John Deere Backhoe Loaders 410D, 510D Technical Manual - Repair (TM1513)

Make: 
Model: 
Price: US$ 59.00

Complete service repair manual for John Deere Backhoe Loaders 410D, 510D, with workshop information to maintain, repair, and service like professional mechanics.

John Deere Backhoe Loaders 410D, 510D workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

tm1513 - 410D and 510D Backhoe Loader Technical Manual.pdf
tm1513 - 410D and 510D Backhoe Loader Technical Manual.epub

Total Pages: 1,462 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality) & EPUB/MOBI/AZW for Kindle/iPad/iPhone/Android.
Language: English

MAIN SECTIONS
   Foreword
   General Information
      Safety Information
      General Specifications
      Torque Values
      Fuels And Lubricants
   Wheels
      Powered Wheels And Fastenings
      Non-Powered Wheels And Fastenings
   Axles And Suspension Systems
      Removal And Installation
      Input Drive Shafts And U-Joints
      Non-Powered Wheel Axles
      Powered Wheel Axle (MFWD)
      Axles, Bearings And Reduction Gears
      Hydraulic System
      Dealer Fabricated Tools
   Transmission
      Removal And Installation
      Controls Linkage
      Input Drive Shafts And U-Joints
      Gears, Shafts, Bearings And Power Shift Clutch
      Hydraulic System
      Dealer Fabricated Tools
   Engine
      Removal And Installation
   Engine Auxiliary Systems
      Cold Weather Starting Aids
      Engine Cooling System
      Speed Controls
      Intake System
      External Fuel Supply Systems
   Torque Converter
      Turbine, Gears And Shafts
   Steering System
      Hydraulic System
   Service Brakes
      Active Elements
      Hydraulic System
      Dealer Fabricated Tools
   Park Brake
      Active Elements
      Hydraulic System
   Electrical Systems
      Batteries, Support And Cables
      Alternator, Regulator And Charging System Wiring
      Lighting System
      Wiring Harness And Switches
      System Controls
      Instruments And Indicators
      Motors And Actuators
   Frames
      Frame Installation
      Chassis Weights
   Operator’s Station
      Removal And Installation
      Operator Enclosure
      Seat And Seat Belt
      Heating And Air Conditioning
      Dealer Fabricated Tools
   Sheet Metal And Styling
      Hood And Engine Enclosure
      Miscellaneous Shields
      Grille And Grille Housing
      Fenders
   Safety, Convenience And Miscellaneous
      Radio
      Horn And Warning Devices
   Main Hydraulic System
      Hydraulic System
   Loader
      Removal And Installation
      Bucket
      Controls Linkage
      Frames
      Hydraulic System
   Backhoe
      Bucket
      Control Linkage
      Frames
      Hydraulic System

Total Pages: 1,441 pages
File Format: PDF (bookmarked, ToC, Searchable, Printable, high quality)
Language: English

TM1513 - 410D, 510D Backhoe Loaders Technical Manual - Repair.PDF

TABLE OF CONTETNS - expanded views
 00 - General Information
    01 - Safety
       Avoid Harmful Asbestos Dust
       Avoid Heating Near Pressurized Fluid Lines
       Avoid High-Pressure Fluids
       Dispose of Waste Properly
       Handle Chemical Products Safely
       Handle Fluids Safely-Avoid Fires
       Illuminate Work Area Safely
       Keep ROPS Installed Properly
       Live With Safety
       Park Machine Safely
       Practice Safe Maintenance
       Prepare for Emergencies
       Prevent Acid Burns
       Prevent Battery Explosions
       Remove Paint Before Welding or Heating
       Replace Safety Signs
       Service Machines Safely
       Service Tires Safely
       Support Machine Properly
       Use Proper Lifting Equipment
       Use Proper Tools
       Wear Protective Clothing
       Work in Clean Area
       Work In Ventilated Area
    02 - General Information
       3302 - Bucket
       3315 - Control Linkage
       3340 - Frames
       3360 - Hydraulic Systems
       410D And 510D Backhoe Loader Drain And Refill Capacities
       410D Backhoe Loader And Backhoe Buckets
       410D Backhoe Loader Lifting Capacities
       410D Backhoe Loader Specifications (SN -801199)
       410D Backhoe Loader Specifications (SN 801200-)
       410D Backhoe Loader With Standard Dipperstick (SN-801199)
       410D Backhoe Loader With Standard Dipperstick (SN 801200- )
       410D Backhoe With Standard Dipperstick (SN -801199)
       410D Backhoe With Standard Dipperstick (SN 801200- )
       410D Heavy Lift Backhoe Loader (SN -801199)
       410D Heavy Lift Backhoe Loader (SN 801200- )
       510D Backhoe And Loader Buckets
       510D Backhoe Loader Lifting Capacities
       510D Backhoe Loader Specifications (SN -801199)
       510D Backhoe Loader Specifications (SN 801200- )
       510D Backhoe Loader With Standard 2.1 M (6 Ft 11.7 In.) Dipperstick (SN -801199)
