John Deere Backhoe Loaders 410D, 510D Technical Manual - Repair (TM1513)
Complete service repair manual for John Deere Backhoe Loaders 410D, 510D, with workshop information to maintain, repair, and service like professional mechanics.
John Deere Backhoe Loaders 410D, 510D workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.
tm1513 - 410D and 510D Backhoe Loader Technical Manual.pdf
tm1513 - 410D and 510D Backhoe Loader Technical Manual.epub
Total Pages: 1,462 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality) & EPUB/MOBI/AZW for Kindle/iPad/iPhone/Android.
Language: English
MAIN SECTIONS
Foreword
General Information
Safety Information
General Specifications
Torque Values
Fuels And Lubricants
Wheels
Powered Wheels And Fastenings
Non-Powered Wheels And Fastenings
Axles And Suspension Systems
Removal And Installation
Input Drive Shafts And U-Joints
Non-Powered Wheel Axles
Powered Wheel Axle (MFWD)
Axles, Bearings And Reduction Gears
Hydraulic System
Dealer Fabricated Tools
Transmission
Removal And Installation
Controls Linkage
Input Drive Shafts And U-Joints
Gears, Shafts, Bearings And Power Shift Clutch
Hydraulic System
Dealer Fabricated Tools
Engine
Removal And Installation
Engine Auxiliary Systems
Cold Weather Starting Aids
Engine Cooling System
Speed Controls
Intake System
External Fuel Supply Systems
Torque Converter
Turbine, Gears And Shafts
Steering System
Hydraulic System
Service Brakes
Active Elements
Hydraulic System
Dealer Fabricated Tools
Park Brake
Active Elements
Hydraulic System
Electrical Systems
Batteries, Support And Cables
Alternator, Regulator And Charging System Wiring
Lighting System
Wiring Harness And Switches
System Controls
Instruments And Indicators
Motors And Actuators
Frames
Frame Installation
Chassis Weights
Operator’s Station
Removal And Installation
Operator Enclosure
Seat And Seat Belt
Heating And Air Conditioning
Dealer Fabricated Tools
Sheet Metal And Styling
Hood And Engine Enclosure
Miscellaneous Shields
Grille And Grille Housing
Fenders
Safety, Convenience And Miscellaneous
Radio
Horn And Warning Devices
Main Hydraulic System
Hydraulic System
Loader
Removal And Installation
Bucket
Controls Linkage
Frames
Hydraulic System
Backhoe
Bucket
Control Linkage
Frames
Hydraulic System
Total Pages: 1,441 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English
TM1513 - 410D, 510D Backhoe Loaders Technical Manual - Repair.PDF
TABLE OF CONTETNS - expanded views
00 - General Information
01 - Safety
Avoid Harmful Asbestos Dust
Avoid Heating Near Pressurized Fluid Lines
Avoid High-Pressure Fluids
Dispose of Waste Properly
Handle Chemical Products Safely
Handle Fluids Safely-Avoid Fires
Illuminate Work Area Safely
Keep ROPS Installed Properly
Live With Safety
Park Machine Safely
Practice Safe Maintenance
Prepare for Emergencies
Prevent Acid Burns
Prevent Battery Explosions
Remove Paint Before Welding or Heating
Replace Safety Signs
Service Machines Safely
Service Tires Safely
Support Machine Properly
Use Proper Lifting Equipment
Use Proper Tools
Wear Protective Clothing
Work in Clean Area
Work In Ventilated Area
02 - General Information
3302 - Bucket
3315 - Control Linkage
3340 - Frames
3360 - Hydraulic Systems
410D And 510D Backhoe Loader Drain And Refill Capacities
410D Backhoe Loader And Backhoe Buckets
410D Backhoe Loader Lifting Capacities
410D Backhoe Loader Specifications (SN -801199)
410D Backhoe Loader Specifications (SN 801200-)
410D Backhoe Loader With Standard Dipperstick (SN-801199)
410D Backhoe Loader With Standard Dipperstick (SN 801200- )
410D Backhoe With Standard Dipperstick (SN -801199)
410D Backhoe With Standard Dipperstick (SN 801200- )
410D Heavy Lift Backhoe Loader (SN -801199)
410D Heavy Lift Backhoe Loader (SN 801200- )
510D Backhoe And Loader Buckets
510D Backhoe Loader Lifting Capacities
510D Backhoe Loader Specifications (SN -801199)
510D Backhoe Loader Specifications (SN 801200- )
510D Backhoe Loader With Standard 2.1 M (6 Ft 11.7 In.) Dipperstick (SN -801199)
510D Backhoe Loader With Standard 2.1 M (6 Ft 11.7 In.) Dipperstick (SN 801200- )
03 - Torque Values
Additional Metric Cap Screw Torque Values
