Complete service Operation and Test manual with Electrical Wiring Diagrams for John Deere E210, E210LC, E230LC Excavator, with all the technical information to maintain, diagnose, and rebuild like professional mechanics.

John Deere E210, E210LC, E230LC Excavator workshop Operation and Test manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
...

TM12729 - John Deere E210, E210LC, E230LC Excavator Technical Manual - Operation and Test.PDF
tm12730 - John Deere E210、E210LC 和 E230LC 挖掘机 工作原理和检测.pdf
tm12731 - E210, E210LC и E230LC Экскаватор.pdf

  E210 (PIN: 1YNE21A_ _ _D400204—)
  E210LC (PIN: 1YNE21A_ _ _C400021—; 1YNE21A_ _ _D400204—)
  E230LC (PIN: 1YNE23AL_ _C400201—; 1YNE23AL_ _D400202—)

Total Pages: 1,592 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English Chinese Russian

MAIN SECTIONS
Foreword
   Manual Identification-READ THIS FIRST!
   General Information
      Safety
   Diagnostics
      Engine Control Unit (ECU) Diagnostic Trouble Codes
      Automatic Temperature Control (ATC) Diagnostic Trouble Codes
      Primary Display Unit (PDU) Diagnostic Trouble Codes
      Sealed Switch Module (SSM) Diagnostic Trouble Codes
      Vehicle Control Unit (VCU) Diagnostic Trouble Codes
      JDLink (JDL) Diagnostic Trouble Codes-If Equipped
   Operational Checkout Procedure
      Operational Checkout Procedure
   Engine
      Theory of Operation
      Diagnostic Information
      Tests
   Electrical System
      System Information
      System Diagrams
      Sub-System Diagnostics
      Monitor Operation
      References
   Power Train
      Theory of Operation
      Diagnostic Information
   Hydraulic System
      Theory of Operation
      Diagnostic Information
      Adjustments
      Tests
   Heating and Air Conditioning
      Theory of Operation
      Diagnostic Information
      Tests

tm12729 - E210, E210LC, and E230LC Excavator

Table of Contents

Foreword

Manual Identification—READ THIS FIRST!

Section 9000: General Information

Group 01: Safety

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Add Cab Guarding for Special Uses

Inspect Machine

Stay Clear of Moving Parts

Avoid High-Pressure Fluids

Avoid High-Pressure Oils

Work In Ventilated Area

Prevent Fires

Prevent Battery Explosions

Handle Chemical Products Safely

Dispose of Waste Properly

Prepare for Emergencies

Use Steps and Handholds Correctly

Start Only From Operator's Seat

Use and Maintain Seat Belt

Prevent Unintended Machine Movement

Avoid Work Site Hazards

Keep Riders Off Machine

Avoid Backover Accidents

Avoid Machine Tip Over

Do Not Lift Objects

Add and Operate Attachments Safely

Park and Prepare for Service Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Section 9001: Diagnostics