       510D Backhoe Loader With Standard 2.1 M (6 Ft 11.7 In.) Dipperstick (SN 801200- )
    03 - Torque Values
       Additional Metric Cap Screw Torque Values
       Checking Wheel Fastener Torque
       Check Oil Lines And Fittings
       Hardware Torque Specifications
       Metric Bolt and Cap Screw Torque Values
       ROPS Torque Specifications
       Service Recommendations for 37302260 Flare and 30302260 Cone Seat Connectors
       Service Recommendations for Flat Face O-Ring Seal Fittings
       Service Recommendations For Inch Series Four Bolt Flange Fittings
       Service Recommendations for Metric Series Four Bolt Flange Fitting
       Service Recommendations for O-Ring Boss Fittings
       Unified Inch Bolt and Cap Screw Torque Values
    04 - Fuels & Lubricants
        Alternative and Synthetic Lubricants
        Do Not Use Galvanized Containers
        Engine Coolant
        Engine Oil
        Fuel Specifications
        Fuel Tank
        Grease For Extendible Dipperstick
        Grease
        Hydraulic And Reverser Oil
        Low Sulfur Diesel Fuel Conditioner
        Lubricant Storage
        Mechanical Front Wheel Drive Oil
        Mixing of Lubricants
        Storing Fuel
        Transaxle Oil
 01 - Wheels or Tracks
    10 - Powered Wheels & Fastenings
       Remove And Install Front Wheel Assembly
       Remove And Install Rear Wheel Assembly
       Remove And Install Tire
       Service Equipment And Tools
       Specifications
    20 - Non-Powered Wheels & Fastenings
        Remove And Install Front Wheel Assembly
        Remove And Install Tire
        Service Equipment And Tools
        Specifications
 02 - Axles and Suspension Systems
    00 - Removal & Installation
       Install Non-Powered Front Axle
       Install Powered Wheel Axle
       Other Material
       Remove And Install Axle Bushings
       Remove And Install Rear Axle
       Remove Non-Powered Front Axle
       Remove Powered Front Axle
       Service Equipment And Tools
       Specifications
    25 - Input Drive Shafts & U-Joints
       Assemble And Install Drive Shaft
       Remove And Disassemble Drive Shaft
       Specifications
    30 - Non-Powered Wheel Axles
       Adjust Non-Powered Front Axle Toe-In
       Cross Section Of Axle, Hub And Knuckle Assembly
       Install Hub Assembly
       Install Spindle And Knuckle Assembly
       Install Tie Rod
       Other Material
       Remove Hub Assembly
       Remove Spindle And Knuckle Assembly
       Remove Tie Rod
       Service Equipment And Tools
       Specifications
    40 - Powered Wheel Axle (MFWD)
       Adjust Cone Point-APL-2035 Axle
       Adjust MFWD Axle Toe-In
       Assemble And Adjust Knuckle Housing And Wheel Hub With Planetary-APL-2035
       Assemble And Adjust Knuckle Housing And Wheel Hub With Planetary-APL-745
       Assemble Axle Shaft And Constant Velocity Joint-APL-2035
       Assemble Axle Shaft And Constant Velocity Joint-APL-745
       Assemble Bevel Pinion Shaft-APL-2035 Axle
       Assemble Differential-APL-745 Axle
       Assemble Differential Housing-APL-2035 Axle
       Disassemble Axle Shaft And Constant Velocity Joint-APL-2035 Axle
       Disassemble Axle Shaft And Constant Velocity Joint-APL-745
       Disassemble Differential-APL-2035 Axle
       Disassemble Differential-APL-745 Axle
       Disassemble Knuckle Housing And Wheel Hub With Planetary Drive-APL-2035
       Disassemble Knuckle Housing And Wheel Hub With Planetary Drive-APL-745
       Exploded View Of Differential Housing-APL-2035 Axle
       Exploded View Of Pinion Housing-APL-745 Axle
       Exploded View Of Pinion Shaft And Carrier Housing-APL-745 Axle
       Exploded View Of Pinion Shaft-APL-2035 Axle
       Install Differential-APL-745 Axle
       Knuckle Housing And Planetary Hub Exploded View-APL-2035
       Knuckle Housing And Wheel Hub With Planetary Drive Exploded View
       Other Material
       Remove Differential-APL-2035 Axle
       Remove Differential-APL-745 Axle
       Service Equipment And Tools
       Special Or Essential Tools
       Specifications
    50 - Alxes, Bearing & Reduction Gears
       Assemble Axle Housing
       Assemble Rear Axle Shaft
       Disassemble And Assemble Planetary Pinion Carrier
       Disassemble And Inspect Rear Axle Shaft
       Disassemble Rear Axle Housing
       Disassemble Rear Axle
       Grease Rear Axle Shaft
       Other Material
       Service Equipment And Tools
       Specifications
    60 - Hydraulic System
       Remove And Install MFWD Control Valve-(410D-SN -796854)(510D-SN -796890)
    99 - Dealer Fabricated Tools
        DF1002 Rolling Drag Torque Bar
 03 - Transmission
    00 - Removal & Installlation
       Install Reverser With Torque Converter
       Install Transaxle
       Other Material
       Remove Reverser With Torque Converter
