Complete service repair manual for John Deere Excavators XCG 330LC-8B Excavators, with all the workshop information to maintain, repair, and rebuild like professional mechanics.

John Deere Excavators XCG 330LC-8B workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

MAIN SECTIONS
Foreword
   General Information
      Safety
      Torque Values
   Tracks
      Track System
   Axles, Differentials and Suspension Systems
      Axle Shaft, Bearings, and Reduction Gears
      Hydraulic System
   Engine
      Removal and Installation
   Engine Auxiliary System
      Cooling Systems
      Speed Controls
      Intake System
      External Exhaust Systems
      External Fuel Supply Systems
   Dampener Drive
      Elements
   Frame or Supporting Structure
      Frame Installation
      Chassis Weights
   Operator`s Station
      Removal and Installation
      Operator Enclosure
      Seat and Seat Belt
      Heating and Air Conditioning
   Excavator
      Buckets
      Frames
      Hydraulic System
   Swing or Pivoting System
      Mechanical Drive Elements
      Hydraulic System
   Dealer Fabricated Tools

TM11586 - John Deere XCG 330LC-8B Excavator Technical Manual - Repair.pdf

PRODUCT DETAILS:
Total Pages: 899 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
 

tm11586 - XCG330LC-8B Excavator Repair

Table of Contents

Foreword

Section 00: General Information

Group 0001: Safety

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Add Cab Guarding for Special Uses

Inspect Machine

Stay Clear of Moving Parts

Avoid High-Pressure Fluids

Avoid High-Pressure Oils

Work In Ventilated Area

Prevent Fires

Prevent Battery Explosions

Handle Chemical Products Safely

Dispose of Waste Properly

Prepare for Emergencies

Use Steps and Handholds Correctly

Start Only From Operator's Seat

Use and Maintain Seat Belt

Prevent Unintended Machine Movement

Avoid Work Site Hazards

Keep Riders Off Machine

Avoid Backover Accidents

Avoid Machine Tip Over

Do Not Lift Objects

Add and Operate Attachments Safely

Park and Prepare for Service Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Safety Signs

Group 0003: Torque Values

Unified Inch Bolt and Cap Screw Torque Values

Metric Bolt and Cap Screw Torque Values

Additional Metric Cap Screw Torque Values

Check Oil Lines And Fittings

Service Recommendations for O-Ring Boss Fittings

Service Recommendations For Flat Face O-Ring Seal Fittings

Service Recommendations for 37° Flare and 30° Cone Seat Connectors

Service Recommendations For Flared Connections—Straight or Tapered Threads

Service Recommendations For Inch Series Four Bolt Flange Fittings

Service Recommendations for Metric Series Four Bolt Flange Fitting

Section 01: Tracks

Group 0130: Track System

Track Roller Remove and Install

Track Roller Pressure Test

Track Carrier Roller Remove and Install

Track Shoe Remove and Install

Track Chain Remove and Install

Sprocket Remove and Install

Front Idler Remove and Install

Track Adjuster and Recoil Spring Remove and Install

Track Adjuster and Recoil Spring Disassemble and Assemble

Section 02: Axles, Differentials and Suspension Systems

Group 0250: Axle Shaft, Bearings, and Reduction Gears

Travel Gearbox and Motor Remove and Install

Group 0260: Hydraulic System

Travel Motor and Park Brake Remove and Install

Travel Speed Change Solenoid Valve Remove and Install

Travel Motor and Park Brake Start-Up Procedure

Section 04: Engine

Group 0400: Removal and Installation

Engine Remove and Install

Fuel Shutoff Actuator Remove and Install

Section 05: Engine Auxiliary System

Group 0510: Cooling Systems

Radiator Remove and Install

Hydraulic Oil Cooler Remove and Install

Intercooler Remove and Install

Cooling Package Remove and Install

Fan, Fan Guard, and Fan Shroud Remove and Install

Group 0515: Speed Controls

Speed Control Linkage Remove and Install

Engine Speed Control Actuator Remove and Install

Group 0520: Intake System

Air Cleaner Remove and Install

Group 0530: External Exhaust Systems

Muffler Remove and Install

Group 0560: External Fuel Supply Systems

Fuel Tank Remove and Install

Water Separator Filter Base Remove and Install

Final Fuel Filter Base Remove and Install

Section 07: Dampener Drive

Group : Elements

Dampener Drive (Flex Coupling) Remove and Install

Section 17: Frame or Supporting Structure

Group 1740: Frame Installation

Welding On Machine

Welding Repair of Major Structure

Group 1749: Chassis Weights

Counterweight Remove and Install

Section 18: Operator's Station

Group 1800: Removal and Installation

Cab Remove and Install

Group 1810: Operator Enclosure

Sliding Windows Remove and Install

Windowpanes Remove and Install

Windowpanes Dimensions

Group 1821: Seat and Seat Belt

Mechanical Suspension Seat Remove and Install

Seat Belt Remove and Install

Left and Right Console Covers Remove and Install

Group 1830: Heating and Air Conditioning

Refrigerant Cautions and Proper Handling

R134a Refrigerant Oil Information

R134a Refrigerant Recovery, Recycling, and Charging Stations Installation Procedure

R134a Refrigerant Recover

R134a System Evacuate

R134a System Charge

Compressor Remove and Install

Condenser Remove and Install

Heater and Air Conditioner Remove and Install

Receiver-Dryer Remove and Install

Section 33: Excavator

Group 3302: Buckets

Bucket Remove and Install

Group 3340: Frames

Bucket Links Remove and Install

Arm Remove and Install

Boom Remove and Install

Group 3360: Hydraulic System

Apply Vacuum to Hydraulic Oil Tank

Hydraulic Oil Cleanup Procedure

Hydraulic Component Failure Cleanup Procedure

Pump 1 and 2 Remove and Install

Pump 1 and 2 Disassemble and Assemble

Pump 1 and 2 Start-Up Procedure

Pump 1 and 2 Regulator Remove and Install

Pilot Pump Remove and Install

Accumulator Manifold Remove and Install

Accumulator Manifold Safety Discharge Procedure

Solenoid Valve Remove and Install

Pilot Control Valve Remove and Install

Travel Pilot Control Valve Remove and Install

Pilot Distribution Manifold Remove and Install

Control Valve Remove and Install

Control Valve (Left and Right) Disassemble and Assemble

Hydraulic Oil Tank Remove and Install

Hydraulic Oil Tank Disassemble and Assemble

Restriction Valve Remove and Install

Hydraulic Oil Cooler Bypass Valve Remove and Install

Boom Cylinder Remove and Install

Arm Cylinder Remove and Install

Bucket Cylinder Remove and Install

Hydraulic Cylinder Bleed Procedure

Section 43: Swing or Pivoting System

Group 4350: Mechanical Drive Elements

Swing Gear Case Remove and Install

Upperstructure Remove and Install

Swing Bearing Remove and Install

Group 4360: Hydraulic System

Rotary Manifold Remove and Install

Rotary Manifold Air Test

Swing Motor and Park Brake Remove and Install

Swing Motor and Park Brake Start-Up Procedure

Crossover Relief Valve and Make-Up Check Valve Remove and Install

Swing Park Brake Release Valve Remove and Install

Section 99: Dealer Fabricated Tools

Group 9900: Dealer Fabricated Tools

DFT1087 Track Roller Spring Disassembly and Assembly Tool Guard

DFT1110 Spacer

DFT1322 Idler Removal Bracket

ST4920 Track Recoil Spring Disassembly and Assembly Tool

John Deere Excavators XCG 330LC-8B Service Repair Manual (TM11586)