John Deere 570B Motor Grader Service Repair Manual (TM1400)

TM1400 - John Deere 570B Motor Grader Technical Manual - Repair.pdf

Complete repair service technical manual for John Deere 570B Motor Grader, with all the service information to maintain, diagnose, repair, rebuild like professional mechanics.

John Deere 570B Grader workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

PRODUCT DETAILS:
Total Pages: 774 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality PDF)
Language: English

MAIN SECTIONS
Foreword
   General Information
      Safety
      General Specifications
      Torque Values
      Fuels And Lubrication
   Wheels And Fastenings
      Wheels
   Axles And Suspension Systems
      Front Axle And Wheel Hubs
      Axle Shaft, Bearings And Reduction Gears
      Hydraulic System
   Transmission
      Removal And Installation
      Control Linkage
      Gears, Shafts, Bearings And Power Shift Clutch
      Hydraulic System
   Engine
      Removal And Installation
   Engine Auxiliary System
      Cold Weather Starting Aids
      Cooling System
      Speed Controls
      Intake System
      External Fuel Supply Systems
   Dampener Drive
      Control Linkage
      Elements
   Transfer Drive
      Removal And Installation
      Gears, Shafts And Bearings
   Steering System
      Power Steering
      Hydraulic System
   Service Brakes
      Active Elements
      Control Linkage
      Hydraulic System
   Park Brake
      Active Elements
      Controls Linkage
   Electrical System
      Batteries
      Alternator, Regulator And Charging System Wiring
      Wiring Harness And Switches
      Motors And Actuators
   Frames
      Frame Installation
   Operator’s Station
      Removal And Installation
      Operator Enclosure
      Seat And Seat Belt
      Heating And Air Conditioning
   Main Hydraulic System
      Hydraulic System
   Grading Device
      Controls Linkage
      Frames
      Circle Gearbox
      Hydraulic System
   Ground Conditioning Tool
      Frames
      Hydraulic System
   Dealer Fabricated Tools
 

tm1400 - 570B Motor Grader Repair

Table of Contents

Foreword

Section I: General Information

Group I: Safety

Handle Fluids Safely-Avoid Fires

Prevent Battery Explosions

Prepare for Emergencies

Prevent Acid Burns

Handle Chemical Products Safely

Avoid High-Pressure Fluids

Park Machine Safely

Support Machine Properly

Wear Protective Clothing

Work in Clean Area

Service Machines Safely

Work In Ventilated Area

Illuminate Work Area Safely

Replace Safety Signs

Use Proper Lifting Equipment

Remove Paint Before Welding or Heating

Avoid Heating Near Pressurized Fluid Lines

Keep ROPS Installed Properly

Service Tires Safely

Avoid Harmful Asbestos Dust

Practice Safe Maintenance

Use Proper Tools

Dispose of Waste Properly

Live With Safety

Group II: General Specifications

570B Specifications

Group III: Torque Values

Hardware Torque Specifications

Metric Bolt and Cap Screw Torque Values

Additional Metric Cap Screw Torque Values

Unified Inch Bolt and Cap Screw Torque Values

Check Oil Lines And Fittings

Service Recommendations for O-Ring Boss Fittings

Service Recommendations for Flat Face O-Ring Seal Fittings

Service Recommendations for Metric Series Four Bolt Flange Fitting

Service Recommendations For Inch Series Four Bolt Flange Fittings

Group IV: Fuels And Lubrication

Fuel Specifications

Low Sulfur Diesel Fuel Conditioner

Storing Fuel

Do Not Use Galvanized Containers

Fuel Tank

Engine Oil

Transmission, Hydraulic System, Tandem Drive, And Wheel Motor Oil

Circle Drive Gearbox Oil

Grease

Alternative and Synthetic Lubricants

Lubricant Storage

Mixing of Lubricants

Diesel Engine Coolant

Section 01: Wheels And Fastenings

Group 0110: Wheels

Specifications

Remove And Install Rim Assembly (Multiple Section Rim)

Remove And Install Rim Assembly (One Piece Rim)

Remove Tire

Install Tire

Remove Tire (One Piece Rim)

Install Tire (One Piece Rim)