       Remove Transaxle
       Service Equipment And Tools
       Special Or Essential Tools
       Specifications
    15 - Controls Linkage
       Other Material
       Remove And Install Shifter Linkage 410D, 510D (SN 801200- )
       Remove And Install Shifter Linkage-(410D-SN -796854)(510D-SN -796890)
       Remove And Install Shifter Linkage 410D-(SN 796855-801199) 510D-(SN 796891-801199)
       Specifications
    25 - Input Drive Shafts and U-Joints
       Remove And Install Drive Shaft
       Specifications
    50 - Gears, Shifts, Bearings, and Power Shift Clutch
       Adjust Differential Drive Shaft Cone Point 410D-(SN 796855- ) 510D-(SN 796891- )
       Adjust Differential Drive Shaft Rolling Drag Torque 410D-(SN -796854) 510D-(SN -796890)
       Adjust Differential Drive Shaft Rolling Drag Torque 410D-(SN 796855- ) 510D-(SN 796891- )
       Adjust Differential Housing Backlash 410D-(SN -796854) 510D-(SN -796890)
       Adjust Differential Housing Backlash 410D-(SN 796855- ) 510D-(SN 796891- )
       Adjust Differential Housing Preload 410D-(SN -796854) 510D-(SN -796890)
       Adjust Differential Housing Preload 410D-(SN 796855- ) 510D-(SN 796891- )
       Adjust Transmission Drive Shaft End Play 410D-(SN -796854) 510D-(SN -796890)
       Adjust Transmission Drive Shaft End Play 410D-(SN 796855- ) 510D-(SN 796891- )
       Assemble And Install Transmission Drive Shaft 410D-(SN -796854) 510D-(SN -796890)
       Assemble Clutch Pack 410D-(SN -796854) 510D-(SN -796890)
       Assemble Clutch Quill 410D-(SN -796854) 510D-(SN -796890)
       Assemble Differential 410D-(SN -796854) 510D-(SN -796890)
       Assemble Differential 410D-(SN 796855- ) 510D-(SN 796891- )
       Assemble Forward Clutch
       Assemble Front Cover 410D-(SN -796854) 510D-(SN -796890)
       Assemble Idler Gear 410D-(SN -796854) 510D-(SN -796890)
       Assemble Idler Shaft 410D-(SN -796854) 510D-(SN -796890)
       Assemble Input Quill And Drive Gear 410D-(SN -796854) 510D-(SN -796890)
       Assemble Lube Pump 410D-(SN 796855- ) 510D-(SN 796891- )
       Assemble Oil Pump And Manifold
       Assemble Output Quill And Shaft 410D-(SN -796854) 510D-(SN -796890)
       Assemble Planetary Assembly
       Assemble Transmission Drive Shaft 410D-(SN 796855- ) 510D-(SN 796891- )
       Assemble Transmission Input Shaft 410D-(SN -796854) 510D-(SN -796890)
       Check Second Speed Gear End Play-(410D-SN 796855- )(510D-SN 796891- )
       Differential Drive Shaft Cone Point Adjustment 410D-(SN -796854) 510D-(SN -796890)
       Disassemble And Assemble MFWD Transfer Case 410D-(SN 796855- ) 510D-(SN 796891- )
       Disassemble And Assemble Reverser Housing
       Disassemble Clutch Pack 410D-(SN -796854) 510D-(SN -796890)
       Disassemble Clutch Quill 410D-(SN -796854) 510D-(SN -796890)
       Disassemble Differential 410D-(SN 796855- ) 510D-(SN 796891- )
       Disassemble Differential Assembly 410D-(SN -796854) 510D-(SN -796890)
       Disassemble Forward Clutch
       Disassemble Front Cover 410D-(SN -796854) 510D-(SN -796890)
       Disassemble Idler Gear 410D-(SN -796854) 510D-(SN -796890)
       Disassemble Idler Shaft 410D-(SN -796854) 510D-(SN -796890)
       Disassemble Input Quill And Drive Gear 410D-(SN -796854) 510D-(SN -796890)
       Disassemble Lube Pump 410D-(SN 796855- ) 510D-(SN 796891- )
       Disassemble Output Quill And Shaft 410D-(SN -796854) 510D-(SN -796890)
       Disassemble Transfer Case (MFWD) 410D-(SN -796854) 510D-(SN -796890)
       Disassemble Transmission Drive Shaft 410D-(SN 796855- ) 510D-(SN 796891- )
       Disassemble Transmission Input Shaft 410D-(SN -796854) 510D-(SN -796890)
       Install Axles 410D-(SN -796854) 510D-(SN -796890)
       Install Brake Lines, Shift Bracket And Link 410D-(SN 796855- ) 510D-(SN 796891- )
       Install Brakes And Axles 410D-(SN 796855- ) 510D-(SN 796891- )
       Install Differential 410D-(SN 796855- ) 510D-(SN 796891- )
       Install Differential Assembly 410D-(SN -796854) 510D-(SN -796890)
       Install Differential Drive Shaft 410D-(SN -796854) 510D-(SN -796890)
       Install Differential Drive Shaft 410D-(SN 796855- ) 510D-(SN 796891- )
       Install Differential Lock Assembly 410D-(SN -796854) 510D-(SN -796890)
       Install Differential Lock Assembly 410D-(SN 796855- ) 510D-(SN 796891- )
       Install Directional Control Valve And Oil Filter
       Install First And Second Speed Shifter Shaft And Fork 410D-(SN 796855- ) 510D-(SN 796891- )
       Install Front And Top Covers 410D-(SN -796854) 510D-(SN -796890)
       Install Lubrication Lines 410D-(SN -796854) 510D-(SN -796890)
       Install Output Shaft
       Install Park Brake Actuator 410D-(SN 796855- ) 510D-(SN 796891- )
       Install Park Brake Band 410D-(SN -796854) 510D-(SN -796890)