Checking Wheel Fastener Torque
Check Oil Lines And Fittings
Hardware Torque Specifications
Metric Bolt and Cap Screw Torque Values
ROPS Torque Specifications
Service Recommendations for 37302260 Flare and 30302260 Cone Seat Connectors
Service Recommendations for Flat Face O-Ring Seal Fittings
Service Recommendations For Inch Series Four Bolt Flange Fittings
Service Recommendations for Metric Series Four Bolt Flange Fitting
Service Recommendations for O-Ring Boss Fittings
Unified Inch Bolt and Cap Screw Torque Values
04 - Fuels & Lubricants
Alternative and Synthetic Lubricants
Do Not Use Galvanized Containers
Engine Coolant
Engine Oil
Fuel Specifications
Fuel Tank
Grease For Extendible Dipperstick
Grease
Hydraulic And Reverser Oil
Low Sulfur Diesel Fuel Conditioner
Lubricant Storage
Mechanical Front Wheel Drive Oil
Mixing of Lubricants
Storing Fuel
Transaxle Oil
01 - Wheels or Tracks
10 - Powered Wheels & Fastenings
Remove And Install Front Wheel Assembly
Remove And Install Rear Wheel Assembly
Remove And Install Tire
Service Equipment And Tools
Specifications
20 - Non-Powered Wheels & Fastenings
Remove And Install Front Wheel Assembly
Remove And Install Tire
Service Equipment And Tools
Specifications
02 - Axles and Suspension Systems
00 - Removal & Installation
Install Non-Powered Front Axle
Install Powered Wheel Axle
Other Material
Remove And Install Axle Bushings
Remove And Install Rear Axle
Remove Non-Powered Front Axle
Remove Powered Front Axle
Service Equipment And Tools
Specifications
25 - Input Drive Shafts & U-Joints
Assemble And Install Drive Shaft
Remove And Disassemble Drive Shaft
Specifications
30 - Non-Powered Wheel Axles
Adjust Non-Powered Front Axle Toe-In
Cross Section Of Axle, Hub And Knuckle Assembly
Install Hub Assembly
Install Spindle And Knuckle Assembly
Install Tie Rod
Other Material
Remove Hub Assembly
Remove Spindle And Knuckle Assembly
Remove Tie Rod
Service Equipment And Tools
Specifications
40 - Powered Wheel Axle (MFWD)
Adjust Cone Point-APL-2035 Axle
Adjust MFWD Axle Toe-In
Assemble And Adjust Knuckle Housing And Wheel Hub With Planetary-APL-2035
Assemble And Adjust Knuckle Housing And Wheel Hub With Planetary-APL-745
Assemble Axle Shaft And Constant Velocity Joint-APL-2035
Assemble Axle Shaft And Constant Velocity Joint-APL-745
Assemble Bevel Pinion Shaft-APL-2035 Axle
Assemble Differential-APL-745 Axle
Assemble Differential Housing-APL-2035 Axle
Disassemble Axle Shaft And Constant Velocity Joint-APL-2035 Axle
Disassemble Axle Shaft And Constant Velocity Joint-APL-745
Disassemble Differential-APL-2035 Axle
Disassemble Differential-APL-745 Axle
Disassemble Knuckle Housing And Wheel Hub With Planetary Drive-APL-2035
Disassemble Knuckle Housing And Wheel Hub With Planetary Drive-APL-745
Exploded View Of Differential Housing-APL-2035 Axle
Exploded View Of Pinion Housing-APL-745 Axle
Exploded View Of Pinion Shaft And Carrier Housing-APL-745 Axle
Exploded View Of Pinion Shaft-APL-2035 Axle
Install Differential-APL-745 Axle
Knuckle Housing And Planetary Hub Exploded View-APL-2035
Knuckle Housing And Wheel Hub With Planetary Drive Exploded View
Other Material
Remove Differential-APL-2035 Axle
Remove Differential-APL-745 Axle
Service Equipment And Tools
Special Or Essential Tools
Specifications
50 - Alxes, Bearing & Reduction Gears
Assemble Axle Housing
Assemble Rear Axle Shaft
Disassemble And Assemble Planetary Pinion Carrier
Disassemble And Inspect Rear Axle Shaft
Disassemble Rear Axle Housing
Disassemble Rear Axle
Grease Rear Axle Shaft
Other Material
Service Equipment And Tools
Specifications
60 - Hydraulic System
Remove And Install MFWD Control Valve-(410D-SN -796854)(510D-SN -796890)
99 - Dealer Fabricated Tools
DF1002 Rolling Drag Torque Bar
03 - Transmission
00 - Removal & Installlation
Install Reverser With Torque Converter
Install Transaxle
Other Material
Remove Reverser With Torque Converter
Remove Transaxle
Service Equipment And Tools
Special Or Essential Tools
Specifications
15 - Controls Linkage
Other Material
Remove And Install Shifter Linkage 410D, 510D (SN 801200- )
