Complete Operation & Test manual with Electrical Wiring Diagrams for John Deere 310SJ & 410J Backhoe Loader with Total Machine Control (TMC), with all the technical information to maintain, diagnose, and service like professional mechanics.

John Deere 310SJ & 410J Backhoe Loader (TMC) Operation & Test manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

Covered models:
  310SJ (SN. before 161702)
  410J (SN. before 161702)

TM2318 - John Deere 310SJ & 410J Backhoe Loader with Total Machine Control (TMC) (S.N. —161702) Technical Manual (Operation & Test).pdf

9000 - General Information
9001 - Diagnostic Trouble Codes (DTC)
9005 - Operational Checkout Procedure
9010 - Engine
9015 - Electrical System
9020 - Power Train
9025 - Hydraulics
9031 - Heating and Air Conditioning

MAIN SECTIONS
   Foreword
   Technical Information Feedback Form
   General Information
      Safety Information
   Diagnostics
      Engine Control Unit (ECU)
      Flex Load Controller (FLC)
      Standard Display Monitor (SDM)
      Flex Hydraulic Controller (FHC)
      Intelligent System Planner (ISP)
      Left Joystick Controller (JSL)
      Right Joystick Controller (JSR)
      Sealed Switch Module (SSM)
      Boom Distributed Function Control Unit (BOM)
      Bucket Distributed Function Control Unit (BUK)
      Crowd Distributed Function Control Unit (CWD)
      Flow Control Distributed Function Control Unit (HAM)
      Swing/Extend Distributed Function Control Unit (SWX)
   Operational Checkout Procedure
      Operational Checkout Procedure
   Engine
      Theory of Operation
      Diagnostic Information
      Adjustments
      Tests
   Electrical System
      System Information
      System Diagrams
      Sub-System Diagnostics
      Monitor Operation
      References
   Power Train
      Theory of Operation
      Diagnostic Information
      Adjustments
      Tests
   Hydraulic System
      Theory of Operation
      Diagnostic Information
      Adjustments
      Tests
   Heating and Air Conditioning
      Theory of Operation
      Diagnostic Information
      Tests

Total Pages: 1,771 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality)
Language: English

tm2318 - 310SJ and 410J Backhoe Loader with Total Machine Control (TMC)(S.N. —161702)

Table of Contents

Foreword

Technical Information Feedback Form

Section 9000: General Information

Group 01: Safety Information

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Inspect Machine

Stay Clear of Moving Parts

Avoid High-Pressure Oils

Avoid High-Pressure Fluids

Beware of Exhaust Fumes

Prevent Fires

Prevent Battery Explosions

Handle Chemical Products Safely

Dispose of Waste Properly

Prepare for Emergencies

Use Steps and Handholds Correctly

Start Only From Operator's Seat

Use and Maintain Seat Belt

Prevent Unintended Machine Movement

Prevent Unintended Machine Movement—If Equipped With Pilot Controls

Avoid Work Site Hazards

Keep Riders Off Machine

Avoid Backover Accidents

Avoid Machine Tipover

Add and Operate Attachments Safely

Use Special Care When Operating

Operating or Traveling On Public Roads

Inspect and Maintain ROPS

Prevent Unintended Detonation of Explosive Devices

Park and Prepare for Service Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Service Tires Safely

Section 9001: Diagnostics

Group 10: Engine Control Unit (ECU)

Engine Control Unit (ECU) Diagnostic Trouble Codes

002047.09 - Can Communication Lost with FLC

Group 20: Flex Load Controller (FLC)

Flex Load Controller (FLC) Diagnostic Trouble Codes

000069.07 - MFWD Logic Error

000070.02 - Park Brake Switch (S7) Open Circuit

000070.04 - Park Brake Switch (S7) Short to Ground

000070.07 - Park Brake Switch (S7) Logic Error

000117.19 - Service Brake Pressure Low

000234.02 - Software Revision Mismatch

000237.02 - Model Number in Vehicle Identification Number Not Valid

000525.03 - TCL/Range Switch (S5) Gear Range Input Shorted to Power

000525.04 - TCL/Range Switch (S5) Gear Range Input Voltage Low

000525.05 - TCL/Range Switch (S5) Gear Range Input Open Circuit

000525.12 - TCL/Range Switch (S5) Gear Range Input Logic Error

000629.12 - FLC Watchdog Timeout

000734.05 - Transmission Solenoid (Y1) Open Circuit

000735.05 - Transmission Solenoid (Y2) Open Circuit

000736.05 - Transmission Solenoid (Y3) Open Circuit

000737.12 - Transmission Solenoid (Y4 or Y5) Fault

000738.05 - Transmission Solenoid (Y5) Open Circuit

000739.12 - Transmission Solenoid (Y2 or Y6) Fault

000741.12 - Transmission Solenoid (Y1 or Y3) Fault

000746.07 - Differential Lock Switch (S4) Logic Error

000746.12 - Differential Lock Switch (S4) Short to Power or Ground

000757.05 - Transmission Solenoid (Y4) Open Circuit

000759.05 - Transmission Solenoid (Y6) Open Circuit

001504.05 - Seat Swivel Latch Switch (S18) Short to Ground

001714.04 - Seat Position Front Switch (S17) Short to Ground

001714.07 - Seat Position Rear Switch (S16) and Seat Position Front Switch (S17) Logic Mismatch

001714.10 - Seat Position Front Switch (S17) Short Circuit to Power or Stuck Closed