Section 02: Axles And Suspension Systems

Group 0230: Front Axle And Wheel Hubs

Specifications

Remove And Install Front Wheel Hub And Spindle

Disassemble And Assemble Front Wheel Hub

Remove And Install Front Axle Assembly

Group 0250: Axle Shaft, Bearings And Reduction Gears

Essential Tools

Service Equipment And Tools

Other Material

Specifications

Cross Section View Of Final Drive And Tandem Assembly

Inspect Drive Chain Wear

Remove And Install Drive Chain

Remove And Install Wheel Axle And Housing Assembly

Disassemble And Assemble Driven Axle

Adjust Rolling Drag Torque

Remove And Install Power Unit

Remove And Install Tandem And Axle Assembly

Remove And Install Tandem Drive Sprocket

Disassemble And Assemble Pivot Housing

Remove And Install Final Drive

Disassemble And Assemble Final Drive

Group 0260: Hydraulic System

Specifications

Disassemble And Assemble Differential Lock Control Valve (S.N. -538882)

Remove And Install Differential Lock Solenoid Valve (S.N. 538883)

Section 03: Transmission

Group 0300: Removal And Installation

Essential Tools

Specifications

Remove Transmission

Install Transmission

Group 0315: Control Linkage

Other Material

Specifications

Disassemble And Assemble Transmission Control Lever Housing And Shift Control Cable