Remove And Install Shifter Linkage-(410D-SN -796854)(510D-SN -796890)
Remove And Install Shifter Linkage 410D-(SN 796855-801199) 510D-(SN 796891-801199)
Specifications
25 - Input Drive Shafts and U-Joints
Remove And Install Drive Shaft
Specifications
50 - Gears, Shifts, Bearings, and Power Shift Clutch
Adjust Differential Drive Shaft Cone Point 410D-(SN 796855- ) 510D-(SN 796891- )
Adjust Differential Drive Shaft Rolling Drag Torque 410D-(SN -796854) 510D-(SN -796890)
Adjust Differential Drive Shaft Rolling Drag Torque 410D-(SN 796855- ) 510D-(SN 796891- )
Adjust Differential Housing Backlash 410D-(SN -796854) 510D-(SN -796890)
Adjust Differential Housing Backlash 410D-(SN 796855- ) 510D-(SN 796891- )
Adjust Differential Housing Preload 410D-(SN -796854) 510D-(SN -796890)
Adjust Differential Housing Preload 410D-(SN 796855- ) 510D-(SN 796891- )
Adjust Transmission Drive Shaft End Play 410D-(SN -796854) 510D-(SN -796890)
Adjust Transmission Drive Shaft End Play 410D-(SN 796855- ) 510D-(SN 796891- )
Assemble And Install Transmission Drive Shaft 410D-(SN -796854) 510D-(SN -796890)
Assemble Clutch Pack 410D-(SN -796854) 510D-(SN -796890)
Assemble Clutch Quill 410D-(SN -796854) 510D-(SN -796890)
Assemble Differential 410D-(SN -796854) 510D-(SN -796890)
Assemble Differential 410D-(SN 796855- ) 510D-(SN 796891- )
Assemble Forward Clutch
Assemble Front Cover 410D-(SN -796854) 510D-(SN -796890)
Assemble Idler Gear 410D-(SN -796854) 510D-(SN -796890)
Assemble Idler Shaft 410D-(SN -796854) 510D-(SN -796890)
Assemble Input Quill And Drive Gear 410D-(SN -796854) 510D-(SN -796890)
Assemble Lube Pump 410D-(SN 796855- ) 510D-(SN 796891- )
Assemble Oil Pump And Manifold
Assemble Output Quill And Shaft 410D-(SN -796854) 510D-(SN -796890)
Assemble Planetary Assembly
Assemble Transmission Drive Shaft 410D-(SN 796855- ) 510D-(SN 796891- )
Assemble Transmission Input Shaft 410D-(SN -796854) 510D-(SN -796890)
Check Second Speed Gear End Play-(410D-SN 796855- )(510D-SN 796891- )
Differential Drive Shaft Cone Point Adjustment 410D-(SN -796854) 510D-(SN -796890)
Disassemble And Assemble MFWD Transfer Case 410D-(SN 796855- ) 510D-(SN 796891- )
Disassemble And Assemble Reverser Housing
Disassemble Clutch Pack 410D-(SN -796854) 510D-(SN -796890)
Disassemble Clutch Quill 410D-(SN -796854) 510D-(SN -796890)
Disassemble Differential 410D-(SN 796855- ) 510D-(SN 796891- )
Disassemble Differential Assembly 410D-(SN -796854) 510D-(SN -796890)
Disassemble Forward Clutch
Disassemble Front Cover 410D-(SN -796854) 510D-(SN -796890)
Disassemble Idler Gear 410D-(SN -796854) 510D-(SN -796890)
Disassemble Idler Shaft 410D-(SN -796854) 510D-(SN -796890)
Disassemble Input Quill And Drive Gear 410D-(SN -796854) 510D-(SN -796890)
Disassemble Lube Pump 410D-(SN 796855- ) 510D-(SN 796891- )
Disassemble Output Quill And Shaft 410D-(SN -796854) 510D-(SN -796890)
Disassemble Transfer Case (MFWD) 410D-(SN -796854) 510D-(SN -796890)
Disassemble Transmission Drive Shaft 410D-(SN 796855- ) 510D-(SN 796891- )
Disassemble Transmission Input Shaft 410D-(SN -796854) 510D-(SN -796890)
Install Axles 410D-(SN -796854) 510D-(SN -796890)
Install Brake Lines, Shift Bracket And Link 410D-(SN 796855- ) 510D-(SN 796891- )
Install Brakes And Axles 410D-(SN 796855- ) 510D-(SN 796891- )
Install Differential 410D-(SN 796855- ) 510D-(SN 796891- )
Install Differential Assembly 410D-(SN -796854) 510D-(SN -796890)
Install Differential Drive Shaft 410D-(SN -796854) 510D-(SN -796890)
Install Differential Drive Shaft 410D-(SN 796855- ) 510D-(SN 796891- )
Install Differential Lock Assembly 410D-(SN -796854) 510D-(SN -796890)
Install Differential Lock Assembly 410D-(SN 796855- ) 510D-(SN 796891- )
Install Directional Control Valve And Oil Filter
Install First And Second Speed Shifter Shaft And Fork 410D-(SN 796855- ) 510D-(SN 796891- )
Install Front And Top Covers 410D-(SN -796854) 510D-(SN -796890)
Install Lubrication Lines 410D-(SN -796854) 510D-(SN -796890)
Install Output Shaft
Install Park Brake Actuator 410D-(SN 796855- ) 510D-(SN 796891- )
Install Park Brake Band 410D-(SN -796854) 510D-(SN -796890)
Install Park Brake Shaft 410D-(SN 796855- ) 510D-(SN 796891- )
