Complete Diagnosis & Test service manual for with electrical wiring diagrams for John Deere 210LE Landscape Loader, with all the shop information to maintain, diagnose, and rebuild like professional mechanics.

John Deere 210LE Landscape Loader workshop diagnostics manual includes:
* Numbered table of contents easy to use so that you can find the information you need fast.
* Detailed sub-steps expand on repair procedure information
* Numbered instructions guide you through every repair procedure step by step.
* Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
* Notes, cautions and warnings throughout each chapter pinpoint critical information.
* Bold figure number help you quickly match illustrations with instructions.
* Detailed illustrations, drawings and photos guide you through every procedure.
* Enlarged inset helps you identify and examine parts in detail.

TM10134 - John Deere 210LE Landscape Loader Technical Manual (Operation & Tests).PDF
TM10134 - John Deere 210LE Landscape Loader Technical Manual (Operation & Tests).epub

Total Pages: 584 pages
File Format: PDF/EPUB/MOBI/AZW (PC/Mac/Android/Kindle/iPhone/iPad; bookmarked, ToC, Searchable, Printable)
Language: English

tm10134 - 210LE Landscape Loader

Table of Contents

Foreword

Technical Information Feedback Form

Section 9000: General Information

Group 0001: Safety

Safety and Operator Convenience Features

Recognize Safety Information

Follow Safety Instructions

Operate Only If Qualified

Wear Protective Equipment

Avoid Unauthorized Machine Modifications

Inspect Machine

Stay Clear of Moving Parts

Avoid High-Pressure Fluids

Avoid High-Pressure Oil

Beware of Exhaust Fumes

Prevent Fires

Prevent Battery Explosions

Handle Chemical Products Safely

Dispose of Waste Properly

Prepare for Emergencies

Use Steps and Handholds Correctly

Start Only From Operator's Seat

Use and Maintain Seat Belt

Prevent Unintended Machine Movement

Avoid Work Site Hazards

Keep Riders Off Machine

Avoid Backover Accidents

Avoid Machine Tipover

Add and Operate Attachments Safely

Use Special Care When Operating

Operating or Traveling On Public Roads

Inspect and Maintain ROPS

Stay Clear of Rotating Drivelines

Park and Prepare for Service Safely

Service Tires Safely

Service Cooling System Safely

Remove Paint Before Welding or Heating

Make Welding Repairs Safely

Drive Metal Pins Safely

Safety Signs

Section 9001: Diagnostics

Group 10: Engine Control Unit (ECU)

