theory Of Operation

Start Circuit Functional Schematic

Reverse Warning/Horn/Flasher Circuits Specifications

Reverse Warning/Horn/Flasher Circuits Operational Information

Reverse Warning/Horn/Flasher Circuits Theory Of Operation

Reverse Warning/Horn/Flasher Circuits Functional Schematic

Logic Module/Warning Alarm Circuits Operational Information

Logic Module/Warning Alarm Circuits Theory Of Operation

Logic Module/Warning Alarm Circuits Functional Schematic

Logic Module And Warning Alarm Circuits Diagnostic Procedures

Logic Module Operation

Logic Module Test In Machine

Logic Module Bench Test

Fuel/Articulation Gauge Circuits Operational Information

Fuel/Articulation Gauge Circuits Theory Of Operation

Fuel/Articulation Gauge Circuits Functional Schematic

Top Row Monitor Circuit Specifications

Top Row Monitor Circuit Operational Information

Top Row Monitor Circuit Theory Of Operation

Top Row Monitor Circuit Functional Schematic

Top Row Monitor Circuit Pin Terminals

Middle Row Monitor Circuit Specifications

Middle Row Monitor Circuit Operational Information

Middle Row Monitor Circuit Theory Of Operation

Middle Row Monitor Circuit Functional Schematic

Middle Row Monitor Circuit Pin Terminals

Bottom Row Monitor Circuit Operational Information

Bottom Row Monitor Circuit Theory Of Operation

Bottom Row Monitor Circuit Functional Schematic

Bottom Row Monitor Circuit Pin Terminals

Saddle Locking Pin/Differential Lock/Rotary Beacon/Defroster Circuits Operational Information

Saddle Locking Pin/Differential Lock/Rotary Beacon/Defroster Circuits Theory Of Operation

Saddle Locking Pin/Diff. Lock/Rotary Beacon/Defroster Schematic

Turn Signal Circuit Operational Information

Turn Signal Circuit Theory Of Operation

Turn Signal Circuit Functional Schematic

Work Lights Circuit Operational Information

Work Lights Circuit Theory Of Operation

Work Lights Circuit Functional Schematic

Drive Light/Dome Light/Map Light Circuits Operational Information

Drive Light/Dome Light/Map Light Circuits Theory Of Operation

Drive Light/Dome Light/Map Light Circuits Functional Schematic

Front Upper/Lower/Rear Wiper Circuits Operational Information

Front Upper/Lower/Rear Wiper Circuits Theory Of Operation

Front Upper/Lower/Rear Wiper Circuits Functional Schematic

Heater/Blower Circuit Operational Information

Heater/Blower Circuit Theory Of Operation

Heater/Blower Circuit Functional Schematic

Radio Circuit Operational Information

Radio Circuit Theory Of Operation

Radio Circuit Functional Schematic

Ripper Circuit Operational Information

Ripper Circuit Theory Of Operation

Ripper Circuit Functional Schematic

Group 20: Adjustments And Additional Information

Battery Specifications

Battery Operation

Diagnose Battery Malfunctions

Check Battery Electrolyte Level And Terminals

Procedure For Testing Batteries

Using Booster Batteries-24-Volt System

Starting Motor Operation

Alternator Operation-45 Amp Bosch

Connector Pin Locations

Section 9020: Power Train Operation And Tests

Group 05: Theory Of Operation

Engine Clutch Operation

Transfer Drive Operation

Power Shift Transmission Operation

C1-C2 Clutch Pack Operation

Planetary Pack Operation

Direct Drive Operation

Overdrive Operation

Power Flow Through Transmission-First Speed Forward

Power Flow Through Transmission-Third Speed Reverse

Transmission Hydraulic System Operation

Pressure Regulating Valve Operation

Interruptor Valve Operation

B1-B2 And B3-B4-C3 Accumulator Operation

Clutch Valve Operation

Dump Valve Operation

Transmission Control System Oil Flow

Final Drive Operation

Differential Lock Valve Operation (S.N. -538882)

Differential Lock Valve Operation-Differential Lock Off, Saddle Pin Off (S.N. 538883-)

Differential Lock Valve Operation-Differential Lock On, Saddle Pin On (S.N. 538883-)

Brake Valve Operation (S.N. -543489)

Wet Chambered Brake Valve (S.N. 543490-)

Brake Accumulator Operation (S.N. -543489)

Brake Accumulator Operation (S.N. 543490-)