Group 10: Engine Control Unit (ECU) Diagnostic Trouble Codes

Engine Control Unit (ECU) Diagnostic Trouble Codes

000094.03 - Fuel Pressure Voltage Above Normal

000094.04 - Fuel Pressure Voltage Below Normal

000094.17 - Fuel Pressure Low—Least Severe Level

000107.00 - Air Filter Restriction Switch Voltage Above Normal

000111.01 - Engine Coolant Level Too Low

000676.03 - Cold Start Aid Signal Received When Not Expected

000676.05 - Cold Start Aid Circuit Has High Resistance

001075.12 - Electronic Fuel Pump Fault

001136.00 - ECU Temperature Signal Extremely High

001136.16 - ECU Temperature Signal Moderately High

002033.09 - ECU Lost CAN Communication With VCU

Group 20: Automatic Temperature Control (ATC) Diagnostic Trouble Codes

Automatic Temperature Control (ATC) Diagnostic Trouble Codes

000170.03 - Cab Interior Temperature Sensor Voltage Above Normal

000170.04 - Cab Interior Temperature Sensor Voltage Below Normal

001547.03 - A/C Evaporator Temperature Sensor Voltage Above Normal

001547.04 - A/C Evaporator Temperature Sensor Voltage Below Normal

521964.03 - ATC Cab Vent Air Flow Outlet Position Sensor Voltage Above Normal

521964.04 - ATC Cab Vent Air Flow Outlet Position Sensor Voltage Below Normal

521970.03 - A/C Low Pressure Switch Voltage Above Normal

521970.04 - A/C Low Pressure Switch Voltage Below Normal

521970.31 - A/C Low Pressure Switch Not Available

523642.01 - A/C High Pressure

523642.03 - A/C High Pressure Switch Voltage Above Normal

523642.04 - A/C High Pressure Switch Voltage Below Normal

523642.10 - A/C High Pressure Switch

523642.31 - A/C High Pressure Switch Signal Not Available

524203.03 - Fresh Air Temperature Sensor Voltage Above Normal

524203.04 - Fresh Air Temperature Sensor Voltage Below Normal

Group 30: Primary Display Unit (PDU) Diagnostic Trouble Codes

Primary Display Unit (PDU) Diagnostic Trouble Codes

000609.12 - Bad Intelligent Device and Component

001386.00 - Display Temperature Above Normal

001386.01 - Display Temperature Below Normal

003599.02 - PDU Power Supply Voltage Error

521780.12 - Over Current Condition Detected on USB Circuit

523310.12 - Bad Intelligent Device and Component

523436.14 - PDU Watchdog Time Out

523438.31 - Memory Error

523651.02 - Memory Stack Overflow

523773.03 - CAN HIGH Voltage Above Normal

523773.04 - CAN HIGH Voltage Below Normal

523774.03 - CAN LOW Voltage Above Normal

523774.04 - CAN LOW Voltage Below Normal

524050.12 - Bad Intelligent Device and Component

524076.10 - Menu Select Button Stuck

524077.10 - Back Key Button Stuck

524078.10 - 2 Button Stuck

524080.10 - 1 Button Stuck

524082.10 - Information Button Stuck

524094.10 - Down Arrow Button Stuck

524095.10 - Up Arrow Button Stuck

Group 40: Sealed Switch Module (SSM) Diagnostic Trouble Codes

Sealed Switch Module (SSM) Diagnostic Trouble Codes

000629.12 - Watchdog Time-Out

002033.09 - SSM NO CAN Message

002634.04 - Ignition Relay Output Short to Ground

002634.05 - Ignition Relay Output Open Circuit

520752.04 - Air Recirculation Button Stuck

520752.09 - Air Recirculation No CAN

520753.04 - Temperature Increase Button Stuck

520753.09 - Temperature Increase Button No CAN

520754.04 - Front Washer Button Stuck

