Complete official service manual for John Deere 210LE Landscape Loader, with all the shop information to maintain, repair, and rebuild like professional mechanics.

John Deere 210LE Landscape Loader workshop service repair manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM10149 - John Deere 210LE Landscape Loader Repair Technical Manual.pdf
TM10149 - John Deere 210LE Landscape Loader Repair Technical Manual.epub

Total Pages: 742 pages
File Format: PDF (bookmarked, Searchable, Printable, high quality& Linux)
Language: English

MAIN SECTIONS
00 - General Information
01 - Wheel
02 - Axles and Suspension Systems
03 - Transmission
04 - Engine
05 - Engine Auxiliary System
06 - Torque Converter
09 - Steering System
10 - Service Brakes
11 - Park Brake
15 - Hitch Attachments
17 - Frame, Chassis or Supporting Structure
18 - Operator's Station
19 - Sheet Metal and Styling
20 - Safety, Convenience and others
21 - Main Hydraulic System
31 - Loader
40 - PTO
99 - Dealer Fabricated Tools
...

tm10149 - 210LE Landscape Loader (S.N. 888004- )

Table of Contents

Foreword

Technical Information Feedback Form

Section 00: General Information

Group 0001: Safety

Safety and Operator Convenience Features

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Inspect Machine

Stay Clear of Moving Parts

Avoid High-Pressure Fluids

Avoid High-Pressure Oil

Beware of Exhaust Fumes

Prevent Fires

Prevent Battery Explosions

Handle Chemical Products Safely

Dispose of Waste Properly

Prepare for Emergencies

Use Steps and Handholds Correctly

Start Only From Operator's Seat

Use and Maintain Seat Belt

Prevent Unintended Machine Movement

Avoid Work Site Hazards

Keep Riders Off Machine

Avoid Backover Accidents

Avoid Machine Tipover

Add and Operate Attachments Safely

Use Special Care When Operating

Operating or Traveling On Public Roads

Inspect and Maintain ROPS

Stay Clear of Rotating Drivelines

Park and Prepare for Service Safely

Service Tires Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Safety Signs

Group 0003: Torque Values

Metric Bolt and Cap Screw Torque Values

Additional Metric Cap Screw Torque Values

Unified Inch Bolt and Cap Screw Torque Values

Service Recommendations for 37° Flare and 30° Cone Seat Connectors

Service Recommendations for O-Ring Boss Fittings

O-Ring Boss Fittings In Aluminum Housing Service Recommendations—Excavators

Service Recommendations for Flared Connections—Straight or Tapered Threads

Service Recommendations For Flat Face O-Ring Seal Fittings

O-Ring Face Seal Fittings With SAE Inch Hex Nut And Stud End For High Pressure Service Recommendations

O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For Standard Pressure Service Recommendations

O-Ring Face Seal Fittings With Metric Hex Nut And Stud End For High Pressure Service Recommendations

Service Recommendations for Metric Series Four Bolt Flange Fitting

Service Recommendations For Inch Series Four Bolt Flange Fittings

Inch Series Four Bolt Flange Fitting For High Pressure Service Recommendations

Service Recommendations For Non-Restricted Banjo (Adjustable) Fittings

Service Recommendations For O-Ring Boss Fittings With Shoulder

Metric 24° O-Ring Seal DIN 20078 Service Recommendations

Section 01: Wheels

Group 0110: Powered or Non-Powered Wheels and Fastenings

Rear Wheel Assembly Remove and Install

Front Wheel Assembly Remove and Install

Tire Remove and Install

Section 02: Axles and Suspension Systems

Group 0225: Input Drive Shafts and U-Joints

Drive Shaft Remove and Install

Drive Shaft and U-Joints Remove and Install

Group 0230: Non-Powered Wheel Axles

Hub Assembly Remove and Install

Spindle Assembly Remove and Install

Tie Rod Remove and Install

Non-Powered Front Axle Remove and Install

Group 0240: Powered Wheel Axle (MFWD)