001715.04 - Seat Position Rear Switch (S16) Short to Ground

002000.09 - CAN Communication Lost with ECU

002023.09 - CAN Communication Lost with SDM

002228.09 - CAN Communication Lost with FHC

002368.12 - Left Turn Signal Driver Output Fault

002370.12 - Right Turn Signal Driver Output Fault

002580.07 - Service Brake Pressure Switch Status Error

002605.12 - Brake Charge Solenoid (Y59) Circuit Fault

002875.04 - 4-Way Flasher Switch (S31) Input Short to Ground

002876.12 - Conflicting Turn Signal Switch (S30) Data

003413.04 - Right Door Switch (S99) Input Short to Ground

003416.03 - Right Exit Switch (S99) Circuits Short to Power

003416.04 - Right Exit Switch (S99) Circuits Short to Ground

003416.05 - Right Exit Switch (S99) Open Circuit

298816.14 - Park Brake Did Not Apply When Commanded

522371.04 - FLC Valve Power #5 Voltage Low

522379.12 - Park Brake Release Solenoid (Y7) Fault

522398.14 - Park Brake Did Not Release When Commanded

522411.03 - TCL/Range Switch (S5) Input Voltage High

522411.04 - TCL/Range Switch (S5) Input Voltage Low

522411.05 - TCL/Range Switch (S5) TCL Input Open Circuit

523218.03 - FLC Valve Power #2 Output Stuck ON

523218.04 - FLC Valve Power #2 Output Stuck OFF

523218.05 - FLC Valve Power #2 Output Voltage Low

523219.04 - FLC Valve Power #1 Voltage Low

523702.02 - Flex Power Status Erratic

523702.07 - Flex Power Not Active

523702.08 - Flex Power Time Out

523702.09 - Flex Power ECU Authentication Error

523702.13 - Flex Power Mismatch

523702.10 - Flex Power Watch Dog Error

523911.12 - Hydraulic Pump Control Solenoid (Y56) Fault

523948.12 - Ride Control Solenoid 1 (Y50) or 2 (Y51) Fault

524070.04 - Valve Power # 6 Voltage Low

524075.04 - Valve Power # 5 Voltage Low

524172.00 - Clutch Disconnect Switch Stuck Closed

524172.04 - Switch Short to Ground

524172.07 - Clutch Disconnect Device Fault

524235.12 - MFWD Solenoid (Y11) Output Fault

Group 30: Standard Display Monitor (SDM)

Standard Display Monitor (SDM) Diagnostic Trouble Codes

000096.03 - Fuel Level Sensor (B8) Input Voltage Low

000096.04 - Fuel Level Sensor (B8) Input Voltage High

000100.01 - Engine Oil Pressure Low

000100.05 - Engine Oil Pressure Switch Open

000107.00 - Engine Air Filter Restricted

000117.01 - Service Brake Pressure Low

000158.00 - System Voltage High

000158.01 - System Voltage Low

000177.00 - Torque Converter Oil Temperature High

000177.03 - Torque Converter Oil Temperature Sensor (B6) Input Voltage High

000177.04 - Torque Converter Oil Temperature Sensor (B6) Input Voltage Low

000234.02 - Software Revision Mismatch

000920.03 - SDM Alarm (H2) Output Voltage High

000920.04 - SDM Alarm (H2) Output Voltage Low

001196.11 - Antitheft Lock Status Not Detected From ECU

001201.11 - Antitheft Unlock Status Not Detected From ECU

001508.00 - Hydraulic Oil Temperature Moderately High

001508.03 - Hydraulic Oil Temperature Sensor (B10) Input Voltage High

001508.04 - Hydraulic Oil Temperature Sensor (B10) Input Voltage Low

001508.16 - Hydraulic Oil Temperature High

001713.00 - Hydraulic Oil Filter Restricted

002003.09 - CAN Communication Lost with FLC

002000.09 - CAN Communication Lost with ECU

002071.09 - CAN Communication Lost with Other Controller

002228.09 - CAN Communication Lost with FHC

298887.13 - SDM/ECU Model Number Mismatch

523569.04 - FLC Switched and/or Unswitched Power Open Circuit

523662.04 - FHC Valve Power Circuit Voltages Low

523649.04 - CAN Communication Lost with Hydraulic Controllers

523650.04 - CAN Communication Lost with FHC

523653.04 - Gear Selection/Transmission Direction Circuit Voltages Low

523665.04 - FLC Valve Power 1 Input Voltage Low

523666.04 - FLC Switched Power Voltage Open Circuit

Group 40: Flex Hydraulic Controller (FHC)

Flex Hydraulic Controller (FHC) Diagnostic Trouble Codes

000237.02 - Model Number in Vehicle Identification Number Not Valid

000234.02 - Software Revision Mismatch

000629.12 - FHC Watchdog Timeout

000630.13 - Loader Boom Position Sensor (B73) and Bucket Postion Sensor (B75) Calibration Required

001764.07 - Hydraulic Enable Switch (S70) Logic Error

001903.13 - Invalid Calibration Data Received from ISP for Left Stabilizer Raise Solenoid

001910.13 - Invalid Calibration Data Received from ISP for Left Stabilizer Lower Solenoid

001927.13 - Invalid Calibration Data Received from ISP for Right Stabilizer Raise Solenoid

001951.13 - Invalid Calibration Data Received from ISP for Right Stabilizer Lower Solenoid

001963.13 - Invalid Calibration Data Received from ISP for Loader Auxiliary Positive Solenoid

001975.13 - Invalid Calibration Data Received from ISP for Loader Auxiliary Reverse Solenoid

001987.13 - Invalid Calibration Data Received from ISP for Backhoe Auxiliary Positive Solenoid

001999.13 - Invalid Calibration Data Received from ISP for Backhoe Auxiliary Reverse Solenoid

002140.09 - CAN Communication Lost between the FHC and Other Controllers

002160.09 - No CAN from ISP

002161.09 - No CAN from SWX

002162.09 - No CAN from BOM

002163.09 - No CAN from CWD

002164.09 - No CAN from BUK

002165.09 - No CAN from HAM

002213.09 - No CAN from JSR

002201.09 - No CAN from JSL

002267.13 - Invalid Calibration Data Received from ISP for Loader Boom Lower Solenoid

002279.13 - Invalid Calibration Data Received from ISP for Loader Boom Raise Solenoid

002291.13 - Invalid Calibration Data Received from ISP for Loader Bucket Dump Currents

002303.13 - Invalid Calibration Data Received from ISP for Loader Bucket Curl Solenoid