520754.09 - Front Washer Button No CAN

520755.04 - Front Wiper Button Stuck

520755.09 - Front Wiper Button No CAN

523335.04 - Lower Wiper Button Stuck

523335.09 - Lower Wiper Button No CAN

523336.04 - Lower Washer Button Stuck

523336.09 - Lower Washer Button No CAN

523338.04 - Temperature Decrease Button Stuck

523338.09 - Temperature Decrease Button No CAN

523339.04 - Defrost Mode Button Stuck

523339.09 - Defrost Mode Button No CAN

523340.04 - Blower Speed Decrease Button Stuck

523340.09 - Blower Speed Decrease Button No CAN

523849.04 - Blower Speed Increase Button Stuck

523849.09 - Blower Speed Increase Button No CAN

523850.04 - Auto Idle Button Stuck

523850.09 - Auto Idle Button No CAN

523852.04 - Quick Coupler Button Stuck

523852.09 - Quick Coupler Button No CAN

523854.04 - ATC System Button Stuck

523854.09 - ATC System Button No CAN

523855.04 - AC Conditioner Button Stuck

523855.09 - AC Conditioner Button No CAN

523856.04 - ATC Air Mode Button Stuck

523856.09 - ATC Air Mode Button No CAN

523857.04 - H Mode Button Stuck

523857.09 - H Mode Button No CAN

523858.04 - Travel Alarm Cancel Button Stuck

523858.09 - Travel Alarm Cancel Button No CAN

523860.04 - Lift Mode Button Stuck

523860.09 - Lift Mode Button No CAN

523861.04 - Rotary Beacon Button Stuck

523861.09 - Rotary Beacon Button No CAN

523862.04 - Swing Priority Button Stuck

523862.09 - Swing Priority Button No CAN

523863.04 - Work Lights Button Stuck

523863.09 - Work Lights Button No CAN

523864.04 - Travel Speed Button Stuck

523864.09 - Travel Speed Button No CAN

523865.04 - Hydraulic Operating Mode Button Stuck

523865.09 - Hydraulic Operating Mode Button No CAN

523867.04 - Stop Button Stuck

523867.09 - Stop Button No CAN

523868.04 - Ignition/Start Button Stuck

523868.09 - Ignition/Start Button No CAN

Group 50: Vehicle Control Unit (VCU) Diagnostic Trouble Codes

Vehicle Control Unit (VCU) Diagnostic Trouble Codes

000097.03 - Water-In-Fuel Sensor Voltage Above Normal

000097.16 - Water-In-Fuel Detected

000167.03 - Alternator Output Voltage Above Normal

000167.04 - Alternator Output Voltage Below Normal

000237.02 - VIN Invalid

000629.12 - Controller Reset

000639.12 - Communication System

000639.14 - Communication System

000677.03 - Starter Relay Short to Power

000677.05 - Starter Relay Open Circuit

000677.06 - Starter Relay Current Above Normal

000701.03 - Aux 1 PS Solenoid—If Equipped

000701.05 - Aux 1 PS Solenoid—If Equipped

000701.06 - Aux 1 PS Solenoid—If Equipped

000742.03 - High/Low Travel Solenoid Short to Power

000742.05 - High/Low Travel Solenoid Open Circuit

000742.06 - High/Low Travel Solenoid Current Above Normal

000920.03 - Monitor Alarm Voltage Above Normal

000920.05 - Monitor Alarm Current Below Normal

001075.03 - Fuel Lift Pump Short to Power

001075.05 - Fuel Lift Pump Open Circuit

001075.06 - Fuel Lift Pump Current Above Normal

001231.12 - Communication System

001231.14 - Communication System

001638.00 - Hydraulic Oil Temperature Above Normal Severe

001638.04 - Hydraulic Oil Temperature Sensor Voltage Below Normal

001639.08 - Fan Speed Sensor Voltage No Signal—If Equipped

001713.01 - Hydraulic Oil Filter Restricted