       Install Park Brake Shaft 410D-(SN 796855- ) 510D-(SN 796891- )
       Install Park Brake Shaft
       Install Planetary Assembly
       Install Rear Cover
       Install Reverse Brake And Forward Clutch
       Install Shafts And Quills 410D-(SN -796854) 510D-(SN -796890)
       Install Shifter Shafts 410D-(SN -796854) 510D-(SN -796890)
       Install Suction Screen And Lubrication Lines 410D-(SN -796854) 510D-(SN -796890)
       Install Third And Fourth Speed Shifter Shaft 410D-(SN 796855- ) 510D-(SN 796891- )
       Install Torque Converter
       Install Transmission Cover 410D-(SN 796855- ) 510D-(SN 796891- )
       Install Transmission Drive Shaft 410D-(SN 796855- ) 510D-(SN 796891- )
       Install Transmission Drive Shaft Quill 410D-(SN 796855- ) 510D-(SN 796891- )
       Install Transmission Lube Pump 410D-(SN 796855- ) 510D-(SN 796891- )
       MFWD Transfer Case Cross Section 410D-(SN 796855- ) 510D-(SN 796891- )
       Other Material
       Remove And Disassemble Oil Pump And Manifold
       Remove And Disassemble Planetary Assembly
       Remove And Disassemble Transmission Drive Shaft 410D-(SN -796854) 510D-(SN -796890)
       Remove And Install MFWD Transfer Case 410D-(SN 796855- ) 510D-(SN 796891- )
       Remove And Install Oil Lines 410D-(SN 796855- ) 510D-(SN 796891- )
       Remove And Install Pressure Regulating Valve
       Remove And Install Reverser Oil Filter 410D-(SN 796855- ) 510D-(SN 796891- )
       Remove And Install Transaxle Oil Filter
       Remove Axle 410D-(SN -796854) 510D-(SN -796890)
       Remove Axles And Brakes 410D-(SN 796855- ) 510D-(SN 796891- )
       Remove Brake Lines, Shift Bracket And Link 410D-(SN 796855- ) 510D-(SN 796891- )
       Remove Differential 410D-(SN 796855- ) 510D-(SN 796891- )
       Remove Differential Assembly 410D-(SN -796854) 510D-(SN -796890)
       Remove Differential Drive Shaft 410D-(SN -796854) 510D-(SN -796890)
       Remove Differential Drive Shaft 410D-(SN 796855- ) 510D-(SN 796891- )
       Remove Differential Lock 410D-(SN 796855- ) 510D-(SN 796891- )
       Remove Directional Control Valve And Oil Filter
       Remove First And Second Speed Shifter Shaft And Fork 410D-(SN 796855- ) 510D-SN 796891- )
       Remove Lubrication Line And Suction Screen 410D-(SN -796854) 510D-(SN -796890)
       Remove Lubrication Lines 410D-(SN -796854) 510D-(SN -796890)
       Remove Output Shaft
       Remove Park Brake Actuator 410D-(SN 796855- ) 510D-(SN 796891- )
       Remove Park Brake Shaft 410D-(SN 796855- ) 510D-(SN 796891- )
       Remove Rear Cover
       Remove Reverse Brake And Forward Clutch
       Remove Shifter Shafts 410D-(SN -796854) 510D-(SN -796890)
       Remove Third And Fourth Speed Shifter Shaft And Fork 410D-(SN 796855- ) 510D-(SN 796891- )
       Remove Top And Front Transaxle Covers 410D-(SN -796854) 510D-(SN -796890)
       Remove Torque Converter
       Remove Transaxle Cover 410D-(SN 796855- ) 510D-(SN 796891- )
       Remove Transmission Drive Shaft 410D-(SN 796855- ) 510D-(SN 796891- )
       Remove Transmission Lube Pump 410D-(SN 796855- ) 510D-(SN 796891- )
       Service Equipment And Tools
       Special Or Essential Tools
       Specifications
       Tighten Brake Band 410D-(SN -796854) 510D-(SN -796890)
       Transaxle Cross Section 410D-(SN -796854) 510D-(SN -796890)
       Transaxle Cross Section 410D-(SN 796855- ) 510D-(SN 796891- )
    60 - Hydraulic System
       Disassemble And Assemble Directional Control Valve
       Disassemble And Assemble Pressure Regulating Valve
       Disassemble And Assemble Reverser Oil Filter 410D-(SN -796854) 510D-(SN -796890)
       Remove And Install Directional Control Valve
       Remove And Install Pressure Regulating Valve
       Remove And Install Reverser Oil Filter 410D-(SN 796855- ) 510D-(SN 796891- )
       Service Equipment And Tools
       Specifications
    99 - Dealer Fabricated Tools
        DFT1103 Spacer
        DFT1121 Rivet Forming Tool
        JT38000 Differential Lifting Tool
 04 - Engine
    00 - Removal & Installation
        4045 John Deere Engine-Use CTM8
        Bleed Fuel System
        Install Engine
        Install Engine With Reverser
        Remove Engine
        Remove Engine With Reverser
        Special Or Essential Tools
        Specifications
 05 - Engine Auxiliary Systems
    05 - Cold Weather Starting Aids
       Remove And Install Engine Coolant Heater
       Remove And Install Starting Aid Nozzle
       Remove And Install Starting Aid Solenoid
       Specifications
    10 - Engine Cooling System
       Fan Belt Tension Adjustment
       Other Material
       Remove And Install Coolant Recovery Bottle (SN 801200- )
       Remove And Install Fan Belts
       Remove And Install Fan
       Remove And Install Radiator And Oil Cooler
       Service Equipment And Tools
    15 - Speed Controls
