Complete Diagnostic, Operation and Test manual with Electrical Wiring Diagrams for John Deere 60D Compact Excavator, with all the workshop information to maintain, diagnose, and service rebuild like professional mechanics.

John Deere 60D Compact Excavator workshop Operation and Test manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM10760 - John Deere 60D Compact Excavator Technical Manual - Operation and Test.pdf
TM10760 - John Deere 60D Compact Excavator Technical Manual - Operation and Test.epub

Total Pages: 760 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
Foreword
   Technical Information Feedback Form
   General Information
      Safety
   Diagnostics
      Engine Control Unit (ECU) Diagnostic Trouble Codes
   Operational Checkout Procedure
      Operational Checkout Procedure
   Engine
      Theory of Operation
      Diagnostic Information
      Tests
   Electrical System
      System Information
      System Diagrams
      Sub-System Diagnostics
      Monitor Operation
      References
   Power Train
      Theory of Operation
      Diagnostic Information
   Hydraulic System
      Theory of Operation
      Diagnostic Information
      Tests
   Heating and Air Conditioning
      Theory of Operation
      Diagnostic Information
      Tests

tm10760 - 60D Excavator

Table of Contents

Foreword

Technical Information Feedback Form

Section 9000: General Information

Group 01: Safety

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Add Cab Guarding for Special Uses

Inspect Machine

Stay Clear of Moving Parts

Avoid High-Pressure Fluids

Beware of Exhaust Fumes

Prevent Fires

Prevent Battery Explosions

Handle Chemical Products Safely

Dispose of Waste Properly

Prepare for Emergencies

Use Steps and Handholds Correctly

Start Only From Operator's Seat

Use and Maintain Seat Belt

Prevent Unintended Machine Movement

Avoid Work Site Hazards

Keep Riders Off Machine

Avoid Backover Accidents

Avoid Machine Tip Over

Use Special Care When Lifting Objects

Add and Operate Attachments Safely

Park and Prepare For Service Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Section 9001: Diagnostics

Group 10: Engine Control Unit (ECU) Diagnostic Trouble Codes

29.00 - Spare Accelerator Sensor Upper Limit Error (P1226)

29.01 - Spare Accelerator Sensor Lower Limit Error (P1225)

29.02 - Spare Accelerator Sensor Intermittent Failure (P0224)

29.03 - Spare Accelerator Sensor High Voltage Failure (P0223)

29.04 - Spare Accelerator Sensor Low Voltage Failure (P0222)

29.08 - Spare Accelerator Sensor Communication Error (P1227)

91.00 - Accelerator Sensor Upper Limit Error (P1126)

91.01 - Accelerator Sensor Lower Limit Error (P1125)

91.02 - Accelerator Sensor Intermittent Failure (P0124)

91.03 - Accelerator Sensor High Voltage Failure (P0123)

91.04 - Accelerator Sensor Low Voltage Failure (P0122)

97.00 - Oily Water Separator Mechanical Failure (P1151)

100.01 - Oil Pressure Lower Limit Error (P1198)

100.04 - Oil Pressure Switch Open Circuit Failure (P1192)

107.00 - Air Cleaner Mechanical Failure (P1101)

108.02 - Atmospheric Pressure Sensor Intermittent Failure (P2230)

108.03 - Atmospheric Pressure Sensor High Voltage Failure (P2229)

108.04 - Atmospheric Pressure Sensor Low Voltage Failure (P2228)

110.00 - Engine Coolant Temperature Rise Error (P0217)

110.02 - Engine Coolant Temperature Sensor Intermittent Failure (P0119)

110.03 - Engine Coolant Temperature Sensor High Voltage Failure (P0118)

110.04 - Engine Coolant Temperature Sensor Low Voltage Failure (P0117)

168.00 - Engine Control Unit (ECU) Supply Voltage Upper Limit Error (P0563)

168.01 - Engine Control Unit (ECU) Supply Voltage Lower Limit Error (P0562)

190.00 - Engine Overspeed (P0219)

638.03 - Engine Fuel Rack Actuator High Output Failure (P1213)

638.04 - Engine Fuel Rack Actuator Low Output Failure (P1212)

638.07 - Engine Fuel Rack Actuator Mechanical Failure (P1211)

729.02 - Air Heater Relay Intermittent Error (P1234)