001713.03 - Hydraulic Oil Filter Switch Voltage Above Normal

002025.09 - ATC CAN Communication Lost

002038.09 - PDU CAN Communication Lost

002251.09 - MTG CAN Communication Lost

003509.03 - Sensor Supply #1 Voltage Above Normal

003509.04 - Sensor Supply #1 Voltage Below Normal

003510.03 - Sensor Supply 2 Voltage Above Normal

003510.04 - Sensor Supply 2 Voltage Below Normal

003511.03 - Sensor Supply 3

003511.04 - Sensor Supply 3

520452.03 - Left Propel Forward Pressure Sensor Voltage Above Normal

520452.04 - Left Propel Forward Pressure Sensor Voltage Below Normal

520452.20 - Left Propel Forward Pressure Sensor Drifts High

520452.21 - Left Propel Forward Pressure Sensor Drifts Low

520452.22 - Left Propel Sensors Error

520453.03 - Left Propel Reverse Pressure Sensor Voltage Above Normal

520453.04 - Left Propel Reverse Pressure Sensor Voltage Below Normal

520453.20 - Left Propel Reverse Pressure Sensor Drifts High

520453.21 - Left Propel Reverse Pressure Sensor Drifts Low

520459.03 - Right Propel Reverse Pressure Sensor Voltage Above Normal

520459.04 - Right Propel Reverse Pressure Sensor Voltage Below Normal

520459.20 - Right Propel Reverse Pressure Sensor Drifts High

520459.21 - Right Propel Reverse Pressure Sensor Drifts Low

520464.03 - Right Propel Forward Pressure Sensor Voltage Above Normal

520464.04 - Right Propel Forward Pressure Sensor Voltage Below Normal

520464.20 - Right Propel Forward Pressure Sensor Drifts High

520464.21 - Right Propel Forward Pressure Sensor Drifts Low

520464.22 - Right Propel Sensors Error

520465.03 - Boom Raise Pressure Sensor Voltage Above Normal

520465.04 - Boom Raise Pressure Sensor Voltage Below Normal

520465.20 - Boom Raise Pressure Sensor Drifts High

520465.21 - Boom Raise Pressure Sensor Drifts Low

520465.22 - Boom Pressure Sensors Error

520466.03 - Boom Lower Pressure Sensor Voltage Above Normal

520466.04 - Boom Lower Pressure Sensor Voltage Below Normal

520466.20 - Boom Lower Pressure Sensor Drifts High

520466.21 - Boom Lower Pressure Sensor Drifts Low

520468.03 - Bucket Curl Pressure Sensor Voltage Above Normal

520468.04 - Bucket Curl Pressure Sensor Voltage Below Normal

520468.20 - Bucket Curl Pressure Sensor Drifts High

520468.21 - Bucket Curl Pressure Sensor Drifts Low

520468.22 - Bucket Pressure Sensors Error

520469.03 - Bucket Dump Pressure Sensor Voltage Above Normal

520469.04 - Bucket Dump Pressure Sensor Voltage Below Normal

520469.20 - Bucket Dump Pressure Sensor Drifts High

520469.21 - Bucket Dump Pressure Sensor Drifts Low

520470.03 - Arm In Pressure Sensor Voltage Above Normal

520470.04 - Arm In Pressure Sensor Voltage Below Normal

520470.20 - Arm In Pressure Sensor Drifts High

520470.21 - Arm In Pressure Sensor Drifts Low

520470.22 - Arm Pressure Sensors Error

520476.03 - Arm Out Pressure Sensor Voltage Above Normal

520476.04 - Arm Out Pressure Sensor Voltage Below Normal

520476.20 - Arm Out Pressure Sensor Drifts High

520476.21 - Arm Out Pressure Sensor Drifts Low

520477.03 - Swing Left Pressure Sensor Voltage Above Normal

520477.04 - Swing Left Pressure Sensor Voltage Below Normal

520477.20 - Swing Left Pressure Sensor Drifts High

520477.21 - Swing Left Pressure Sensor Drifts Low