       Disassemble And Assemble Speed Control Linkage
    20 - Intake System
       Disassemble And Assemble Air Cleaner
       Remove And Install Air Cleaner
       Special Or Essential Tools
       Test Air Intake System
    60 - External Fuel Supply Systems
        Other Material
        Remove And Install Fuel Tank (SN -801199)
        Remove And Install Fuel Tank (SN 801200- )
        Specifications
 06 - Torque Converter
    51 - Turbine, Gears & Shafts
        Air Test Torque Converter
        Other Material
        Remove And Install Torque Converter
        Service Equipment And Tools
 09 - Steering System
    60 - Hydraulic System
        Adjust Tracking Angle For MFWD Axle
        Assemble Non-Powered Axle Steering Cylinder
        Assemble Steering Valve
        Cross Section Of APL2035 MFWD Axle Steering Cylinder
        Cross Section Of APL745 MFWD Axle Steering Cylinder
        Cross Section Of Non-Powered Axle Steering Cylinder
        Cross Section Of Steering Valve
        Disassemble And Assemble APL2035 MFWD Axle Steering Cylinder
        Disassemble And Assemble APL745 MFWD Axle Steering Cylinder
        Disassemble Non-Powered Axle Steering Cylinder
        Disassemble Steering Valve
        Other Material
        Remove And Install Non-Powered Axle Steering Cylinder
        Remove And Install Steering Column
        Remove And Install Steering Cylinder Bushings
        Remove And Install Steering Valve
        Repair Tilt Steering Column
        Service Equipment And Tools
        Specifications
 10 - Service Brakes
    11 - Active Elements
       Install Brake Disk And Pressure Plate 410D (SN 796855- ) 510D (SN 796891- )
       Other Material
       Polish Transaxle Case Braking Surface
       Pressure Test Brake Pressure Plate
       Reclaim Transaxle Case Braking Surface
       Remove And Inspect Brake Disk And Pressure Plate 410D (SN 796855- ) 510D (SN 796891- )
       Remove And Install Brake Piston Housing (With Spring Pin) And Disk 410D (SN -796854) 510D (SN -796890)
       Special Or Essential Tools
       Specifications
       Transaxle Case Clean-Up Procedure
    60 - Hydraulic System
       Adjust Brake Pedals
       Bleed Brakes
       Disassemble And Assemble Brake Valve
       Other Material
       Remove And Install Brake Valve
       Service Equipment And Tools
       Specifications
    99 - Dealer Fabricated Tools
        DFT1122 Transaxle Turning Tool
 11 - Park Brake
    11 - Active Elements
       Adjust Park Brake
       Install Park Brake Active Element
       Other Material
       Park Brake Cross Section
       Remove Park Brake Active Elements
    60 - Hydraulic System
        Disassemble And Assemble Park Brake Controls 410D And 510D-(SN 801200- )
        Disassemble And Assemble Park Brake Controls 410D-(SN -796854) 510D-(SN -796890)
        Disassemble And Assemble Park Brake Controls 410D-(SN 796855-801199) 510D-(SN 796891-801199)
        Remove And Install Park Brake Actuator
 16 - Electrical System
    71 - Batteries, Support & Cables
       Battery Safety
       Check Battery Electrolyte Level And Terminals
       Procedure For Testing Batteries
       Remove And Install Battery
       Specifications
    72 - Alternator, Regulator& Charging System Wiring
       Adjust Alternator Belt Tension
       John Deere Engine Accessories-Use CTM77
       Remove And Install Alternator
       Service Equipment And Tools
       Specifications
    73 - Lighting System
       Remove And Install Display Module Bulbs
       Remove And Install Dome Light And Swivel Light
       Remove And Install Drive And Work Light
       Remove And Install Front Console Bulbs
       Remove And Install Front Turn Light Bulb
       Remove And Install Halogen Bulb
       Remove And Install Side Console Panel Bulbs
       Remove And Install Turn, Brake And Tail Light Bulbs
    74 - Wiring Harness & Switches
       Adjust MFWD Solenoid (Serial No. 796855- )
       Install DEUTSCH Contact
       Install WEATHER PACK Contact
       Other Material
       Remove And Install Brake Light Switch
       Remove And Install Clutch Disconnect Solenoid
       Remove And Install FNR Switch
       Remove And Install Forward And Reverse Solenoid
       Remove And Install Fuses
       Remove And Install Gear Shift Lever Switch
       Remove And Install Loader Lever Switch
       Remove And Install MFWD Indicator Switch (Serial No. -796854)
       Remove And Install MFWD Indicator Switch (Serial No. 796855- )
       Remove And Install MFWD Solenoid (Serial No. -796854)
       Remove And Install MFWD Solenoid (Serial No. 796855- )
       Remove And Install Park Brake Sensing Switch
       Remove And Install Park Brake Solenoid (Serial No. -796854)
       Remove And Install Park Brake Solenoid (Serial No.796855- )
