Complete service repair manual for John Deere 60D Compact Excavator, with all the shop information to maintain, repair, and service like professional mechanics.

John Deere 60D Compact Excavator workshop service & repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM10761 - John Deere 60D Compact Excavator Technical Manual - Repair.pdf
TM10761 - John Deere 60D Compact Excavator Technical Manual - Repair.epub

Total Pages: 632 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

MAIN SECTIONS
 Foreword
   Technical Information Feedback Form
   General Information
      Safety
      Torque Values
   Tracks
      Track System
   Axles, Differentials and Suspension Systems
      Axle Shaft, Bearings, and Reduction Gears
      Hydraulic System
   Engine
      Removal and Installation
   Engine Auxiliary Systems
      Cooling System
      Intake System
      External Fuel Supply Systems
   Dampener Drive (Flex Coupling)
      Elements
   Frame or Supporting Structure
      Frame Installation
      Chassis Weights
   Operators Station
      Removal and Installation
      Operator Enclosure
      Seat and Seat Belt
      Heating and Air Conditioning System
   Bulldozers (Blade)
      Blades
      Hydraulic System
   Excavator
      Buckets
      Frames
      Hydraulic System
   Swing or Pivoting System
      Mechanical Drive Elements
      Hydraulic System
   Dealer Fabricated Tools

tm10761 - 60D Excavator

Table of Contents

Foreword

Technical Information Feedback Form

Section 000: General Information

Group 0001: Safety

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Add Cab Guarding for Special Uses

Inspect Machine

Stay Clear of Moving Parts

Avoid High-Pressure Fluids

Avoid High-Pressure Oils

Beware of Exhaust Fumes

Prevent Fires

Prevent Battery Explosions

Handle Chemical Products Safely

Dispose of Waste Properly

Prepare for Emergencies

Use Steps and Handholds Correctly

Start Only From Operator's Seat

Use and Maintain Seat Belt

Prevent Unintended Machine Movement

Avoid Work Site Hazards

Keep Riders Off Machine

Avoid Backover Accidents

Avoid Pinching Hazard

Avoid Contact Between Attachments

Avoid Striking Solid Objects

Avoid Machine Tip Over

Use Special Care When Lifting Objects

Add and Operate Attachments Safely

Park and Prepare for Service Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Group 0003: Torque Values

Unified Inch Bolt and Cap Screw Torque Values

Metric Bolt and Cap Screw Torque Values

Additional Metric Cap Screw Torque Values

Check Oil Lines and Fittings

Service Recommendations for O-Ring Boss Fittings

Service Recommendations For Flat Face O-Ring Seal Fittings

Service Recommendations for 37° Flare and 30° Cone Seat Connectors

Service Recommendations for Flared Connections—Straight or Tapered Threads

Service Recommendations For Inch Series Four Bolt Flange Fittings

Service Recommendations for Metric Series Four Bolt Flange Fitting

Section 01: Tracks

Group 0130: Track System

Track Roller Remove and Install

Metal Face Seals Repair

Track Carrier Roller Remove and Install

Measure Rubber Track Lugs

Remove and Install Rubber Track

Metal Track Components Inspection

Track Shoe and Rubber Crawler Pad Remove and Install

Track Chain Remove and Install

Track Chain Disassemble and Assemble

Broken Track Chain Repair

Sprocket Remove and Install

Front Idler Remove and Install

Front Idler Disassemble and Assemble

Track Adjuster and Recoil Spring Remove and Install

Track Adjuster and Recoil Spring Disassemble and Assemble

Track Adjuster Cylinder Disassemble and Assemble

Section 02: Axles, Differentials and Suspension Systems

Group 0250: Axle Shaft, Bearings, and Reduction Gears

Travel Gearbox Remove and Install

Travel Gearbox Disassemble and Assemble

Group 0260: Hydraulic System

Travel Motor and Park Brake Remove and Install

Travel Motor Disassemble and Assemble

Travel Motor Cover Disassemble and Assemble

Travel Motor and Park-Brake Start-Up Procedure

Section 04: Engine

Group 0400: Removal and Installation

Engine Remove and Install

Exhaust Manifold Remove and Install

Valve Cover Remove and Install

Rocker Arm Assembly Remove and Install

Rocker Arm Assembly Disassemble and Assemble

Rocker Arm Assembly Inspection

Intake Manifold Remove and Install

Water Pump Remove and Install

Cylinder Head Remove and Install

Cylinder Head Disassemble and Assemble

Cylinder Head Inspection

Crankshaft Front Seal Replace

Timing Gear Cover Remove and Install

Timing Gear Case Remove and Install

Cylinder Block Disassemble and Assemble

Cylinder Block Inspection

Rear Oil Seal Remove and Install

Camshaft Remove and Install

Flywheel Remove and Install

Flywheel Disassemble and Assemble

Flywheel Housing Remove and Install

Oil Pan Remove and Install

Crankshaft Remove and Install

Crankshaft Disassemble and Assemble

Crankshaft Inspection

Piston and Connecting Rod Remove and Install

Piston and Connecting Rod Disassemble and Assemble

Piston and Connecting Rod Inspection

Oil Pump Remove and Install

Oil Pump Inspection

Thermostat Remove and Install

Thermostat Inspection

Fuel Injection Pump Remove and Install

Fuel Injection Nozzles Remove and Install

Fuel Injection Nozzles Disassemble and Assemble

Muffler Remove and Install

Starter Remove and Install

Alternator Remove and Install

Alternator Disassemble and Assemble

Section 05: Engine Auxiliary Systems

Group 0510: Cooling System

Radiator Remove and Install

Hydraulic Oil Cooler Remove and Install

Fan, Fan Guard, and Fan Shroud Remove and Install

Alternator Belt Remove and Install

Air Conditioning Belt Remove and Install

Coolant Surge Tank Remove and Install

Group 0520: Intake System

Air Cleaner Remove and Install

Group 0560: External Fuel Supply Systems

Fuel Tank Remove and Install

Primary Fuel Filter (Water Separator) Remove and Install

Final Fuel Filter Remove and Install

Section 07: Dampener Drive (Flex Coupling)