002660.07 - Right Joystick X-Axis Logic Error

002661.07 - Right Joystick Y-Axis Logic Error

002662.07 - Secondary Loader Joystick (S80) X-Axis Logic Error

002663.07 - Secondary Loader Joystick (S80) Y-Axis Logic Error

002664.07 - Loader Auxiliary Hydraulics Control Logic Error

002697.07 - Left Joystick X-Axis Logic Error

002698.07 - Left Joystick Y-Axis Logic Error

002699.07 - Left Joystick Auxiliary Control Switch (S81) Logic Error

002700.07 - Outer Stabilizer Control Switch (S72) Logic Error

002701.07 - Inner Stabilizer Control Switch (S71) Logic Error

002724.07 - Left Joystick Rocker Switch (S95) Logic Error

002858.07 - FHC Unable to Retrieve Stabilizer Valve Data From ISP

002858.08 - FHC Unable to Retrieve Stabilizer Valve Data From ISP

002858.13 - FHC Unable to Retrieve Stabilizer Valve Data From ISP

522372.04 - Loader Advanced Features Sensor Fault

522372.07 - Loader Boom Position Sensor Error

522377.03 - Loader Boom Position Sensor (B73) Input #1 Voltage High

522377.04 - Loader Boom Position Sensor (B73) Input #1 Voltage Low

522377.12 - Loader Boom Position Sensor (B73) Logic Error

522377.13 - Loader Boom Position Sensor (B73) Invalid Calibration

522378.03 - Loader Boom Position Sensor (B73) Input #2 Voltage High

522378.04 - Loader Boom Position Sensor (B73) Input #2 Voltage Low

522436.03 - Loader Bucket Position Sensor (B75) Input #1 Voltage High

522436.04 - Loader Bucket Position Sensor (B75) Input #1 Voltage Low

522436.12 - Loader Bucket Position Sensor (B75) Logic Error

522436.13 - Loader Bucket Position Sensor (B75) Invalid Calibration

522437.03 - Loader Bucket Position Sensor (B75) Input #2 Voltage High

522437.04 - Loader Bucket Position Sensor (B75) Input #2 Voltage Low

522438.07 - Loader Bucket Position Sensor Error

523216.04 - Valve Power # 4 Voltage Low

523217.04 - Valve Power # 3 Voltage Low

523218.04 - Valve Power # 2 Voltage Low

523219.04 - Valve Power # 1 Voltage Low

523395.00 - Backhoe Swing Calibration System Pressure Not Detected

523395.01 - Backhoe Swing Calibration Stall Pressure Low

523396.00 - Right Stabilizer Calibration System Pressure High

523396.01 - Right Stabilizer Calibration Stall Pressure Low

523397.00 - Backhoe Auxiliary Calibration System Pressure High

523397.01 - Backhoe Auxiliary Calibration Stall Pressure Low

523400.00 - Backhoe Extend Calibration System Pressure Not Detected

523400.01 - Backhoe Extend Calibration Stall Pressure Low

523401.00 - Bucket Calibration System Pressure High

523401.01 - Bucket Calibration Stall Pressure Low

523402.00 - Boom Calibration System Pressure High

523402.01 - Boom Calibration Stall Pressure Low

523403.00 - Left Stabilizer Calibration System Pressure High

523403.01 - Left Stabilizer Calibration Stall Pressure Low

523404.00 - Loader Auxiliary Calibration System Pressure High

523404.01 - Loader Auxiliary Calibration Stall Pressure Low

523705.03 - Hydraulic Valve Power Stuck ON

523705.04 - Hydraulic Valve Power Failure

523705.05 - Hydraulic Valve Power Stuck OFF

523930.05 - Loader Boom Magnitude Solenoid (Y73) Output Voltage Low

523930.06 - Loader Boom Magnitude Solenoid (Y73) Output Voltage High

523931.05 - Loader Boom Direction Solenoid (Y74) Output Voltage Low

523931.06 - Loader Boom Direction Solenoid (Y74) Output Voltage High

523932.05 - Loader Bucket Magnitude Solenoid (Y75) Output Voltage Low

523932.06 - Loader Bucket Magnitude Solenoid (Y75) Output Voltage High

523933.05 - Loader Bucket Direction Solenoid (Y76) Output Voltage Low

523933.06 - Loader Bucket Direction Solenoid (Y76) Output Voltage High

523934.05 - Left Stabilizer Raise Solenoid (Y78) Output Voltage Low

523934.06 - Left Stabilizer Raise Solenoid (Y78) Output Voltage High

523935.05 - Left Stabilizer Lower Solenoid (Y77) Output Voltage Low

523935.06 - Left Stabilizer Lower Solenoid (Y77) Output Voltage High

523936.05 - Right Stabilizer Raise Solenoid (Y80) Output Voltage Low

523936.06 - Right Stabilizer Raise Solenoid (Y80) Output Voltage High

523937.05 - Right Stabilizer Lower Solenoid (Y79) Output Voltage Low

523937.06 - Right Stabilizer Lower Solenoid (Y79) Output Voltage High

523938.05 - Loader Auxiliary Function Magnitude Solenoid (Y71) Output Voltage Low

523938.06 - Loader Auxiliary Function Magnitude Solenoid (Y71) Output Voltage High

523939.05 - Loader Auxiliary Function Direction Solenoid (Y72) Output Voltage Low

523939.06 - Loader Auxiliary Function Direction Solenoid (Y72) Output Voltage High

523940.05 - Backhoe Auxiliary Function Magnitude Solenoid (Y81) Output Voltage Low

523940.06 - Backhoe Auxiliary Function Magnitude Solenoid (Y81) Output Voltage High

523941.05 - Backhoe Auxiliary Function Direction Solenoid (Y82) Output Voltage Low

523941.06 - Backhoe Auxiliary Function Direction Solenoid (Y82) Output Voltage High

Group 50: Intelligent System Planner (ISP)

Intelligent System Planner (ISP) Diagnostic Trouble Codes

000158.00 - Battery Voltage High

000158.17 - Battery Voltage Low

000234.02 - Software Revision Mismatch

000628.2 - Program Failed or Erratic Data

000628.11 - Program Failed Device Fault

000628.12 - Program Failed Device Fault

000628.13 - Program Failed Calibration Error

000701.05 - Coil 1 Open Circuit or Short to Ground

000701.06 - Coil 1 Short to Power

000702.05 - Coil 2 Open Circuit or Short to Ground

000702.06 - Coil 2 Short to Power

000703.05 - Coil 3 Open Circuit or Short to Ground

000703.06 - Coil 3 Short to Power

000704.05 - Coil 4 Open Circuit or Short to Ground

000704.06 - Coil 4 Short to Power

000709.03 - Hydraulic Load Sense Pressure Sensor (B91) Open or Short Circuit

000709.04 - Hydraulic Load Sense Pressure Sensor (B91) Short to Ground

000709.15 - Hydraulic Load Sense Pressure Out of Range High

000710.03 - Hydraulic System Pressure Sensor (B90) Open or Short Circuit

000710.04 - Hydraulic System Pressure Sensor (B90) Short to Ground

000710.15 - Hydraulic System Pressure Out of Range High

000711.02 - ISP Temperature Sensors Out of Range

000711.03 - Hydraulic Load Sense Temperature Sensor Open or Short Circuit

000711.04 - Hydraulic Load Sense Temperature Sensor Short to Ground

000711.15 - Hydraulic Load Sense Temperature High

000711.16 - Hydraulic Load Sense Temperature Moderately High

000712.02 - Intelligent System Planner (ISP) Temperature Sensors Out of Range

000712.03 - Hydraulic System Temperature Sensor Open or Short Circuit

000712.04 - Hydraulic System Temperature Sensor Short to Ground

000712.15 - Hydraulic System Temperature High

000712.16 - Hydraulic System Temperature Moderately High

002839.02 - Function Wiring Identification Invalid

002839.13 - Backhoe Controller Mismatch

002839.14 - Coil Short to Ground

Group 60: Left Joystick Controller (JSL)