Install Park Brake Shaft
Install Planetary Assembly
Install Rear Cover
Install Reverse Brake And Forward Clutch
Install Shafts And Quills 410D-(SN -796854) 510D-(SN -796890)
Install Shifter Shafts 410D-(SN -796854) 510D-(SN -796890)
Install Suction Screen And Lubrication Lines 410D-(SN -796854) 510D-(SN -796890)
Install Third And Fourth Speed Shifter Shaft 410D-(SN 796855- ) 510D-(SN 796891- )
Install Torque Converter
Install Transmission Cover 410D-(SN 796855- ) 510D-(SN 796891- )
Install Transmission Drive Shaft 410D-(SN 796855- ) 510D-(SN 796891- )
Install Transmission Drive Shaft Quill 410D-(SN 796855- ) 510D-(SN 796891- )
Install Transmission Lube Pump 410D-(SN 796855- ) 510D-(SN 796891- )
MFWD Transfer Case Cross Section 410D-(SN 796855- ) 510D-(SN 796891- )
Other Material
Remove And Disassemble Oil Pump And Manifold
Remove And Disassemble Planetary Assembly
Remove And Disassemble Transmission Drive Shaft 410D-(SN -796854) 510D-(SN -796890)
Remove And Install MFWD Transfer Case 410D-(SN 796855- ) 510D-(SN 796891- )
Remove And Install Oil Lines 410D-(SN 796855- ) 510D-(SN 796891- )
Remove And Install Pressure Regulating Valve
Remove And Install Reverser Oil Filter 410D-(SN 796855- ) 510D-(SN 796891- )
Remove And Install Transaxle Oil Filter
Remove Axle 410D-(SN -796854) 510D-(SN -796890)
Remove Axles And Brakes 410D-(SN 796855- ) 510D-(SN 796891- )
Remove Brake Lines, Shift Bracket And Link 410D-(SN 796855- ) 510D-(SN 796891- )
Remove Differential 410D-(SN 796855- ) 510D-(SN 796891- )
Remove Differential Assembly 410D-(SN -796854) 510D-(SN -796890)
Remove Differential Drive Shaft 410D-(SN -796854) 510D-(SN -796890)
Remove Differential Drive Shaft 410D-(SN 796855- ) 510D-(SN 796891- )
Remove Differential Lock 410D-(SN 796855- ) 510D-(SN 796891- )
Remove Directional Control Valve And Oil Filter
Remove First And Second Speed Shifter Shaft And Fork 410D-(SN 796855- ) 510D-SN 796891- )
Remove Lubrication Line And Suction Screen 410D-(SN -796854) 510D-(SN -796890)
Remove Lubrication Lines 410D-(SN -796854) 510D-(SN -796890)
Remove Output Shaft
Remove Park Brake Actuator 410D-(SN 796855- ) 510D-(SN 796891- )
Remove Park Brake Shaft 410D-(SN 796855- ) 510D-(SN 796891- )
Remove Rear Cover
Remove Reverse Brake And Forward Clutch
Remove Shifter Shafts 410D-(SN -796854) 510D-(SN -796890)
Remove Third And Fourth Speed Shifter Shaft And Fork 410D-(SN 796855- ) 510D-(SN 796891- )
Remove Top And Front Transaxle Covers 410D-(SN -796854) 510D-(SN -796890)
Remove Torque Converter
Remove Transaxle Cover 410D-(SN 796855- ) 510D-(SN 796891- )
Remove Transmission Drive Shaft 410D-(SN 796855- ) 510D-(SN 796891- )
Remove Transmission Lube Pump 410D-(SN 796855- ) 510D-(SN 796891- )
Service Equipment And Tools
Special Or Essential Tools
Specifications
Tighten Brake Band 410D-(SN -796854) 510D-(SN -796890)
Transaxle Cross Section 410D-(SN -796854) 510D-(SN -796890)
Transaxle Cross Section 410D-(SN 796855- ) 510D-(SN 796891- )
60 - Hydraulic System
Disassemble And Assemble Directional Control Valve
Disassemble And Assemble Pressure Regulating Valve
Disassemble And Assemble Reverser Oil Filter 410D-(SN -796854) 510D-(SN -796890)
Remove And Install Directional Control Valve
Remove And Install Pressure Regulating Valve
Remove And Install Reverser Oil Filter 410D-(SN 796855- ) 510D-(SN 796891- )
Service Equipment And Tools
Specifications
99 - Dealer Fabricated Tools
DFT1103 Spacer
DFT1121 Rivet Forming Tool
JT38000 Differential Lifting Tool
04 - Engine
00 - Removal & Installation
4045 John Deere Engine-Use CTM8
Bleed Fuel System
Install Engine
Install Engine With Reverser
Remove Engine
Remove Engine With Reverser
Special Or Essential Tools
Specifications
05 - Engine Auxiliary Systems
05 - Cold Weather Starting Aids
Remove And Install Engine Coolant Heater
Remove And Install Starting Aid Nozzle
Remove And Install Starting Aid Solenoid
Specifications
10 - Engine Cooling System
Fan Belt Tension Adjustment
Other Material
Remove And Install Coolant Recovery Bottle (SN 801200- )
Remove And Install Fan Belts
Remove And Install Fan
Remove And Install Radiator And Oil Cooler