       Remove And Install Reverse Alarm Switch-(Serial No. -796854)
       Remove And Install Reverser Pressure Switch (Serial No. -778823)
       Remove Connector Body From Blade Terminals
       Replace DEUTSCH 342204242 Connectors
       Replace WEATHER PACK 342204242 Connector
       Special Or Essential Tools
       Specifications
    75 - System Controls
       Remove And Install Logic Module
       Remove And Install Return-To-Dig Switch
    76 - Instruments & Indictators
       Other Material
       Remove And Install Air Filter Restriction Switch
       Remove And Install Engine Coolant Temperature Switch
       Remove And Install Engine Oil Pressure Switch
       Remove And Install Fuel Gauge
       Remove And Install Fuel Gauge Sender
       Remove And Install Hydraulic Filter Restriction Switch (Serial No. 796855- )
       Remove And Install Hydraulic Filter Restriction Switch (SN -796854)
       Remove And Install Reverser Temperature Switch (Serial No. 796855- )
       Remove And Install Reverser Temperature Switch (SN -796854)
       Remove And Install Tachometer _ Hour Meter
       Specifications
    77 - Motors & Actuators
        John Deere Engine Accessories-Use CTM77
        Remove And Install Starter Relay
        Remove And Install Starting Motor 410D (SN -796854) 510D (SN -796890)
        Remove And Install Starting Motor 410D (SN 796855-801199) 510D (SN 796891-801199)
        Remove And Install Starting Motor (SN 801200- )
        Specifications
 17 - Frames, Chassis, or Supporting Structure
    40 - Frame Installation
       Remove And Install RIVNUT 302256 (KREMNUT) Fasteners
       Special Or Essential Tools
       Specifications
       Welding Repair Of Major Structures
    49 - Chassis Weights
        Remove And Install Counterweights (SN -801199)
        Remove And Install Counterweights (SN 801200- )
        Remove And Install Counterweights (SN 801200- )
        Remove And Install Frame Bumper
        Service Equipment And Tools
        Specifications
 18 - Operator's Station
    00 - Removal & Installlation
       Remove And Install Cab Or ROPS
       Service Equipment And Tools
       Specifications
    10 - Operator Enclosure
       Adjust Cab Door Handle Screw
       Adjust Cab Left Door Latch And Hinges
       Adjust Cab Right Door Latch And Hinges
       Adjust Cab Side Windows
       Adjust Lower Rear Window
       Adjust Upper Rear Window
       Disassemble And Assemble Cab Side Windows
       Disassemble And Assemble Left Cab Door And Wiper Motor
       Disassemble And Assemble Lower Rear Windows
       Disassemble And Assemble Right Cab Door And Wiper Motor
       Disassemble And Assemble Upper Rear Window And Wiper Motor
       Other Material
       Remove And Install Headliner
       Remove And Install Windowpanes
       Specifications
    21 - Seat & Seat Belt
       Disassemble And Assemble Non-Suspension Seat
       Disassemble And Assemble Seat Base-Non-Suspended
       Disassemble And Assemble Seat Suspension
       Disassemble And Assemble Suspended Seat Adjuster
       Disassemble And Assemble Suspension Seat
       Remove And Install Seat Assembly
       Specifications
    30 - Heating and Air Conditioning
       Assemble Compressor-R12
       Check And Adjust Compressor Belt Tension
       Check Clutch Hub Clearance-R12
       Check Clutch Hub Clearance-R134A
       Clutch Pulley, Bearing And Hub Inspection-R12
       Disassemble And Assemble Air Ducts (SN -801199)
       Disassemble And Assemble Air Ducts (SN 801200- )
       Disassemble And Assemble Compressor Clutch-R134A (Serial No. 792107- )
       Disassemble And Assemble Heater _ Blower Motor (SN -801199)
       Disassemble And Assemble Heater _ Blower Motor (SN 801200- )
       Disassemble And Inspect Compressor-R12
       Disassemble, Inspect And Assemble Compressor-R134A (Serial No. 702107- )
       Inspect Compressor Manifold-R134A
       Leak Testing
       Other Material
       Proper Refrigerant Handling
       R12 And R134A Refrigerant Cautions
       R12 Component Oil Charge
       R134A Component Oil Charge
       Refrigerant Hoses And Tubing Inspection
       Remove And Install Clutch Cycle Switch
       Remove And Install Compressor
       Remove And Install Compressor Relief Valve-R12
       Remove And Install Compressor Relief Valve-R134A
       Remove And Install Condenser
       Remove And Install Evaporator
       Remove And Install Expansion Valve
       Remove And Install Heater _ Blower Motor (SN -801199)
       Remove And Install Heater _ Blower Motor (SN 801200- )
       Remove And Install Heater Control Valve
       Remove And Install Heater Core
       Remove And Install Heater Temperature Control Cable
       Remove And Install High And Low Pressure Switches
       Remove And Install Receiver _ Dryer