Left Joystick Controller (JSL) Diagnostic Trouble Codes

000444.01 - Input Voltage Low

001043.02 - Reference Voltage Out of Tolerance

002697.02 - X- or Y-Axis Sensors Conflict

002697.03 - Left X-Axis Sensor Voltage High

002697.04 - Left X-Axis Sensor Voltage Low

002697.13 - No Calibration File for Left Joystick

002697.14 - X-Axis Sensor Redundancy Error

002698.02 - X- or Y-Axis Sensors Conflict

002698.03 - Left Y-Axis Sensor Voltage High

002698.04 - Left Y-Axis Sensor Voltage Low

002698.14 - Left Y-Axis Sensor Redundancy Error

002699.03 - Left Joystick Auxiliary Control Switch (S81) Voltage High

002699.04 - Left Joystick Auxiliary Control Switch (S81) Voltage Low

002699.13 - Left Joystick Auxiliary Control Switch (S81) Out of Neutral at Start Up

002699.14 - Left Joystick Auxiliary Control Switch (S81) Redundancy Error

002700.03 - Outer Stabilizer Control Switch (S72) Input Voltage High

002700.04 - Outer Stabilizer Control Switch (S72) Input Voltage Low

002700.13 - Outer Stabilizer Control Switch (S72) Not in Neutral at Start Up

002700.14 - Outer Stabilizer Control Switch (S72) Input Redundancy Error

002701.03 - Inner Stabilizer Control Switch (S71) Input Voltage High

002701.04 - Inner Stabilizer Control Switch (S71) Input Voltage Low

002701.13 - Inner Stabilizer Control Switch (S71) Not in Neutral at Start Up

002701.14 - Inner Stabilizer Control Switch (S71) Input Redundancy Error

003509.02 - Supply Voltage Out of Tolerance

003510.02 - Reference Voltage Out of Tolerance

522431.12 - RAM Memory Check Failed

523438.12 - Calibration Verification Failed

523455.12 - Temperature Sensor 2 Communication Failure

524152.12 - Flash Image Error

524259.00 - Temperature Sensor Out of Range High

524259.01 - Temperature Sensor Out of Range Low

524259.09 - Temperature Sensor Communication Error

524259.12 - Temperature Sensor 1 Communication Failure

524259.14 - Temperature Sensor Data Mismatch

Group 70: Right Joystick Controller (JSR)

Right Joystick Controller (JSR) Diagnostic Trouble Codes

000444.01 - Input Voltage Low

001043.02 - Reference Voltage Out of Tolerance

002660.02 - X- or Y-Axis Sensors Conflict

002660.03 - Right X-Axis Sensor Voltage High

002660.04 - Right X-Axis Sensor Voltage Low

002660.13 - No Calibration File for Right Joystick

002660.14 - Right X-Axis Sensor Redundancy Error

002661.02 - X- or Y-Axis Sensor Conflict

002661.03 - Right Y-Axis Sensor Voltage High

002661.04 - Right Y-Axis Sensor Voltage Low

002661.14 - Right Y-Axis Sensor Redundancy Error

002662.03 - Secondary Loader Joystick (S80) X-Axis Bucket Sensor Voltage High

002662.04 - Secondary Loader Joystick (S80) X-Axis Bucket Sensor Voltage Low

002662.13 - Secondary Loader Joystick (S80) X-Axis Bucket Sensor Out of Neutral at Start Up

002662.14 - Secondary Loader Joystick (S80) X-Axis Bucket Sensor Redundancy Error

002663.03 - Secondary Loader Joystick (S80) Y-Axis Boom Sensor Voltage High

002663.04 - Secondary Loader Joystick (S80) Y-Axis Boom Sensor Voltage Low

002663.13 - Secondary Loader Joystick (S80) Y-Axis Boom Sensor Out of Neutral at Start Up

002663.14 - Secondary Loader Joystick (S80) Y-Axis Boom Sensor Redundancy Error

002664.03 - Right Joystick Auxiliary Control Switch (S82) Voltage High

002664.04 - Right Joystick Auxiliary Control Switch (S82) Voltage Low

002664.13 - Right Joystick Auxiliary Control Switch (S82) Out of Neutral at Start Up

002664.14 - Right Joystick Auxiliary Control Switch (S82) Redundancy Error

003509.02 - Supply Voltage Out of Tolerance

003510.02 - Reference Voltage Out of Tolerance

522431.12 - RAM Memory Check Failed

523438.12 - Calibration Verification Failed

523455.12 - Temperature Sensor 2 Communication Failure

524152.12 - Flash Image Error

524259.00 - Temperature Sensor Out of Range High

524259.01 - Temperature Sensor Out of Range Low

524259.09 - Temperature Sensor Communication Error

524259.12 - Temperature Sensor 1 Communication Failure

524259.14 - Temperature Sensor Data Mismatch

Group 80: Sealed Switch Module (SSM)

Sealed Switch Module (SSM) Diagnostic Trouble Codes

000629.12 - SSM Watchdog Timeout

000639.09 - No CAN Message

000639.12 - CAN Message Lost

000639.13 - CAN Warning Limit Exceeded

000639.19 - CAN Bus Off

002033.09 - CAN Communications Lost between the SSM and FHC

523523.10 - Pattern Select Keypad Stuck

523524.10 - Auxiliary Hydraulics Control Keypad Stuck

523525.10 - Return-to-Dig Keypad Stuck

523526.10 - Boom Height Kickout Keypad Stuck

523527.10 - Return-to-Carry Keypad Stuck

523528.10 - Parallel Lift Keypad Stuck

523529.10 - Hydraulic Speed Mode Keypad Stuck

523530.10 - Ride Control Keypad Stuck

523531.10 - Beacon Light Keypad Stuck

523532.10 - Keypad 7 Stuck

523533.10 - Auto Idle Keypad Stuck

523534.10 - Keypad 5 Stuck

523535.10 - Keypad 4 Stuck

523536.10 - Keypad 3 Stuck

523537.10 - Keypad 2 Stuck

523538.10 - Keypad 1 Stuck

523607.10 - Override Mode Keypad Stuck

523608.10 - Keypad 19 Stuck

523609.10 - Keypad 18 Stuck

523610.10 - Keypad 17 Stuck

Group 90: Boom Distributed Function Control Unit (BOM)