520477.22 - Swing Pressure Sensors Error

520478.03 - Swing Right Pressure Sensor Voltage Above Normal

520478.04 - Swing Right Pressure Sensor Voltage Below Normal

520478.20 - Swing Right Pressure Sensor Drifts High

520478.21 - Swing Right Pressure Sensor Drifts Low

520484.03 - Aux 1 LPR (Low Pressure Return) Solenoid Short to Power

520484.05 - Aux 1 LPR (Low Pressure Return) Solenoid Open Circuit

520484.06 - Aux 1 LPR (Low Pressure Return) Solenoid Current Above Normal

520485.03 - Swing Brake Solenoid Short to Power

520485.05 - Swing Brake Solenoid Open Circuit

520485.06 - Swing Brake Solenoid Current Above Normal

520488.03 - Quick Coupler Solenoid Short to Power

520488.05 - Quick Coupler Solenoid Open Circuit

520488.06 - Quick Coupler Solenoid Current Above Normal

520489.03 - Pump 2 Solenoid High Side Short to Power

520489.05 - Pump 2 Solenoid High Side Open Circuit

520489.06 - Pump 2 Solenoid High Side Current Above Normal

520489.16 - Pump 2 Solenoid Low Side Short to Ground

520489.17 - Pump 2 Solenoid Low Side Open Circuit

520489.18 - Pump 2 Solenoid Low Side Short to Power

520496.03 - Swing Priority Solenoid

520496.05 - Swing Priority Solenoid

520496.06 - Swing Priority Solenoid

520497.03 - AUX 1 XAO Solenoid High Side Short to Power

520497.05 - AUX 1 XAO Solenoid High Side Open Circuit

520497.06 - AUX 1 XAO Solenoid High Side Current Above Normal

520497.16 - AUX 1 XAO Solenoid Low Side Short to Ground

520497.17 - AUX 1 XAO Solenoid Low Side Open Circuit

520497.18 - AUX 1 XAO Solenoid Low Side Short to Power

520498.03 - AUX 1 XBO Solenoid High Side Short to Power

520498.05 - AUX 1 XBO Solenoid High Side Open Circuit

520498.06 - AUX 1 XBO Solenoid High Side Current Above Normal

520498.16 - AUX 1 XBO Solenoid Low Side Short to Ground

520498.17 - AUX 1 XBO Solenoid Low Side Open Circuit

520498.18 - AUX 1 XBO Solenoid Low Side Short to Power

520499.03 - AUX 2 XAO Solenoid Short to Power

520499.05 - AUX 2 XAO Solenoid Open Circuit

520499.06 - AUX 2 XAO Solenoid Current Above Normal

520500.03 - AUX 2 XBO Solenoid Short to Power

520500.05 - AUX 2 XBO Solenoid Current Below Normal

520500.06 - AUX 2 XBO Solenoid Current Above Normal

520545.03 - Pressure Boost Solenoid Short to Power

520545.05 - Pressure Boost Solenoid Open Circuit

520545.06 - Pressure Boost Solenoid Current Above Normal

520546.04 - Pilot Enable Switch Voltage Below Normal

520547.04 - Pressure Boost Switch Voltage Below Normal

520549.03 - Boom Head Pressure Sensor

520549.04 - Boom Head Pressure Sensor

521003.03 - Left Joystick Roller Auxiliary Switch Voltage Above Normal

521003.04 - Left Joystick Roller Auxiliary Switch Voltage Below Normal

522141.03 - Pump 1 Solenoid High Side Short to Power

522141.05 - Pump 1 Solenoid High Side Open Circuit

522141.06 - Pump 1 Solenoid High Side Current Above Normal

522141.16 - Pump 1 Solenoid Low Side Short to Ground

522141.17 - Pump 1 Solenoid Low Side Open Circuit

522141.18 - Pump 1 Solenoid Low Side Short to Power

522429.03 - Pilot Enable Solenoid Short to Power

522429.05 - Pilot Enable Solenoid Open Circuit

522429.06 - Pilot Enable Solenoid Current Above Normal

523776.03 - Rear View Camera Video Display Switch Circuit Voltage Above Normal