       Replace Clutch Pulley Bearing-R12
       Replace Shaft Seal Seat-R12
       Service Equipment And Tools
       Special Or Essential Tools
       Specifications
       Volumetric Efficiency Test-R12 Only
    99 - Dealer Fabricated Tools
        DFRW-20 Compressor Holding Fixture
        DFT1101 Cab And ROPS Lift Bracket
 19 - Sheet Metal and Styling
    10 - Hood & Engine Enclosure
       Disassemble And Assemble Hood And Engine Enclosure
    13 - Miscellaneous Shields
       Disassemble And Assemble Battery Box
       Disassemble And Assemble MFWD Shaft Guard
       Disassemble And Assemble Steps
       Specifications
    21 - Grille & Grille Housing
       Disassemble And Assemble Grille And Grille Housing
    27 - Fenders
        Disassemble And Assemble Fenders
 20 - Safety, Convenienence and Miscellaneous
    01 - Radio
       Other Material
       Remove And Install Antenna
       Remove And Install Radio And Speakers
    04 - Horn & Warning Devices
        Adjust Reverse Alarm Volume
        Remove And Install Horn
        Remove And Install Reverse Alarm (If Equipped) (Serial No. -796854)
        Remove And Install Reverse Alarm (Serial No. 796855- )
 21 - Main Hydraulic System
    60 - Hydraulic System
        Disassemble And Assemble Crankcase Relief Valve
        Disassemble And Assemble Oil Cooler Bypass Valve (SN -796854)
        Disassemble And Assemble Pressure Compensator Valve
        Disassemble And Assemble Priority Valve (SN -801199)
        John Deere Radial Piston Pump-Use CTM7
        Other Material
        Remove And Install Charge Pump
        Remove And Install Destroke Solenoid
        Remove And Install Hydraulic Oil Cooler 410D-(SN -796854) 510D-(SN -796890)
        Remove And Install Hydraulic Oil Cooler 410D-(SN 796855- ) 510D-(SN 796891- )
        Remove And Install Hydraulic Oil Filter
        Remove And Install Hydraulic Pump
        Remove And Install Hydraulic Reservoir (SN 796855-801199)
        Remove And Install Hydraulic Reservoir (SN 801200- )
        Remove And Install Oil Cooler Bypass Valve (SN -796854)
        Remove And Install Priority Valve (SN-801199)
        Remove And Install Pump Drive Shaft
        Remove And Install Stroke Control Valve Housing
        Remove And Install Surge Relief Valve
        Service Equipment And Tools
        Specifications
 31 - Loader
    00 - Loader
       Install Loader
       Remove Loader
    02 - Bucket
       Remove And Install Cutting Edge
       Remove And Install Loader Bucket
    15 - Control Linkages
       Loader Bucket Level Indicator And Return-To-Dig Switch Adjustment
       Loader Control Valve Linkage Adjustment
       Specifications
    40 - Frames
       Remove And Install Bucket Cylinder Linkage
       Service Equipment And Tools
    60 - Hydraulic Systems
        Assemble Boom And Bucket Cylinders
        Cross Section Of Anti-Cavitation Valve (SN 801200- )
        Cross Section Of Auxiliary Circuit Relief Valve (SN 801200- )
        Cross Section Of Bucket And Boom Cylinder
        Cross Section Of Bucket Curl And Boom Raise Circuit Relief Valve (SN 801200- )
        Cross Section Of Bucket Dump Circuit Relief Valve (SN 801200- )
        Cross Section Of System Relief Valve (SN 801200- )
        Disassemble And Assemble Auxiliary Section (SN 801200- )
        Disassemble And Assemble Auxiliary Valve Section (SN -801199)
        Disassemble And Assemble Boom Anti-Cavitation Plug (SN -801199)
        Disassemble And Assemble Boom Section (SN -801199)
        Disassemble And Assemble Boom Section (SN 801200- )
        Disassemble And Assemble Bucket Section (SN -801199)
        Disassemble And Assemble Bucket Section (SN 801200- )
        Disassemble And Assemble Circuit Relief Valve (SN -801199)
        Disassemble And Assemble Circuit Relief Valve With Anti-Cavitation (SN -801199)
        Disassemble And Assemble Loader Control Valve (SN -801199)
        Disassemble And Assemble Loader Control Valve (SN 801200- )
        Disassemble And Assemble Priority Section (SN 801200- )
        Disassemble Bucket And Boom Cylinders
        Other Material
        Remove And Install Loader Boom Cylinder
        Remove And Install Loader Bucket Cylinder
        Remove And Install Loader Control Valve Relief Valves (SN 801200- )
        Remove And Install Loader Control Valve (SN -801199)
        Remove And Install Loader Control Valve (SN 801200- )
        Replace Wiper Rings And Seals Of Control Valve Sections (SN 801200- )
        Specifications
 33 - Backhoe
    02 - Bucket
       Remove And Install Bucket And Bucket Links
       Remove And Install Bucket Bushings
       Remove And Install Bucket Cutting Edge
       Remove And Install Bucket Tooth Shank
       Service Equipment And Tools
    15 - Control Linkage
       Adjust Heavy Lift Boom Lock Linkage