Boom Distributed Function Control Unit (BOM) Diagnostic Trouble Codes

000158.00 - Battery Voltage High

000158.17 - Battery Voltage Low

000234.02 - Software Revision Mismatch

000628.2 - Program Failed or Erratic Data

000628.11 - Program Failed Device Fault

000628.12 - Program Failed Device Fault

000628.13 - Program Failed Calibration Error

000701.05 - Coil 1 Open Circuit or Short to Ground

000701.06 - Coil 1 Short to Power

000702.05 - Coil 2 Open Circuit or Short to Ground

000702.06 - Coil 2 Short to Power

000703.05 - Coil 3 Open Circuit or Short to Ground

000703.06 - Coil 3 Short to Power

000704.05 - Coil 4 Open Circuit or Short to Ground

000704.06 - Coil 4 Short to Power

000709.03 - Boom Up Work Port Pressure Sensor (B92) Open or Short Circuit

000709.04 - Boom Up Work Port Pressure Sensor (B92) Short to Ground

000709.15 - Boom Up Work Port Pressure Out of Range High

000710.03 - Boom Down Work Port Pressure Sensor (B93) Open or Short Circuit

000710.04 - Boom Down Work Port Pressure Sensor (B93) Short to Ground

000710.15 - Boom Down Work Port Pressure Out of Range High

000711.02 - Boom Work Port Temperature Sensors Out of Range

000711.03 - Boom Up Work Port Temperature Sensor Open or Short Circuit

000711.04 - Boom Up Work Port Temperature Sensor Short to Ground

000711.15 - Boom Up Work Port Temperature High

000711.16 - Boom Up Work Port Temperature Moderately High

000712.02 - Boom Work Port Temperature Sensors Out of Range

000712.03 - Boom Down Work Port Temperature Sensor Open or Short Circuit

000712.04 - Boom Down Work Port Temperature Sensor Short to Ground

000712.15 - Boom Down Work Port Temperature High

000712.16 - Boom Down Work Port Temperature Moderately High

002839.02 - Function Wiring Identification Invalid

002839.13 - Backhoe Controller Mismatch

002839.14 - Coil Short to Ground

Group 100: Bucket Distributed Function Control Unit (BUK)

Bucket Distributed Function Control Unit (BUK) Diagnostic Trouble Codes

000158.00 - Battery Voltage High

000158.17 - Battery Voltage Low

000234.02 - Software Revision Mismatch

000628.2 - Program Failed or Erratic Data

000628.11 - Program Failed Device Fault

000628.12 - Program Failed Device Fault

000628.13 - Program Failed Calibration Error

000701.05 - Coil 1 Open Circuit or Short to Ground

000701.06 - Coil 1 Short to Power

000702.05 - Coil 2 Open Circuit or Short to Ground

000702.06 - Coil 2 Short to Power

000703.05 - Coil 3 Open Circuit or Short to Ground

000703.06 - Coil 3 Short to Power

000704.05 - Coil 4 Open Circuit or Short to Ground

000704.06 - Coil 4 Short to Power

000709.03 - Bucket Curl Work Port Pressure Sensor (B97) Open or Short Circuit

000709.04 - Bucket Curl Work Port Pressure Sensor (B97) Short to Ground

000709.15 - Bucket Curl Work Port Pressure Out of Range High

000710.03 - Bucket Dump Work Port Pressure Sensor (B96) Open or Short Circuit

000710.04 - Bucket Dump Work Port Pressure Sensor (B96) Short to Ground

000710.15 - Bucket Dump Work Port Pressure Out of Range High

000711.02 - Bucket Work Port Temperature Sensors Out of Range

000711.03 - Bucket Curl Work Port Temperature Sensor Open or Short Circuit

000711.04 - Bucket Curl Work Port Temperature Sensor Short to Ground

000711.15 - Bucket Curl Work Port Temperature High

000711.16 - Bucket Curl Work Port Temperature Moderately High

000712.02 - Bucket Work Port Temperature Sensors Out of Range

000712.03 - Bucket Dump Work Port Temperature Sensor Open or Short Circuit

000712.04 - Bucket Dump Work Port Temperature Sensor Short to Ground

000712.15 - Bucket Dump Work Port Temperature High

000712.16 - Bucket Dump Work Port Temperature Moderately High

002839.02 - Function Wiring Identification Invalid

002839.13 - Backhoe Controller Mismatch

002839.14 - Coil Short to Ground

Group 110: Crowd Distributed Function Control Unit (CWD)

Crowd Distributed Function Control Unit (CWD) Diagnostic Trouble Codes

000158.00 - Battery Voltage High

000158.17 - Battery Voltage Low

000234.02 - Software Revision Mismatch

000628.2 - Program Failed or Erratic Data

000628.11 - Program Failed Device Fault

000628.12 - Program Failed Device Fault

000628.13 - Program Failed Calibration Error

000701.05 - Coil 1 Open Circuit or Short to Ground

000701.06 - Coil 1 Short to Power

000702.05 - Coil 2 Open Circuit or Short to Ground

000702.06 - Coil 2 Short to Power

000703.05 - Coil 3 Open Circuit or Short to Ground

000703.06 - Coil 3 Short to Power

000704.05 - Coil 4 Open Circuit or Short to Ground

000704.06 - Coil 4 Short to Power

000709.03 - Crowd Out Work Port Pressure Sensor (B93) Open or Short Circuit

000709.04 - Crowd Out Work Port Pressure Sensor (B93) Short to Ground

000709.15 - Crowd Out Work Port Pressure Out of Range High

000710.03 - Crowd In Work Port Pressure Sensor (B94) Open or Short Circuit

000710.04 - Crowd In Work Port Pressure Sensor (B94) Short to Ground

000710.15 - Crowd In Work Port Pressure Out of Range High

000711.02 - Crowd Work Port Temperature Sensors Out of Range

000711.03 - Crowd Out Work Port Temperature Sensor Open or Short Circuit

000711.04 - Crowd Out Work Port Temperature Sensor Short to Ground

000711.15 - Crowd Out Work Port Temperature High

000711.16 - Crowd Out Work Port Temperature Moderately High

000712.02 - Crowd In Work Port Temperature Sensors Out of Range

000712.03 - Crowd In Work Port Temperature Sensor Open or Short Circuit

000712.04 - Crowd In Work Port Temperature Sensor Short to Ground

000712.15 - Crowd In Work Port Temperature High

000712.16 - Crowd In Work Port Temperature Moderately High

002839.02 - Function Wiring Identification Invalid

002839.13 - Backhoe Controller Mismatch

002839.14 - Coil Short to Ground

Group 120: Flow Control Distributed Function Control Unit (HAM)