Park Brake Operation

Group 10: System Operational Checks

Power Train Operational Checks

Group 15: Diagnostic Information

Diagnose Malfunctions Of Powershift Transmission

Diagnose Malfunctions Of Differential And Axle

Diagnose Malfunctions Of Brake System

Diagnose Malfunctions Of Park Brake

Clutch Control Valve Oil Passage Identification

Power Train Component Location (S.N. -538882)

Power Train Component Location (S.N. 538883-)

Group 20: Adjustments

Adjust Clutch Valve Linkage

Adjust Transmission Direction Control Cable

Adjust Transmission Gear Selector Control Cable

Bleed Brake Hydraulic System

Charge Brake Accumulator (S.N. -543489)

Charge Brake Accumulator (S.N. 543490-)

Adjust Park Brake

Group 25: Tests

JT05801 Clamp-On Electronic Tachometer Installation

JT05800 Digital Thermometer Installation

Transmission Oil Warm-Up Procedure

Transmission Pump Flow Test

Transmission System Pressure Test

Clutch Valve Pressure Test

Lube Relief Valve Pressure Test

Lube Pressure Test

Transmission Control Circuit Pressure Test Using Seven Gauge Method

Interruptor Valve Test

Cooler Relief Valve Pressure Test

Oil Cooler Restriction Test

Oil Cooler Back Flush Procedure

Transmission "Drag" Test

Differential Lock Valve Pressure Test (S.N. -538882)

Differential Lock Valve Pressure Test (S.N. 538883-)

Differential Lock Valve Leakage Test (S.N. -538882)

Differential Lock Circuit Leakage Test (S.N. -538882)

Differential Lock Circuit Leakage Test (S.N. 538883-)

Brake Valve Leakage Test (S.N. -543489)

Brake Valve Leakage Test (S.N. 543490-)

Brake Accumulator Precharge Test

Brake Accumulator Check Valve Leakage Test

Complete Transmission-Hydraulic System Test

Test Procedure

Transmission Test Procedure Chart

Specification And Analysis

B3-B4-C3 Accumulator Operation At B3 Test Port

B1-B2 Accumulator Operation At B1 Test Port

Section 9025: Hydraulic System Operation And Test

Group 05: Theory Of Operation

Main Hydraulic System Operation

Main Hydraulic System Component Location (S.N. -538882)

Main Hydraulic System Schematic (S.N. -538882)

Main Hydraulic System Component Location (S.N. 538883-)

Main Hydraulic System Schematic (S.N. 538883-)

Main Hydraulic Pump Operation

Stroke Control Valve Operation

Pressure Control Valve Operation

Grader Control Valve

Blade Lift And Scarifier Valve Operation

Wheel Lean, Rear Steer, Circle Side Shift, Blade Tilt, And Blade Side Shift Valve Operation

Circle Rotate Valve Operation

Control Valve Orifice Operation

Counterbalance Valve Operation (S.N. 518984-)

Counterbalance Valve-Relief Valve And Anti-Cavitation Valve Operation (S.N. 518984-)

Locking Pin Circuit Operation

Steering System Operation

Neutral Position

Group 10: System Operational Checks

Hydraulic Operational Checks

Group 15: Diagnostic Information

Diagnose Malfunctions Of Hydraulic System

Diagnose Malfunctions Of Steering System

Hydraulic Circuit Symbols

Main Hydraulic System Component Location (S.N. -538882)

Main Hydraulic System Schematic (S.N. -538882)

Main Hydraulic System Component Location (S.N. 538883-)

Main Hydraulic System Schematic (S.N. 538883-)

Group 20: Adjustments

Clean-Up Procedure For Transmission And Hydraulic System

Group 25: Tests

JT05801 Clamp-On Electronic Tachometer Installation

JT05800 Digital Thermometer Installation

Hydraulic Oil Warm-Up Procedure

Main Pump Standby Pressure Test

Main Hydraulic Pump Charge Pressure Test

Main Pump Flow And Stroke Control Valve Test

Destroke Spike Test

Counterbalance Valve Pressure Test

Pressure Control Valve Pressure Test

Hydraulic System Neutral Leakage Test

Hydraulic Component Neutral Leakage Test

Counterbalance Valve Leakage Test

Hydraulic Cylinder Drift Test

Hydraulic Cylinder Leakage Test

Crossover Relief Valve Leakage Test

Rotary Manifold Leakage Test

Steering System Leakage Test

Crossover Relief Valve Pressure Test

Cycle Time Test