Group 0752: Elements

Dampener Drive (Flex Coupling) Remove and Install

Section 17: Frame or Supporting Structure

Group 1740: Frame Installation

Welding On Machine

Welding Repair of Major Structure

Group 1749: Chassis Weights

Counterweight Remove and Install

Section 18: Operators Station

Group 1800: Removal and Installation

Cab Remove and Install

Group 1810: Operator Enclosure

Windowpanes Dimensions

Group 1821: Seat and Seat Belt

Seat Remove and Install

Seat Belt Remove and Install

Left and Right Console Covers Remove and Install

Group 1830: Heating and Air Conditioning System

Refrigerant Cautions and Proper Handling

Flush and Purge Air Conditioner System

R134a Refrigerant Oil Information

R134a Refrigerant Recovery / Recycling and Charging Station Installation Procedure

Recover R134a Refrigerant

Evacuate R134a System

Charge R134a System

Compressor Remove and Install

Condenser Remove and Install

Heater and Air Conditioner Remove and Install

Receiver-Dryer Remove and Install

Section 32: Bulldozers (Blade)

Group 3201: Blades

Blade Remove and Install

Angle Blade Remove and Install

Angle Blade Frame Remove and Install

Blade Disassemble and Assemble

Angle Blade Disassemble and Assemble

Group 3260: Hydraulic System

Blade Pilot Controller Remove and Install

Blade Pilot Controller Disassemble and Assemble

Blade Cylinder Remove and Install

Blade Cylinder Disassemble and Assemble

Angle Blade Cylinder Remove and Install

Angle Blade Cylinder Disassemble and Assemble

Angle Blade Solenoid Valve Remove and Install

Angle Blade Solenoid Valve Disassemble and Assemble

Section 33: Excavator

Group 3302: Buckets

Bucket Remove and Install

Bucket Pin-Up Data

Group 3340: Frames

Bucket Link Remove and Install

Arm Remove and Install

Boom Remove and Install

Swing Boom Post Remove and Install

Inspect Pins and Bushings—Front Attachment

Bushing and Seal Remove and Install

Group 3360: Hydraulic System

Apply Vacuum to Hydraulic Oil Tank

Hydraulic Oil Cleanup Procedure Using Portable Filter Caddy

Hydraulic Pump Start-Up Procedure

Hydraulic Pump Remove and Install

Hydraulic Pump Disassemble

Hydraulic Pump Assemble

Hydraulic Pump Regulator Disassemble and Assemble

Pilot Pump Remove and Install

Pilot Pressure Regulating Valve Remove and Install

Pilot Shutoff Solenoid Remove and Install

Solenoid Valve Manifold Remove and Install

Solenoid Valve Manifold Disassemble and Assemble

Pilot Valve (Left and Right) Remove and Install

Pilot Valve (Left and Right) Disassemble and Assemble

Travel Pilot Valve Remove and Install

Travel Pilot Valve Disassemble and Assemble

Auxiliary Pilot Control Valve Remove and Install

Auxiliary Pilot Control Valve Disassemble and Assemble

Boom Swing Pilot Control Valve Remove and Install

Boom Swing Pilot Control Valve Disassemble and Assemble

Control Valve Remove and Install

Control Valve Disassemble and Assemble

Hydraulic Oil Tank Remove and Install

Hydraulic Oil Tank Dissemble and Assemble

Restriction Valve Remove and Install

Hydraulic Oil Cooler Bypass Valve Remove and Install

Boom Cylinder Remove and Install

Boom Cylinder Disassemble and Assemble

Arm Cylinder Remove and Install

Arm Cylinder Disassemble and Assemble

Bucket Cylinder Remove and Install

Bucket Cylinder Disassemble and Assemble

Boom Swing Cylinder Remove and Install

Boom Swing Cylinder Disassemble and Assemble

Hydraulic Cylinder Bleed Procedure

Section 43: Swing or Pivoting System

Group 4350: Mechanical Drive Elements

Swing Gearbox Remove and Install

Swing Gearbox Disassemble and Assemble

Swing Bearing Remove and Install

Group 4360: Hydraulic System

Center Joint Remove and Install

Center Joint Disassemble and Assemble

Center Joint Air Test

Swing Motor and Park Brake Remove and Install

Swing Motor and Park Brake Disassemble and Assemble

Swing Motor and Park Brake Inspection

Swing Motor Start-Up Procedure

Crossover Relief Valve Disassemble and Assemble

Make-Up Valve Disassemble and Assemble

Section 99: Dealer Fabricated Tools

Group 9900: Dealer Fabricated Tools

ST4920 Track Recoil Spring Disassembly and Assembly Tool

DFT1087 Track Recoil Spring Disassembly and Assembly Guard Tool

DFT1112A Spacer

John Deere 60D Compact Excavator Repair Service Manual (TM10761)