Flow Control Distributed Function Control Unit (HAM) Diagnostic Trouble Codes

000158.00 - Battery Voltage High

000158.17 - Battery Voltage Low

000234.02 - Software Revision Mismatch

000628.2 - Program Failed or Erratic Data

000628.11 - Program Failed Device Fault

000628.12 - Program Failed Device Fault

000628.13 - Program Failed Calibration Error

000701.05 - Coil 1 Open Circuit or Short to Ground

000701.06 - Coil 1 Short to Power

000702.05 - Coil 2 Open Circuit or Short to Ground

000702.06 - Coil 2 Short to Power

000703.05 - Coil 3 Open Circuit or Short to Ground

000703.06 - Coil 3 Short to Power

000704.05 - Coil 4 Open Circuit or Short to Ground

000704.06 - Coil 4 Short to Power

000709.03 - Flow Control Work Port Pressure Sensor (B98) Open or Short Circuit

000709.04 - Flow Control Work Port Pressure Sensor (B98) Short to Ground

000709.15 - Flow Control Work Port Pressure Out of Range High

000710.03 - Flow Control System Pressure Sensor (B99) Open or Short Circuit

000710.04 - Flow Control System Pressure Sensor (B99) Short to Ground

000710.15 - Flow Control System Pressure Out of Range High

000711.02 - Flow Control Work Port Temperature Sensors Out of Range

000711.03 - Flow Control Work Port Temperature Sensor Open or Short Circuit

000711.04 - Flow Control Work Port Temperature Sensor Short to Ground

000711.15 - Flow Control Work Port Temperature High

000711.16 - Flow Control Work Port Temperature Moderately High

000712.02 - Flow Control Work Port Temperature Sensors Out of Range

000712.03 - Flow Control System Temperature Sensor Open or Short Circuit

000712.04 - Flow Control System Temperature Sensor Short to Ground

000712.15 - Flow Control System Temperature High

000712.16 - Flow Control System Temperature Moderately High

002839.02 - Function Wiring Identification Invalid

002839.13 - Backhoe Controller Mismatch

002839.14 - Coil Short to Ground

Group 130: Swing/Extend Distributed Function Control Unit (SWX)

Swing/Extend Distributed Function Control Unit (SWX) Diagnostic Trouble Codes

000158.00 - Battery Voltage High

000158.17 - Battery Voltage Low

000234.02 - Software Revision Mismatch

000628.2 - Program Failed or Erratic Data

000628.11 - Program Failed Device Fault

000628.12 - Program Failed Device Fault

000628.13 - Program Failed Calibration Error

000701.05 - Backhoe Swing Magnitude Solenoid (Y83) Open Circuit or Short to Ground

000701.06 - Backhoe Swing Magnitude Solenoid (Y83) Short to Power

000702.05 - Backhoe Swing Direction Solenoid (Y84) Open Circuit or Short to Ground

000702.06 - Backhoe Swing Direction Solenoid (Y84) Short to Power

000703.05 - Backhoe Extend Magnitude Solenoid (Y85) Open Circuit or Short to Ground

000703.06 - Backhoe Extend Magnitude Solenoid (Y85) Short to Power

000704.05 - Backhoe Extend Direction Solenoid (Y86) Open Circuit or Short to Ground