Mechanical Front Wheel Drive (MFWD) Axle Remove and Install

Mechanical Front Wheel Drive (MFWD) Axle Disassemble

Mechanical Front Wheel Drive (MFWD) Axle Assemble

Limited Slip Differential Disassemble and Assemble—If Equipped

Open Differential Disassemble and Assemble—If Equipped

Group 0250: Axle Shaft, Bearings, and Reduction Gears

Service Brakes Inspection

Rear Axle Remove and Install

Rear Axle Disassemble

Park Brake Disassemble and Assemble

Rear Axle Assemble

Gear Tooth Contact Pattern Check

Section 03: Transmission

Group 0300: Removal and Installation

Transmission Remove

Transmission Install

Group 0315: Controls Linkage

Transmission Control Lever (TCL) Remove and Install

Group 0350: Gears, Shafts, and Power Shift Clutches

Remove Outer Components to Disassemble Transmission

Torque Converter Side of Transmission Case Disassemble 4WD

Clutch Packs Remove

High Range Forward, Low Range Forward, and Reverse Clutch Packs Disassemble and Assemble

First Speed Clutch Disassemble and Assemble

Second Speed Clutch Disassemble and Assemble

Mechanical Front Wheel Drive (MFWD) Clutch Disassemble and Assemble

Pump Drive Shaft Install

Clutch Packs Install

Torque Converter Side of Transmission Case Assemble 4WD

Install Outer Components to Assemble Transmission

Group 0360: Hydraulic System

Transmission Charge Pump Remove and Install

Transmission Charge Pump Disassemble and Assemble

Section 04: Engine

Group 0400: Removal and Installation

POWERTECH 4.5L (4045) and 6.8L (6068) John Deere Engines

Engine Remove and Install

Section 05: Engine Auxiliary Systems

Group 0505: Cold Weather Starting Aid

Coolant Heater Remove and Install

Starting Aid Nozzle Remove and Install

Starting Aid Solenoid Remove and Install

Group 0510: Cooling Systems

Fan Remove and Install

Fan Belt Remove and Install

Radiator Remove and Install

Group 0515: Speed Controls

Engine Speed Control Pedal Remove and Install

Group 0520: Intake System

Air Cleaner Remove and Install

Group 0530: Exhaust System

Muffler Remove and Install

Group 0560: External Fuel Supply System

Fuel Tank Remove and Install

Section 06: Torque Converter

Group 0651: Turbine, Gears and Shaft

Torque Converter Remove and Install

Torque Converter Disassemble and Assemble

Section 09: Steering System

Group 0960: Hydraulic System

Steering Column Remove and Install

Steering Valve Remove and Install

Steering Valve Disassemble

Steering Valve Cross Section

Steering Valve Assemble

Non-Powered Axle Steering Cylinder Remove and Install

Non-Powered Axle Steering Cylinder Disassemble

Non-Powered Axle Steering Cylinder Cross Section

Non-Powered Axle Steering Cylinder Assemble

Steering Cylinder Bushings Remove and Install

Mechanical Front Wheel Drive (MFWD) Axle Steering Cylinder Disassemble and Assemble