523801.03 - Right Joystick Roller Auxiliary Switch Voltage Above Normal

523801.04 - Right Joystick Roller Auxiliary Switch Voltage Below Normal

523901.04 - Front Window Switch Voltage Below Normal

523916.01 - Pilot Oil Filter Restricted - If Equipped

523916.03 - Pilot Oil Filter Switch Voltage Above Normal - If Equipped

523995.02 - ECU Sent and VCU Remembered Machine Model Mismatch

524089.03 - Pump Pressure Sensor 1 Voltage Above Normal

524089.04 - Pump Pressure Sensor 1 Voltage Below Normal

524090.03 - Pump Pressure Sensor 2 Voltage Above Normal

524090.04 - Pump Pressure Sensor 2 Voltage Below Normal

524096.02 - Throttle Dial Value Invalid

Group 60: JDLink (JDL) Diagnostic Trouble Codes—If Equipped

JDLink (JDL) Diagnostic Trouble Codes

000237.11 - MTG Not Registered, Invalid PIN

000237.19 - MTG Not Registered, PIN Mismatch

000237.13 - MTG Not Registered, Missing PIN

000629.13 - MTG Not Registered, MTG Not Configured

000629.00 - CPU Capacity Exceeded

000639.09 - MTG Not Detecting CAN Bus Messages

000841.05 - GPS Antenna Error, Open Circuit

000841.06 - GPS Antenna Error, Grounded/Short Circuit

000964.12 - Hardware Failure For Real Time Clock

000964.13 - Real Time Clock Failure

002850.02 - Cellular Antenna Error, Abnormal Signal

002850.05 - Cellular Antenna Error, Open Circuit

002850.06 - Cellular Antenna Error, Grounded/Short Circuit

002852.11 - Unable to Detect SIM Card

002853.09 - Controllers Not Communicating

002856.09 - JDL Cellular Communication Issue

003372.09 - Data Transfer Issue

522976.02 - CAN Messages Have Been Missed

522976.11 - Unable to Load Custom Alerts

522976.13 - Unable to Load Configuration

523310.00 - Memory Capacity Exceeded (Data Storage)

523310.02 - Memory Fault Checksum

523821.13 - MTG Not Registered, Duplicate PIN

523821.31 - MTG Not Registered, Machine Mismatch

Section 9005: Operational Checkout Procedure

Group 10: Operational Checkout Procedure

Operational Checkout Procedure

Section 9010: Engine

Group 05: Theory of Operation

John Deere Engine Operation

Cooling System Operation

Cold Weather Starting Aid

Group 10: System Diagrams

Engine Cooling System Component Location

Engine Fuel System Component Location

Engine Intake and Exhaust Component Location

Group 15: Diagnostic Information

John Deere Engine Operation

Engine Identification

Group 25: Tests

John Deere Engine Operation

Fluid Sampling Procedure—If Equipped

Engine Speed Check

Air in Fuel Test

Engine Thermostat Test

Intake Manifold Pressure Test—Turbocharger Boost

Section 9015: Electrical System

Group 05: Theory of Operation

Engine Control Unit (ECU) Circuit Theory of Operation

Automatic Temperature Control (ATC) Module Circuit Theory of Operation

Controller Area Network (CAN) Circuit Theory of Operation

Starting and Charging Circuit Theory of Operation

Vehicle Control Unit (VCU) Circuit Theory of Operation

Primary Display Unit (PDU) Circuit Theory of Operation

JDLink™ Circuit Theory of Operation—If Equipped

Window Wiper Theory of Operation

Group 10: System Diagrams

Electrical Diagram Information

Electrical Schematic Symbols

System Functional Schematic, Component Location, and Wiring Diagram Master Legend