       Adjust Standard Lift Boom Lock Linkage
       Backhoe Valve Linkage Adjustment
       Remove And Install Backhoe Control Valve Linkage
       Stabilizer Valve Linkage Adjustment
    40 - Frames
       Adjust Extendible Dipperstick Collar-(SN -787384)
       Install Extendible Dipperstick Extension-(SN -787384)
       Install Extendible Dipperstick Extension-(SN 787385- )
       Install Extendible Dipperstick-(SN -787384)
       Install Extendible Dipperstick-(SN 787385- )
       Other Material
       Remove And Install Boom
       Remove And Install Dipperstick
       Remove And Install Extendible Dipperstick Bearing Strips-(SN 787385- )
       Remove And Install Extendible Dipperstick Collar-(SN -787384)
       Remove And Install Extendible Dipperstick Extension Bearing Strips-(SN -787384)
       Remove And Install Swing Frame
       Remove Extendible Dipperstick Extension-(SN -787384)
       Remove Extendible Dipperstick Extension-(SN 787385- )
       Remove Extendible Dipperstick-(SN -787384)
       Remove Extendible Dipperstick-(SN 787385- )
       Replace Extension Support Pads-(SN 787385- )
       Service Equipment And Tools
       Specifications
    60 - Hydraulic Systems
        Assemble Boom, Bucket, Crowd, Swing And Auxiliary Sections (SN -796033)
        Assemble Boom Cylinder-410D Heavy Lift And 510D (SN -796033)
        Assemble Crowd Cylinder-510D And 410D Heavy Lift, Boom Cylinder-410D Standard Lift And Boom Cylinder-510D And 410D Heavy Lift (SN 796034- )
        Assemble Extendible Dipperstick Extension Cylinder-John Deere
        Assemble Rod Guide, Piston And Piston Rod-(SN 787396- )
        Assemble Swing, Stabilizer And Bucket Cylinders And Crowd Cylinder For 410D Standard Boom Only
        Cross Section Of Boom, Bucket, Crowd, Swing And Auxiliary Sections (SN -796033)
        Cross Section Of Boom Cylinder-410D Heavy Lift And 510D (SN -796033)
        Cross Section Of Boom Cylinder-410D Heavy Lift And 510D (SN 796034- )
        Cross Section Of Boom Cylinder-410D Standard Lift (SN -801199)
        Cross Section Of Boom Cylinder-410D Standard Lift (SN 801200- )
        Cross Section Of Bucket Cylinder
        Cross Section Of Crowd Cylinder-410D Heavy Lift And 510D (for -801199)
        Cross Section Of Crowd Cylinder-410D Heavy Lift And 510D (SN 801200- )
        Cross Section Of Crowd Cylinder For 410D Standard Boom
        Cross Section Of Stabilizer Cylinder
        Cross Section Of Swing Cylinder (SN -801199)
        Cross Section Of Swing Cylinder (SN 801200- )
        Disassemble And Assemble Boom, Bucket, Crowd, Swing And Auxiliary Sections-(SN 796034- )
        Disassemble And Assemble Circuit Relief Valve-(SN 796034- )
        Disassemble And Assemble Circuit Relief Valve With Anti-Cavitation-(SN 796034- )
        Disassemble And Assemble Extendible Dipperstick Extension Cylinder-(SN -787395)
        Disassemble And Assemble Gresen Backhoe Valve-(SN -796033)
        Disassemble And Assemble Husco Backhoe Valve-(SN 796034- )
        Disassemble And Assemble Selective Flow Solenoid Valve
        Disassemble And Assemble Stabilizer Valve
        Disassemble Boom, Bucket, Crowd, Swing And Auxiliary Sections (SN -796033)
        Disassemble Boom Cylinder-410D Heavy Lift And 510D (SN -796033)
        Disassemble Crowd Cylinder-510D And 410D Heavy Lift, Boom Cylinder-410D Standard Lift And Boom Cylinder-510D And 410D Heavy Lift (SN 796034- )
        Disassemble Extendible Dipperstick Extension Cylinder-(SN 787396- )
        Disassemble Rod Guide, Piston And Piston Rod-(SN 787396- )
        Disassemble Swing, Stabilizer And Bucket Cylinders And Crowd Cylinder For 410D Standard Boom Only
        Install Extendible Dipperstick Extension Cylinder-(SN 787396- )
        Other Material
        Remove And Install Backhoe Control Valve
        Remove And Install Boom Cylinder
        Remove And Install Bucket Cylinder
        Remove And Install Crowd Cylinder
        Remove And Install Extendible Dipperstick Extension Cylinder-(SN -787395)
        Remove And Install Gresen Backhoe Valve Lift Check Valves-(SN -796033)
        Remove And Install Gresen Backhoe Valve Relief Valves-(SN -796033)
        Remove And Install Husco Backhoe Valve Relief Valves (SN 796034- )
        Remove And Install Stabilizer Cylinder
        Remove And Install Stabilizer Valve
        Remove And Install Swing Cylinder (SN -801199)
        Remove And Install Swing Cylinder (SN 801200- )
        Remove Extendible Dipperstick Extension Cylinder-John Deere (SN 787396- )
        Replace Wiper Rings And Seals Of Control Valve Sections-(SN 796034- )
        Special Or Essential Tools
        Specifications

John Deere Backhoe Loaders 410D, 510D Technical Manual - Repair (TM1513)

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