Disassemble And Assemble Transmission Gear Shift Lever And Linkage

Remove, Install And Adjust Direction Control Cable

Remove, Install And Adjust Gear Selector Control Cable

Check Shift Control Adjustment

Group 0350: Gears, Shafts, Bearings And Power Shift Clutch

Special Or Essential Tools

Service Equipment And Tools

Other Material

Specifications

Remove Differential

Remove And Install Ring Gear

Disassemble And Assemble Differential

Test And Adjust Differential

Install Differential

Adjust Differential Bearing Preload

Adjust Differential Backlash

Final Assembly Of Differential

Disassemble Differential Drive Shaft

Adjust Cone Point

Example For Finding Cone Point Shim Pack

Assemble Differential Drive Shaft

Measure Differential Drive Shaft End Play

Check Rolling Drag Torque

Remove Clutch Housing

Disassemble And Assemble Hi-Lo Clutch Range Shaft

Install Clutch Housing

Remove Clutch Pack

Disassemble Clutch Pack And Oil Manifold

Disassemble C2 High-Range Clutch Pack

Disassemble Low-Range Clutch

Disassemble Manifold And Oil Pump

Assemble Oil Manifold And Clutch Pack

Hi-Lo Clutch And Oil Manifold Assembly Air Test

Remove Planetary Pack

Disassemble Planetary Pack

Disassemble And Assemble C3 Planetary Clutch

Disassemble And Assemble Planetary Carrier

Assemble Planetary Carrier

Assemble Planetary Pack

Planetary Pack Air Test

Install Planetary Pack

Disassemble And Assemble Planetary And Clutch Support With Hi-Lo Shaft

Remove Reduction Gear Shaft

Adjust Reduction Gear Shaft Preload

Install Reduction Gear Shaft

Disassemble And Assemble Tow Disconnect

Adjust Tow Disconnect

Group 0360: Hydraulic System

Specifications

Remove And Install Transmission Control Valve Assembly

Disassemble And Assemble Transmission Control Valve

Disassemble And Assemble Shift Valve

Disassemble And Assemble Interrupter Valve

Disassemble And Assemble Control Valve Cover

Disassemble B1-B2 And B3-B4-C3 Accumulators

Assemble B1-B2 And B3-B4-C3 Accumulators

Remove Transmission Clutch And Pressure Regulating Valve Housing

Disassemble Transmission Clutch Valve

Assemble Transmission Clutch Valve

Disassemble And Assemble Pressure Regulating Valve

Install Clutch Valve Housing And Pressure Regulating Valve Housings

Disassemble And Assemble Transmission Suction Filter

Section 04: Engine

Group 0400: Removal And Installation

6359 John Deere Engine Repair-Use CTM4 (S.N. -543489)

6059 John Deere Engine Repair-Use CTM8 (S.N. 543490-)

John Deere OEM Engine Accessories-Use CTM67

John Deere Alternators And Starting Motors-Use CTM77

Special Or Essential Tools

Service Equipment And Tools

Specifications

Disconnect Turbocharger Oil Inlet Line

Remove And Install Engine

Remove And Install Oil Pan

Remove Injection Pump

Repair Fuel Injection Pump

Install Injection Pump

Remove Injection Pump Drive Shaft

Install Injection Pump Drive Shaft

Remove Injection Nozzles

Install Injection Nozzle

Bleed Fuel System

Remove Turbocharger

Install Turbocharger

Remove And Install Water Pump

Section 05: Engine Auxiliary System

Group 0505: Cold Weather Starting Aids

Other Material

Specifications

Remove And Install Starting Aid Solenoid And Nozzle

Remove And Install Engine Coolant Heater

Group 0510: Cooling System

Other Material

Specifications

Remove And Install Fan

Remove And Install Radiator

Remove And Install Fan Belts

Group 0515: Speed Controls

Other Material

Specifications

Remove And Install Speed Control Assembly

Speed Control Linkage Adjustment

Group 0520: Intake System

Remove And Install Air Cleaner

Group 0560: External Fuel Supply Systems

Remove And Install Fuel Tank

Section 07: Dampener Drive

Group 0715: Control Linkage

Disassemble And Assemble Clutch Pedal And Linkage

Adjust Clutch Valve Linkage

Group 0752: Elements

Special Or Essential Tools

Other Material

Specifications

Remove And Install Dampener-Early Machines

Remove And Install Dampener-Later Machines

Section 08: Transfer Drive

Group 0800: Removal And Installation

Service Equipment And Tools

Other Material

Remove Transfer Drive Assembly

Install Transfer Drive Assembly

Group 0851: Gears, Shafts And Bearings

Specifications

Other Material

Service Equipment And Tools

Transfer Drive Assembly

Disassemble And Assemble Input Gear Assembly

Disassemble And Assemble Upper And Lower Idler Assemblies

Adjust Idler Gear End Play

Disassemble And Assemble Output Gear Assembly

Section 09: Steering System

Group 0920: Power Steering

Specifications

Remove And Install Bellcrank Assembly

Check And Adjust Toe-In

Group 0960: Hydraulic System

Special Or Essential Tools

Service Equipment And Tools

Other Material

Specifications

Disassemble Steering Valve

Assemble Steering Valve

Remove And Install Steering Wheel, Column, And Valve

Disassemble And Assemble Front Steer Cylinder

Remove Lean Wheel Cylinder

Disassemble And Assemble Rear Steer Cylinder (S.N. -540254)

Disassemble And Assemble Rear Steer Cylinder (S.N. 540255-)

Remove And Install Counterbalance Valve

Section 10: Service Brakes

Group 1011: Active Elements

Other Material

Disassemble And Assemble Brake Elements

Inspect Service Brakes

Group 1015: Control Linkage

Disassemble And Assemble Brake Pedal (S.N. -543489)

Group 1060: Hydraulic System

Specifications

Disassemble And Assemble Brake Valve (S.N. -543489)

Remove And Install Brake Valve (S.N. 543490-)

Disassemble And Assemble Brake Valve (S.N. 543490-)

Bleed Brake Hydraulic System

Remove And Install Brake Accumulator

Disassemble And Assemble Brake Accumulator (S.N. -543489)

Charge Brake Accumulator (S.N. -543489)

Remove And Install Brake Accumulator (S.N. 543490-)

Charge Brake Accumulator (S.N. 543490-)

Section 11: Park Brake

Group 1111: Active Elements

Other Material

Specifications

Cross Section Of Park Brake

Disassemble And Assemble Brake Drum

Remove And Disassemble Park Brake Pinion Shaft

Assemble Pinion Shaft

Install Pinion Shaft

Group 1115: Controls Linkage

Disassemble And Assemble Park Brake Linkage

Adjust Park Brake

Section 16: Electrical System

Group 1671: Batteries

Specifications

Avoid Battery Acid

Battery State Of Charge

Using Booster Batteries-24-Volt System

Charge Battery

Group 1672: Alternator, Regulator And Charging System Wiring

Alternators And Starting Motors-Use CTM77

Service Equipment And Tools

Specifications

Remove And Install Alternator

Group 1674: Wiring Harness And Switches

Special Or Essential Tools

Replace Fuses (S.N. -543489)

Replace Fuses (S.N. 543490-)