729.03 - Air Heater Relay Short Circuit Failure (P1233)

729.04 - Air Heater Relay Open Circuit Failure (P1232)

1079.02 - Sensor 5V Intermittent Failure (P1644)

1079.03 - Sensor 5V High Voltage Failure (P0643)

1079.04 - Sensor 5V Low Voltage Failure (P0642)

1136.00 - Engine Control Unit (ECU) Internal Temperature Rise Error (P0634)

1136.02 - Engine Control Unit (ECU) Internal Temperature Sensor Intermittent Failure (P1664)

1136.03 - Engine Control Unit (ECU) Internal Temperature Sensor High Voltage Failure (P0669)

1136.04 - Engine Control Unit (ECU) Internal Temperature Sensor Low Voltage Failure (P0668)

1210.03 - Engine Fuel Rack Position Sensor High Voltage Failure (P1202)

1210.04 - Engine Fuel Rack Position Sensor Low Voltage Failure (P1202)

1485.04 - Engine Control Unit (ECU) Main Relay Error (P0686)

2049.02 - Engine Fuel Rack Actuator Relay Intermittent Failure (P1224)

2049.03 - Engine Fuel Rack Actuator Relay Short Circuit Failure (P1223)

2049.04 - Engine Fuel Rack Actuator Relay Open Circuit Failure (P1222)

2050.02 - Cold Start Device (CSD) Solenoid Valve Intermittent Failure (P1244)

2050.03 - Cold Start Device (CSD) Solenoid Valve Short Circuit Failure (P1243)

2050.04 - Cold Start Device (CSD) Solenoid Valve Open Circuit Failure (P1242)

2059.03 - Exhaust Gas Recirculation (EGR) Step Motor A-Phase Short Circuit Failure (P1403)

2059.04 - Exhaust Gas Recirculation (EGR) Step Motor A-Phase Open Circuit Failure (P1402)

2060.03 - Exhaust Gas Recirculation (EGR) Step Motor B-Phase Short Circuit Failure (P1413)

2060.04 - Exhaust Gas Recirculation (EGR) Step Motor B-Phase Open Circuit Failure (P1412)

2061.03 - Exhaust Gas Recirculation (EGR) Step Motor C-Phase Short Circuit Failure (P1423)

2061.04 - Exhaust Gas Recirculation (EGR) Step Motor C-Phase Open Circuit Failure (P1422)

2062.03 - Exhaust Gas Recirculation (EGR) Step Motor D-Phase Short Circuit Failure (P1433)

2062.04 - Exhaust Gas Recirculation (EGR) Step Motor D-Phase Open Circuit Failure (P1432)

2122.00 - Engine Coolant Temperature Error (P1217)

2125.01 - Battery Charge Lower Limit Error (P1568)

2125.04 - Battery Charge Switch Open Circuit Failure (P1562)

2209.04 - Speed Sensor Low Voltage Failure (P0340)

2210.04 - Spare Speed Sensor Low Voltage Failure (P1340)

2530.12 - Engine Control Unit (ECU) Internal Flash ROM Error (P0605)

522725.12 - CAN Communication Error (U0001)

522726.12 - Engine Control Unit (ECU) Internal EEPROM Error (P0601)

522727.12 - Engine Control Unit (ECU) Internal Sub CPU Cyclic Redundancy Check Error (P1610)

522727.12 - Engine Control Unit (ECU) Internal Sub CPU ACKnowledgement Error (P1611)

522727.12 - Engine Control Unit (ECU) Internal Sub CPU Communication Error (P1612)

522728.12 - Engine Control Unit (ECU) Internal Map Format Error (P1620)