System Functional Schematic

Frame Harness (W10) Component Location

Frame Harness (W10) Wiring Diagram

Engine Harness (W11) Component Location

Engine Harness (W11) Wire Diagram

JDLink JDLink is a trademark of Deere & Company Harness (W12) Component Location

JDLink JDLink is a trademark of Deere & Company Harness (W12) Wire Diagram

Counterweight Camera Harness (W13) Component Location

Counterweight Camera Harness (W13) Wiring Diagram

Cab Harness (W14) Component Location

Cab Harness (W14) Wiring Diagram

Seat Harness (W15) Component Location

Seat Harness (W15) Wiring Diagram

Cab Front Work Light Harness (W16) Component Location—If Equipped

Cab Front Work Light Harness (W16) Wiring Diagram—If Equipped

Boom Light Harness (W17) Component Location

Boom Light Harness (W17) Wiring Diagram

Diesel Fired Coolant Heater (DFCH) Harness (W18) Component Location—If Equipped

Diesel Fired Coolant Heater (DFCH) Harness (W18) Wiring Diagram—If Equipped

Hydraulic Pump Solenoid Harness (W19) Component Location

Hydraulic Pump Solenoid Harness (W19) Wiring Diagram

Automatic Temperature Control (ATC) Harness (W20) Component Location

Automatic Temperature Control (ATC) Harness (W20) Wiring Diagram

Diesel Fired Coolant Heater (DFCH) Timer Harness (W21) Component Location—If Equipped

Diesel Fired Coolant Heater (DFCH) Timer Harness (W21) Wiring Diagram—If Equipped