Engine Control Unit (ECU) Diagnostic Trouble Codes

Section 9005: Operational Checkout Procedure

Group 10: Operational Checkout Procedure

Operational Checkout

Section 9010: Engine

Group 05: Theory of Operation

POWERTECH 4.5L (4045) and 6.8L (6068) John Deere Engines

Group 15: Diagnostic Information

POWERTECH 4.5L (4045) and 6.8L (6068) John Deere Engines

Engine Cooling System Component Location

Engine Fuel System Component Location

Engine Intake and Exhaust System Component Location

Group 20: Adjustments

POWERTECH 4.5L (4045) and 6.8L (6068) John Deere Engines

Group 25: Tests

POWERTECH 4.5L (4045) and 6.8L (6068) John Deere Engines

JT05801 Clamp-On Electronic Tachometer Installation

Engine Speed Check

Air Intake System Leakage Test

Intake Manifold Pressure—Turbocharger Boost

Injection Pump Timing

Fuel Line Leakage Test

Section 9015: Electrical System

Group 05: System Information

Electrical Diagram Information

Electrical Schematic Symbols

Group 10: System Diagrams

Fuse and Relay Location and Specifications

System Functional Schematic, Wiring Diagram, and Component Location Legend

System Functional Schematic and Section Legend

Front Harness (W8) Component Location

Front Harness (W8) Wiring Diagram

Dash Harness (W9) Component Location

Dash Harness (W9) Wiring Diagram

Rear Harness (W10) Component Location

Rear Harness (W10) Wiring Diagram

Canopy/ROPS Harness (W11) Component Location

Canopy/ROPS Harness (W11) Wiring Diagram

PTO Harness (W12) Wiring Diagram—If Equipped

12 Volt Power Port Harness (W13) Component Location—If Equipped

12 Volt Power Port Harness (W13) Wiring Diagram—If Equipped

Group 15: Sub-System Diagnostics

Power Circuit Theory of Operation

Starting Circuit Theory of Operation

Charging Circuit Theory of Operation

Engine Control Unit (ECU) Circuit Theory of Operation

Transmission Control and Park Brake Circuit Theory of Operation

Display Monitor and Indicators Circuit Theory of Operation

PTO Circuit Theory of Operation—If Equipped

Group 20: References

Service ADVISOR™ Connection Procedure

Reading Diagnostic Trouble Codes (DTCs) Using Service ADVISOR™

Reading Diagnostic Trouble Codes (DTCs) Using Blink Method

Alternator Test Procedure

Electrical Component Specifications

Electrical Circuit Component Checks

Wire Harness Test

Engine Coolant Temperature Sensor Test

Transmission Control Lever (TCL) Test

Transmission Solenoid Check

Connector, WEATHER PACK™ Replace

Contact, WEATHER PACK™ Install

Connector, DEUTSCH™ Replace

Connector, DEUTSCH™ Rectangular or Triangular Replace

Contact, DEUTSCH™ Install

Connector, CINCH™ Replace

Contact, CINCH™ Install

Connector, (Pull Type) METRI-PACK™ Replace

Connector, (Push Type) METRI-PACK™ Replace

Section 9020: Power Train

Group 05: Theory of Operation

Power Shift Power Train Overview

Clutch Modulation Operation

Torque Converter Operation

Transmission Pump Operation

Transmission Filter Operation

Clutch and Mechanical Front Wheel Drive (MFWD) Operation

Power Shift Transmission Gear Flow

Power Shift Transmission Clutch Engagement And Solenoids Activated

Differential Operation

Differential Lock Operation

MICO Power Boost Brake Valve—Neutral Position

MICO Power Boost Brake Valve—Both Pedals Applied Position

MICO Power Boost Brake Valve—One Pedal Applied Position

MICO Power Boost Brake Valve—Both Pedals Applied, Engine Off Position

Service Brake Operation

Park Brake Operation

MFWD Differential Operation—Unequal Traction

MFWD Differential Operation—Equal Traction

Group 15: Diagnostic Information

Power Train Component Location

Hydraulic Circuit—Symbols

Power Train Schematic-Neutral

Power Train Schematic-First Forward Mechanical Front Wheel Drive (MFWD) Engaged

Power Train Schematic-First Reverse

Power Train Schematic-Fourth Forward

Diagnose Transmission Malfunctions

Transmission Slippage

Machine Lacks Power or Moves Slow

Transmission Overheats

Excessive Power Train Noise

Park Brake Piston Leak

No Power to Mechanical Front Wheel Drive (MFWD)

No Power to One Wheel of Mechanical Front Wheel Drive (MFWD)