Section 9005: Operational Checkout Procedure

Group 10: Operational Checkout Procedure

Operational Checkout

Section 9010: Engine

Group 05: Theory of Operation

Engine Component Location

Engine Fuel System Operation

Cooling System Operation

Engine Lubrication System Operation

Engine Intake and Exhaust System Operation

Exhaust Gas Recirculation (EGR) Operation

Engine Speed Control System Operation

Cold Weather Start Aid Operation

Group 15: Diagnostic Information

4TNV98 Yanmar 4-Cylinder Interim Tier IV Troubleshooting Manual

Diagnose Engine Malfunctions

Engine Cranks But Will Not Start

Engine Misfires Or Runs Irregularly

Engine Does Not Develop Full Power

Engine Overheats

Auto-Idle Does Not Work

Coolant Temperature Too Low

Coolant in Oil or Oil in Coolant

Low Engine Oil Pressure

High Engine Oil Pressure

Engine Uses Too Much Oil

Engine Uses Too Much Fuel

Engine Emits Excessive White Exhaust Smoke

Engine Emits Excessive Black or Gray Exhaust Smoke

Fuel In Oil

Group 25: Tests

JT05801 Clamp-On Electronic Tachometer Installation

Fan Belt Check and Adjustment

Injection Pump Timing Check

Fuel Injection Nozzle Test

Engine Valve Lash (Clearance) Check and Adjust

Engine Compression Pressure Test

Engine Oil Pressure Test

Section 9015: Electrical System

Group 05: System Information

Electrical Diagram Information

Group 10: System Diagrams

Fuse and Relay Specifications

System Functional Schematic, Component Location, and Wiring Diagram Master Legend

System Functional Schematic

Floor Harness (W1) Component Location

Floor Harness (W1) Wiring Diagram

Main Harness (W2) Component Location

Main Harness (W2) Wiring Diagram

Cab Harness (W4) Component Location

Cab Harness (W4) Wiring Diagram

Key Switch Harness (W5) Component Location

Key Switch Harness (W5) Wiring Diagram

Heater and Air Conditioner Harness (W6) Component Location

Heater and Air Conditioner Harness (W6) Wiring Diagram

Console Harness (W7) Component Location

Console Harness (W7) Wiring Diagram

Boom Light Harness (W8) Component Location

Boom Light Harness (W8) Wiring Diagram

Auxiliary Function Control Harness (W9) Component Location

Auxiliary Function Control Harness (W9) Wiring Diagram

Angle Blade Solenoid Valve Harness (W10) and Angle Blade Floor Harness (W11) Component Location

Angle Blade Solenoid Valve Harness (W10) Wiring Diagram

Angle Blade Floor Harness (W11) Wiring Diagram

Group 15: Sub-System Diagnostics

Start and Charge Circuit Theory of Operation

Monitor Controller Circuit Theory of Operation

Engine Control Unit (ECU) Circuit Theory of Operation

Travel Alarm Circuit Theory of Operation

Pilot Control Shutoff Circuit Theory of Operation

Windshield Wiper and Washer Circuit Theory of Operation

Heater and Air Conditioner Circuit Theory of Operation

Auxiliary Function Control Lever Circuit Theory of Operation

Angle Blade Circuit Theory of Operation

Group 16: Monitor Operation

Monitor Menu Operation

Group 20: References

Monitor Data Items

Service ADVISOR™ Diagnostic Application

Service ADVISOR™ Connection Procedure

Reading Diagnostic Trouble Codes With Service ADVISOR™ Diagnostic Application

Reading Engine Control Unit (ECU) Diagnostic Trouble Codes Using System Malfunction Indicator Light

Engine Control Unit (ECU) Diagnostic Trouble Codes System Malfunction Indicator Light Reference

Electrical Component Specifications

Fuse Test

Relay Test

Pressure Sensor Test

Solenoid Test

Temperature Sensor Test

Alternator Test

Electrical Component Checks

Battery Remove and Install

Engine Control Unit (ECU) Remove and Install

Monitor Controller Remove and Install

Key Switch Remove and Install

Engine Speed Dial Remove and Install

Travel Alarm Remove and Install

Right Console Remove and Install

Disconnect Tab Retainer Connectors

Disconnecting Spring Wire Clip Connectors

Replace DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Connectors

Replace DEUTSCH DEUTSCH is a trademark of Deutsch Co. Rectangular or Triangular Connectors