000704.06 - Backhoe Extend Direction Solenoid (Y86) Short to Power

000709.03 - Swing Right Work Port Pressure Sensor (B88) Open or Short Circuit

000709.04 - Swing Right Work Port Pressure Sensor (B88) Short to Ground

000709.15 - Swing Right Work Port Pressure Out of Range High

000710.03 - Swing Left Work Port Pressure Sensor (B89) Open or Short Circuit

000710.04 - Swing Left Work Port Pressure Sensor (B89) Short to Ground

000710.15 - Swing Left Work Port Pressure Out of Range High

000711.02 - Swing Work Port Temperature Sensors Out of Range

000711.03 - Swing Right Work Port Temperature Sensor Open or Short Circuit

000711.04 - Swing Right Work Port Temperature Sensor Short to Ground

000711.15 - Swing Right Work Port Temperature High

000711.16 - Swing Right Work Port Temperature Moderately High

000712.02 - Swing Work Port Temperature Sensors Out of Range

000712.03 - Swing Left Work Port Temperature Sensor Open or Short Circuit

000712.04 - Swing Left Work Port Temperature Sensor Short to Ground

000712.15 - Swing Left Work Port Temperature High

000712.16 - Swing Left Work Port Temperature Moderately High

002839.02 - Function Wiring Identification Invalid

002839.13 - Backhoe Controller Mismatch

002839.14 - Coil Short to Ground

Section 9005: Operational Checkout Procedure

Group 10: Operational Checkout Procedure

Operational Checkout Procedure

Section 9010: Engine

Group 05: Theory of Operation

POWERTECH 4.5L (4045) and 6.8L (6068) John Deere Engines

Engine Cooling System

Group 15: Diagnostic Information

POWERTECH 4.5L (4045) and 6.8L (6068) John Deere Engines

Engine Cooling System Component Location

Engine Fuel System Component Location

Engine Intake and Exhaust Component Location

Group 20: Adjustments

POWERTECH 4.5L (4045) and 6.8L (6068) John Deere Engines

Group 25: Tests

POWERTECH 4.5L (4045) and 6.8L (6068) John Deere Engines

Fluid Sampling Procedure—If Equipped

Engine Speed Check

Intake Manifold Pressure—Turbocharger Boost

Air Intake System Leakage Test

Fuel Line Leakage Test

Thermal Bypass Valve Test

Section 9015: Electrical System

Group 05: System Information

Electrical Diagram Information

Electrical Schematic Symbols

Group 10: System Diagrams

Fuse and Relay Location and Specifications

System Functional Schematic, Wiring Diagram, and Component Location Legend

System Functional Schematic and Section Legend

JDLink™ System Functional Schematic—MIG/GTT

JDLink™ System Functional Schematic—MTG/SAT

Loader Boom Harness (W6) Component Location

Loader Boom Harness (W6) Wiring Diagram

Engine Harness (W7) Component Location

Engine Harness (W7) Wiring Diagram

Chassis Harness (W8) Component Location

Chassis Harness (W8) Wiring Diagram

Transmission Harness (W9) Component Location

Transmission Harness (W9) Wiring Diagram

Cab Harness (W10) Component Location

Cab Harness (W10) Wiring Diagram

Backhoe Boom Harness (W11) Component Location

Backhoe Boom Harness (W11) Wiring Diagram

Backhoe Crowd Harness (W12) Component Location

Backhoe Crowd Harness (W12) Wiring Diagram

Backhoe Flow Control Harness (W13) Component Location

Backhoe Flow Control Harness (W13) Wiring Diagram

Seat Harness (W14) Component Location

Seat Harness (W14) Wiring Diagram

Roof Harness (W15) Component Location

Roof Harness (W15) Wiring Diagram

Air Conditioning Harness (W16) Component Location

Air Conditioning Harness (W16) Wiring Diagram

Ride Control Harness (W18) Component Location

Ride Control Harness (W18) Wiring Diagram

Radio Harness (W20) Component Location

Radio Harness (W20) Wiring Diagram

Loader Coupler Harness (W21, W22) Component Location

Loader Coupler Harness (W21, W22) Wiring Diagram

JDLink™ System Harnesses Component Location—MIG/GTT

JDLink™ System Harnesses Component Location—MTG/SAT

JDLink™ System Wiring Diagrams—MIG/GTT

JDLink™ System Wiring Diagrams—MTG/SAT

Group 15: Sub-System Diagnostics

Starting and Charging Circuit Theory of Operation

Controller Area Network (CAN) Circuit Theory of Operation

Engine Control Unit (ECU) Circuit Theory of Operation

Flex Load Controller (FLC) Circuit Theory of Operation

Flex Hydraulic Controller (FHC) Circuit Theory of Operation

Joystick Controllers Circuit Theory of Operation

Intelligent System Planner (ISP) and Distributed Functions Circuit Theory of Operation

Standard Display Monitor (SDM) Circuit Theory of Operation

Group 16: Monitor Operation

Standard Display Monitor (SDM)—Service Menu

Standard Display Monitor (SDM)—Clear Codes

Standard Display Monitor (SDM)—Diagnostics

Standard Display Monitor (SDM)—Machine Calibration

Standard Display Monitor (SDM)—Hide/Unhide Main Menu

Standard Display Monitor (SDM)—Restore Monitor Defaults

Standard Display Monitor (SDM)—Machine Options

Standard Display Monitor (SDM)—Setting Hour Meter

Anti-Theft Security System Enable/Disable

Anti-Theft Security System Configuration

Anti-Theft Security System Operation

Group 20: References

Service ADVISOR™ Connection Procedure

JDLink™ System Identification

JDLink™ Connection Procedure—If Equipped

Reading Diagnostic Trouble Codes (DTCs)

Diagnostic Trouble Code (DTC) Monitor Messages

Controller Area Network (CAN) Circuit Test

Controller Area Network (CAN) Resistor Test

Alternator Test Procedure

Electrical Component Specifications

Wire Harness Test

Crank Position Sensor Test

Flex Hydraulic Controller (FHC) Output Test

Flex Load Controller (FLC) Output Test

Transmission Control Circuit Test

Transmission Solenoid Circuit Test

Transmission Control Lever (TCL) Test

Throttle Position Sensor Test

Solenoid Coil Test

Loader Boom and Bucket Sensor Calibration Procedure

Electro-Hydraulic Spool Valve Calibration

Register Section Control Number

Backhoe Swing Calibration

Joystick Controller Remove and Install

Joystick Controller Disassemble and Assemble

Seat Position Switches Remove and Install

WEATHER PACK® Connector Remove and Install

WEATHER PACK® Contact Installation

DEUTSCH® Connector Remove and Install

DEUTSCH® Contact Installation

CINCH™ Connector Remove and Install

CINCH™ Contact Installation

CINCH™ CP Connector Remove and Install

CINCH™ CP Contact Installation

Metri-Pack® Connector Remove and Install

Section 9020: Power Train

Group 05: Theory of Operation

Power Shift Power Train Overview

Clutch Modulation Operation

Torque Converter Operation

Transmission Pump Operation

Transmission Filter Operation

Clutch and Mechanical Front Wheel Drive (MFWD) Operation

Power Shift Transmission Gear Flow

Power Shift Transmission Clutch Engagement And Solenoids Activated

Differential Operation

Differential Lock Operation

MICO Power Boost Brake Valve—Neutral Position

MICO Power Boost Brake Valve—Both Pedals Applied Position

MICO Power Boost Brake Valve—One Pedal Applied Position

MICO Power Boost Brake Valve—Both Pedals Applied, Engine Off Position

Service Brake Operation

Park Brake Operation

MFWD Differential Operation—Unequal Traction

MFWD Differential Operation—Equal Traction—If Equipped

Group 15: Diagnostic Information

Power Train Component Location

Hydraulic Circuit—Symbols

Power Train Schematic—Neutral

Power Train Schematic—First Forward Mechanical Front Wheel Drive (MFWD) Engaged

Power Train Schematic—First Reverse

Power Train Schematic—Fourth Forward

Diagnose Transmission Malfunctions

Transmission Slippage

Machine Lacks Power or Moves Slow

Transmission Overheats

Excessive Power Train Noise

Park Brake Piston Leak

No Power to Mechanical Front Wheel Drive (MFWD)

No Power to One Wheel of Mechanical Front Wheel Drive (MFWD)

No Differential Lock Operation

Differential Lock Slips or Chatters When Engaged

Differential Lock Will Not Release

Rear Axle Overfilled With Oil

Poor Service Brakes

Brake Pedal Hard to Push

Service Brakes Will Not Release

Service Brakes Chatter or Noisy

Park Brake Will Not Hold

Park Brake Will Not Release

Group 20: Adjustments

Park Brake Release for Towing

Brake Pedal Adjustment

Brake Bleeding Procedure

Tracking Angle Check and Adjust

Toe-In Check and Adjust

Steering Angle Check and Adjust

Group 25: Tests

Transmission Oil Warm-Up Procedure

Transmission Oil Sampling Procedure—If Equipped

Power Shift Transmission Overall Test Connections, Ports, and Locations

Torque Converter Stall Speed Test

Torque Converter Inlet Pressure Test

Brake Valve Leakage Test

Park Brake Release Pressure Test

Transmission System Pressure Test

Service Brake Boost Pressure Test

Clutch Pressure Test

Differential Lock Pressure Test

Mechanical Front Wheel Drive (MFWD) Pressure Test

Cooler In and Cooler Out Pressure Test

Solenoid Circuit Leakage Test

Transmission Pump Flow Test

Section 9025: Hydraulic System

Group 05: Theory of Operation

Hydraulic Pump Operation

Power Limiting Valve Operation

Hydraulic Filter Operation

Steering Valve Operation

Ride Control Hydraulic Circuit Component Location and Valve Operation

Attachment Coupler Hydraulic Operation

Electro-Hydraulic System Theory of Operation

Electro-Hydraulic Solenoid Logic

Electro-Hydraulic Spool Valve Loader Boom, Bucket, Loader Auxiliary and Backhoe Auxiliary Valves Theory of Operation