Service Equipment And Tools
15 - Speed Controls
Disassemble And Assemble Speed Control Linkage
20 - Intake System
Disassemble And Assemble Air Cleaner
Remove And Install Air Cleaner
Special Or Essential Tools
Test Air Intake System
60 - External Fuel Supply Systems
Other Material
Remove And Install Fuel Tank (SN -801199)
Remove And Install Fuel Tank (SN 801200- )
Specifications
06 - Torque Converter
51 - Turbine, Gears & Shafts
Air Test Torque Converter
Other Material
Remove And Install Torque Converter
Service Equipment And Tools
09 - Steering System
60 - Hydraulic System
Adjust Tracking Angle For MFWD Axle
Assemble Non-Powered Axle Steering Cylinder
Assemble Steering Valve
Cross Section Of APL2035 MFWD Axle Steering Cylinder
Cross Section Of APL745 MFWD Axle Steering Cylinder
Cross Section Of Non-Powered Axle Steering Cylinder
Cross Section Of Steering Valve
Disassemble And Assemble APL2035 MFWD Axle Steering Cylinder
Disassemble And Assemble APL745 MFWD Axle Steering Cylinder
Disassemble Non-Powered Axle Steering Cylinder
Disassemble Steering Valve
Other Material
Remove And Install Non-Powered Axle Steering Cylinder
Remove And Install Steering Column
Remove And Install Steering Cylinder Bushings
Remove And Install Steering Valve
Repair Tilt Steering Column
Service Equipment And Tools
Specifications
10 - Service Brakes
11 - Active Elements
Install Brake Disk And Pressure Plate 410D (SN 796855- ) 510D (SN 796891- )
Other Material
Polish Transaxle Case Braking Surface
Pressure Test Brake Pressure Plate
Reclaim Transaxle Case Braking Surface
Remove And Inspect Brake Disk And Pressure Plate 410D (SN 796855- ) 510D (SN 796891- )
Remove And Install Brake Piston Housing (With Spring Pin) And Disk 410D (SN -796854) 510D (SN -796890)
Special Or Essential Tools
Specifications
Transaxle Case Clean-Up Procedure
60 - Hydraulic System
Adjust Brake Pedals
Bleed Brakes
Disassemble And Assemble Brake Valve
Other Material
Remove And Install Brake Valve
Service Equipment And Tools
Specifications
99 - Dealer Fabricated Tools
DFT1122 Transaxle Turning Tool
11 - Park Brake
11 - Active Elements
Adjust Park Brake
Install Park Brake Active Element
Other Material
Park Brake Cross Section
Remove Park Brake Active Elements
60 - Hydraulic System
Disassemble And Assemble Park Brake Controls 410D And 510D-(SN 801200- )
Disassemble And Assemble Park Brake Controls 410D-(SN -796854) 510D-(SN -796890)
Disassemble And Assemble Park Brake Controls 410D-(SN 796855-801199) 510D-(SN 796891-801199)
Remove And Install Park Brake Actuator
16 - Electrical System
71 - Batteries, Support & Cables
Battery Safety
Check Battery Electrolyte Level And Terminals
Procedure For Testing Batteries
Remove And Install Battery
Specifications
72 - Alternator, Regulator& Charging System Wiring
Adjust Alternator Belt Tension
John Deere Engine Accessories-Use CTM77
Remove And Install Alternator
Service Equipment And Tools
Specifications
73 - Lighting System
Remove And Install Display Module Bulbs
Remove And Install Dome Light And Swivel Light
Remove And Install Drive And Work Light
Remove And Install Front Console Bulbs
Remove And Install Front Turn Light Bulb
Remove And Install Halogen Bulb
Remove And Install Side Console Panel Bulbs
Remove And Install Turn, Brake And Tail Light Bulbs
74 - Wiring Harness & Switches
Adjust MFWD Solenoid (Serial No. 796855- )
Install DEUTSCH Contact
Install WEATHER PACK Contact
Other Material
Remove And Install Brake Light Switch
Remove And Install Clutch Disconnect Solenoid
Remove And Install FNR Switch
Remove And Install Forward And Reverse Solenoid
Remove And Install Fuses
Remove And Install Gear Shift Lever Switch
Remove And Install Loader Lever Switch
Remove And Install MFWD Indicator Switch (Serial No. -796854)
Remove And Install MFWD Indicator Switch (Serial No. 796855- )
Remove And Install MFWD Solenoid (Serial No. -796854)
Remove And Install MFWD Solenoid (Serial No. 796855- )
Remove And Install Park Brake Sensing Switch
Remove And Install Park Brake Solenoid (Serial No. -796854)
Remove And Install Park Brake Solenoid (Serial No.796855- )
Remove And Install Reverse Alarm Switch-(Serial No. -796854)