No Differential Lock Operation

Differential Lock Slips or Chatters When Engaged

Differential Lock Will Not Release

Rear Axle Overfilled With Oil

Poor Service Brakes

Service Brakes Will Not Release

Service Brakes Chatter or Noisy

Park Brake Will Not Hold

Park Brake Will Not Release

Group 20: Adjustments

Brake Pedal Adjustment

Brake System Bleeding Procedure

Park Brake Release for Towing

Tracking Angle Check and Adjust

Toe-In Check and Adjust

Steering Angle Check and Adjust—MFWD Axle

Group 25: Tests

Transmission Oil Warmup Procedure

Power Shift Transmission Overall Test Connections, Ports, and Locations

Torque Converter Stall Speed Test

Torque Converter-In Relief Valve Test

Brake Valve Leakage Test

Park Brake Release Pressure Test

Transmission System Pressure Test

Clutch Pressure Test

Differential Lock Pressure Test

Mechanical Front Wheel Drive (MFWD) Pressure Test

Cooler In and Cooler Out Pressure Test

Solenoid Circuit Leakage Test

Transmission Pump Flow Test

Section 9025: Hydraulic System

Group 05: Theory of Operation

Open-Center Hydraulic System

Hydraulic Pump Operation

Hydraulic Filter Operation

Steering Valve Operation

Priority Valve Section Operation—Steering Actuated

Relief Valve Operation With Anticavitation

Relief Valve Without Anticavitation

Control Valve—Inlet Section with System Relief Valve

Control Valve—Bucket Section—Dump

Control Valve—Boom Section—Raise

Control Valve—Flow Control Section

Control Valve—Boom Section—Float

Control Valve—Hitch Pitch Section

Control Valve—Hitch Lift Section—Raise

Control Valve—Hitch Tilt and Auxiliary Sections

Group 15: Diagnostic Information

Hydraulic System Schematic

Hydraulic System Component Location

Hydraulic Control Valve Component Locations

No Loader, Hitch, or Steering Hydraulics

No Loader and Hitch Hydraulics (Steering OK)

Slow Steering Hydraulics

No Steering Hydraulics (Control Valve and Hitch Hydraulics OK)

Engine Pulls Down Excessively During Control Valve Operation

Slow Hydraulic Functions

Loader or Hitch Operates Slowly in One Function

No Loader or Hitch Power in One Function

Slow Loader and Hitch Hydraulics (Low Pump Output)

No or Slow Hitch Hydraulics (Loader Hydraulics OK)

Low Hydraulic Power (Low Hydraulic Pressure)

Hydraulic Function Makes "Chattering" Noise

Functions Drift

Control Valve Sticks or Works Hard

Hydraulic Oil Overheats

Foaming Oil

Hydraulic Pump Leaking

Excessive Pump Noise

Steering Valve Does Not Return to Neutral

No Response when Steering Wheel Is Turned

Machine Turns in Opposite Direction

Machine Turns when Steering Valve is in Neutral

Steering Wheel Kickback

Group 20: Adjustments

Loader Bucket Self-Leveling Linkage Indicator Adjustment

Return-to-Dig Switch Adjustment

Group 25: Tests

Hydraulic Oil Warmup Procedure

JT02156A Digital Pressure And Temperature Analyzer Installation

Hydraulic Pump Flow Test

Steering Load Sense Relief Valve Pressure Test

System Relief Valve Pressure Test

Hydraulic Oil Cooler Restriction Test

Circuit Relief Valve Test—With Remote Pump

Steering System Leakage Test

Steering Cylinder Leakage Test

Function Drift Test

Hydraulic Cylinder Leakage Test

Section 9026: Hydrostatic PTO System

Group 05: Theory of Operation

Hydrostatic PTO Pump Operation

Hydrostatic PTO Pump Control Circuit Operation—Actuated

Hydrostatic PTO High Pressure Relief Valve Operation

Hydrostatic PTO Motor Operation

Group 15: Diagnostic Information

Hydrostatic PTO System Schematic

Hydrostatic PTO System Component Location

PTO Does Not Operate

PTO Operates Erratically

PTO Rotates in Wrong Direction

PTO Does Not Go To or Stay in Neutral

Hydraulic Oil Overheats During PTO Operation

PTO Lacks Power or Is Sluggish

Excessive Noise from PTO System (Under Load or No Load)

Group 20: Adjustments

Hydrostatic PTO Pump Servo Piston Neutral Adjustment

Group 25: Tests

Hydrostatic PTO Pump Neutral Charge Relief Valve Pressure Test and Adjustment

Hydrostatic PTO Pump High Pressure Relief Valve and Pressure Override Valve Tests and Adjustments

PTO Oil Cooler Restriction Test

John Deere 210LE Landscape Loader Operation & Test Technical Manual (TM10134)