Remove Blade Terminals From Fuse Block

Remove And Install Rear Steering Sensor

Adjust Rear Steering Sensor

Park Brake Switch (Primary Warning Level) Adjustment

Park Brake Switch (Indicator Light) Adjustment

Service Brake Switch Adjustment

Replace DEUTSCH DEUTSCH is a trademark of the Deutsch Company. Connectors

Install DEUTSCH DEUTSCH is a trademark of the Deutsch Company. Contact

Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector

Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact

Remove Connector Body From Blade Terminals

Group 1677: Motors And Actuators

Alternators And Starting Motors-Use CTM77

Special Or Essential Tools

Specifications

Remove And Install Starting Motor

Section 17: Frames

Group 1740: Frame Installation

Separate Engine And Equipment Frame

Lower Pivot Pin Adjustment

Section 18: Operator’s Station

Group 1800: Removal And Installation

Service Equipment And Tools

Other Material

Specifications

Remove And Install Cab Or Canopy And Platform

Group 1810: Operator Enclosure

Other Material

Specifications

Remove And Install Windowpanes

Remove And Install Cab Doors

Remove And Install Door Latch

Remove And Install Inside Assist Handle-Left Door

Remove And Install Windshield Washer

Remove And Install Front Windshield Wiper

Adjust Front Windshield Wiper

Adjust Lower Windshield Wiper

Remove And Install Rear Wiper

Remove And Install Defroster Fan

Group 1821: Seat And Seat Belt

Specifications

Disassemble And Assemble Suspension Seat

Disassemble And Assemble Standard Seat

Group 1830: Heating And Air Conditioning

Other Material

Remove And Install 20,000 BTU Heater

Remove And Install 40,000 BTU Heater

Remove And Install Cab Heater Hoses And Controls (S.N. -520351)

Section 21: Main Hydraulic System

Group 2160: Hydraulic System

John Deere 2000 Series Radial Piston Hydraulic Pump-Use CTM7

Other Material

Specifications

Remove And Install Hydraulic Pump And Drive Shaft

Remove And Install Differential Lock Valve Manifold (S.N. 538883-)

Remove And Install Pressure Reducing Valve

Section 34: Grading Device

Group 3415: Controls Linkage

Remove And Install Steering Support And Console Assembly

Remove And Install Steering Tilt Assembly

Remove And Install Console Tilt Linkage

Group 3440: Frames

Other Material

Specifications

Disassemble Saddle Locking Pin

Assemble Saddle Locking Pin

Remove And Install Saddle And Pivot

Adjust Circle Horizontal Clearance

Adjust Circle Vertical Clearance

Adjust Blade Retainers

Group 3450: Circle Gearbox

Specifications

Disassemble And Assemble Circle Gearbox

Group 3460: Hydraulic System

Service Equipment And Tools

Other Material

Specifications

Remove And Install Grader Control Valve

Disassemble And Assemble Grader Control Valve

Orifice Plate Location

Disassemble And Assemble Blade Lift Or Scarifier Valve Section

Disassemble And Assemble Wheel Lean, Rear Steer, Circle Side Shift, Blade Tilt, Or Blade Side Shift Valve Section

Disassemble And Assemble Circle Rotate Valve Section

Disassemble And Inspect Return Check Poppets

Disassemble And Assemble Pressure Control Valve

Disassemble And Assemble Rotate Motor (S.N. -521646)

Disassemble And Assemble Rotate Motor (S.N. 521647-)

Disassemble And Assemble Rotary Manifold

Disassemble And Assemble Saddle Locking Pin Solenoid Valve

Remove And Install Saddle Locking Pin Solenoid Valve (S.N. 538883-)

Remove And Install Blade Side Shift Cylinder

Disassemble And Assemble Blade Side Shift And Blade Tilt Cylinders-Early Machines

Disassemble And Assemble Blade Side Shift And Blade Tilt Cylinders-Later Machines

Remove And Install Blade Lift And Circle Side Shift Cylinders

Disassemble And Assemble Blade Lift Cylinder-Early Machines

Disassemble And Assemble Blade Lift Cylinder-Later Machines

Disassemble And Assemble Circle Side Shift Cylinder-Early Machines

Disassemble And Assemble Circle Side Shift Cylinders-Later Machines

Section 42: Ground Conditioning Tool

Group 4240: Frames

Remove And Install Scarifier

Group 4260: Hydraulic System

Service Equipment And Tools

Other Material

Specifications

Disassemble And Assemble Scarifier Cylinder-Early Machines

Disassemble And Assemble Scarifier Cylinder-Later Machines

Section 99: Dealer Fabricated Tools

Group 9900: Dealer Fabricated Tools

DF1015 Tandem Lifting Tool

DF1017 Axle Lift Eye

DF1045 Clutch Housing Support Stand

DF1046 Transmission Support Bar

DF1047 Torque Adapter

DF1048 Engine Support Bracket

DF1049 Transmission Case Support Stand

JT38000 Differential Lifting Tool