Remove And Install Reverser Pressure Switch (Serial No. -778823)
Remove Connector Body From Blade Terminals
Replace DEUTSCH 342204242 Connectors
Replace WEATHER PACK 342204242 Connector
Special Or Essential Tools
Specifications
75 - System Controls
Remove And Install Logic Module
Remove And Install Return-To-Dig Switch
76 - Instruments & Indictators
Other Material
Remove And Install Air Filter Restriction Switch
Remove And Install Engine Coolant Temperature Switch
Remove And Install Engine Oil Pressure Switch
Remove And Install Fuel Gauge
Remove And Install Fuel Gauge Sender
Remove And Install Hydraulic Filter Restriction Switch (Serial No. 796855- )
Remove And Install Hydraulic Filter Restriction Switch (SN -796854)
Remove And Install Reverser Temperature Switch (Serial No. 796855- )
Remove And Install Reverser Temperature Switch (SN -796854)
Remove And Install Tachometer _ Hour Meter
Specifications
77 - Motors & Actuators
John Deere Engine Accessories-Use CTM77
Remove And Install Starter Relay
Remove And Install Starting Motor 410D (SN -796854) 510D (SN -796890)
Remove And Install Starting Motor 410D (SN 796855-801199) 510D (SN 796891-801199)
Remove And Install Starting Motor (SN 801200- )
Specifications
17 - Frames, Chassis, or Supporting Structure
40 - Frame Installation
Remove And Install RIVNUT 302256 (KREMNUT) Fasteners
Special Or Essential Tools
Specifications
Welding Repair Of Major Structures
49 - Chassis Weights
Remove And Install Counterweights (SN -801199)
Remove And Install Counterweights (SN 801200- )
Remove And Install Counterweights (SN 801200- )
Remove And Install Frame Bumper
Service Equipment And Tools
Specifications
18 - Operator's Station
00 - Removal & Installlation
Remove And Install Cab Or ROPS
Service Equipment And Tools
Specifications
10 - Operator Enclosure
Adjust Cab Door Handle Screw
Adjust Cab Left Door Latch And Hinges
Adjust Cab Right Door Latch And Hinges
Adjust Cab Side Windows
Adjust Lower Rear Window
Adjust Upper Rear Window
Disassemble And Assemble Cab Side Windows
Disassemble And Assemble Left Cab Door And Wiper Motor
Disassemble And Assemble Lower Rear Windows
Disassemble And Assemble Right Cab Door And Wiper Motor
Disassemble And Assemble Upper Rear Window And Wiper Motor
Other Material
Remove And Install Headliner
Remove And Install Windowpanes
Specifications
21 - Seat & Seat Belt
Disassemble And Assemble Non-Suspension Seat
Disassemble And Assemble Seat Base-Non-Suspended
Disassemble And Assemble Seat Suspension
Disassemble And Assemble Suspended Seat Adjuster
Disassemble And Assemble Suspension Seat
Remove And Install Seat Assembly
Specifications
30 - Heating and Air Conditioning
Assemble Compressor-R12
Check And Adjust Compressor Belt Tension
Check Clutch Hub Clearance-R12
Check Clutch Hub Clearance-R134A
Clutch Pulley, Bearing And Hub Inspection-R12
Disassemble And Assemble Air Ducts (SN -801199)
Disassemble And Assemble Air Ducts (SN 801200- )
Disassemble And Assemble Compressor Clutch-R134A (Serial No. 792107- )
Disassemble And Assemble Heater _ Blower Motor (SN -801199)
Disassemble And Assemble Heater _ Blower Motor (SN 801200- )
Disassemble And Inspect Compressor-R12
Disassemble, Inspect And Assemble Compressor-R134A (Serial No. 702107- )
Inspect Compressor Manifold-R134A
Leak Testing
Other Material
Proper Refrigerant Handling
R12 And R134A Refrigerant Cautions
R12 Component Oil Charge
R134A Component Oil Charge
Refrigerant Hoses And Tubing Inspection
Remove And Install Clutch Cycle Switch
Remove And Install Compressor
Remove And Install Compressor Relief Valve-R12
Remove And Install Compressor Relief Valve-R134A
Remove And Install Condenser
Remove And Install Evaporator
Remove And Install Expansion Valve
Remove And Install Heater _ Blower Motor (SN -801199)
Remove And Install Heater _ Blower Motor (SN 801200- )
Remove And Install Heater Control Valve
Remove And Install Heater Core
Remove And Install Heater Temperature Control Cable
Remove And Install High And Low Pressure Switches
Remove And Install Receiver _ Dryer
Replace Clutch Pulley Bearing-R12
Replace Shaft Seal Seat-R12