Install DEUTSCH DEUTSCH is a trademark of the Deutsch Co. Contact

Replace WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Connector

Install WEATHER PACK WEATHER PACK is a trademark of Packard Electric. Contact

Replace (Pull Type) Metri-Pack™ Connectors

Replace (Push Type) Metri-Pack™ Connectors

Replace CINCH CINCH is a trademark of the Cinch Co. Connectors

Install CINCH CINCH is a trademark of the Cinch Co. Contact

Repair 32 and 48 Way CINCH CINCH is a trademark of the Cinch Co. Connectors

Remove Connector Body from Blade Terminals

Engine Control Unit Replacement Calibration

Fuel Pump Replacement Calibration

Yanmar Display Calibration Values Test

Section 9020: Power Train

Group 05: Theory of Operation

Track Adjuster and Recoil Spring Operation

Travel Gearbox Operation

Group 15: Diagnostic Information

Diagnose Undercarriage Components Malfunctions

Measure Swing Bearing Wear

Section 9025: Hydraulic System

Group 05: Theory of Operation

Hydraulic System Operation

Pilot System Operation

Pilot Pump and Filter Operation

Engine Speed Sensing Valve Operation

Solenoid Valve Manifold Operation

Pilot Control Valve Operation

Control Lever Pattern Selector

Travel Pilot Control Valve Operation

Pilot Operation of Control Valve Operation

Auxiliary Function Control Valve Operation

Hydraulic Pump Operation

Hydraulic Pump Regulator Operation

Control Valve Operation

Control Valve Check Valves Operation

Main Relief Valve Operation

Unload Valve Operation

Control Valve Differential Pressure Reducing Valve Operation

Circuit Relief and Anticavitation Valve Operation

Flow Divider Valve Operation

Swing Boom Make-Up Valve Operation

Boom Reduced Leakage Valve Operation

Blade Circuit Operation

Angle Blade Circuit Operation

Swing Reduction Gearbox Operation

Swing Motor Operation

Swing Motor Crossover Relief Valve Operation

Swing Motor Crossover Relief Valve Cushion Valve Operation

Swing Motor Make-Up Check Valve Operation

Swing Motor Park Brake Release Circuit Operation

Center Joint Operation

Travel Motor and Park Brake Valve Operation

Travel Motor Speed Circuit Operation

Hydraulic Cylinder Operation

Return Filter Operation

Group 15: Diagnostic Information

Diagnose Hydraulic System Malfunctions

Diagnose Pilot Circuit Malfunctions

Diagnose Dig Circuit Malfunctions

Diagnose Swing Circuit Malfunctions

Diagnose Travel System Malfunctions

Hydraulic Pump and Pilot Pump Line Identification

Control Valve Line Identification

Pilot Control Lever Pattern Selector Valve Line Connection

Swing Motor Line Identification

Travel System Component Location

Travel Hydraulic System Line Connection

Hydraulic System Schematic

Hydraulic System Component Location

Hydraulic System Pilot Line Connections

Hydraulic System Main Line Connections

Blade System Component Location

Blade Hydraulic System Line Identification

Group 25: Tests

JT05800 Digital Thermometer Installation

JT02156A Digital Pressure/Temperature Analyzer Installation

General Oil Cleanup Procedure Using Portable Filter Caddy

Hydraulic Component Failure Cleanup Procedure Using Portable Filter Caddy

Hydraulic Oil Warm-Up Procedure

Pilot Pressure Regulating Valve Test and Adjustment

Control Valve Spool Pilot Actuating Pressure Test

Main Relief Valve Test and Adjustment

Engine Speed Sensing Valve Test and Adjustment

Unload Valve Test and Adjustment

Control Valve Differential Reducing Valve Test and Adjustment

Circuit Relief Valve Test and Adjustment

Swing Motor Crossover Relief Valve Test and Adjustment

Hydraulic Pump Regulator Test and Adjustment

Pump Flow Test

Swing Motor Leakage Test

Travel Motor Leakage Test

Cylinder Drift Test—Boom, Arm, Bucket, and Blade

Angle Blade Stopper-to-Stay Clearance Adjustment

Section 9031: Heating and Air Conditioning

Group 05: Theory of Operation

Air Conditioning System Cycle of Operation

Group 15: Diagnostic Information

Diagnose Air Conditioning System Malfunctions

Diagnose Heating System Malfunctions

Heater and Air Conditioner Component Location

Group 25: Tests

Refrigerant Cautions and Proper Handling

Air Conditioner and Heater Operational Checks

Air Conditioner Compressor Clutch Test

Refrigerant Leak Test

Refrigerant Hoses and Tubing Inspection

Air Conditioner Compressor Belt Check and Adjustment

Operating Pressure Diagnostic Chart

John Deere 60D Compact Excavator Operation and Test Service Manual (TM10760)