Radio 24 V-to-12 V Power Converter Harness (W22) Component Location

Radio 24 V-to-12 V Power Converter Harness (W22) Wiring Diagram

Wiper Module Harness (W23) Component Location

Wiper Module Harness (W23) Wiring Diagram

Group 15: Diagnostic Information

Service ADVISOR™ Diagnostic Application

Service ADVISOR™ Connection Procedure

Reading Diagnostic Trouble Codes with Service ADVISOR™ Diagnostic Application

Intermittent Diagnostic Trouble Code (DTC) Diagnostics

Group 16: Monitor Operation

Primary Display Unit (PDU)—Main Menu

Primary Display Unit (PDU)—Service Mode

Primary Display Unit (PDU)—Diagnostics

Primary Display Unit (PDU)—Diagnostics—Codes

Primary Display Unit (PDU)—Diagnostics—Machine Information—Machine Readings

Primary Display Unit (PDU)—Diagnostics—Machine Information—Engine Readings

Primary Display Unit (PDU)—Diagnostics—Software Delivery

Primary Display Unit (PDU)—Diagnostics—Diagnostic Help Screens

Primary Display Unit (PDU)—Setup

Primary Display Unit (PDU)—Setup—Monitor

Primary Display Unit (PDU)—Setup—Machine Configuration—Enable Options

Group 25: Tests

Fuse and Relay Test

Fuse and Relay Specifications

Controller Area Network (CAN) Circuit Test

Electrical Component Checks

Electrical Component Specifications

Solenoid Test

Alternator Test

Section 9020: Power Train

Group 05: Theory of Operation

Track Adjuster and Recoil Spring Operation

Travel Gear Case Operation

Group 15: Diagnostic Information

Noisy or Loose Track Chain

Tight Track Chain

Frequent Track Tension Adjustment Required

Excessive Oil Leakage From Front Idler, Track Rollers, or Carrier Rollers

Bent Track Shoes

"Popping" Of Track

Cracked Track Link

Chipped Track Link Rails

Individual Undercarriage Component Wear

Section 9025: Hydraulic System

Group 05: Theory of Operation

Hydraulic System Operation

Pilot System Operation

Pilot Pump Operation

Pilot Control Valve Operation

Travel Pilot Control Valve Operation

Pilot Operation of Control Valve Operation

Pilot Enable Manifold Operation

Pilot Transition Manifold Operation

Pilot Priority Manifold Operation

Pump 1 and Pump 2 Operation

Pump 1 and Pump 2 Regulator Operation

Control Valve Operation

Control Valve Check Valves Identification and Operation

Main Relief Valve Circuit Operation

Circuit Relief and Anticavitation Valve Operation

Flow Combiner Valve Operation

Arm Regenerative Valve Circuit Operation

Boom and Arm Reduced Leakage Valve Operation

Swing Reduction Gear Case Operation

Swing Motor, Crossover Relief Valve, and Make-Up Check Valve Operation

Swing Motor Park Brake Release Circuit Operation

Rotary Manifold Operation

Travel Motor and Park Brake Valve Operation

Travel Motor Speed Circuit Operation

Cylinder Operation

Return Filter Operation

Controlled Load Lowering Device (CLLD) Circuit Operation

Group 10: System Diagrams

Hydraulic System Schematic Master Legend

Hydraulic System Schematic

Hydraulic System Component Location

Hydraulic System Line Identification

Pump 1, Pump 2, and Pilot Pump Line Identification

Control Valve Line Identification

Swing Motor Line Identification

Pilot Control Valve-to-Pilot Enable Manifold Component Location

Pilot Transition Manifold-to-Control Valve Line Identification

Pilot Priority Manifold-to-Control Valve Line Identification

Auxiliary Valves-to-Control Valve Line Identification

Travel Hydraulic System Line Identification

Group 15: Diagnostic Information

All Hydraulic Functions Slow

Hydraulic Oil Overheats

No Hydraulic Functions

Poor Combined Operation

Function Does Not Stop When Joystick is Released

Some Functions Cannot Be Operated, All Others Are Normal

Some Functions Slow

Function Moves in Opposite Direction

Load Drifts Down When Control Valve is in Neutral Position

Load Falls When Control Valve is Actuated To Raise Load With Engine Running at Slow Idle

H (High Power) Function Does Not Operate, S (Standard Power) and L (Low Power) Mode is Normal

Swing Speed Slow in Both Directions

Swing Speed Slow or Does Not Operate in One Direction

Upperstructure Drift With Swing Valve in Neutral

Swing Function Does Not Operate

Travel Park Brakes Do Not Apply

Track Will Not Move in One Direction

Track Will Not Move in Either Direction

Machine Mistracks at All Speeds in Both Directions

Slow Travel Speed or Low Power

Travel is "Jerky"

Machine Will Not Hold Back and Park Brakes Engage and Disengage When Traveling Down an Incline

Machine Will Not Turn Smoothly in One Direction or Park Brake Grabs

Group 20: Adjustments

Accumulator Precharge

Pump Calibration

Group 25: Tests

JT05800 Digital Thermometer Installation

JT02156A Digital Pressure and Temperature Analyzer Kit Installation

Hydraulic Oil Cleanup Procedure

Hydraulic Oil Tank Pressure Release Procedure

Hydraulic Oil Warm-Up Procedure

Pilot Pressure Regulating Valve Test and Adjustment

Control Valve Spool Actuating Pilot Pressure Test

Pressure Boost Solenoid Valve Test

Travel Speed Solenoid Valve Test and Adjustment

System Relief Valve Test and Adjustment

Circuit Relief Valve Test and Adjustment

Auxiliary Circuit Relief Valve Test and Adjustment

Swing Motor Crossover Relief Valve Test and Adjustment

Travel Motor Crossover Relief Valve Test and Adjustment

Pump Regulator Test and Adjustment—Minimum Flow

Pump Regulator Test and Adjustment—Maximum Flow

Pump Regulator Pressure Test

Pump Flow Test

Swing Motor Leakage Test

Travel Motor Leakage Test

Cylinder Drift Test—Boom, Arm, and Bucket

Section 9031: Heating and Air Conditioning

Group 05: Theory of Operation

Air Conditioning System Cycle of Operation

Group 10: System Diagrams

Heater and Air Conditioner Component Locations

Group 15: Diagnostic Information

Air Conditioning System Does Not Operate

Air Conditioner Does Not Cool Interior of Cab

Heater System Does Not Operate

Heater Does Not Warm Interior of Cab

Interior Windows Continue to Fog Using Heater

Group 25: Tests

Refrigerant Cautions and Proper Handling

Heater and Air Conditioner Operational Checks

Air Conditioner Compressor Clutch Test

Refrigerant Leak Test

Refrigerant Hoses and Tubing Inspection

R134a Air Conditioning System Test

Operating Pressure Diagnostic Chart

John Deere E210, E210LC, E230LC Excavator Operation and Test Service Manual (TM12729)