Complete Repair service manual for John Deere 244K and 324K Loaders, with all the technical information to maintain, repair, and rebuild like professional mechanics.

John Deere 244K and 324K Loader workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM13279X19 - John Deere 244K and 324K Loader Technical Manual (Repair).pdf
TM13279X19 - John Deere 244K and 324K Loader Technical Manual (Repair).epub

Total Pages: 441 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English

Covered models:
  244K (PIN: 1LU244K***B034088-044118)
  244K-II (PIN: 1LU244KT**B042870-)
  324K (PIN: 1LU324K***B034182-)

MAIN SECTIONS
   Foreword
   Manual Identification—READ THIS FIRST!
   General Information
      Safety Information
      Torque Values
   Wheels
      Wheels and Fasteners
   Axles and Suspension System
      Removal and Installation
      Axle Shafts and U-Joints
      Axle Shaft, Bearings, and Rear Axle Reduction Gears
   Transmission
      Hydrostatic Components Removal and Installation
      Hydrostatic Components Repair
   Engine
      Removal and Installation
   Engine Auxiliary Systems
      Cooling System
      External Exhaust Systems
      External Fuel Supply Systems
   Damper Drive
      Removal and Installation
   Steering System
      Hydraulic System
   Service Brakes
      Active Elements
      Hydraulic System
   Park Brake
      Hydraulic System
   Electrical System
      Removal and Installation
   Frame or Supporting Structure
      Frame Installation
      Chassis Weights
   Operator's Station
      Removal and Installation
      Operator Enclosure
      Heating and Air Conditioning System
   Sheet Metal and Styling
      Hood or Engine Enclosure
      Miscellaneous Shields
   Main Hydraulic System
      Hydraulic System
   Loader
      Bucket
      Attachment Coupler
      Frames
      Hydraulic System
   Dealer Fabricated Tools

Table of Contents

Foreword

Manual Identification—READ THIS FIRST!

Section 00: General Information

Group 0001: Safety Information

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Add Cab Guarding for Special Uses

Inspect Machine

Stay Clear of Moving Parts

Avoid High-Pressure Oils

Avoid High-Pressure Fluids

Work In Ventilated Area

Prevent Fires

Avoid Static Electricity Risk When Refueling

Clean Debris from Machine

Prevent Battery Explosions

Handle Chemical Products Safely

Dispose of Waste Properly

Exhaust Filter Ash Handling and Disposal

Prepare for Emergencies

Use Steps and Handholds Correctly

Start Only From Operator's Seat

Use and Maintain Seat Belt

Prevent Unintended Machine Movement

Avoid Work Site Hazards

Use Special Care When Operating Loader

Keep Riders Off Machine

Avoid Backover Accidents

Avoid Machine Tip Over

Operating on Slopes

Operating or Traveling On Public Roads

Inspect and Maintain ROPS

Travel Safely

Add and Operate Attachments Safely

Park and Prepare for Service Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Follow Tire Recommendations

Service Tires Safely

Clean Exhaust Filter Safely

Group 0003: Torque Values

Metric Bolt and Cap Screw Torque Values

Additional Metric Cap Screw Torque Values

Unified Inch Bolt and Cap Screw Torque Values

Metric 24° O-Ring Seal DIN 20078 Service Recommendations

Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings

Service Recommendations For O-Ring Boss Fittings With Shoulder

Service Recommendations for Metric Series Four Bolt Flange Fitting

Service Recommendations For Inch Series Four Bolt Flange Fittings

Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations

Section 01: Wheels

Group 0110: Wheels and Fasteners

Wheel Remove and Install

Tire Remove and Install

Section 02: Axles and Suspension System

Group 0200: Removal and Installation

Front Axle Remove and Install

Rear Axle Remove and Install

Group 0225: Axle Shafts and U-Joints

Drive Shaft Remove and Install

Group 0250: Axle Shaft, Bearings, and Rear Axle Reduction Gears

Axle Shaft, Bearings, and Rear Axle Reduction Gears

Section 03: Transmission

Group 0300: Hydrostatic Components Removal and Installation

Hydrostatic Pump Valves Remove and Install

Directional Control Valve Remove and Install

Charge Pump Remove and Install

Hydrostatic Pump Remove and Install

Hydrostatic Motor Remove and Install

Inching Valve Remove and Install

Hydrostatic Start-Up Procedure

Group 0360: Hydrostatic Components Repair

Directional Control Valve Disassemble and Assemble

Hydrostatic Pump Disassemble

Hydrostatic Pump Assemble

Hydrostatic Motor Control Valve O-Rings and Seals Remove and Install

Hydrostatic Motor Flushing Valve O-Rings and Servo Piston Seals Remove and Install