Electro-Hydraulic Spool Valve Backhoe Swing Valve Theory of Operation

Electro-Hydraulic Spool Valve Backhoe Extend Theory of Operation

Electro-Hydraulic Spool Valve Direction and Magnitude Solenoids Theory of Operation

Electro-Hydraulic Spool Valve Backhoe Stabilizer Valve Theory of Operation

Electro-Hydraulic Spool Valve Assembly Load Sense Isolator and Pressure Compensator Theory of Operation

Electro-Hydraulic Spool Valve Mid-Inlet Theory of Operation

Electro-Hydraulic Spool Valve Relief Valve Theory of Operation

Electro-Hydraulic Spool Valve Anticavitation Valve and Plug Assembly Theory of Operation

Backhoe Distributed Function Valve Assembly Theory of Operation

Backhoe Distributed Function Valve Assembly Theory of Operation—Boom Raise/Lower Operation

Backhoe Distributed Function Valve Assembly Theory of Operation—Crowd In/Out Operation

Backhoe Distributed Function Valve Assembly Theory of Operation—Bucket Curl/Dump Operation

Distributed Function Valve Assembly Circuit Relief Valve Theory of Operation

Group 15: Diagnostic Information

Hydraulic Schematic

Hydraulic System Component Location

Load Sense Regulation Valve

All Backhoe Functions (Boom, Crowd, Bucket, Hammer) Slow

All Spool Valve Functions (Loader, Swing, Stabilizer, Auxiliary) Slow

Single Spool Valve Function (Loader, Swing, Stabilizer, Auxiliary) Slow

Single Backhoe Function (Boom, Crowd, Bucket, Hammer) Slow

All Functions Chatter

Single Spool Valve Function (Loader, Auxiliary) Chatter

Spool Valve Function (Swing, Extend) Chatter

Single Backhoe Function Chatter

All Spool Valve Functions (Loader, Swing, Extend, Stabilizer) Too Fast

Single Spool Valve Functions (Swing, Extend) Too Fast

All Backhoe Functions (Boom, Crowd, Bucket, Hammer) Fast

Single Backhoe Function (Boom, Crowd, Bucket, Hammer) Fast

No Hydraulics

No Spool Valve (Loader, Swing, Extend, Stabilizer, Auxiliary) Hydraulics

No Backhoe Functions

Spool Valve Functions Do Not Stop

Backhoe Functions Do Not Stop

Low Hydraulic Power

Excessive Engine Pulldown (All Functions)

Excessive Engine Pulldown (Single Backhoe Function)

One Function Slow in Combined Operation (Spool Valve Functions)

One Function Slow in Combined Operation (Backhoe Functions)

No Swing Function

Swing Wag

Hydraulic Oil Overheats

Spool Valve Function Only Moves in One Direction

Backhoe Function Drift

No Stabilizer Function

Foaming Oil

Hydraulic Pump Leaking

Backhoe Boom Valve Noise—In Neutral

Excessive Pump Noise

Slow Steering Hydraulics

No Steering Hydraulics

Hard Steering

Steering Valve Does Not Return to Neutral

No Response when Steering Wheel is Turned

Machine Turns in Opposite Direction

Excessive Vibration of the Steering Wheel

Machine Turns when Steering Valve is in Neutral

Steering Wheel Kickback

Excessive Steering Wheel Turns To Steer Machine

Erratic (“Spongy”) Steering

Steering Wheel "Locks" Up

Poor Centering of Steering Wheel (Wheels Continue to Move After Steering Wheel is Stopped)

Steering Wheel or Front Wheels Slowly Turn by Themselves When Using Backhoe or Loader

Steering Wheel Turns Apply Rear Axle Service Brakes

Steering Wheel Turns Freely With No Resistance or Action On Steered Wheels

Steering Wheel Turns With Slight Resistance and No Action On Steered Wheels

Wander—Vehicle Will Not Stay in a Straight Line

No Loader or Steering Hydraulics

Group 20: Adjustments

Ride Control Accumulator Charge Procedure

Ride Control Accumulator Charge Check Procedure

Ride Control Accumulator Hydraulic Pressure Release Procedure

Pilot Control Pressure Adjustment

Pilot Control Manifold Valve Accumulator Discharge Procedure

Group 25: Tests

JT02156A Digital Pressure and Temperature Analyzer Kit Installation

Hydraulic Oil Warmup Procedure

Hydraulic Oil Sampling Procedure—If Equipped

Hydraulic Circuit Pressure Release

Load Sense Relief Valve Pressure Test

Hydraulic Oil Cooler Restriction Test

Circuit Relief Valve Test With Remote Pump

Pump Load Sense Differential Pressure Test

Hydraulic Pump Flow Test

Hydraulic Return Pressure Test

Power Limiting Valve Test

Pilot Control Accumulator Charge Pressure Test

Steering System Leakage Test

Steering Cylinder Leakage Test

Function Drift Test

Hydraulic Cylinder Leakage Test

Section 9031: Heating and Air Conditioning

Group 05: Theory of Operation

Air Conditioning System Cycle Of Operation

Group 15: Diagnostic Information

Air Conditioning System Does Not Operate

Air Conditioner Does Not Cool Interior of Cab

Air Conditioner Runs Constantly, Too Cold

Interior Windows Continue to Fog

Heater System Does Not Operate

Heater Does Not Warm Interior of Cab

Air Conditioning and Heater System Component Location

Group 25: Tests

Proper Refrigerant Handling

R134a Refrigerant Cautions

R134a Air Conditioning System Test

Operating Pressure Diagnostic Chart

Expansion Valve Operation Test

Blower Switch Test

Blower Resistor Test

Heater Blower Motor Test

Freeze Control Switch Test

Air Conditioning Switch Test

Binary Pressure Switch Test

Compressor Clutch Coil Test

Air Conditioning System Leak Test

Refrigerant Hoses And Tubing Inspection