Service Equipment And Tools
Special Or Essential Tools
Specifications
Volumetric Efficiency Test-R12 Only
99 - Dealer Fabricated Tools
DFRW-20 Compressor Holding Fixture
DFT1101 Cab And ROPS Lift Bracket
19 - Sheet Metal and Styling
10 - Hood & Engine Enclosure
Disassemble And Assemble Hood And Engine Enclosure
13 - Miscellaneous Shields
Disassemble And Assemble Battery Box
Disassemble And Assemble MFWD Shaft Guard
Disassemble And Assemble Steps
Specifications
21 - Grille & Grille Housing
Disassemble And Assemble Grille And Grille Housing
27 - Fenders
Disassemble And Assemble Fenders
20 - Safety, Convenienence and Miscellaneous
01 - Radio
Other Material
Remove And Install Antenna
Remove And Install Radio And Speakers
04 - Horn & Warning Devices
Adjust Reverse Alarm Volume
Remove And Install Horn
Remove And Install Reverse Alarm (If Equipped) (Serial No. -796854)
Remove And Install Reverse Alarm (Serial No. 796855- )
21 - Main Hydraulic System
60 - Hydraulic System
Disassemble And Assemble Crankcase Relief Valve
Disassemble And Assemble Oil Cooler Bypass Valve (SN -796854)
Disassemble And Assemble Pressure Compensator Valve
Disassemble And Assemble Priority Valve (SN -801199)
John Deere Radial Piston Pump-Use CTM7
Other Material
Remove And Install Charge Pump
Remove And Install Destroke Solenoid
Remove And Install Hydraulic Oil Cooler 410D-(SN -796854) 510D-(SN -796890)
Remove And Install Hydraulic Oil Cooler 410D-(SN 796855- ) 510D-(SN 796891- )
Remove And Install Hydraulic Oil Filter
Remove And Install Hydraulic Pump
Remove And Install Hydraulic Reservoir (SN 796855-801199)
Remove And Install Hydraulic Reservoir (SN 801200- )
Remove And Install Oil Cooler Bypass Valve (SN -796854)
Remove And Install Priority Valve (SN-801199)
Remove And Install Pump Drive Shaft
Remove And Install Stroke Control Valve Housing
Remove And Install Surge Relief Valve
Service Equipment And Tools
Specifications
31 - Loader
00 - Loader
Install Loader
Remove Loader
02 - Bucket
Remove And Install Cutting Edge
Remove And Install Loader Bucket
15 - Control Linkages
Loader Bucket Level Indicator And Return-To-Dig Switch Adjustment
Loader Control Valve Linkage Adjustment
Specifications
40 - Frames
Remove And Install Bucket Cylinder Linkage
Service Equipment And Tools
60 - Hydraulic Systems
Assemble Boom And Bucket Cylinders
Cross Section Of Anti-Cavitation Valve (SN 801200- )
Cross Section Of Auxiliary Circuit Relief Valve (SN 801200- )
Cross Section Of Bucket And Boom Cylinder
Cross Section Of Bucket Curl And Boom Raise Circuit Relief Valve (SN 801200- )
Cross Section Of Bucket Dump Circuit Relief Valve (SN 801200- )
Cross Section Of System Relief Valve (SN 801200- )
Disassemble And Assemble Auxiliary Section (SN 801200- )
Disassemble And Assemble Auxiliary Valve Section (SN -801199)
Disassemble And Assemble Boom Anti-Cavitation Plug (SN -801199)
Disassemble And Assemble Boom Section (SN -801199)
Disassemble And Assemble Boom Section (SN 801200- )
Disassemble And Assemble Bucket Section (SN -801199)
Disassemble And Assemble Bucket Section (SN 801200- )
Disassemble And Assemble Circuit Relief Valve (SN -801199)
Disassemble And Assemble Circuit Relief Valve With Anti-Cavitation (SN -801199)
Disassemble And Assemble Loader Control Valve (SN -801199)
Disassemble And Assemble Loader Control Valve (SN 801200- )
Disassemble And Assemble Priority Section (SN 801200- )
Disassemble Bucket And Boom Cylinders
Other Material
Remove And Install Loader Boom Cylinder
Remove And Install Loader Bucket Cylinder
Remove And Install Loader Control Valve Relief Valves (SN 801200- )
Remove And Install Loader Control Valve (SN -801199)
Remove And Install Loader Control Valve (SN 801200- )
Replace Wiper Rings And Seals Of Control Valve Sections (SN 801200- )
Specifications
33 - Backhoe
02 - Bucket
Remove And Install Bucket And Bucket Links
Remove And Install Bucket Bushings
Remove And Install Bucket Cutting Edge
Remove And Install Bucket Tooth Shank
Service Equipment And Tools
15 - Control Linkage
Adjust Heavy Lift Boom Lock Linkage
Adjust Standard Lift Boom Lock Linkage
Backhoe Valve Linkage Adjustment