Hydrostatic Motor Disassemble

Hydrostatic Motor Rotating Group Inspect and Recondition

Hydrostatic Motor Assemble

Section 04: Engine

Group 0400: Removal and Installation

John Deere Engine

V-Belt Remove and Install

Engine Remove and Install

Section 05: Engine Auxiliary Systems

Group 0510: Cooling System

High Flow Pump Remove and Install

Hydraulic Fan Pump Remove and Install

Hydraulic Fan Pump Disassemble and Assemble

Cooling Fan and Hydraulic Fan Motor Remove and Install

Hydraulic Fan Motor Disassemble and Assemble

Cooling Package Remove and Install

Group 0530: External Exhaust Systems

Diesel Particulate Filter (DPF) Remove and Install

Group 0560: External Fuel Supply Systems

Fuel Tank Remove and Install

Section 07: Damper Drive

Group 0700: Removal and Installation

Damper Drive Remove and Install

Section 09: Steering System

Group 0960: Hydraulic System

Orbital Steering Valve Remove and Install

Orbital Steering Valve Disassemble and Inspect

Orbital Steering Valve Assemble

Steering Column Remove and Install

Steering Cylinder Remove and Install

Steering Cylinder Disassemble and Assemble

Section 10: Service Brakes

Group 1011: Active Elements

Drum Brake Remove and Install

Service Brakes (Wet Disk) Remove and Install

Group 1060: Hydraulic System

Brake/Inching Valve Assembly Remove and Install

Brake Valve Disassemble and Assemble

Drum Brake Bleed

Section 11: Park Brake

Group 1160: Hydraulic System

Park Brake Disassemble and Assemble

Park Brake/Differential Lock Valve Block Remove and Install

Section 16: Electrical System

Group 1600: Removal and Installation

Monitor Display Remove and Install

Chassis Control Unit (CCU) Remove and Install

Engine Control Unit (ECU) Remove and Install

Ground Speed Sensor Install

Installation of Repair Wire Assembly (RWA)

Replace Metri-Pack® (Push Type) Connectors

Replace Metri-Pack® Connectors

Replace DEUTSCH® Circular Connectors

Replace DEUTSCH® Rectangular or Triangular Connectors

Install DEUTSCH® Contact

Replace WEATHER PACK® Connector

Install WEATHER PACK® Contact

Replace CINCH™ Connectors

Install CINCH™ Contact

Repair 32 and 48 Way CINCH™ Connectors

Remove Connector Body from Blade Terminals

Section 17: Frame or Supporting Structure

Group 1740: Frame Installation

Welding on Machine

Loader and Rear Frames Separation

Upper Pivot Bushing Assembly Remove and Install

Lower Pivot Bushing Assembly Remove and Install

Group 1749: Chassis Weights

Counterweights Remove and Install

Section 18: Operator's Station

Group 1800: Removal and Installation

Cab Remove and Install

Group 1810: Operator Enclosure

Windowpanes Remove and Install

Group 1830: Heating and Air Conditioning System

R134a Refrigerant Cautions and Proper Handling

R134a Refrigerant Oil Information

R134a Refrigerant Recovery, Recycling, and Charging Station Installation Procedure

Recover R134a Refrigerant

Flush and Purge Air Conditioning System

Evacuate R134a System

Charge R134a System

Air Conditioner Compressor Remove and Install

Receiver-Dryer Remove and Install

Condenser Remove and Install

Air Conditioner/Heater Module Remove and Install

Heater Core Remove and Install

Evaporator Coil Remove and Install

Expansion Valve Remove and Install

Heater Control Valve Remove and Install

Air Conditioner High/Low-Pressure Switch Remove and Install

Air Conditioner Freeze Control Switch Remove and Install

Blower Motor Remove and Install

Section 19: Sheet Metal and Styling

Group 1910: Hood or Engine Enclosure

Hood Remove and Install

Group 1913: Miscellaneous Shields

Rear Fenders Remove and Install

Section 21: Main Hydraulic System

Group 2160: Hydraulic System

General Oil Cleanup Procedure

Hydraulic Component Failure Cleanup Procedure

Hydraulic System Pressure and Accumulators Discharge Procedure

Hydraulic Pump/Priority Valve Remove and Install

Hydraulic Pump/Priority Valve Disassemble and Assemble

Hydraulic Reservoir Remove and Install

Section 31: Loader

Group 3102: Bucket

Welded-On Bucket Cutting Edge Remove and Install

Bolt-On Cutting Edge Remove and Install

Cracked Cutting Edge Repair

Group 3104: Attachment Coupler

Quick Disconnect Hitch Disassemble and Assemble

Quick Disconnect Hitch Pivot Pin Remove and Install

Quik-Tatch™ Actuator Remove and Install

Quik-Tatch™ Coupler Remove and Install

Group 3140: Frames

Boom and Bucket Linkage Remove and Install

Bucket Linkage Bushings Remove and Install

Loader Boom Bushings Remove and Install

Group 3160: Hydraulic System

Loader Control Valve Remove and Install

Loader Control Valve Disassemble and Assemble

Loader System and Circuit Relief Valves Disassemble and Assemble

Ride Control Valve Remove and Install—If Equipped

Ride Control Valve Disassemble and Assemble—If Equipped

Boom Cylinder Remove and Install

Bucket Cylinder Remove and Install

Boom and Bucket Cylinders Disassemble and Assemble

Boom and Bucket Cylinder Bushings Remove and Install

Loader Start-Up Procedure

Pilot Control Valve Remove and Install

Pilot Control Valve Disassemble and Assemble

Pilot Enable Solenoid Valve Remove and Install

Pilot Accumulator Remove and Install

John Deere 244K and 324K Loader Repair Service Manual (TM13279X19)