Section 10: Service Brakes

Group 1011: Active Elements

Service Brakes Inspection

Brake Disk and Pressure Plate Remove and Install

Group 1060: Hydraulic System

Brake Valve Remove and Install

Brake Valve Disassemble and Assemble

Service Brake Hoses and Fittings Remove and Install

Section 11: Park Brake

Group 1111: Active Elements

Park Brake Remove and Install

Section 15: Hitch Attachments

Group 1511: Hitch, Drawbar and Weights

Counterweights and Drawbar Remove and Install

Group 1520: Three-Point Hitch

Three-Point Hitch Remove, Disassemble, Assemble, and Install

Three-Point Hitch Tilt Cylinder Disassemble and Assemble

Three-Point Hitch Lift Cylinder Disassemble and Assemble

Three-Point Hitch Pitch Cylinder Disassemble and Assemble

Section 17: Frames, Chassis or Supporting Structure

Group 1740: Frame Installation

Welding Repair of Major Structures

Remove and Install RIVNUT® (KREMNUT) Fasteners

Section 18: Operator's Station

Group 1800: Removal and Installation

ROPS/FOPS Remove and Install

Group 1821: Seat and Seat Belt

Standard Seat, Belt, and Arm Rest Disassemble and Assemble

Seat, Adjuster, and Swivel Pedestal Disassemble and Assemble

Seat Belts for Suspension Seat Remove and Install

Swivel Pedestal Disassemble and Assemble

Section 19: Sheet Metal and Styling

Group 1910: Hood and Engine Enclosure

Hood Remove and Install

Group 1921: Grille and Cowl

Grille and Cowl Remove and Install

Group 1927: Fenders

Fenders Remove and Install

Section 20: Safety, Convenience, and Miscellaneous

Group 2004: Horn and Warning Devices

Horn Remove and Install

Backup Alarm Remove and Install

Section 21: Main Hydraulic System

Group 2160: Hydraulic System

Hydraulic Pump Remove and Install

Hydraulic Pump Disassemble and Assemble

Hydraulic Filter Assembly Remove and Install

Hydraulic Reservoir Remove and Install

Hydraulic Oil Cooler Remove and Install

Section 31: Loader

Group 3100: Loader

Loader Boom Remove and Install

Group 3102: Bucket

Loader Bucket Remove and Install

Welded Bucket Cutting Edges Replace

Cracked Cutting Edge Repair

Cutting Edge Remove and Install

Group 3115: Control Linkages

Bucket Cylinder Linkage Remove and Install

Group 3160: Hydraulic System

Control Valve Remove and Install

Control Valve Relief Valves Remove and Install

Anticavitation Check Valve Disassemble and Assemble

Relief Valve Disassemble and Assemble

Relief Valve with Anticavitation Disassemble and Assemble

Control Valve Disassemble and Assemble

Control Valve Inlet Section Disassemble and Assemble

Priority and Flow Control Sections Disassemble and Assemble

Auxiliary Section (Loader) Disassemble and Assemble

Bucket Section Disassemble and Assemble

Boom Section Disassemble and Assemble

Hitch Lift Section Disassemble and Assemble

Hitch Tilt and Auxiliary Sections Disassemble and Assemble

Pitch Section Disassemble and Assemble

Loader Bucket Cylinder Remove and Install

Loader Boom Cylinders Remove and Install

Loader Boom Cylinders Disassemble and Assemble

Multi-Purpose Bucket Cylinder Disassemble and Assemble

Section 40: PTO

Group 4000: Removal and Installation

Hydrostatic PTO Pump Valves Remove and Install

Hydrostatic PTO Pump Remove and Install

Hydrostatic PTO Motor Cooling Bypass Valve Remove and Install

Hydrostatic PTO Filter Manifold Remove and Install

Hydrostatic PTO Oil Cooler Remove and Install

Hydrostatic PTO Motor Remove and Install

Hydrostatic PTO Gear Case Remove and Install

Hydrostatic PTO Start-Up Procedure—If Equipped

Group 4051: Gears, Shafts, and Bearings

Hydrostatic PTO Gear Case Disassemble and Assemble

Group 4060: Hydraulic System

Hydrostatic PTO Pump Control Valve Disassemble and Assemble

Hydrostatic PTO Pump Disassemble

Hydrostatic PTO Pump Assemble

Hydrostatic PTO Motor Disassemble and Assemble

Hydrostatic PTO Motor Cooling Bypass Valve Disassemble and Assemble

Section 99: Dealer Fabricated Tools

Group 9900: Dealer Fabricated Tools

DFRW20 Compressor Holding Fixture

DFT1101 Cab and ROPS Lift Bracket

DFT1288 Engine Support Bracket

DFT1286 Backlash Measurement Tool

DFT1176 PTO Pump Servo Piston Snap Ring Removal and Installation Tool

John Deere 210LE Landscape Loader Repair Service Manual (TM10149)