Remove And Install Backhoe Control Valve Linkage
Stabilizer Valve Linkage Adjustment
40 - Frames
Adjust Extendible Dipperstick Collar-(SN -787384)
Install Extendible Dipperstick Extension-(SN -787384)
Install Extendible Dipperstick Extension-(SN 787385- )
Install Extendible Dipperstick-(SN -787384)
Install Extendible Dipperstick-(SN 787385- )
Other Material
Remove And Install Boom
Remove And Install Dipperstick
Remove And Install Extendible Dipperstick Bearing Strips-(SN 787385- )
Remove And Install Extendible Dipperstick Collar-(SN -787384)
Remove And Install Extendible Dipperstick Extension Bearing Strips-(SN -787384)
Remove And Install Swing Frame
Remove Extendible Dipperstick Extension-(SN -787384)
Remove Extendible Dipperstick Extension-(SN 787385- )
Remove Extendible Dipperstick-(SN -787384)
Remove Extendible Dipperstick-(SN 787385- )
Replace Extension Support Pads-(SN 787385- )
Service Equipment And Tools
Specifications
60 - Hydraulic Systems
Assemble Boom, Bucket, Crowd, Swing And Auxiliary Sections (SN -796033)
Assemble Boom Cylinder-410D Heavy Lift And 510D (SN -796033)
Assemble Crowd Cylinder-510D And 410D Heavy Lift, Boom Cylinder-410D Standard Lift And Boom Cylinder-510D And 410D Heavy Lift (SN 796034- )
Assemble Extendible Dipperstick Extension Cylinder-John Deere
Assemble Rod Guide, Piston And Piston Rod-(SN 787396- )
Assemble Swing, Stabilizer And Bucket Cylinders And Crowd Cylinder For 410D Standard Boom Only
Cross Section Of Boom, Bucket, Crowd, Swing And Auxiliary Sections (SN -796033)
Cross Section Of Boom Cylinder-410D Heavy Lift And 510D (SN -796033)
Cross Section Of Boom Cylinder-410D Heavy Lift And 510D (SN 796034- )
Cross Section Of Boom Cylinder-410D Standard Lift (SN -801199)
Cross Section Of Boom Cylinder-410D Standard Lift (SN 801200- )
Cross Section Of Bucket Cylinder
Cross Section Of Crowd Cylinder-410D Heavy Lift And 510D (for -801199)
Cross Section Of Crowd Cylinder-410D Heavy Lift And 510D (SN 801200- )
Cross Section Of Crowd Cylinder For 410D Standard Boom
Cross Section Of Stabilizer Cylinder
Cross Section Of Swing Cylinder (SN -801199)
Cross Section Of Swing Cylinder (SN 801200- )
Disassemble And Assemble Boom, Bucket, Crowd, Swing And Auxiliary Sections-(SN 796034- )
Disassemble And Assemble Circuit Relief Valve-(SN 796034- )
Disassemble And Assemble Circuit Relief Valve With Anti-Cavitation-(SN 796034- )
Disassemble And Assemble Extendible Dipperstick Extension Cylinder-(SN -787395)
Disassemble And Assemble Gresen Backhoe Valve-(SN -796033)
Disassemble And Assemble Husco Backhoe Valve-(SN 796034- )
Disassemble And Assemble Selective Flow Solenoid Valve
Disassemble And Assemble Stabilizer Valve
Disassemble Boom, Bucket, Crowd, Swing And Auxiliary Sections (SN -796033)
Disassemble Boom Cylinder-410D Heavy Lift And 510D (SN -796033)
Disassemble Crowd Cylinder-510D And 410D Heavy Lift, Boom Cylinder-410D Standard Lift And Boom Cylinder-510D And 410D Heavy Lift (SN 796034- )
Disassemble Extendible Dipperstick Extension Cylinder-(SN 787396- )
Disassemble Rod Guide, Piston And Piston Rod-(SN 787396- )
Disassemble Swing, Stabilizer And Bucket Cylinders And Crowd Cylinder For 410D Standard Boom Only
Install Extendible Dipperstick Extension Cylinder-(SN 787396- )
Other Material
Remove And Install Backhoe Control Valve
Remove And Install Boom Cylinder
Remove And Install Bucket Cylinder
Remove And Install Crowd Cylinder
Remove And Install Extendible Dipperstick Extension Cylinder-(SN -787395)
Remove And Install Gresen Backhoe Valve Lift Check Valves-(SN -796033)
Remove And Install Gresen Backhoe Valve Relief Valves-(SN -796033)
Remove And Install Husco Backhoe Valve Relief Valves (SN 796034- )
Remove And Install Stabilizer Cylinder
Remove And Install Stabilizer Valve
Remove And Install Swing Cylinder (SN -801199)
Remove And Install Swing Cylinder (SN 801200- )
Remove Extendible Dipperstick Extension Cylinder-John Deere (SN 787396- )
Replace Wiper Rings And Seals Of Control Valve Sections-(SN 796034- )
Special Or Essential Tools
Specifications
John Deere Backhoe Loaders 410D, 510D Technical Manual - Repair (TM1513)
